Академический Документы
Профессиональный Документы
Культура Документы
307.U.0801.en.0.01.indb 1
21/05/2012 13.19.54
307.U.0801.en.0.01.indb 2
21/05/2012 13.19.54
307.U.0801.en.0.01.indb 1
21/05/2012 13.19.54
307.U.0801.en.0.01.indb 2
21/05/2012 13.19.54
PREFACE
PREFACE
This manual describes the operation and maintenance of your tractor in its most generic and common configuration. The standard
configuration of the tractor and its equipment may vary from country to country. For further information on the equipment packages
available in your market, please contact your nearest dealer.
Follow the instructions provided in this manual carefully.
Should you need any further clarification regarding the contents of this manual, please do not hesitate to contact one of our service
centres, which will gladly provide you with any information you need in order to operate and maintain your loader correctly and safely
and thus avoid risk of personal injury or damage.
The manufacturer declines all liability for damage caused by operations performed but not envisaged in this document; or for any
damage derived from the improper use of the tractor or lack of expertise in performing maintenance operations, or failure to follow
the prescribed procedures.
This Operation and Maintenance Manual constitutes an integral part of the tractor.
It must therefore be kept with care and, if one day you decide to resell the tractor, please hand over this manual to the new owner.
Important
CAUTION
Always consult your dealer before carry out any modifications to the tractor. Any unauthorised modifications to the
machine shall automatically release the manufacturer from all liability for any resulting damage or injury.
1.
Do NOT attempt to operate the tractor without having first read and understood this manual. It is the responsibility of the purchaser and of the user to read this Operation and Maintenance Manual and to follow the safety recommendations, operating
and maintenance instructions herein.
Make sure that you are familiar with all the safety instructions on the warning notices represented in this manual and on the
tractor. If you do not understand any of the instructions, contact your authorised dealer to obtain further clarification.
If this tractor is to be lent or hired out to anyone, it is the owners responsibility to ensure that any prospective users have read
and fully understood the Operation and Maintenance manual before using the tractor, and that they have received suitable
instruction on the safe and correct use of the vehicle.
The operator is responsible for carrying out a daily inspection of the tractor and its maintenance and must make sure that any
parts are repaired or renewed when their continued use could render the tractor unsafe or when they could damage or cause
the premature wear of other components. NEVER attempt to carry out repairs or adjustments unless fully competent.
When renewing parts, it is essential to use original parts only. The use of NON original parts, in addition to invalidating the
manufacturers warranty, could cause extensive damage to the tractor.
This tractor has been designed to be used in various agricultural applications. Any use of the tractor for an application for
which it is not intended shall be deemed incorrect use. The manufacturer accepts no liability for any damage or injuries sustained as a result of the incorrect use of the tractor.
2.
3.
4.
5.
6.
Warnings
Since the production process may be modified subsequent to the printing of this manual, the instructions, illustrations, specifications
or other information in this manual may not correspond exactly to your tractor.
In any event the manufacturer reserves the right to apply modifications to the product at any time without notice.
Ensure that the customer is aware of the important safety instructions contained in the Operation and Maintenance Manual.
Indicate to the client the importance of observing current standards, regarding above all speed of operation and braking systems for trailers.
Provide detailed explanations of the instructions given in the handbook on using the controls, transmission, digital display,
maintenance, starting and stopping the tractor, using components such as the lift, and front and rear PTO.
Practical experience in the field is the key to the success of your new tractor, as regards both its design and manufacture. For many
years, our tractors have been used for the widest range of applications in all possible conditions. However even the best products
require proper care and maintenance from the user.
To obtain the best performance from your tractor, read this manual carefully before starting work or carrying out any maintenance.
Make sure that you understand the meaning of all the warning notices on the tractor and the safety instructions contained in this
manual. Keep this manual ready to hand for consultation whenever a problem or query arises. Do not attempt to make any repairs or
I
307.U.0801.en.0.01.indb 1
21/05/2012 13.19.56
PREFACE
adjustments unless you fully understand the correct procedure and the implications. Always contact your dealer if you require further
information or assistance.
This manual has been prepared with the aim of helping the owner and/or operator to carry out all the operations related to
the operation and maintenance of the tractor.
This manual has been divided up into different main sections as follows:
l
l
l
l
l
l
l
l
l
l
l
Introduction
Identification
Safety
Getting to know the tractor
Using the tractor
Parking the tractor
Routine maintenance
Fault diagnosis
Wheels
Electrical equipment
Technical data
An index of the subjects dealt with in the various sections is found at the start of the Manual.
An alphabetical index is provided at the end of the Manual.
The indications in the manual regarding left, right, front and rear refer to the point of view of the operator sitting in the operators seat.
Consequently, the right and left sides of the tractor correspond respectively to the right and left side of the driving seat.
II
307.U.0801.en.0.01.indb 2
21/05/2012 13.19.57
INDEX
PrefaceI
ImportantI
WarningsI
Handover of the tractor to the customer
I
To the owner of the new tractor
I
1 - IDENTIFICATION
1.1 - List of model serial numbers
1.2 - Identification plates
1.2.1 - Tractor identification plate
1.2.2 - Tractor serial number
1.2.3 - Engine number
1.2.4 - Engine identification plate
1.2.5 - Cab/ROPS identification plate
1.3 - Original spare parts
1.4 - Warranty
1.4.1 - Delivery and installation
1.4.2 - Warranty procedure
1.4.3 - Transport
1.4.4 - Post-warranty assistance
1-2
1-3
1-3
1-3
1-3
1-4
1-4
1-5
1-6
1-6
1-6
1-7
1-7
2 - SAFETY
2.1 - Introduction
2.2 - Practical advice on safe working procedures
2.2.1 - Protect the Environment
2.3 - General safety rules
2.4 - Accident prevention and personal safety
2.4.1 - Safety clothing and equipment
2.4.2 - Exposure to noise
2.4.3 - Protection and safety devices
2.4.4 - Daily check of the tractor and implements
2.4.5 - Boarding and alighting from the tractor
2.4.6 - Parking the tractor
2.4.7 - Cleaning the tractor
2.5 - Operation
2.5.1 - Start
2.5.2 - Checking indicator lights
2.5.3 - Starting fluids
2.5.4 - Auxiliary equipment
2.5.5 - Towing safely
2.5.6 - Driving on the road
2.5.7 - Overturning
2.6 - Maintenance
2.7 - Safety roll bar (ROPS)
2.7.1 - Roll Over Protective Structure (ROPS)
2.7.2 - Falling Object Protective Structure (FOPS)
2.7.3 - Operator Protective Structure (OPS)
2-2
2-3
2-3
2-4
2-7
2-7
2-7
2-8
2-8
2-8
2-9
2-10
2-11
2-11
2-11
2-11
2-11
2-12
2-13
2-13
2-15
2-16
2-16
2-16
2-16
III
307.U.0801.en.0.01.indb 3
21/05/2012 13.19.58
INDEX
2.7.4 - Use of hazardous substances
2.8 - Safety cab
2.8.1 - Roll Over Protective Structure (ROPS)
2.8.2 - Emergency exits
2.8.3 - Falling Object Protective Structure (FOPS)
2.8.4 - Operator Protective Structure (OPS)
2.8.5 - Use of hazardous substances
2.9 - Decommissioning and disposal of the tractor
2.9.1 - Decommissioning the tractor
2.9.2 - Decommissioning and disposal of the tractor
2.10 - Safety warning notices
2.10.1 - Adhesive safety warning decals
2-17
2-18
2-18
2-18
2-18
2-19
2-19
2-21
2-21
2-21
2-22
2-22
3-2
3-2
3-3
3-4
3-5
3-5
3-5
3-7
3-7
3-7
3-9
3-12
3-15
3-15
3-16
3-17
3-17
3-18
3-18
3-19
3-19
3-21
3-21
3-23
3-23
3-32
3-34
3-36
3-38
3-39
3-40
3-43
IV
307.U.0801.en.0.01.indb 4
21/05/2012 13.20.00
INDEX
3.8.9 - Air conditioning system
3.8.10 - Cab air filter
3.8.11 - Cab
3.8.12 - Operation & Maintenance Manual
3.8.13 - Fire extinguisher
3.8.14 - Hazard warning triangle
3.8.15 - Wheel chock
3.8.16 - Toolbox
3.9 - Other controls
3.9.1 - Control pedals
3.9.2 - Clutch pedal
3.9.3 - Brake pedal
3.9.4 - Parking brake lever (EXPLORER 105 -> 15001, EXPLORER 90 -> 15001, EXPLORER
90 -> 20001)
3.9.5 - Park Brake (EXPLORER 105 -> 20001)
3.9.6 - Accelerator pedal
3.9.7 - Electronic hand throttle
3.9.8 - Transmission controls for tractors with mechanical shuttle
3.9.9 - Transmission controls for tractors with hydraulic shuttle
3-45
3-46
3-47
3-52
3-52
3-53
3-54
3-54
3-55
3-55
3-55
3-55
3-56
3-57
3-60
3-60
3-61
3-62
4-2
4-2
4-3
4-3
4-5
4-5
4-6
4-6
4-11
4-11
4-14
4-14
4-16
4-18
4-18
4-19
4-20
4-22
4-22
4-23
4-26
4-27
4-27
4-29
4-29
4-32
V
307.U.0801.en.0.01.indb 5
21/05/2012 13.20.00
INDEX
4.8.1 - Hydraulic lift
4.8.2 - Mechanically controlled rear load sensing lift
4.8.3 - Electrohydraulically controlled rear lift
4.9 - Hydraulic front lift
4.9.1 - Front lift
4.10 - 3-point linkage
4.10.1 - 3-point linkage
4.11 - Hydraulic system
4.11.1 - Hydraulic system
4.11.2 - Remote valve
4.11.3 - Types of remote control valve
4.11.4 - Spool valve controls
4.11.5 - Correspondence between the control levers and the rear hydraulic service couplers
4.11.6 - Behaviour of the oil flow in the hydraulic circuit connecting the couplers and the actuator
cylinders on the implement
4.12 - Towing devices
4.12.1 - Towing devices (EXPLORER 90 -> 15001, EXPLORER 90 -> 20001)
4.12.2 - Towing devices (EXPLORER 105 -> 15001, EXPLORER 105 -> 20001)
4.12.3 - Adjusting the height of the towing hitch
4.12.4 - Drawbar
4.12.5 - Angle brackets for towing hitches
4.12.6 - Towing hitch with lock pin
4.12.7 - Standard long hitch support frame
4.12.8 - Towing hitch with safety lock
4.12.9 - Semi-automatic towing hitch
4.12.10 - Automatic towing hitch
4.12.11 - Piton Fix or ball towing hitch frame
4.12.12 - Mechanical Pick-up Hitch
4.12.13 - Hydraulic Pick-up Hitch
4-32
4-32
4-35
4-41
4-41
4-43
4-43
4-47
4-47
4-47
4-49
4-51
4-53
4-53
4-59
4-59
4-61
4-63
4-65
4-66
4-66
4-66
4-67
4-67
4-68
4-69
4-69
4-71
5-2
5-3
6 - MAINTENANCE OPERATIONS
6.1 - Maintenance operations
6.1.1 - Maintenance intervals
6.1.2 - Washing the tractor/attached implements
6.2 - Fluids / lubricants and fill volumes
6.3 - Service intervals
6.4 - Maintenance and inspection schedule
6.5 - Accessing the engine compartment
6.5.1 - Accessing the engine compartment
6.6 - Daily intervention
6.6.1 - General inspection of the tractor
6.6.2 - Checking the engine oil level
6-2
6-3
6-3
6-4
6-6
6-7
6-9
6-9
6-10
6-10
6-10
VI
307.U.0801.en.0.01.indb 6
21/05/2012 13.20.00
INDEX
6.6.3 - Checking coolant level
6.6.4 - Checking the fuel level
6.6.5 - Check the electrical system
6.7 - Maintenance every 50 hours
6.7.1 - Checking the transmission oil level
6.7.2 - Grease the rear axle
6.7.3 - Greasing the front axle (2WD)
6.7.4 - Greasing the front axle (4WD)
6.7.5 - Checking clutch and brake reservoir oil level
6.7.6 - Check the battery
6.7.7 - Greasing the rear 3-point linkage
6.7.8 - Checking wheels and tyres
6.8 - Maintenance every 100 hours (1st service)
6.8.1 - Checking the braking distance
6.8.2 - Checking engine drive belt tension
6.8.3 - Changing the engine oil
6.8.4 - Changing the engine oil filter cartridge
6.8.5 - Checking radiator cleanliness
6.8.6 - Changing the fuel filter
6.8.7 - Parking brake lever control - Park Brake control
6.8.8 - Checking the window washer system
6.8.9 - Cleaning the cab ventilation system filters
6.8.10 - Checking the oil pipelines
6.9 - Maintenance every 300 hours
6.9.1 - Check front PTO oil level (4WD)
6.9.2 - Checking the front PTO
6.10 - Maintenance every 600 hours
6.10.1 - Set engine valves clearance and fuel injectors
6.10.2 - Changing the transmission oil filters
6.10.3 - Checking the differential lock system
6.10.4 - Checking the braking system with safety brakes valve
6.11 - Maintenance every 1200 hours or at least once a year
6.11.1 - Fuel injection pump maintenance
6.11.2 - Cleaning engine air filter - Changing air filter cartridge and internal safety cartridge
6.11.3 - Starter motor maintenance
6.11.4 - Bleeding air from the hydraulic circuit of the front and rear brakes
6.11.5 - Front wheel hub bearings (2WD)
6.11.6 - Cab heating system maintenance
6.11.7 - Cab air conditioning system maintenance
6.11.8 - Bleeding the hydraulic clutch circuit
6.12 - Maintenance every 1200 hours or at least every two years
6.12.1 - Changing the coolant and flushing the circuit
6.12.2 - Changing the transmission oil
6.12.3 - Changing the front wheel hub oil (2WD)
6.12.4 - Changing the differential oil, planetary reduction unit oil and side final drives oil (4WD)
6-11
6-11
6-13
6-14
6-14
6-15
6-16
6-16
6-18
6-18
6-19
6-20
6-21
6-21
6-21
6-22
6-24
6-25
6-26
6-27
6-28
6-28
6-29
6-30
6-30
6-31
6-32
6-32
6-32
6-35
6-35
6-36
6-36
6-36
6-40
6-40
6-41
6-42
6-42
6-44
6-45
6-45
6-46
6-47
6-48
VII
307.U.0801.en.0.01.indb 7
21/05/2012 13.20.01
INDEX
7 - FAULT DIAGNOSIS
7.1 - Towing the tractor
7.1.1 - Towing with the engine running
7.1.2 - Towing with the engine off
7.2 - Safe transport of the tractor
7.3 - Lifting the tractor
7.4 - Engine troubleshooting
7.5 - Gearbox troubleshooting
7.6 - Front and rear power take-off troubleshooting
7.7 - Front-wheel drive troubleshooting
7.8 - Brakes troubleshooting
7.9 - Lift troubleshooting
7.10 - Hydraulic system troubleshooting
7.11 - Hydraulic remote valves troubleshooting
7.12 - Cab troubleshooting
7.13 - Electrical system troubleshooting
7.14 - Fault diagnosis
7.15 - Transmission and hydraulic shuttle alarms
7.15.1 - Display of alarms
7.16 - Instrument panel alarms
7.16.1 - Display of alarms
7.17 - PTO selfdiagnosis indicator light
7-2
7-2
7-3
7-4
7-5
7-6
7-8
7-9
7-10
7-11
7-12
7-13
7-14
7-15
7-16
7-17
7-18
7-18
7-20
7-20
7-22
8 - WHEELS
8.1 - Introduction
8.1.1 - General information regarding tyres
8.1.2 - Punctures
8.1.3 - Wheel nut/bolt tightening torques
8.2 - Tyre combinations
8.2.1 - Permissible tyre combinations
8.2.2 - Calculation of the mechanical lead
8.2.3 - Tyre load capacities
8.3 - Track width calculation
8.3.1 - Minimum track width
8.3.2 - Track width adjustment
8.3.3 - Adjustment of the front fenders (2WD)
8.3.4 - Adjustment of the front fenders
8.4 - Ballasting
8.4.1 - Handling ballast weights
8.4.2 - Ballast for tractor
8.4.3 - Front ballast with cast-iron blocks
8.4.4 - Front one-piece ballast block
8.4.5 - Ballast for wheels with metal discs
8.4.6 - Ballast for wheels with water-filled tyres
8-2
8-2
8-3
8-4
8-5
8-5
8-6
8-8
8-10
8-10
8-10
8-15
8-16
8-17
8-17
8-18
8-18
8-18
8-19
8-19
VIII
307.U.0801.en.0.01.indb 8
21/05/2012 13.20.02
INDEX
9 - ELECTRICAL SYSTEM
9.1 - Battery
9.1.1 - Battery
9.2 - Cab fuse box
9.2.1 - Cab fuse box
9.2.2 - Key to fuse and relay symbols
9.3 - Lights for road use
9.3.1 - Lights for road use
9.3.2 - Headlight alignment
9.3.3 - Road lights - North America version
9.4 - Work lights
9.4.1 - Work lights for tractors with platform
9.4.2 - Work lights for tractors with cab
9.4.3 - Interior courtesy light
9.5 - Accessories
9.5.1 - Installation of additional electronic components and/or equipment
9.5.2 - Power outlet sockets
9-2
9-2
9-5
9-5
9-6
9-12
9-12
9-14
9-15
9-18
9-18
9-20
9-22
9-25
9-25
9-25
10 - TECHNICAL DATA
10.1 - Declaration of conformity
10.2 - Technical data of the tractor
10.2.1 - Technical data
10.2.2 - Fuel technical characteristics
10.2.3 - Biofuels - technical characteristics
10.2.4 - Coolant
10.2.5 - Noise levels
10.2.6 - Vibration referred to the operator position
10.3 - Dimensions and weights
10.3.1 - Tractor dimensions, weights and speeds
10.4 - Implement attachment diagrams
10.4.1 - Implement coupling holes diagram
10-2
10-4
10-4
10-7
10-9
10-10
10-12
10-13
10-14
10-14
10-19
10-19
IX
307.U.0801.en.0.01.indb 9
21/05/2012 13.20.03
INDEX
307.U.0801.en.0.01.indb 10
21/05/2012 13.20.04
1
2
3
4
10
1 - IDENTIFICATION
1-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.20.04
IDENTIFICATION
1.1 - LIST OF MODEL SERIAL NUMBERS
VARIANTS
X - Standard
O - Optional
The authorised dealer is obliged to provide the necessary Technical Assistance and to offer technical support through his own service
centre and specialised personnel to ensure that the tractor is capable of offering its maximum performance.
Use the space below to record your tractor identification data:
l
l
l
l
l
l
l
Tractor model:
Tractor identification number:
Engine model
Engine number:
Date of purchase:
Dealers name:
Dealers telephone number:
5
6
7
8
9
10
1-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.20.04
IDENTIFICATION
1.2 - IDENTIFICATION PLATES
The tractor serial number is stamped on an aluminium plate located on the RH side of the instrument panel.
Type of tractor
Vehicle identification number (V.I.N. - 17-character alphanumeric code)
1.
2.
Fig. 1
1.
2.
Fig. 2
The tractors serial number is punched on the right-hand side of the front axle
support.
Fig. 3
10
The engine serial number is punched on the right-hand side of the engine block.
Fig. 4
1-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.20.13
IDENTIFICATION
1.2.4 - Engine identification plate
The engine identification plate is fixed to the left side of the crankcase.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Production plant
Engine technical data
U.S. EPA regulation year
Engine serial number
ENGINE TYPE
Engine power approval body
Emissions approval
ECE approval (power)
EPA family number
Year of manufacture
Fig. 5
The
1.
2.
3.
4.
5.
6.
7.
figure
highlights
the
following
information:
Manufacturer
Cab type
Serial number
Tractor model
O.C.D.E. approval number.
Homologation number
Structure class in compliance with EN 15695-1 (Hazardous substances)
Fig. 6
6
7
8
9
10
1-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.20.13
IDENTIFICATION
When ordering replacement parts it is essential that the user communicates all the information that identifies the exact tractor model
and its serial number, the engine model and the engine serial number. This information is also important to obtain the best possible
technical service.
l
l
l
l
l
Tractor model
Tractor serial number
Engine model
Engine number
Date of purchase
Dealers name
Dealers telephone number
IMPORTANT:
The use of ORIGINAL PARTS will ensure that the perfect operating efficiency of your tractor is maintained and that
running costs are kept to a minimum.
1.
2.
The use of non-original parts or improper installation of parts will automatically invalidate the tractors warranty.
The spare parts catalogue is not included in the use and maintenance manual but is instead managed by the dealer, which offers
service assistance directly
IMPORTANT:
10
To be informed on the serial numbers position (tractor and engine) refer to the Identification plates chapter in the
section.
1-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.20.18
IDENTIFICATION
1.4 - WARRANTY
The dealer is required to perform certain tasks on delivery of the tractor to the customer. Carry out a complete check in order
to ensure the tractor can be used immediately; illustrate the safety regulations and provide detailed explanations of the instructions given
in the Use and Maintenance manual on using the controls, maintenance procedures, starting and stopping the tractor, and the use
of all equipment, including the lift and PTO. All persons who will be using the tractor must attend the training session.
Note
The manufacturer accepts no liability for any claims arising following the installation of non-approved components,
implements or connections or unauthorised modifications or replacements.
For the period of coverage of your tractor check the terms in the warranty certificate.
The warranty includes the replacement of defective parts and the relative labour, excluding tractor transport costs from the
end customer to the dealer/importer and/or its authorised workshops and vice versa.
The warranty only applies if the tractor has been used in compliance with the manufacturers instructions and has not been subject
to tampering. The warranty will be invalidated immediately if modifications and/or repairs are executed by persons lacking the necessary authorisation from SAME DEUTZ-FAHR.
Failure to observe and execute the maintenance programmes and the obligatory services prescribed by the manufacturer;
Modifications carried out without the permission of SAME DEUTZ-FAHR;
Repairs or maintenance work performed with non-original spare parts;
Incorrect use of the tractor;
Improper use of implements or incorrect mounting of implements;
Use of lubricants/fuel with specifications other than the specifications prescribed and recommended by SAME DEUTZ-FAHR.
SAME DEUTZ-FAHR cannot be held liable for any damage to the tractor occurring due to improper use or malfunctions of other
equipment connected to the tractor.
The warranty covers exclusively damage and/or malfunctions of the tractor. Users are not entitled to any coverage in respect of lost
production, or presumed or proven damage occurring to implements coupled to the tractor.
l
l
l
l
l
All consumable materials and materials subject to normal wear and tear (e.g. batteries, clutch/brake discs, lubricants, filters,
belts, fuel...);
All consumable materials such as oil and fluids;
Damage and/or breakages deriving from failure to observe/perform the operations prescribed in the periodic maintenance
programmes illustrated in the Use and Maintenance Handbook;
Damage caused by incorrect repairs performed by unauthorised workshops or personnel;
Damage due to lost production and/or loss of crops;
Costs arising from the hire of replacement tractors during downtime of the tractor caused by repairs carried out under warranty;
Breakage of all types of glass, windows (doors, rear window, windscreen).
Proper use of the tractor combined with regular maintenance is essential to prevent malfunctions. However, if malfunctions occur
during the period of validity of the warranty, observe the following procedure:
l
contact the dealer from which the tractor was purchased immediately, specifying the tractor model and serial number. The end
customer is obliged to report all faults or defects concerning the tractor no later than 8 days after any such faults or defects
are first observed, on pain of invalidation of the warranty;
provide your dealer with as much information as possible. The dealer should therefore know the number of operating hours,
the type of work performed by the tractor and the symptoms of the problem. Remember that standard maintenance operations
such as, for example, setup and adjustment of brakes/clutch, and the supply of service materials (oil, filters, fuel and antifreeze
liquid) are not covered by the warranty.
10
1-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.20.20
IDENTIFICATION
The dealer from which you purchased the tractor is solely responsible for the warranty so we strongly advise that all maintenance and
any repairs that may become necessary be entrusted to your dealer. If the tractor is moved to a different location, inform your dealer
so that the warranty responsibility can be transferred to the dealer closest to the area in which the tractor is being used.
1.4.3 - Transport
If no arrangements are made with the new dealer, all services provided by the latter will be charged at standard rates.
10
Workshop technicians and dealers authorised by the SAME DEUTZ-FAHR group are fully trained and kept up to date on the tractors,
service procedures and the use of modern diagnostic instruments and equipment. They are regularly provided with service bulletins
and are in possession of all the relevant workshop manuals and all the necessary technical information to ensure that repairs and
service operations are performed to the highest standards.
To get the most from your tractor it is essential to continue to carry out regular maintenance checks and servicing even after the end
of the warranty term. Consult your dealer for all the main service operations: have the tractor checked over by a skilled technician
between one service and the next.
1-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.20.21
IDENTIFICATION
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
1-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.20.21
1
2
3
4
10
2 - SAFETY
2-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.20.22
SAFETY
2.1 - INTRODUCTION
The symbol shown below, associated with the words Danger, Warning or Caution, used in this manual and on the decals affixed to
the tractor, indicates the degree of risk encountered. Failure to observe the Danger, Warning or Caution notices may result in serious
injury or death. These notices are accompanied by appropriate safety instructions, generally contained within a box.
DO NOT ignore these instructions; your safety is at risk!
2
3
Fig. 7
DANGER
Indicates an imminent risk of serious damage, injury or death.
4
CAUTION
Indicates an imminent risk of serious damage, injury or death.
WARNING
Indicates a potential risk of minor or moderate damage. The word also serves as a warning against actions that could
lead to a hazardous situation.
Make sure that anyone who uses the tractor has read this manual carefully and has fully understood the procedures for working in
complete safety.
Observe all the safety instructions given in this manual and the safety warning notices on the tractor itself.
Use the tractor in a safe and responsible manner.
Each time this symbol appears it signifies: Caution! Be careful! Your safety is at risk.
The instructions on the use of the tractor must be given to each person prior to using the tractor for the first
time and at least once a year thereafter.
8
9
10
2-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.20.28
SAFETY
It is not possible to foresee all potentially hazardous situations. The safety precautions and danger warnings in this manual cannot
therefore by themselves guarantee total safety. If you choose to operate and/or maintain the tractor in a manner that departs from
the prescribed methods, it is your responsibility to ensure that by doing so you are not putting the safety of yourself or others at risk.
Make sure that the tractor is not damaged or rendered unsafe by your chosen methods of use/maintenance.
Make sure that all personnel who are required to use the tractor have practical experience of how to operate the controls and that
they have read all the information regarding maintenance and safety regulations given in this Manual.
The safety information provided in this manual does not replace national or local safety regulations, which may be supported
by legislative provisions or the terms of insurance agreements. Check, therefore, that your tractor is fitted with the correct equipment, as
prescribed by local laws and regulations.
Read this manual in its entirety before using the tractor; make sure you understand how to operate all the controls. All control systems
and devices have their operating limits, so make sure that you know the characteristics of the tractor as regards speed control, braking, steering, stability and loading capacities before putting the tractor to work.
Make sure that all operators have read and understood this Manual. Failure to adhere to these recommendations could result in
serious injury or even death.
Ensure that all operators are in possession of an appropriate driving licence and meet the minimum age limits in accordance with the
requirements of local law.
10
Fig. 8
It is illegal to pollute wells, water courses and the soil. Use depots for the disposal
of wastes especially authorised for the collection of spent oil, thinners, etc. If in
doubt or for more detailed information consult your Dealer or local authorities.
2-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.20.29
SAFETY
2.3 - GENERAL SAFETY RULES
l
l
In addition to the instructions given in this Operation and Maintenance Manual, observe all general safety and accident prevention rules.
Always follow the highway code when driving on public roads.
Before starting work, familiarise yourself with all the controls and instruments and their respective functions. It may be too late
to do this once you are already working.
The tractor is equipped with roll bar or cab designed to protect the operator.
Before starting the engine, check that all the tractor controls are in neutral position.
Always fasten the seat belt. If the tractor is fitted with a roll bar, the seat belt
should NOT be fastened when the roll bar is in the lowered position.
Ensure that the seat belt is properly tensioned. Make sure that the seat belt
is not twisted or trapped in the seat frame before fastening it.
Check the condition of the seat belt frequently; if damaged or worn it MUST
be replaced.
3
4
Fig. 9
5
6
Fig. 10
NEVER start the engine by shorting the starter motor connections to avoid
sudden unexpected movement of the tractor.
DANGER
Make sure that the rubber cover is installed on the starter motor
relay.
8
Fig. 11
l
Before starting work check that the tractor/implement operating area is clear (e.g. check for the presence of persons, children,
etc.). Ensure that you always have a good field of view.
Make sure that that there is plenty of space in all directions for tractor, cab, roll bar and implements.
10
2-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.20.33
SAFETY
Never start the engine in an closed space. Ensure the area is adequately
ventilated.
Do not weld or heat any painted parts. Toxic fumes could be given off. Remove paint by abrasion first, before heating the part. Always perform these
operations in a suitable well-ventilated area.
Fig. 12
Before refuelling always switch off the engine and remove the ignition key.
NEVER refuel when the engine is still hot
NEVER refuel in the presence of naked flames or sparks: diesel fuel is
highly inflammable. Clean up any fuel spills immediately! Do not smoke
during refuelling.
DO NOT fill the fuel tank right to the filler neck; always allow room for expansion of the fuel.
l
l
Fig. 13
Before leaving the operator position, remember to lower the 3-point linkage and/or any implement mounted on the tractor. Put
all controls in neutral, apply the handbrake, switch off the engine, engage first gear (on tractors with mechanical gearbox),
remove the key from the ignition switch and to turn the battery earth switch to off (where present).
When the tractor is in operation, do not allow anyone to approach the drive
shaft, hooks, swinging drawbar, link arms, PTO shafts, lifting cylinders,
drive belts, pulleys or any other moving parts. Make sure that all protections
and guards are correctly installed in their respective locations.
DANGER
DO NOT allow anyone to climb on the implement or other equipment, including trailers, except for certain harvesting
machines specifically designed to carry one or more persons during harvesting operations (not for transportation).
CAUTION
10
Fig. 14
2-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.20.37
SAFETY
The tractor may be equipped with a radar for measuring ground speed. The
radar emits microwaves at low power, but it is anyway advisable to KEEP
CLEAR of the emission zone when the radar is operating.
1
2
Fig. 15
Keep heat well away from pipes and hoses containing pressurised fluids.
Heating pressurised pipes and hoses can cause inflammable fluids to spray
out and cause serious burns to you and others nearby.
3
4
Fig. 16
Avoid contact with pesticides. Tractor cabs, when fitted, do NOT protect you against inhaling dangerous pesticides. Meticulously follow the manufacturers directions for using and handling pesticides. Always wear the required personal protective
equipment (respirator, face mask, etc.) even in the cab.
6
7
8
9
10
2-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.20.38
SAFETY
2.4 - ACCIDENT PREVENTION AND PERSONAL SAFETY
CAUTION
Some of the illustrations in this manual show the tractor with panels or guards and panels removed for the sake of clarity. Do not use the tractor unless these guards and panels are fitted correctly. If it is essential to remove these guards
or panels in order to repair the tractor, they MUST be refitted before starting the tractor.
Wear the appropriate protective clothing and safety equipment for the task in hand.
Equip yourself with the following:
l
l
l
l
l
l
Fig. 17
a hard hat
safety spectacles or face shield visor
protective gloves (neoprene for chemical products, leather for heavy work)
ear defenders
respirator or filter mask
waterproof clothing
reflective clothing
safety footwear
For safety reasons, it is also advisable to keep a fire extinguisher and first aid kit
in the tractor.
Fig. 18
DO NOT wear loose fitting clothing, jewellery, chains or other accessories. ALWAYS tie back long hair, which otherwise could become
entangled in control levers or in other parts of the tractor.
Do not wear headphones to listen to the radio or music while operating the tractor.
The tractor and any implements mounted or attached to it constitute a source of noise, the intensity and frequency of which can be
measured using the appropriate instruments.
10
exposure to excessive and/or prolonged noise can cause serious damage, not just to the hearing but also to general health.
The higher the noise level (dbA) and the greater the duration of exposure, the higher the risk. The combination of both these
factors can expressed in the value LEP (level of personal exposure to noise).
you therefore need to know the noise level generated by the tractor. For further information, refer to the Technical Data Section in this Operation and Maintenance Manual.
the use of hearing protection is essential when the noise level exceeds a certain value and/or when operating the tractor for
prolonged periods. The point at which action is to be taken is generally when the level of personal exposure reaches or exceeds 85 db(A). Various types of protection are available, including ear defenders, ear plugs and helmets.
2-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.20.38
SAFETY
2.4.3 - Protection and safety devices
Ensure that all the tractor safety devices are in places and properly secured. Make sure that all guards, protections and safety signals
are properly installed in accordance with specifications and are in good condition.
Some of these devices are NECESSARY and, depending on local regulations, may be legally required in order to operate your tractor
in safety.
DO NOT remove or disconnect any of the safety devices.
To improve the safety of the operator and other personnel in the vicinity, check that the tractor is equipped with:
l
l
l
l
l
seat belts
PTO shaft shield
Rear-view mirrors
SMV (slow moving vehicle) sign, additional safety guards, additional lights and decals.
hazard warning triangle.
Before starting work, check over the tractor and any attached implements and make sure that all the devices are in place and
in good working order.
Carry out all the maintenance/adjustment operations indicated in the Maintenance Section of this Operation and Maintenance Manual.
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
CAUTION
5
l
l
l
l
l
7
l
Do not remove the radiator cap when the engine is still hot. The radiator is under pressure when hot, and if
opened, boiling liquid and steam can escape and cause serious injury to yourself and anyone else in the vicinity. Before removing the radiator cap, stop the engine and wait for the circuit to cool down.
Inspect the roll bar/cab and seat belt for signs of damage.
Damaged protective devices and damaged/worn seat belts MUST be renewed.
Make sure that any implements or attachments are installed correctly and, in the case of PTO-driven implements, that the PTO
shaft rpm matches the rotation speed of the implement.
Check inflation pressures and check tyres for cuts or swellings. Worn or damaged tyres must be changed immediately.
Check the efficiency of the service and parking brakes. If necessary, adjust the parking brake or have it adjusted by your dealer
or authorised service centre.
Check that the PTO shaft shield and the cover are installed when the PTO is NOT in use.
Check the hydraulic systems of the tractor and the implement. Any leaks or damaged parts MUST be repaired or replaced.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death.
High-pressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER
use your hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate
attention from medical personnel with experience of this particular problem.
Before pressurising the fuel or hydraulic circuits, check that the connections are tight and that the hoses, unions, etc, are not
damaged. Before disconnecting any components in the fuel or hydraulic circuits, make sure that circuit is depressurised.
Climb up and down from the operator position slowly, facing the tractor, using the handrail and access steps.
9
10
2-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.20.44
SAFETY
To avoid falling, always maintain three points of contact at a time (both hands on
the handrails and one foot on the steps or one hand on the handrail and both feet
on the steps).
Fig. 19
l
l
l
l
l
l
l
l
l
Carry out the following operations before alighting from the tractor:
The tractor must be parked differently depending on the terrain and operational status of the engine:
l
l
The chocks should normally be positioned under the rear wheels by a second person, who must stand to the side of the tractor at
all times.
If it is necessary to park the tractor on a steep slope, even for a short time, position chocks under the rear wheels to prevent it from
moving. It is in any case preferable not to park the tractor on sloping terrain.
10
If no assistant is available for this purpose, before alighting from the tractor the operator must fully engage the parking brake, check
that tractor is not moving, and then carefully position the chocks under the wheels while standing to the side of the tractor.
2-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.20.45
SAFETY
2.4.7 - Cleaning the tractor
l
l
Keep the area under the hood and the operator position clean.
Clean the access steps, the pedals and the floor of the operator position. Clean up any oil and grease. Brush away dust and
mud. During winter months, remove snow and ice.
Remove all tools, buckets, chains and hooks.
2
3
4
5
6
7
8
9
10
2-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.20.45
SAFETY
l
l
l
l
l
2.5.1 - Start
DO NOT use the tractor while under the influence of alcohol or drugs.
The tractor speed must ALWAYS be adapted to suit the ground conditions. Avoid sharp turns when travelling up, down or
across slopes. Do not drive at high speed or corner with the differential lock engaged. When driving on slopes, never depress
the clutch or change gear.
Only attach trailers and/or implements in the specified manner. The operation, steering and braking characteristics of the
tractor are different when coupled to implements and trailers and when ballast is fitted. Check that the steering and braking
characteristics are adequate.
Before starting the engine, check that all the tractor controls are in neutral position. This is to prevent accidental movement of
the vehicle or starting of PTO-driven implements.
Start engine ONLY when seated in operators seat.
ONLY operate the controls when seated in the operators seat.
Move over to the side of the road to allow faster vehicles to overtake. Before turning, use the direction indicator and slow down.
Ensure that all the lights on the tractor are kept clean.
Make sure that the weight of a towed trailer without brakes does NOT EXCEED that of the tractor. The distance required for
the tractor to come to a stop increases with its speed as the inertia of the towed load increases, particularly on slopes.
Only use the 3-point linkage to hitch implements designed for the purpose; do not use it as a towing hitch. For towing use the
rear towing hitch (the front hook is for use in emergencies only). The rear towing hitch must NEVER be set to a position that
is higher than the rear axle.
The travel speed must be such as to allow complete control and stability of the tractor at all times. Where possible avoid operating tractor near ditches, embankments and holes. Reduce speed when turning on slopes and on rough, slippery or muddy
ground.
For safety reasons, it is good practice to engage a suitably low gear before tackling an incline.
DO NOT use ether based products to help start the engine when cold. Follow the instructions given in the Cold starting
heading.
2.5 - OPERATION
Meticulously follow the procedures recommended in the Section Use of the tractor in this Operation and Maintenance Manual. The
Using the Tractor section describes the procedure for normal starting, cold starting and emergency engine starting with a second
battery.
l
l
l
l
In addition to the measures indicated above pay special attention to monitoring the indicator lights and the use of fluids for starting.
After starting, check all the indicator lights and instruments. Check that everything is functioning correctly.
If the tractor does not respond correctly to any of the controls, DO NOT use it until the fault has been rectified.
In cold climates, the tractor may be equipped with a thermostarter; for operating instructions, see the paragraph Starting.
Implements and trailers must only be attached to the tractor using the appropriate hitches or drawbars. Implements or trailers
may only be towed from the rear towing hitch (the front hitch is only to be used in emergencies). The height of the rear towing hitch should never be positioned at a height that exceeds that of the rear axle. Only use the 3-point linkage with suitable
implements; do not use it as a tow bar.
10
DO NOT use aerosol spray starting aids to start the tractor when the thermostarter is connected to the electrical system. If ether comes into contact with the thermostarter it can cause an explosion and thus damage the engine and/or
cause serious injury.
DANGER
2-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.20.46
SAFETY
CAUTION
Do not stand or allow anyone else to stand between the tractor and the implement, unless the engine is shut off and
the key removed from the starter switch, the parking brake applied, a gear engaged and all attachments or implements
lowered to the ground.
l
For applications using PTO-driven implements with the tractor stationary, always put the gearbox in neutral, apply the parking
brake and chock the wheels of the tractor and the implement itself. For further information on safe working procedures, refer
to the chapter Parking the tractor.
DO NOT use PTO drive shaft extensions or adapters that extend the drive shaft or universal joints beyond the protection of
the PTO shield.
Only use attachments and implements approved by the tractor manufacturer.
DANGER
DO NOT attempt to uncouple hydraulic connections or adjust implements with the engine running and the PTO rotating. To do so could result in very serious injury or death.
l
Check that the 3-point linkage is adjusted correctly (see Adjustment of the 3-point linkage in the Section Use of the Tractor)
in order to ensure that a sufficient number of threads are engaged on the threaded couplings.
Meticulously follow the producers instructions when storing and handling chemicals. Also follow the instructions of the manufacturers of the equipment designed for the application of chemical products.
Before using attachments or implements, read the relative Instruction Manual carefully and follow all the safety instructions.
CAUTION
A front loader (with fork or bucket) must be fitted with a load restraining device (round bales, rolls of fencing, wire, etc,)
to prevent the load, when raised, from rolling down from the lift arms onto the driving position and crushing the driver.
Inadequately secured objects and loads may fall and injure persons in the vicinity of the tractor.
l
l
DO NOT overload an attachment or trailed implement. Use the proper ballast weights to maintain the stability of the tractor.
Use the safety chain when transporting implements to prevent them becoming detached from the drawbar. Using the appropriate adapters, attach the chain to the towing hitch support or to another anchor point on the tractor. The chain should have only
enough slack to allow cornering. Use chains of suitable size and strength for the weight of the trailed implement.
Make sure that each trailerable implement is equipped with a safety chain to connect it to the tractor.
For the maximum towable loads, refer to the paragraph Maximum towable loads in the Technical Data Section.
l
Maintain a suitable speed taking into account the weight of the trailed load and the gradient, remembering that braking distances will be greater than with just the tractor. Trailed loads with or without brakes that are too heavy for the tractor or that
towed at too high speed may cause the operator to loose of control of the tractor.
Always take into consideration the total weight of the implements and their loads.
CAUTION
When a trailer is hitched to the tractor, before you leave the driving seat remember to put all the controls in neutral, apply the handbrake, switch off the engine, engage first gear (if the tractor has a mechanical transmission) and remove
the key from the starter switch. If the tractor is not parked on level ground, ALWAYS place chocks under the wheels of
both the tractor and the trailer. For further information on safe working procedures, refer to the chapter Working with
stationary implements in the safety section of this manual.
l
When trailers are hitched to the tractor, before you leave the operator seat remember to put all the controls in neutral, apply
the handbrake, switch off the engine, engage first gear (with mechanical transmissions) and remove the ignition key. ALWAYS
chock both the tractor and the trailer wheels. The best way to transport a tractor that has broken down is to transport it on a
low loader. Always secure the tractor to the loader bed with chains. Before transporting the tractor on a low loader or on a
railway wagon, make sure that the engine hood, doors, openable roof (if present) and windows are all closed and securely
fastened. Never tow the tractor at speeds in excess of 10 kph. An operator must stay in the operator position to steer and
brake the tractor.
10
2-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.20.53
SAFETY
2.5.6 - Driving on the road
DANGER
l
l
l
l
l
l
l
l
l
l
l
2.5.7 - Overturning
Comply with the highway code, including regulations concerning speed limits, correct use of lights, hazard warning lights and
slow moving vehicle warning signs.
When driving the tractor on the road, insert the connecting latch to lock the two brake pedals together. This is to ensure effective, even braking on both sides.
Make sure that that there is plenty of headroom before passing under power lines, bridges, etc.
Raise all implements to their lowest transport position and lock them in this position.
Disengage the power take-off and the differential lock.
Use the correct pin for the towing hitch and secure with its locking cotter.
Make sure that all necessary outline markings and the hazard warning lights (if required by local regulations) are in place and
in working order.
Clean all lights required for road use, front and rear, and make sure they are in working order.
The SMV (Slow Moving Vehicle) sign, the rotating beacon, flashing lights or other high-visibility equipment must be used in
compliance with the statutory rules of the highway code.
Fix the swinging towing hitch in a fixed position using the safety locks. If required by the rules of the highway code, affix the
appropriate safety warnings to the load.
DO NOT use work lights during transfer on public roads.
Make sure that the load does not obscure the hazard warning lights or other lights.
The SMV notice must be visibly displayed on the rear of the tractor.
Take extra care when driving on snow covered or icy roads.
When driving downhill never exceed the speed limit for the road and your vehicle and do not allow the engine speed
to exceed the maximum permissible rpm.
CAUTION
CAUTION
Never tow semi-mounted implements, trailers or agricultural machines by attaching them to the top link of the threepoint linkage. This could cause the tractor to rear up or overturn backwards.
DO NOT disengage the clutch or change gear after starting to drive down a slope.
For safety reasons, the tractor is equipped with a roll-over protective structure (ROPS), in the form of a fixed roll bar or cab, and seat
belts.
10
Fig. 20
In the event of overturning, grip the steering wheel firmly and do not attempt to
abandon the vehicle until it is completely stationary. If the cab doors do not open,
leave the operator position through the safety hatch identified by the relative decals.
2-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.20.55
SAFETY
l
Use extreme caution when working with the tractor on steep inclines.
Always drive straight up or down slopes, as traversing slopes across the
gradient could cause the tractor to overturn.
2
Fig. 21
l
l
l
l
l
l
l
l
l
l
l
When travelling up or down hill (on an incline) keep implements as close to the ground as possible.
An unloaded tractor or a tractor with a rear-mounted implement should tackle uphill gradients slopes in reverse and downhill
gradients travelling forwards.
DO NOT freewheel down a slope with the clutch disengaged or the gearbox in neutral.
When carrying out tasks requiring high tractive force, engage 4WD, if available.
Only loads suited to the tractor power output may be towed, see the Technical Data Section.
When towing a load at transport speed or in the field, lock the drawbar in the central position and use the safety chain.
NEVER tow by hitching to the top link of the 3-point linkage or from any point higher than the centre of the rear wheels.
Always use the towing hitches approved by the manufacturer and the corresponding lock pins.
Use front ballast weights to increase the stability of the tractor when towing heavy loads or to counterbalance a heavy rearmounted implement.
If the tractor is hitched to a heavy load or a fixed object, improper use of the clutch can cause the tractor to overturn.
If the front of the tractor starts to rise up, reduce speed and, if necessary, disengage the clutch immediately.
Reduce your speed when working on loose or slippery ground and when unseen hazards could be hidden by branches or
leaves.
DO NOT use the tractor to herd animals.
6
7
8
9
10
2-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.20.56
SAFETY
2.6 - MAINTENANCE
DO NOT carry out any maintenance of the tractor with the engine running
or still hot, or with the tractor in motion.
Before carrying out repairs or adjustments consult your Dealer and, if necessary, arrange to have the work carried out by
specialised technicians.
The implement and /or the tractor must be supported on suitable wooden blocks or stands. DO NOT use hydraulic jacks.
Before carrying out adjustments and/or maintenance of the electrical system, disconnect the lead from the negative (-) battery
terminal.
Fig. 23
NEVER use your hands to trace an oil or fuel leak. Use instead a piece of
wood or cardboard for this purpose. Always discharge the pressure before
disconnecting any part of a pressurised circuit. If engine oil, hydraulic fluid
or any fluid from a pressurised circuit penetrates your skin, seek medical
assistance IMMEDIATELY.
Regularly check the brakes; keep the brake fluid reservoir topped up. Make sure that the brakes are always correctly adjusted,
especially when towing trailers.
Fig. 22
10
Before carrying out any welding or repair work on a wheel or rim, ALWAYS remove the tyre first. In all cases, if you do not have
the necessary equipment or experience to do the job in complete safety, contact your Dealer.
Periodically check the tightness of all the nuts and bolts, especially the wheel and rim nuts. Tighten to the specified torques
(for torque values, refer to the Maintenance Section).
Fig. 24
2-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.20.56
SAFETY
2.7 - SAFETY ROLL BAR (ROPS)
The term ROPS (Roll Over Protective Structure) refers to the structural elements intended to protect the operator, secured by a seat
belt, from being crushed in the event of the vehicle overturning.
Today, all tractors must be equipped with ROPS or safety cabs approved to international OCDE/EEC standards. However, the presence of these safety devices is
not in itself sufficient to guarantee total protection if the operator does not ensure
that it is used correctly. Seat belts are another important safety feature and should
be worn whenever the tractor is in motion, except in the case described below.
3
Fig. 25
CAUTION
When a tractor equipped with a folding ROPS is being used in a situation in which it is necessary to lower the ROPS,
the seat belt must not be worn for as long as the ROPS is kept in the lowered position. This is to enable the operator
to jump off the tractor should be about to overturn. However, the seat belt must be used whenever the tractor is operated with the ROPS in the raised position.
CAUTION
The degree of protection afforded by the ROPS will be reduced if the device is damaged or modified. If the ROPS has
been involved in an accident in which the tractor overturned, or it has been modified in any way, it must be replaced
immediately.
Important:
The ROPS, the operators seat and all the fixings of the safety system must be thoroughly checked after any type of
accident and any damaged parts must be renewed. DO NOT attempt to repair or weld the ROPS. NEVER make any
modifications to the safety cab. For example, it is strictly forbidden to drill or weld the ROPS in order to install accessories.
The term FOPS (Falling Object Protective Structure) identifies the protective structure installed on a tractor in order to avoid or limit
operator risk in the event of falling objects during normal operation.
DANGER
This tractor is not equipped with a FOPS. If work must be performed in areas subject to the risk of falling objects from
above, consult your dealer before starting work so that the tractor can be equipped with an appropriate protective
structure.
OPS (Operator Protective Structure) identifies the protective structure installed on a tractor in order to minimise risk of operator injury
caused by objects penetrating into the operator position area.
DANGER
This tractor is not equipped with an OPS. If work must be performed in areas subject to the risk of the penetration of
objects into the operator position, consult your dealer before starting work so that the tractor can be equipped with an
appropriate protective structure.
10
2-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.20.56
SAFETY
2.7.4 - Use of hazardous substances
DANGER
10
If the chemical manufacturers directions for use of the hazardous substance (e.g. pesticide) recommend the use of personal
protections, said protections must be used also while spraying the product.
The tractor equipped with ROPS does not provide any protection when using hazardous substances. Use all the personal protective equipment suitable for the tasks in hand and relative substances, in compliance with the requirements
of statutory legislation in your country.
2-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.20.56
SAFETY
2.8 - SAFETY CAB
The term ROPS refers to the structural elements intended to protect the operator, secured by a seat belt, from being crushed in the
event of the vehicle overturning.
Today, all tractors must be equipped with safety cabs approved to international
OCDE/EEC standards. However, the presence of these safety devices is not in
itself sufficient to guarantee total protection if the operator does not ensure that it
is used correctly.
3
Fig. 26
CAUTION
The degree of protection afforded by the safety cab will be reduced if the device is damaged or modified. If the cab
has been involved in accident in which the tractor overturned, or it has been modified in any way, it should be replaced
immediately.
Important:
The safety cab, the operators seat and all the fixings of the protective system must be thoroughly checked after any
type of accident; all damaged parts must be renewed. DO NOT attempt to repair or weld the ROPS. NEVER make
any modifications to the safety cab. For example, it is strictly forbidden to drill or weld the cab in order to install accessories.
If exit from the cab side doors is blocked (following an accident or vehicle overturn)
the alternative safety exits are indicated by decals.
7
Fig. 27
The expression F.O.P.S. (Falling Object Protective Structure): refers to a structure installed on the tractor intended to eliminate or
reduce the risk to the operator of injury from falling objects during normal use of the vehicle.
DANGER
10
This tractor is not equipped with a FOPS. If work must be performed in areas subject to the risk of falling objects from
above, consult your dealer before starting work so that the tractor can be equipped with an appropriate protective
structure.
2-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.20.56
SAFETY
OPS (Operator Protective Structure) identifies the protective structure installed on a tractor in order to minimise risk of operator injury
caused by objects penetrating into the operator position area.
This tractor is not equipped with an OPS. If work must be performed in areas subject to the risk of the penetration of
objects into the operator position, consult your dealer before starting work so that the tractor can be equipped with an
appropriate protective structure.
DANGER
European standard EN 15695-1 is applicable to the cabs of agricultural or forestry tractors and self-propelled sprayers.
In accordance with the stipulations of EN 15695-1 regarding cab classification, measurement of the internal positive pres
sure differential must be carried out in conformance with ISO 14269-5:
l
l
The purpose of the standard is to limit the exposure of the operator (driver) to hazardous substances when applying plant protection
products and liquid fertilisers.
DANGER
Use all the personal protective equipment suitable for the tasks in hand and relative substances, in compliance with
the requirements of statutory legislation in your country.
This cab, even when closed, does not protect against the inhalation of hazardous substances. If the manufacturers instructions for
using these substances recommend personal protective equipment, wear the equipment even in the cab.
Category 1: The cab does not provide protection against hazardous substances.
Category 2: The cab provides protection exclusively from dust.
Category 3: The cab provides protection from dust and aerosol.
Category 4: The cab provides protection from dust, aerosol and chemical vapours.
The classification category, as stipulated by ISO 14269-5, of the cab installed on this range of tractors is given below:
l
l
10
Hazardous substances
protection category CAB
14 - CAB / ROPS
2-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.20.56
SAFETY
Avoid contact with pesticides
This cab, even when closed, does not protect against the inhalation of hazardous pesticides. If the manufacturers instructions for use
of the pesticide recommend personal protective equipment, wear the equipment even in the cab.
Before leaving the cab, ensure you are wearing all the personal protective equipment indicated in the instructions for use of the
substance.
Before entering the cab, remove all contaminated clothing and footwear in order to keep the cab interior clean.
2
3
4
5
6
7
8
9
10
2-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.20.56
SAFETY
2.9 - DECOMMISSIONING AND DISPOSAL OF THE TRACTOR
When the tractor becomes inoperative, transfer it to a suitable location to take it out of service and place a clearly visible notice on it
informing of its decommissioned status.
Legislation in some countries state that the organisation accepting the tractor (complete with license plates, logbook and owners
certificate or supplementary document) must, at the time of consignment of the tractor, issue an attestation of receipt that relieves
the user from any responsibility after consignment of the tractor (fines, accidents, etc.). The document must also show details of the
authorisation of the breaker.
Take the tractor directly to the dealer if you intend to purchase a new tractor.
IMPORTANT
None of the tractor materials are toxic or harmful so they can be handled without taking precautions.
The tractor is composed of steel, aluminium and plastic components: therefore the majority of the material can be recycled so the
scrapping procedure should involve sorting of the materials for subsequent reuse or differentiated disposal.
CAUTION
CAUTION
10
Use exclusively suitable tools and lifting devices, in compliance with the relevant regulations and legislation.
2-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.20.57
SAFETY
2.10 - SAFETY WARNING NOTICES
2
3
4
5
6
7
8
9
Fig. 28
10
2-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.20.59
SAFETY
ALWAYS keep safety labels clean and legible. Replace any missing, damaged or paint-obliterated labels. Replacement labels can be ordered from your Dealer. The locations of safety labels and the parts codes for ordering them are
specified in this chapter. When replacing a part that carries a safety label, make sure that a label of the same type is
applied to the new part. Do not use fuel or solvents etc. to clean safety labels. Use a clean cloth dampened in soapy
water.
Position of safety decals
10
CAUTION
Fig. 29
2-23
307.U.0801.en.0.01.indb 23
21/05/2012 13.21.02
SAFETY
1.
Position: RH pillar (tractor with platform), on the right front lower glass panel (tractor with cab)
CODE
2.9939.272.0
TITLE
-
TEXT
Read and comply with the operating instructions and
safety precautions prior to operation.
IMAGE
2
3
Fig. 30
2.
TITLE
-
TEXT
Take great care when using the PTO.
Read the instructions in the user and maintenance
manual
IMAGE
4
5
Fig. 31
3.
TITLE
-
TEXT
IMAGE
Do not board the tractor when it is moving. Use caution when working on the electrical system Disconnect the negative lead from the battery before removing the cover over the solenoid valves and working on
the electrical system.
Read the instructions in the user and maintenance
manual
Fig. 32
4.
Position: RH pillar (tractor with platform), on the window to the right of the drivers seat, near the pillar (tractor with
cab).
CODE
2.9939.296.0
TITLE
-
TEXT
Always fasten the seat belt.
Read the instructions in the user and maintenance
manual
IMAGE
9
10
Fig. 33
2-24
307.U.0801.en.0.01.indb 24
21/05/2012 13.21.03
SAFETY
Position: On the brake and clutch oil reservoir.
CODE
2.9939.297.0
TITLE
-
TEXT
Before topping up the brake oil, refer to the user and
maintenance manual
IMAGE
5.
TITLE
DANGER
TEXT
Stand clear when using controls to move 3 point
hitch.
IMAGE
Fig. 35
TITLE
DANGER
TEXT
Keep hands clear of fan and belts while engine is
running.
IMAGE
Fig. 36
CODE
2.9939.280.0
TITLE
DANGER
TEXT
Do not remove the cap of the expansion tank cap
when the engine is hot because the circuit is pressurised and can injure the operator.
Read the instructions in the Operation and Maintenance Manual.
IMAGE
8.
7.
6.
Fig. 34
10
Fig. 37
2-25
307.U.0801.en.0.01.indb 25
21/05/2012 13.21.03
SAFETY
9.
CODE
2.9939.329.0
TITLE
CAUTION
TEXT
Consult the Operation and Maintenance manual to
identify the type of liquid to be used in the cooling
system.
IMAGE
2
3
Fig. 38
10.
CODE
2.9939.450.0
TITLE
-
TEXT
IMAGE
Indicates the emergency exit to use if it is not possible
to exit the cab through the doors:
Fig. 39
11.
TITLE
-
TEXT
IMAGE
General hazard warning! Shearing hazard! Keep
clear of moving parts! Some parts of the machine can
reach very high temperatures, with a consequent risk
of burns!
6
Fig. 40
12.
Position: On right and left sides of the engine radiator, the right and left side panels, rear remote valves.
CODE
2.9939.449.0
TITLE
DANGER
TEXT
Danger. Very hot parts! Burns hazard!
IMAGE
8
Fig. 41
9
10
2-26
307.U.0801.en.0.01.indb 26
21/05/2012 13.21.03
SAFETY
Position: On left-hand fender (platform tractor), on rear cross member of cab (cabbed tractor).
TITLE
-
TEXT
Indicates the position in which the fire extinguisher
must be installed.
IMAGE
CODE
2.9939.448.0
Fig. 42
TITLE
IMPORTANT
TEXT
IMAGE
During field work, only the operator must be inside the
cab. The presence of a passenger in the cab is only
permitted during road transport.
14.
13.
10
Fig. 43
2-27
307.U.0801.en.0.01.indb 27
21/05/2012 13.21.04
SAFETY
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
2-28
307.U.0801.en.0.01.indb 28
21/05/2012 13.21.04
1
2
3
4
5
10
3-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.21.04
2
3
4
5
6
7
8
9
Fig. 45 - Rear view of tractor in version with platform and ROPS
10
3-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.21.06
10
3-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.21.09
1
2
3
4
5
6
7
8
9
10
3-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.21.12
3.2.1 - Access to the driving position for tractors with platform and ROPS
Steps and handrail
Access to the driving position is provided by steps (1) with two wide, non-slip
treads and a handrail (2) positioned in front of the access.
Fig. 50
Fig. 51
Access to the driving position is facilitated by wide steps (1) with two or three nonslip treads and by two handrails (2), one on the door and the other next to the lock.
External lock
Wide doors fitted with key operated locks ensure easy entry into the cab.
Turn the key to the right to lock the door and to the left to unlock it.
Double-locking handles help prevent accidental opening of the doors.
When unlocked, press button (1) to open the doors from the outside.
10
Fig. 52
3-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.21.14
Opening the doors from inside the cab is achieved by an outwards movement of
lever (2) located on the door lock alongside the operator
2
Fig. 53
3
4
5
6
7
8
9
10
3-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.21.14
MSG83/721 seat with mechanical suspension and PVC upholstery, for platform tractors equipped with safety roll bar.
MSG83/721 seat with mechanical suspension and fabric upholstery, for tractors equipped with cab.
MSG93/721 seat with pneumatic suspension and fabric upholstery, for tractors with cab.
3.3.2 - GRAMMER MSG83/721 seat with mechanical suspension and PVC upholstery
DANGER
The ample drivers seat is anatomically contoured and upholstered in non-slip material.
The seat can be adjusted to the desired weight, forward/backward positioning and backrest angle; it can therefore be
perfectly adjusted to suit the weight and stature of the driver.
10
A buzzer alarm sounds for approximately 10 seconds if the engine is switched off without having first fully pulled up the
parking brake lever. The alarm also sounds if the driver leaves his seat while the engine is running.
1.
2.
3.
4.
5.
6.
7.
3-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.21.15
1.
2
Fig. 55
2.
4
5
Fig. 56
3.
Height adjustment
Turn the knob (3) to positions from 0 to 3 to raise and lower the seat. The
selected position is shown by a yellow indicator alongside the knob.
6
7
Fig. 57
4.
8
9
Fig. 58
10
3-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.21.17
5.
Fig. 59
6.
3.3.3 - GRAMMER MSG83/721 seat with mechanical suspension and fabric upholstery
Fig. 60
DANGER
Never adjust the seat while the vehicle is in motion.
The ample drivers seat is anatomically contoured and upholstered in non-slip material.
10
The seat can be adjusted to the desired weight, forward/backward positioning and backrest angle; it can therefore be
perfectly adjusted to suit the weight and stature of the driver.
3-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.21.18
1
2
3
4
Fig. 60 - View of GRAMMER MSG83/721 seat
1.
2.
3.
4.
5.
6.
7.
IMPORTANT
A buzzer alarm sounds for approximately 10 seconds if the engine is switched off without having first fully pulled up the
parking brake lever. The alarm also sounds if the driver leaves his seat while the engine is running.
Seat adjustments
1.
8
9
Fig. 60
10
3-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.21.19
2.
Fig. 60
Height adjustment
Turn the knob (3) to positions from 0 to 3 to raise and lower the seat. The
selected position is shown by a yellow indicator alongside the knob.
3.
Fig. 60
4.
Fig. 60
10
Fig. 60
5.
3-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.21.21
2
Fig. 60
3.3.4 - Seat type GRAMMER MSG93/721 with pneumatic suspension and fabric upholstery
DANGER
Never adjust the seat while the vehicle is in motion.
The generously sized operators seat with pneumatic suspension is contoured to provide good all-round support and is upholstered
in non-slip material.
The seat features automatic adjustment to the operators weight, plus adjustments for forward/backward positioning, backrest angle
and lumbar support; it can therefore be perfectly adjusted to suit the weight and stature of the operator.
The seat is equipped with electro-pneumatic suspension to ensure maximum comfort, even when travelling at high speeds over
rough ground; the operator rides on a cushion of air that protects him from all bumps and jolts.
The system incorporates a compressor housed inside the seat base that automatically adjusts the suspension to suit the weight of
the operator.
6
7
8
9
10
307.U.0801.en.0.01.indb 12
21/05/2012 13.21.22
3.
4.
5.
6.
IMPORTANT
A buzzer alarm sounds for approximately 10 seconds if the engine is switched off without having first fully pulled up the
parking brake lever. The alarm also sounds if the driver leaves his seat while the engine is running.
Seat adjustments
Forward/backward adjustment
Pull up on the lever (1) to move the seat forwards or backwards to suit the
stature and personal preference of the driver.
10
Fig. 62
1.
3-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.21.23
2
Fig. 63
3.
4
Fig. 64
4.
6
Fig. 65
7
8
9
10
3-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.21.24
The seat belt is adjustable. Carry out the following adjustments before starting the engine.
Fig. 66
To fasten the seat belt, insert blade (1) into slot (2).
To release the seat belt, press button (3).
Fig. 67
Fig. 68
WARNING
Always fasten your seat belt. The use of a seat belt reduces the risk of serious injury in case of an accident.
CAUTION
The carrying of passengers is not permitted unless the tractor is equipped with a suitable seat. When using the passenger seat, observe local regulations, including those of the insurance company regarding injury at work.
10
DANGER
3-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.21.24
During field work, only the operator must be inside the cab.
The passenger seat is located on the left-hand side of the cab;
To close the seat proceed as shown below:
l
l
3
Fig. 69
5
Fig. 70
6
7
8
9
10
3-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.21.25
Never adjust the steering wheel while the vehicle is in motion. Check that the steering wheel is firmly fixed in position
before driving the tractor.
The steering wheel is telescopic to allow both tilt and height.
DANGER
To adjust the height, turn the knob (1) anticlockwise to release the steering column, position the steering wheel at the desired height and then lock the steering
wheel by turning the knob clockwise.
Fig. 71
To adjust the tilt angle, pull the lever (2) upwards to release the steering column,
tilt the steering wheel to the desired angle and then lock the steering column by
pushing the lever downwards.
10
Fig. 72
3-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.21.25
For maximum control when performing difficult manoeuvres it is vital that the rear-view mirrors are correctly adjusted.
Adjust both rear-view mirrors.
Position the mirrors to obtain a clear view of the side of the tractor and the implement from the driving seat.
Horizontal adjustment
Loosen knob (1) and adjust the length of the arm. Retighten the knob after adjustment.
4
Fig. 73
Vertical adjustment
Tilt the mirror manually to obtain the best view from the operators seat.
6
Fig. 74
The mirror arms rotate about their pivots and can be turned inwards towards the
tractor to reduce the overall width of the vehicle.
As they rotate, the mirror arms pass through preset intermediate positions.
8
Fig. 75
9
10
3-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.21.25
3.6.1 - Instruments and controls for tractors equipped with platform and safety roll bar
Fig. 76 - Panoramic view of controls for tractors equipped with mechanical shuttle
Control panel
Steering wheel
Lights switch, horn
Ignition switch
Pedal controls
Lift controls
Controls for gearshift, speed range, mini creeper speed
Shuttle control
Parking brake
Hand throttle
Remote control valve levers
Control buttons console
PTO controls. (540/1000 PTO, Eco PTO, Groundspeed PTO)
Front wheel drive
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
3-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.21.27
1
2
3
4
5
Fig. 77 - Panoramic view of controls for tractors equipped with mechanical shuttle
6
7
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Control panel
Steering wheel
Lights switch, horn
Ignition switch
Pedal controls
Lift controls
Controls for gearshift, speed range, mini creeper speed
Shuttle control
Parking brake
Hand throttle
Remote control valve levers
Control buttons console
PTO controls. (540/1000 PTO, Eco PTO, Groundspeed PTO)
Front wheel drive
9
10
3-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.21.29
Fig. 78 - Panoramic view of controls on tractors equipped with mechanical shuttle and mechanical lift
Control panel
Steering wheel
Lights switch, horn
Ignition switch
Pedal controls
Lift controls
Controls for gearshift, speed range, mini creeper speed
Shuttle control
Parking brake
Hand Throttle
Remote control valve levers
Control buttons console
PTO controls. (540/1000 PTO, Eco PTO, Groundspeed PTO)
Front wheel drive
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
3-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.21.30
1
2
3
4
5
Fig. 79 - Panoramic view of controls on tractors equipped with hydraulic shuttle and electronic lift
6
7
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Control panel
Steering wheel
Lights switch, horn
Ignition switch
Pedal controls
Lift controls
Controls for gearshift, speed range, mini creeper speed
Shuttle control
Park Brake control
Remote control valve levers
Control buttons console
PTO controls. (540/1000 PTO, Eco PTO, Groundspeed PTO)
Hand Throttle
9
10
3-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.21.31
Tachometer
Total hour meter
PTO speed indicator
Fuel gauge
Coolant temperature gauge
Warning lights
Control pushbuttons
Digital clock
Trip hour meter / Alarms indicator
Shuttle status display (only for tractors equipped with hydraulic shuttle)
Tractor speed indicator
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
IMPORTANT:
Some of the indicator lights described below may not be enabled on your tractor.
Tachometer
The engine tachometer indicates the speed of rotation of the engine in revolutions per minute (rpm).
10
3-23
307.U.0801.en.0.01.indb 23
21/05/2012 13.21.34
1
2
Fig. 81
4
5
Fig. 82
6
7
Fig. 83
The fourth band of the display shows the speed of the rear PTO engage/disengage control. On engaging the rear PTO, the indicator light alongside the display
illuminates and when the output shaft starts to turn, the display will show the speed
of rotation. The indicator light at the bottom of the display will illuminate to indicate
the type of PTO in use: SYNCRO/ECO/540/1000.
9
Fig. 84
10
3-24
307.U.0801.en.0.01.indb 24
21/05/2012 13.21.35
Fig. 85
150
150
150
150
13 - FUEL TANK
WARNING
Never continue to run the engine until the fuel tank is completely empty. If the engine stops because the tractor runs
of fuel, it will then be necessary to bleed the air from the fuel injection system.
Fig. 86
When the needle enters the red zone also the alarm light will illuminate.
CAUTION
10
If the needle moves into the red section, switch off the engine immediately.
3-25
307.U.0801.en.0.01.indb 25
21/05/2012 13.21.36
1
2
3
4
Fig. 87
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
8
11.
12.
13.
14.
10
15.
307.U.0801.en.0.01.indb 26
21/05/2012 13.21.37
Fig. 87
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
5
6
19.
18.
17.
16.
CAUTION
10
If the low engine oil pressure warning light stays on after the engine has started, switch off the engine.
3-27
307.U.0801.en.0.01.indb 27
21/05/2012 13.21.39
The two buttons (1-2) on the instrument panel are used set certain operating parameters and to select the various display functions.
Press buttons (1-2) simultaneously for a few moments until an audible signal sounds indicating that the following functions may be set:
l
l
l
Clock
Wheels constant
Instrument panel brightness
Fig. 88
Digital clock
The clock has a 12 hour cycle; the top line of the display indicates the
respective half of the day:
l
l
AM - Morning
PM - Afternoon
5
Fig. 89
6
l
l
7
Fig. 90
IMPORTANT
When making this adjustment, the display will show the letters AM to indicate hours from 0-12, or PM to indicate hours
from 12-24. You can now access the wheel constant function; use of this function is restricted to authorised service
centres.
Wheels constant
IMPORTANT
This parameter setting must be changed only by an authorized service centre if rear tyres of different size are fitted
to the tractor.
After selecting the wheels constant function, proceed as follows:
l
l
10
Briefly press button (2) increase the selected digit by one unit at a time.
Briefly press button (1) to move from one digit to the next.
Press and hold down button (1) until you hear a beep then release the button.
Enter the value from the table corresponding to the size of rear tyre fitted.
3-28
307.U.0801.en.0.01.indb 28
21/05/2012 13.21.40
480/70R20
11.2R24
360/60R24
320/70R24
440/65R20
12.4R24
360/70R24
420/65R30
9.5R28
380/70R24
440/65R24
11.2R28
14.9R24
12.4R28
420/70R24
480/65R24
13.6R28
380/70R28
16.9R24
14.9R28
12.4R32
420/70R28
14.9R30
420/70R30
16.9R28
9.5R38
480/70R28
540/65R28
12.4R36
16.9R30
480/70R30
540/65R30
13.6R36
320/70R20
TYRE
4155
4113
4035
3924
3888
3783
3750
3591
3474
3417
3309
3177
3153
3060
3039
2964
4550
Located on the right-hand side of the dashboard is a plate indicating that all reprogramming of the engine ECU as regards the wheels constant must be carried out
exclusively at service centres authorized by manufacturer.
Dataplate code 2.9939.087.0 (if this dataplate becomes defaced it can be ordered
as a replacement part).
Fig. 91
IMPORTANT:
Changing the wheels constant value will partially alter the displayed tractor speed values.
10
Press and hold down button (1) again until you hear a beep indicating you have moved on to the next function: instrument panel
lighting brightness.
3-29
307.U.0801.en.0.01.indb 29
21/05/2012 13.21.40
On entering this function, the display shows the message LUM followed by a flashing letter to indicate the current selected brightness setting.
The letters indicate:
l
l
Fig. 92
Briefly press button (2) to select the required level of brightness from those available (High - Medium - Low).
Press and hold down button (1) until you hear a beep then release the button.
5
6
Fig. 93
IMPORTANT
The count is lost if the battery lead is disconnected
Display of alarms
Tractor alarms are signalled by:
l
l
a letter and a number on the display to the right of the instrument panel
an alarm warning light on the instrument panel
a buzzer
The letter on the display identifies the electronic unit in which the alarm was detected:
1.
2.
10
Fig. 94
3-30
307.U.0801.en.0.01.indb 30
21/05/2012 13.21.41
The severity level of the alarm is indicated by which of the warning lights is
illuminated:
High severity alarm (1)
The buzzer sounds continuously.
Medium severity alarm (2)
The buzzer sounds intermittently.
IMPORTANT:
Low severity alarms are not signalled by the warning light or the
buzzer, only the letter and number on the display.
Fig. 95
IMPORTANT:
To clear active alarms contact your authorized service centre.
The
indicator
lights
show
the
selected
travel
direction.
Fig. 96
1.
2.
3.
two
The speed of the tractor is shown in the top band of the display.
(the value is given in km/h or mph depending on the factory setting for the
intended market).
10
Fig. 97
3-31
307.U.0801.en.0.01.indb 31
21/05/2012 13.21.41
1.
2.
3.
4.
Ignition switch
Hazard warning lights switch
Corner lights control switch
Rotating beacon control switch (for tractors with platform, safety roll bar and
electronic 4WD engagement control)
Control switch for work lights positioned on both sides of the cab (for tractors with high-visibility cab roof)
Headlights switch
Cigar lighter (for tractors equipped with platform and roll bar)
Front PTO control switch (for tractors with cab and mechanical lift)
5.
6.
7.
Fig. 98
Ignition switch
Only for platform tractors with safety roll bar
Starter switch (1) is a key-operated device for starting and stopping the engine. A
rubber flip-open cover protects the switch from moisture.
l
4
5
Fig. 99
6
7
Fig. 100
10
3-32
307.U.0801.en.0.01.indb 32
21/05/2012 13.21.42
Before starting the engine, make sure the area is sufficiently ventilated. DO NOT run the engine in an enclosed area.
Exhaust gases can cause asphyxia.
CAUTION
The hazard warning lights are activated by pressing this switch. This causes all the
direction indicators to flash simultaneously. Button (1) is equipped with an indicator
light that illuminates when the function is on. This switch can be activated even
when the engine is off and the key is removed.
Fig. 101
Headlights switch
This rocker switch (1) has three positions to control the headlights used for
driving on public roads:
Position 1 - Lights off and flasher enabled by lifting the stalk upwards.
Position 2 - Sidelights on and flasher enabled by lifting the stalk upwards.
When the headlights are switched on, the corresponding indicator light on
the instrument panel will illuminate green. The indicator light symbol is the
same as that shown on the switch, which will illuminate amber.
Position 3 - Headlights on dipped beam and flasher enabled by lifting the
stalk upwards.
IMPORTANT:
Fig. 102
The lights may also be activated when the engine is switched off.
A warning buzzer will sound if the starter key is removed when the
lights are on.
Press the top part of the switch (1) to turn on the front work lights, press the bottom
of the switch (1) to turn them off. When the work lights are on, the symbol on the
switch (1) will illuminate amber.
10
Fig. 103
3-33
307.U.0801.en.0.01.indb 33
21/05/2012 13.21.42
2
Fig. 104
4
5
Fig. 104
On tractors equipped with mechanical shuttle, the steering wheel stalk control operates the:
1.
7
Fig. 105
On tractors equipped with hydraulic shuttle, the steering wheel stalk control operates the:
1.
2.
2
1
9
Fig. 106
10
3-34
307.U.0801.en.0.01.indb 34
21/05/2012 13.21.43
Direction indicators
Fig. 107
Lights switch
With all the lights off or the headlights on, pull the lever upwards to flash the main
beam headlights.
Fig. 108
With the headlights dipped, push the lever downwards to switch to main beam and
vice versa.
10
Fig. 109
3-35
307.U.0801.en.0.01.indb 35
21/05/2012 13.21.44
2
Fig. 110
The lever for engagement of the hydraulic shuttle has the following positions:
l
l
l
To operate the lever, release it by pulling towards the steering wheel, then push it
forwards or backwards as required.
5
Fig. 111
Right-hand console for tractors equipped with platform and safety roll bar
The easily-identifiable controls on the right-hand console are arranged so that the most important ones are nearest the operator.
7
8
9
1.
2.
3.
4.
5.
10
Fig. 112
6.
7.
8.
Hand throttle
Front PTO control
Rear PTO control
Differential lock control
4WD engagement control
Rotating beacon switch
Cigar lighter
Cup/bottle holder
Rear lift controls
3-36
307.U.0801.en.0.01.indb 36
21/05/2012 13.21.45
Fig. 112
9.
10.
Right-hand console for tractors equipped with cab and mechanical lift
The easily-identifiable controls on the right-hand console are arranged so that the most important ones are nearest the operator.
Fig. 113
Hand throttle
Engine speed memory button
Rear PTO control
4WD engagement control
Differential lock control
Rear lift controls
Remote valve control levers
1.
2.
3.
4.
5.
6.
7.
10
The easily-identifiable controls on the right-hand console are arranged so that the most important ones are nearest the operator.
Right-hand console for tractors equipped with cab and electronic lift
3-37
307.U.0801.en.0.01.indb 37
21/05/2012 13.21.46
1
2
3
Fig. 114
4
5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
The easily-identifiable controls are arranged on the front left-hand side of the cab roof so that the most important ones are nearest
the driver.
1.
2.
3.
4.
5.
6.
8
Fig. 115
10
3-38
307.U.0801.en.0.01.indb 38
21/05/2012 13.21.47
Equipped with an integral green warning lamp that illuminates to signal activation of the front worklights
positioned on top of the cab.
Equipped with an integral amber warning lamp that illuminates to signal activation of the rear screen wiper
and washer pump.
The switch has three positions:
l
l
Equipped with an integral amber warning lamp that illuminates to signal activation of the windscreen washer pump.
The easily-identifiable controls are arranged on the front right-hand side of the cab roof so that the most important ones are nearest
the driver.
10
1.
2.
3.
4.
5.
6.
Fig. 116
3-39
307.U.0801.en.0.01.indb 39
21/05/2012 13.21.47
Control switch for activating the washer pump. The pump continues to operate until the switch is released.
The windscreen wiper works in conjunction with the washer and operates for a further 5 seconds after the
switch has been released.
3
Rear worklights switch
Equipped with an integral green warning lamp that illuminates to signal activation of the rear worklights
positioned on top of the cab.
4
Windscreen wiper switch
l
l
8
3.8.7 - Ventilation system
To start and adjust the ventilation system, turn the blower selector to the required speed.
With the ventilation system functioning slight pressurisation is obtained of the cab interior. This ensures that ambient air can enter
exclusively through the filter located behind the front grille.
The fan selector can be operated also when the ignition key is simply inserted in the ignition switch.
The air flow is divided and oriented by positioning the vents appropriately.
10
3-40
307.U.0801.en.0.01.indb 40
21/05/2012 13.21.48
Fig. 117
Air outlet and recirculation vents for tractors with standard cab roof
Fresh outside air is drawn through the filter integrated in the cab roof (in the rear part of the roof) and distributed throughout the cab
interior by directable and adjustable outlet vents.
Fig. 119
Six outlet vents in the front central part of the cab roof lining
Fig. 120
10
The air flow for windscreen demisting is distributed through the slot along the top
of the instrument console; for rapid demisting, temporarily close all other air vents.
3-41
307.U.0801.en.0.01.indb 41
21/05/2012 13.21.48
One recirculation vent is located on each side at the rear of the cab roof.
Recirculation vent fully closed: fresh outside air is drawn exclusively through the
front grille and is filtered though a paper filter positioned inside the rear part of the
roof. Recirculation vent fully or partially open: provides partial recirculation of air
in the cab.
2
Fig. 121
Air outlet and recirculation vents for tractors with high-visibility cab roof
Fresh outside air is drawn through the filter integrated in the cab roof (along both sides of the roof) and distributed throughout the cab
interior by directable and adjustable outlet vents.
The outlet vents are positioned as follows:
Six air vents (three per side) at the front of the cab roof lining.
4
5
Fig. 122
The air flow for windscreen demisting is distributed through the two slots at the
front of the cab roof lining, between the windscreen and sun blind; for rapid demisting, temporarily close all other air vents.
7
Fig. 123
Four air vents (two per side) on the console located alongside of the operator
position.
9
10
Fig. 124
3-42
307.U.0801.en.0.01.indb 42
21/05/2012 13.21.49
Two air vents (one per side) at the rear of the cab, next to the cab pillars.
Fig. 125
One recirculation vent is located on each side at the rear of the cab roof.
To adjust air recirculation use specific lever (1):
l
Recirculation vent fully closed; air is drawn in entirely from outside the cab.
Recirculation vent fully or partially open; provides partial recirculation of air
in the cab.
Fig. 126
Turn control knob (2) to activate the heating system and adjust the temperature; set the blower to the desired speed using selector
(1).
The system is switched on and adjusted by means of the control located on the front of the cab roof lining (standard roof) or on the
front right side (high-visibility roof).
To warm up the cab quickly, turn the control knob to the maximum position and set the blower to maximum speed.
For rapid demisting of the windscreen, simply turn knob (2) to maximum position, turn blower knob (1) to maximum speed and close
the front outlet vents.
In this way, the warm air flow will be directed towards the slot located under the windscreen.
Once the required temperature has been reached, adjust the system as required.
Only for tractors with standard roof
Ventilation control
Heating control
1.
2.
10
Fig. 127
3-43
307.U.0801.en.0.01.indb 43
21/05/2012 13.21.50
1.
2.
Ventilation control
Heating control
2
Fig. 128
Before starting the engine ensure that the ventilation system is switched off (simply switch off the ventilation fan) to avoid
overloading the tractor battery.
If the ventilation system has been running for prolonged periods at full power instead of switching it off suddenly allow it to run
for at least 20 seconds at minimum speed.
On switching on the system you should immediately feel an air flow from the vents. If not, switch off the system and locate
the fault.
Do not use the heating system in particularly dusty conditions.
l
l
Ventilation unit (1) and heater matrix (2), located inside the cab roof lining.
Heat is supplied from engine coolant manifold (3). If the system fails to work, check the fuse in the terminal block located in
the cab roof lining.
1.
2.
3.
4.
5.
6.
Blower
Heater matrix
Engine coolant manifold
Air cleaner
Directable outlet vents
Air recirculation vents
7
Fig. 129
1.
2.
3.
4.
5.
6.
Blower
Heater matrix
Engine coolant manifold
Air cleaner
Directable outlet vents
Air recirculation vents
9
Fig. 130
10
IMPORTANT
WORKING IN DUSTY ENVIRONMENTS: if necessary you can increase cab pressurisation to prevent the infiltration
of dust. In these cases it is advisable to close the air recirculation vents.
3-44
307.U.0801.en.0.01.indb 44
21/05/2012 13.21.50
System controls
CAUTION
DANGER
Should the air-conditioning system piping develop a visible leak, do not approach with a naked flame, refrigerant gas
is inflammable and on combustion produces highly toxic substances.
The refrigerant in the air conditioning system can cause severe lesions.
The system is switched on and adjusted by means of the control located on the front of the cab roof lining (standard roof) or on the
front right side (high-visibility roof).
Only for tractors with standard roof
1.
2.
Ventilation controls
Air conditioning control
Fig. 131
Turn fan selector (1) to start the ventilation system and use control knob (2) to
adjust the temperature.
To cool the cab quickly, turn control knob (2) to the maximum position and set the
blower to maximum speed.
Fig. 132
Press button (1) to switch on the system and adjust by means of control (2).
Turn fan selector (1) to start the ventilation system.
To cool the cab quickly, turn control knob (2) to the maximum position and set the
blower to maximum speed.
l
l
l
l
l
After a few minutes of operation the sight glass above the receiver-drier should be clear and free of air bubbles. Otherwise switch off
the system and consult our specialised personnel.
IMPORTANT
10
When working in dusty environments, if necessary you can increase cab pressurisation to prevent the infiltration of
dust; in these cases it is advisable to close the air recirculation vents.
3-45
307.U.0801.en.0.01.indb 45
21/05/2012 13.21.51
The cab air filters are designed to remove dust from air but do not afford protection against the chemical vapours emitted
by pesticides applied by sprayers.
When disposing of used filters, follow the regulations applicable locally regarding disposal of cartridges contaminated with harmful
substances.
CAUTION
The cab ventilation system filter must always be of the paper type; exclusively when working with hazardous substances (e.g. pesticide spraying) this filter must be replaced with a specific filter for the type of operation.
If the cab is not able to maintain the required air pressure level, carry out the following checks to identify the cause:
l
l
l
l
Set the blower to maximum speed and close the cab doors, rear hatch and windows. If the tractor is equipped with a roof
hatch, check that it is properly closed.
Check that the air filters are not clogged or obstructed.
Check the condition of the seals around the doors and windows in the cab.
Check the apertures for levers/tie-rods through to the outside of the cab.
If it is not possible to identify the cause by the above checks, contact an authorised service centre.
Special filters
CAUTION
Before working with harmful substances the external cab air filters (and internal, if installed) must be replaced with
special filters (e.g. activated carbon filters).
CAUTION
Follow the information supplied by the chemicals manufacturer company regarding protection against harmful substances.
CAUTION
Injury or death could result from prolonged periods of exposure to pesticides. When replacing the cab filters use exclusively original cartridges.
IMPORTANT:
These filters can never offer total protection against toxic substances.
IMPORTANT:
Special filters are removed and refitted in the same way as normal filters.
When spraying chemical substances the cab interior can be slightly pressurised. When the cab ventilation is activated the
air pressure inside the cab will increase relative to the outside air pressure, this pressure difference helps prevent the ingress of harmful
vapour. However, we strongly recommend that you scrupulously adhere to the safety instructions provided by the manufacturer of
the chemical substance.
Advice on safe working procedures:
l
9
l
10
l
l
When replacing the filters wear all the required personal protective equipment, replace the standard dust filter with the special
filter only if this is required by the operation to be carried out.
After each use, the filter should be removed from the cab and replaced in its original packaging, and the standard dust filter
should be installed. The carbon filter should be carefully sealed in its packaging in order to maintain its efficiency.
This filter, providing it is used for a total of no more than 200 hours, has a maximum service life of 36 months from the time the
package is first opened (the date of manufacture is marked on the filter).
The filter should be removed during use of the tractor for any applications other than spraying indicated by the manufacturer,
dust would clog the filter element in a very short time.
Do not wash the filter or clean it with compressed air.
Used filters must be consigned to specialised waste disposal centres.
3-46
307.U.0801.en.0.01.indb 46
21/05/2012 13.21.51
DANGER
When spraying pesticides, always follow the instructions of the manufacturer of the chemical product and the implement used for spraying.
3.8.11 - Cab
WARNING
Fig. 133
Fig. 134
10
Fig. 135
3-47
307.U.0801.en.0.01.indb 47
21/05/2012 13.21.51
The tractor is equipped with an openable front window. Turn the lever (1) anticlockwise to open. The window can now be pushed forwards to a position in which it is
held by two gas springs.
2
Fig. 136
The cab roof features a large window allowing improved visibility when operating
a front loader.
The roof hatch opens to allow ventilation; a sliding sunshield protects the cab from
direct sunlight.
5
Fig. 137
To open the hatch, first slide the sunshield fully backwards. Grip the handle and
turn it clockwise to disengage the safety catch, then push the handle upwards.
6
7
Fig. 138
Sunblind
Pull the blind downwards as required; it will automatically lock in position. Pull the
release catch and the sunblind will roll back up automatically.
9
Fig. 139
10
3-48
307.U.0801.en.0.01.indb 48
21/05/2012 13.21.53
Fig. 140
Fig. 141
Controls illumination light (1) in the roof lining (RH side) can be turned on by
means of switch (2).
This light illuminates the control console to the right-hand side of the operators
seat.
Fig. 142
Cable access hatch for routing external implement control cables into the cab
At the rear right-hand side of the cab there is a small flap through which control
cables for external implements may be routed into the cab.
To open the flap, first open the rear window hatch, then unscrew the locking catch
(1) and tilt the flap (2) backwards.
10
Fig. 143
3-49
307.U.0801.en.0.01.indb 49
21/05/2012 13.21.53
Close the flap as soon as the implement control cables have been routed into the
cab.
2
Fig. 144
5
6
Fig. 145
7
8
Fig. 146
9
10
3-50
307.U.0801.en.0.01.indb 50
21/05/2012 13.21.54
Fig. 147
Fig. 148
Cigar lighter
For tractors with mechanical lift only.
The cigar lighter (1) is located on the instrument panel; the lighter socket can also
be used as a 12V outlet.
Fig. 149
10
Fig. 150
3-51
307.U.0801.en.0.01.indb 51
21/05/2012 13.21.55
Storage compartment (1) is located on the RH side of the tractor at the rear of
the auxiliary control valve levers. May also be used as a bottles and cans holder.
2
Fig. 151
The Operation & Maintenance manual contains all the information necessary to operate and maintain the tractor in safety
To prevent accidents, observe all the safety rules contained in the manual.
The manual must be kept on the tractor at all times. A special mesh pocket (1) on
the rear of the drivers seat is provided for this purpose.
5
Fig. 152
Depending on the tractor equipment level, the extinguisher may positioned as follows:
l
l
9
10
Fig. 153
3-52
307.U.0801.en.0.01.indb 52
21/05/2012 13.21.57
Fig. 154
The bracket and fixing screws can be ordered from your dealer.
Bracket (1) must be fixed to the pillar with the two screws (2).
Fig. 155
Fig. 156
The bracket and fixing screws can be ordered from your dealer.
Fig. 157
10
Hazard warning triangle (1) is located at the rear of the tractor on the LH fender.
3-53
307.U.0801.en.0.01.indb 53
21/05/2012 13.21.59
IMPORTANT:
If you need to park on a steep gradient - more than 15 (33% gradient) - place chocks under the rear wheels to immobilise the tractor. It is any case the tractor should not be parked on a steep gradient.
The wheel chock is located at the rear of the tractor on the RH fender.
3
Fig. 158
The chocks must be located under the wheels as shown in the figure.
5
Fig. 159
3.8.16 - Toolbox
The tool box (1) is located on the right-hand side of the tractor, at the rear of the
access steps.
To open the tool box:
l
l
8
Fig. 160
9
10
3-54
307.U.0801.en.0.01.indb 54
21/05/2012 13.21.59
Clutch pedal
Left brake pedal
Right brake pedal
Brake pedal connecting latch
Accelerator pedal
Fig. 161
1.
2.
3.
4.
5.
WARNING
WARNING
Do not depress the clutch pedal or put the gearbox in neutral when driving downhill.
WARNING
Avoid keeping the clutch pedal depressed when the tractor is stationary. Select neutral, even when stopping for brief
periods.
The clutch disengages when the clutch pedal on the left of the operator position
is pressed.
When you intend to disengage the clutch, first reduce engine revs and then fully
depress the clutch pedal.
When the pedal is released after selecting a gear, apply the accelerator pedal appropriately to prevent sudden jolts in the movement of the tractor.
Once you have released the clutch pedal, remove your foot from it because even
slight pressure can result in premature wear of the clutch plate.
Fig. 162
When travelling downhill, and particularly when towing an implement or trailer, avoid prolonged use of the brakes by
selecting a low gear and using the braking action of the engine.
CAUTION
10
3-55
307.U.0801.en.0.01.indb 55
21/05/2012 13.22.00
1.
2.
3.
3.9.4 - Parking brake lever (EXPLORER 105 -> 15001, EXPLORER 90 -> 15001, EXPLORER 90 -> 20001)
WARNING
Apply the parking brake after shutting off the engine and before leaving the driving position. For further information
on safe working procedures, refer to the chapter Working with stationary implements in the safety section of this
manual.
WARNING
When applying the parking brake, the lever must always be pulled up all the way
IMPORTANT:
A visual and audible alarm (buzzer) is emitted if, after switching off the engine, the parking brake lever is not moved
to the fully engaged position.
IMPORTANT:
A visual and audible alarm (buzzer) is emitted if you leave the drivers seat with the engine running without having first
fully pulled up the parking brake.
IMPORTANT:
Each time you apply the parking brake you must also engage four-wheel drive (applies only to tractors equipped with
mechanical four-wheel drive engagement).
The parking brake, which is completely independent from the service brakes, is
applied by pulling the brake lever upwards.
To manually disengage the parking brake, press the button on the end of the lever
and push the lever down.
9
Fig. 164
When the parking brake is applied, the warning light on the instrument panel illuminates.
IMPORTANT:
10
Each time the parking brake is applied, four-wheel drive will also be engaged automatically
and the relative indicator light will illuminate on the instrument panel (applies only to tractors
equipped with electro-hydraulic four-wheel drive engagement).
3-56
307.U.0801.en.0.01.indb 56
21/05/2012 13.22.00
The tractor must be parked differently depending on the terrain and operational status of the engine:
Parking the tractor with the engine off
Parking the tractor with the engine running;
Parking the tractor on steep slopes
l
l
l
l
If no assistant is available for this purpose, before alighting from the tractor the operator must fully engage the parking brake, check
that tractor is not moving, and then carefully position the chocks under the wheels while standing to the side of the tractor.
The chocks should normally be positioned under the rear wheels by a second person, who must stand to the side of the tractor at
all times.
Apply the Park Brake control after shutting off the engine and before leaving the operator position.
IMPORTANT:
A visual and audible alarm (buzzer) is emitted if the Park Brake is not activated after switching off the engine.
IMPORTANT:
A visual and audible alarm (buzzer) is emitted if you leave the drivers seat with the engine running without having first
activated the Park Brake.
IMPORTANT:
Each time you activate the Park Brake you must also engage four-wheel drive (applies only to tractors equipped with
mechanical four-wheel drive engagement).
l
l
The Park Brake acts on all four wheels, by automatically engaging four-wheel drive. The control has the following functions:
Parking brake
Emergency brake
Use the Park Brake control to slow down the tractor only in emergencies, i.e. when an anomaly is detected in the
service brakes control system.
10
CAUTION
3-57
307.U.0801.en.0.01.indb 57
21/05/2012 13.22.00
1
2
Fig. 165
When the Park Brake control is engaged, the following warning lights turn on the dashboard:
Park Brake
5
Park Brake engagement/disengagement
To activate the Park Brake as a parking brake proceed as follows:
l
l
move lever (1) from 1st position (A) to 2nd position (B);
raise ring (2);
holding the ring in its raised position, move the lever from 2nd position (B)
to stop position (C);
release lever.
Raise ring (2) to disengage. Lever (1) automatically returns to the release position
(A), i.e. brake disengaged.
7
Fig. 166
move lever (1) from 1st position (A) to 2nd position (B);
9
Fig. 167
10
3-58
307.U.0801.en.0.01.indb 58
21/05/2012 13.22.01
Operation
Fig. 168
With the engine switched off, the Park Brake control can be disengaged once before the system tank empties.
tractor stationary;
Impossible to start engine;
Park Brake control has already been disengaged once.
IMPORTANT
With the controls at the above settings, the four wheel drive warning light stays on.
Operate the pump manually to repressurise the circuit, until the 4WD indicator light goes out.
To run the pump, proceed as follows:
remove cover (1) positioned behind the Park Brake control.
10
Fig. 169
3-59
307.U.0801.en.0.01.indb 59
21/05/2012 13.22.01
2
Fig. 170
4
5
Fig. 171
6
Electronic hand throttle for tractors equipped with platform and safety roll bar
1.
2.
3.
7
8
Fig. 172
The hand throttle control consists of a lever (1) which can be used to increase or decrease the engine speed.
Alongside the lever there is a graduated scale (2) that indicates the engine speed.
10
3-60
307.U.0801.en.0.01.indb 60
21/05/2012 13.22.01
Fig. 173
Fig. 174
1.
Fig. 175
The memory buttons located on the instrument panel and on the right-hand console perform the same function.
The hand throttle control consists of a lever (1) which can be used to increase or decrease the engine speed.
Alongside the lever there is a graduated scale (2) that indicates the engine speed.
l
l
l
10
307.U.0801.en.0.01.indb 61
21/05/2012 13.22.02
1.
2.
2
3
Fig. 176
1.
Shuttle lever
4
5
Fig. 177
Never go away and leave the tractor with the engine running, unless absolutely necessary. In this case, put all the gear
levers in neutral and pull the parking brake lever right up. For further information on safe working procedures, refer
to the chapter Working with stationary implements in the safety section of this manual.
The transmission is composed of different units:
l
l
l
l
l
1.
2.
a 5-speed gearbox
a 3-speed range gearbox (L-M-V) with Slow (L), Medium (M) and Fast (V) speeds.
a creeper with creep speed ranges (SR).
a Hi-Lo unit that provides two speeds.
an electrohydraulic shuttle, with a control lever on the steering column, that selects forward and reverse travel.
Main gear lever
Range shift lever
8
9
Fig. 177
10
3-62
307.U.0801.en.0.01.indb 62
21/05/2012 13.22.03
1.
10
Fig. 178
3-63
307.U.0801.en.0.01.indb 63
21/05/2012 13.22.03
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
3-64
307.U.0801.en.0.01.indb 64
21/05/2012 13.22.04
1
2
3
4
5
10
4-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.22.04
The tractor is delivered to the customer ready for use at full engine power thanks to the stringent testing phase that the engine
During this interval it is potentially harmful to run the engine at idle speed for prolonged periods and also to run it at high speeds in no
load conditions; this would result in bedding in of engine components in a manner different from that which would deliver maximum
efficiency throughout the full service life of the engine.
The safety seal on the engine governor is applied by the manufacturer and ensures that the power output of your
tractor does not exceed the declared and approved value. Any tampering with this seal on the governor will void the
warranty for the entire tractor with immediate effect.
In the first hours of use of the machine, the following procedures must be adhered to:
l
l
l
l
At each start-up allow the engine to run at low speed for a few minutes;
Do not use the engine continuously at low revs or at high revs with low loads;
During the first 20 service hours do not use the engine with excessively high loads; use the tractor in full load conditions for
periods that are gradually longer;
Before switching off the engine allow it to idle for a few minutes;
Adopt due care and attention when performing the checks and servicing operations listed below:
m engine oil level
m engine oil change
m renewal of oil filter
6
7
8
9
10
4-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.22.04
Sit in the drivers seat, only in this condition is it possible to start up the engine.
Switch off all the electrical equipment powered by the battery (lights, direction indicators, fan, wipers, heating and air conditioning).
Apply the handbrake.
Move the gear lever and range lever to their neutral positions.
Move the shuttle control lever into neutral to obtain the signal for starting.
Move the controls of the rear PTO and front PTO (if present) to the disengaged positions. The PTO clutch control is also
equipped with a safety device to prevent starting the engine with the PTO engaged.
Check the position of the control levers (lift completely lowered) to avoid accidental movements of the lift arms during the startup procedure caused by inadvertent operation of the levers when the engine was off.
3.
4.
5.
6.
7.
CAUTION
1.
2.
Starting aid fluids are highly flammable. When using them, keep them away from any possible source of sparks (batteries, connections, etc.). These fluids must be stored in a cool place.
These tractors are equipped with electronic devices to make starting the engine and parking the tractor safe operations.
1.
A brief flash, indicating that the engine may be started (if the coolant temperature is greater than 5C) without activating the
preheating system.
Continuous flashing, indicating the preheating system has been switched on electronically (if the coolant temperature is less
than 5C).
2.
The yellow warning light for the electronic preheating system may illuminate in two different ways:
l
l
l
Press the clutch pedal and move the gear lever and shuttle lever to neutral.
Start the engine by turning the key to the START position and accelerate as appropriate.
Once the engine has started, release the key, which will automatically return to the ON position.
10
4-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.22.04
l
l
Press the clutch pedal and move the gear lever and shuttle lever to neutral.
The yellow indicator light will illuminate steadily to indicate that the preheating system has been switched on electronically.
When the indicator light goes out, start the engine by turning the key to START and accelerating as appropriate.
Once the engine has started, release the key, which will automatically return to the ON position.
WARNING
After starting the engine in low temperature conditions, do not rev the engine above 1800 rpm until it reaches its optimum working temperature.
Diesel engines are to be refuelled exclusively with diesel fuel of the type normally commercially available and which conforms to the
requirements of the applicable standards.
In winter, when the temperature falls below 0 C, it is essential to use winter diesel fuel, which allows the engine to run correctly at
temperatures down to 20C.
If summer diesel fuel is used at low temperatures, the molecules of paraffin contained in the fuel will be deposited on the filters which
will therefore become clogged and prevent the fuel from arriving at the injection pump.
Some markets offer winter diesel with the addition of special additives that make it suited to temperatures even below 20 C.
IMPORTANT
DO NOT use ether based products to help start the engine when cold.
If winter diesel fuel is not available (or if it is used but the temperature is below
20C) kerosene (paraffin oil) may be added in the percentages indicated in the
diagram.
1 = summer diesel fuel
2 = winter diesel fuel
X = % of kerosene to be added
Y = ambient temperature in C
l
l
l
l
Fig. 179
Pour first the kerosene and then the diesel into the fuel and mix the two substances in the tank only.
For further information, contact an authorised workshop, your dealer or fuel supplier.
Make sure you connect the battery terminals correctly. Danger of short-circuit!
DANGER
Never start the engine by shorting across the terminals of the starter motor as the tractor could suddenly move off, with
a consequent risk of injury to the operator.
IMPORTANT
You can use the battery in another tractor for this purpose; only connect batteries of the same nominal voltage having
the same number of cells.
10
Make sure that the two vehicles are not touching each other.
Switch off any unnecessary electrical equipment.
4-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.22.05
l
l
l
l
Connect the terminals of a specific cable to the positive terminal of flat battery (1) and then to the positive terminal of auxiliary
battery (2).
Connect the terminals of a second cable to the negative terminal of auxiliary battery (3) and then to the metal terminal of the
ground cable of the tractor with flat battery (4).
If the auxiliary battery is on another tractor, first start its engine and take it up to a speed corresponding to 1/4 of the maximum
engine speed.
Start the tractor with the discharged battery following the normal procedure.
Once the engine has started up, disconnect the terminals of the cables, following the reverse order to connection, first terminal
(4), then (3), (2) and lastly (1).
If the engine fails to start, wait 15-20 seconds for the starter motor to stop, then repeat the procedure a maximum of 3 or 4 times. If
the tractor still fails to start, check for problems with the engine or electrical system (starter motor, etc.).
Fig. 180
Fig. 181
The function of the turbocharger is to deliver a greater amount of air to the cylinders; this also makes it possible to increase the fuel
flow rate in a proportional manner in order to increase engine power.
The turbine is driven by the engine exhaust gas (this recovering part of the kinetic energy of the gas which would otherwise
be dispersed) and it drives the compressor, which serves to compress the intake air drawn into the cylinder intake manifold through the
air cleaner.
The turbocharger unit, which features simple and rational design, consists of a turbine and a compressor.
Never accelerate to max revs with a cold engine. Run the engine at idle speed for 1-2 minutes to allow the oil to heat up gradually to ensure perfect lubrication of the turbine (the turbocharger is lubricated with engine oil).
Before stopping the engine after several hours of heavy harvesting work, allow it to idle for approximately 2 minutes; this is to
prevent the turbo from coasting at high speed without adequate lubrication.
10
The following operating instructions must be observed in order to avoid damaging the engine, and particularly the turbo
charger:
4-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.22.05
4.3.1 - Transmission
DANGER
When driving downhill never exceed the speed limit for the road and your vehicle and do not allow the engine speed
to exceed the maximum permissible rpm.
The meanings of the abbreviations and indicator lights associated with range and shuttle control are as follows:
l
l
l
l
l
4
Hi-Lo: HARE
5
The transmission is composed of different units:
l
l
l
a 5-speed gearbox;
a three-speed reduction unit (Snail - Tortoise - Hare) providing the various speed ranges;
a creeper unit with Creep speed ranges in addition to the ranges above;
a mechanical shuttle for selection of forward and reverse travel or, alternatively, a hydraulic shuttle with a control mounted on
the steering column for selection of forward and reverse travel;
an electrohydraulic Hi-Lo gearbox with two speeds (snail, hare) that doubles the number of both forward and reverse gears.
5 speeds
3 ranges
Mechanical shuttle
8
9
Fig. 182
10
4-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.22.05
5 speeds
3 ranges + Creeper
Mechanical shuttle
Fig. 183
l
l
l
5 speeds
3 ranges
Mechanical shuttle
Hi-Lo
Fig. 184
l
l
l
5 speeds
3 ranges + Creeper
Mechanical shuttle
Hi-Lo
Fig. 185
5 speeds
3 ranges + Creeper
Hydraulic shuttle
10
Fig. 186
4-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.22.06
l
l
l
l
5 speeds
3 ranges + Creeper
Hydraulic shuttle
Hi-Lo
2
Fig. 187
4
5
Fig. 188
WARNING
Only operate the creeper lever when the tractor is stationary and the clutch pedal is fully depressed.
The tractor is equipped with a 3-speed range gear lever (1) as well as a creeper
gear.
7
8
Fig. 189
9
10
4-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.22.08
Fig. 190
Fig. 191
Tab. 5
0.376
0.557
0.740
0.977
1.057
1.296
1.565
2.082
2.747
3.646
3.365
4.985
6.633
8.749
11.613
10.188
15.093
20.081
26.489
35.159
0.322
0.477
0.635
0.837
0.906
1.111
1.342
1.785
2.355
3.125
2.884
4.985
5.685
7.499
9.954
8.732
12.936
17.212
22.704
30.135
1 RED
2 RED
3 RED
4 RED
5 RED
Harvesting - Yard work
1 SLW
2 SLW
3 SLW
4 SLW
5 SLW
Primary and secondary tillage - 1 MED
2 MED
Haymaking
3 MED
4 MED
5 MED
Fast secondary tillage and 1 FAST
harvesting work Transport and 2 FAST
3 FAST
transfers between fields
4 FAST
5 FAST
PTO applications.
FORWARD SPEED IN KM/H AT 2300 RPM, ENGINE WITH REAR TYRES 420/70-30 - VERSION 40KM/H
MAIN TYPES OF WORK
40 FWD + 40 REV TRANSMISFORWARD SPEED
LO (TORTOISE)
HI (HARE)
SION
10
When working using the gearbox with the Hi-Lo control, power can flow from the engine to the gearbox without interruption, making
for a considerable increase in daily production and significant savings in time and fuel.
4-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.22.08
1
2
The system allows the driver to change gear without depressing the clutch pedal
by using instead the button (1) on the gear lever .
In this case the driver presses the button and moves the lever, selecting the required speed, keeping the button pressed, and then, when in position, releases
the button.
The clutch disengages immediately the button is pressed. When you release the
button, pressure is modulated to suit the gear engaged at the time.
Fig. 192
As a simple check of whether or not the engine is overloaded, move the throttle to 1/4 of its maximum travel, then quickly accelerate
to maximum speed.
If the engine speed tends to decrease instead of increase, it can be assumed that the engine is overloaded. In this case, engage a
lower gear.
For the correct choice of gear, consult the speed tables given in the technical data chapter.
To shift from one gear to another within the same range, use only the main gear lever after disengaging the clutch.
To select the desired range gear, with the tractor stationary, disengage the clutch and operate the range gear lever.
Overspeed transmission
IMPORTANT
Some of the gearboxes mounted on this range of tractors are equipped with Overspeed.
IMPORTANT
The speed is set electronically at 40 km/h. Remember to modify the wheel constant on the instrument panel when
mounting tyres of a different size to those previously mounted.
This transmission configuration guarantees reaching 40 km/h in 5th gear, and with the fast speed range selected, an economy engine
speed (less than maximum).
The engines electronic control unit receives information on the tractor travel speed from sensors located in the gearbox and
manages the number of engine revolutions to guarantee the maximum speed (40 km/h) at a speed below maximum and with reduced fuel
consumption.
10
Fig. 193
Allowing the engine to run a lower speed than the max power rpm and nearer to that of maximum torque rpm makes it possible to
4-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.22.08
achieve lower fuel consumption and greater comfort for the operator because of a reduction in the engine noise, transmission vibration and resonance typically associated with transport work.
The shuttle is governed by a lever on the floor to the left of the driver that engages
a pair of gears for driving forwards or a pair of gears with a shuttle gear for reversing.
Fig. 194
The hydraulic shuttle consists of an oil-immersed dual clutch that allows engagement of forward and reverse gears without using the
clutch pedal.
With the hydraulic shuttle, the forward speeds are the same as the reverse speeds.
The shuttle lever is located on the left below the steering wheel.
To move forward, move the lever forward.
To reverse, move the lever back.
The HYDRAULIC SHUTTLE control lever has three positions and to be operated
it must be pushed axially towards the steering wheel.
Position 0: Gearbox in NEUTRAL
Position 1: FORWARD direction engaged
Position 2: REVERSE direction engaged
The HYDRAULIC SHUTTLE lever can therefore be used to change from forward to reverse and vice versa when the tractor is in
motion without using the clutch pedal. For safety reasons, the forward and reverse gears can only be engaged at speeds of less than
10 km/h. If the HYDRAULIC SHUTTLE lever is moved inadvertently at speeds greater than 10 km/h, the travel direction is only changed when the speed falls below 10 km/h, and in the meantime the error is shown on the display and indicated by means of a buzzer.
Fig. 195
When using the hydraulic shuttle, there is no connection between the wheel and the engine, and therefore on uneven
terrain the tractor must always be blocked with the handbrake, and possibly with a chock placed beneath the wheels.
IMPORTANT:
The system preventing the tractor from unintentionally getting started is managed electronically by two sensors connected to the
parking brake and to the driving seat.
If the parking brake is not engaged and the operator is not seated in the drivers position, if the shuttle lever is activated, the electronic control unit refuses the command and activates a buzzer for 10 seconds while the tractor remains
in neutral.
10
IMPORTANT:
4-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.22.09
If the shuttle lever is activated inadvertently when the operator is not seated in the drivers position, the electronic
control unit refuses the command and activates a buzzer for 10 seconds while the tractor remains in neutral.
If the user engages the direction unintentionally, without the necessary safety conditions (for example without pressing the clutch pedal and gear not engaged), the
instrument panel will signal these conditions with a buzzer and making --N-- (1)
blink alternately and the direction indicators engaged (2) and the letter N (3).
3
Fig. 196
On the shuttle lever there is a control (1) that allows the operator to adjust the rate
of engagement of the shuttle (faster - HARD or slower - SOFT).
The control has three positions and affords 5 levels of adjustment.
5
Fig. 197
HARD +2
HARD +1
MEDIUM
SOFT -1
SOFT -2
Starting with the shuttle engagement rate set to Medium, the operator can either
increase the rate by rotating the control forward or reduce it by rotating the control
backwards.
8
9
Fig. 198
IMPORTANT:
Each time the tractor is switched on, the system will automatically restore the last level to be selected.
10
move the control towards either Hard or Soft to activate a display showing the level currently selected;
4-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.22.10
when the display is activated, move the control once towards Hard or Soft to select the desired engagement rate; each operation of the control increases or decreases the engagement rate one step at a time;
release the control, which will return to its initial position.
If no commands are given within 4 seconds, the display will return to its original state.
The level set is shown on the right-hand side display for 4 seconds.
l
l
l
l
HARD +2 (H +2)
HARD +1 (H +1)
MEDIUM (M 0)
SOFT -1 (S -1)
SOFT -2 (S -2)
10
Fig. 199
4-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.22.11
Engaging front-wheel drive in addition to the permanent rear-wheel drive, increases performance for transport on steep roads, rough
terrain and when increased traction is required.
IMPORTANT
We recommend that front-wheel drive be used during road transport only if increased traction is required. This is to
prevent unnecessary tyre wear.
IMPORTANT
Engaging and disengaging front-wheel drive is possible only when the tractor is at a complete standstill.
3
The tractor can be fitted with one of the following types of front-wheel drive engagement:
l
l
Mechanical engagement
Electrohydraulic engagement
To engage front-wheel drive, pull control lever (1) located to the left of the operator;
the lever will remain locked in position.
To disengage front-wheel drive, press lever (1), which will return to the rest position.
6
Fig. 200
On top of the lever there is a plate illustrating how to use the control.
8
Fig. 201
A warning light on the instrument panel signals engagement of front wheel drive.
10
4-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.22.11
IMPORTANT
Front-wheel drive is automatically engaged whenever you apply the parking brake.
Fig. 202
A warning light on the instrument panel signals engagement of front wheel drive.
Fig. 203
10
A warning light on the instrument panel signals engagement of front wheel drive.
4-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.22.12
2
Fig. 204
A warning light on the instrument panel signals engagement of front wheel drive.
IMPORTANT
Never engage the differential locks while a wheel is slipping excessively; in this situation, always depress the clutch
pedal before engaging the differential locks.
IMPORTANT
DO NOT travel on roads or at high speed when the differential lock is engaged. This could make steering difficult and
thus cause accidents, injury and damage.
The tractor is always equipped with a rear differential lock; the front differential lock is optional.
The differential locks are only to be engaged when travelling in a straight line and before the wheels start to slip excessively.
Differentials lock switch for tractors equipped with platform and safety roll bar
The control is electro-hydraulic. To lock the differentials, press the pushbutton (1),
which will remain in the pressed position, and the integral indicator light will illuminate.
To disengage front-wheel drive, press pushbutton (1) again, which will return to the
rest position, and the indicator light will go out.
9
Fig. 205
Engagement of the differential locks is signalled by the illumination of the corresponding indicator light on
the instrument panel.
10
4-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.22.13
Fig. 206
The control is electro-hydraulic. To lock the differentials, press the pushbutton (1),
which will remain in the pressed position, and the integral indicator light will illuminate.
To disengage front-wheel drive, press pushbutton (1) again, which will return to the
rest position, and the indicator light will go out.
Engagement of the differential locks is signalled by the illumination of the corresponding indicator light on
the instrument panel.
10
Engagement of the differential locks is signalled by the illumination of the corresponding indicator light on
the instrument panel.
Fig. 207
4-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.22.14
This device enables braking on the rear wheels only, when the brake pedals are operated separately. This prevents skidding of the
front wheel during separate braking and thus helps avoid damage to crops since the front wheel is not braked.
Different types of braking can be accomplished thanks to this valve.
All-wheel braking
When both brake pedals are operated simultaneously (pedals linked together).
This is strongly recommended for transport, transfers between fields and when
working on slopes.
4
Fig. 208
6
7
Fig. 209
8
9
Fig. 210
10
4-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.22.15
l
l
l
l
l
l
A - Valve position
B - Brake pedal
b1 - Left
b2 - Right
b3 - Linked
ON - Braking on one wheel
OFF- Lateral braking
The above-described braking actions are selected according to the position of the valve, as shown in the following diagram.
Fig. 211
1.
2.
Fig. 212
The tractor may be equipped with an optional hydraulic trailer braking system.
The oil utilised is taken from the main hydraulic circuit of the tractor by means of a specific directional control valve.
This directional control valve is operated by a valve that is connected hydraulically to the tractor brakes hydrostatic control.
With the key in the ignition switch, when the control is in the OFF position, a warning light will illuminate on the instrument panel. The
same light also illuminates to indicate insufficient pressure to operate the trailer brake. The control valve is also connected to the
handbrake, so that the trailer brake is applied when the handbrake is operated.
For trailers with a safety brake, the system is equipped with a specific directional control valve. This control valve has an ON-OFF
control that allows the valve to be connected hydraulically (ON position); or excluded (OFF position).
IMPORTANT
For adjustment of the braking system, contact your authorised Same service centre.
10
1.
2.
Fig. 213
4-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.22.17
CAUTION
The tractor must be equipped with a trailer braking system, which must be properly connected to the trailer.
IMPORTANT
This device provides the possibility to keep the trailer braked when the the tractor parking brake is activated with the
tractor stationary.
An engine driven compressor delivers compressed air to the trailer air brakes (see the drawing in the figure).
For any maintenance or adjustment operations that require specially trained personnel, contact the system manufacturer directly.
3
4
5
6
Fig. 214
7
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Compressor
Pressure regulator unit with safety valve
Air reservoir
Directional control valve
Couplers
Pressure gauge
Solenoid valve (Germany version only)
Drain valve for draining water from the air reservoir
RED coupler
YELLOW coupler
BLACK coupler (Germany version only) for trailers with brakes that are mechanically applied and pneumatically released.
When towing trailers, always fully comply with the highway code, even on private agricultural land.
After connecting the male coupler on the trailer hose to the female coupler on the back of the tractor, check that there is no air leakage
from the connection by depressing the brake pedal a few times with the engine switched off.
IMPORTANT
The trailer air reservoir will not receive air if the couplers are not connected correctly.
10
4-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.22.20
After connecting the air couplers, make the electrical connection and check that
the lights work; check also that pressure gauge (1) is functioning correctly and
showing a pressure reading of 8 bar (do not drive the tractor until the pressure in
the reservoir has reached 8 bar).
In the event of pressure loss in the control valve, it will still be possible to operate the emergency braking system by way of the control
on the tractor.
Fig. 215
IMPORTANT
Never unhitch the trailer without first making sure that it is unloaded.
l
l
l
l
10
Every 30 operating hours, drain the water from the reservoir by operating the drain valve located at the bottom of the reservoir.
Check periodically:
4-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.22.21
WARNING
With certain PTO driven implements, such a rotary mowers, hay balers, etc. the implement must be connected through
an over-running clutch, otherwise the PTO brake could be damaged.
WARNING
Before dismounting from the tractor, always disengage the PTO, lower implements to the ground, put the gearbox controls in neutral, apply the parking brake, shut off the engine, engage first gear (on tractors with mechanical gearboxes)
and remove the key from the starter switch. For further information on safe working procedures, refer to the chapter
Working with stationary implements in the safety section of this manual.
DANGER
Before disengaging the PTO, wait until the attached implement is almost stationary, otherwise the inertia of the implement could cause damage to the PTO. Only when the PTO has been disengaged and the engine has been switched
off is it possible to approach and carry out maintenance.
DANGER
For safety seasons, the PTO shaft shield must never be removed. The safety cap over the PTO shaft must only be
removed in order to couple the PTO shaft to the implement drive shaft when the engine is stopped. We recommended
that this cap is always replaced with the engine is shut off when the PTO shaft is not is to be used.
DANGER
When connecting or disconnecting the PTO drive shaft, shut off the engine and apply the parking brake. For further
information on safe working procedures, refer to the chapter Working with stationary implements in the safety section of this manual.
DANGER
After disconnecting the drive shaft from the PTO output shaft, always screw the cap back on to the output shaft.
DANGER
Only change the PTO output shaft when the tractor engine is shut off and the key is removed from the starter switch.
CAUTION
If the tractor is equipped with a PTO clutch control of the lever type, always make sure that the lever is in NEUTRAL
before turning the key to start the engine. The engine will not start otherwise.
DANGER
During PTO work, no one must be in the vicinity of the power take-off or the drive shaft.
10
4-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.22.21
WARNING
The tractor is equipped with a rear PTO with 2 speeds: 540 rpm and 1000 rpm.
Procedure for engaging the PTO:
l
l
l
release the PTO (this operation must be performed whenever the tractor is started);
select the required rotation speed (540-1000 rpm);
engage the PTO.
l
l
l
l
Position of PTO unlock pushbutton for platform tractors with safety roll bar.
Fig. 216
Position of PTO unlock pushbutton for cabbed tractors with mechanical lift.
10
Fig. 217
4-23
307.U.0801.en.0.01.indb 23
21/05/2012 13.22.22
1
2
Fig. 218
l
l
After 2 seconds:
l
l
The PTO will remain unlocked until the tractor engine is next switched off.
IMPORTANT:
Once unlocked, the PTO cannot be locked again while the engine is running.
6
Rear PTO speed selector
WARNING
At the end of each operation, put the PTO clutch control into neutral and return the PTO speed selector to neutral.
7
IMPORTANT:
Use the rear PTO selectors only when the engine is switched off.
To select the speed (540/1000 rpm), use the selector lever (1) located on the left of the tractor behind the operators seat, following
the indications on the control sector plate.
Selection of the 540 or 1000 rpm PTO is signalled by illumination of the corresponding indicator light on the instrument panel.
9
10
4-24
307.U.0801.en.0.01.indb 24
21/05/2012 13.22.23
Fig. 219
Fig. 220
press the pushbutton once and the indicator light on the instrument panel will flash;
press the pushbutton a second time and hold for at least 2 seconds and the light on the instrument panel will illuminate steadily.
IMPORTANT:
The indicator light in the control switch also has the function of flashing diagnostic codes to identify problems detected in the PTO
control system.
On starting the tractor engine, the indicator light will blink to show that the control system has been activated.
DESCRIPTION
2
Solenoid valve disconnected
3
Control switch continuously activated
4*
Speed sensor fault
5
Solenoid control output signal short circuiting to earth or in overcurrent
6*
Speed excessive
7
Internal ECU fault in power stage
8
Sensor presence detected in configuration where not required
*: Alarms present in U.S.A. configuration only.
P/N
Tab. 6
If a fault occurs with the control, the electronic control system will deactivate the PTO.
10
This system also disengages the PTO whenever the engine is switched off.
Ground-operated PTO controls
On starting the engine, the PTO is locked and must be unlocked before it can be used.
4-25
307.U.0801.en.0.01.indb 25
21/05/2012 13.22.23
The status of the PTO is indicated by a LED integrated in the control switch:
l
l
To engage the rear PTO using the ground-operated controls (1) located on
the fenders, proceed as follows:
l
l
press the pushbutton once and the integral indicator light will flash;
press the pushbutton a second time and hold for more than 5 seconds to
activate the PTO; the integral indicator light will be extinguished.
3
Fig. 221
In addition to the 540-1000 rpm P.T.O., the tractor can be equipped with the 540 ECO and 1000 ECO rpm P.T.O..
When the ground conditions are relatively easy, it is often the case that the power required from the tractor engine is significantly
lower than the maximum power output.
In these cases with the P.T.O. in ECONOMY MODE the engine can run at a much lower speed without affecting the implement
rotation speed and working capacity.
Working in this mode gives major advantages in terms of less specific consumption and less stress on the engine.
The selection between the NORMAL and ECONOMY version is made with the
lever (1).
6
7
Fig. 222
On top of the lever there is a plate illustrating how to use the control.
Operation in ECONOMY mode is signalled by the associated light on the instrument panel coming on.
8
9
Fig. 223
10
4-26
307.U.0801.en.0.01.indb 26
21/05/2012 13.22.23
WARNING
The tractors can be equipped with an additional output shaft of 1 3/8 with 6 grooves for the PTO that is synchronized with the rear
wheels.
When using the groundspeed PTO, remember that when you drive the tractor in reverse gear, the direction of rotation
of the PTO shaft will also be reversed. Therefore, with certain implements it is advisable to disengage the PTO before
engaging reverse gear in order to avoid damaging the implement.
Fig. 224
To engage, pull upwards on the lever located to the left of the driver.
On top of the lever there is a plate illustrating how to use the control.
A warning light on the instrument panel signals engagement of the synchronized
P.T.O..
Fig. 225
1.
2.
Fig. 226
10
The automatic PTO system makes it possible to stop rotation of the rear PTO shaft whenever the lower links are raised above a
certain height.
4-27
307.U.0801.en.0.01.indb 27
21/05/2012 13.22.24
2
Fig. 227
When the device is activated, the indicator light on the instrument panel will flash and the rear PTO operation will be deactivated
automatically as soon as the lower links are raised above a certain height.
To subsequently restart the rear PTO you must press the activation button again.
The automatic PTO system will remain active as long as the integral indicator light stays on and will intervene every time the lower
links are raised above the preset height.
When the implement is lowered below the preset maximum lifting height and the tractor speed is less than 2 km/h the PTO is
automatically disengaged. To subsequently restart it, you must press the on button again.
IMPORTANT
When the automatic PTO control is deactivated also the rear PTO control is deactivated.
5
6
7
8
9
10
4-28
307.U.0801.en.0.01.indb 28
21/05/2012 13.22.24
Fig. 228
On request, the tractor can be equipped with a front PTO (1) driven directly from
the engine crankshaft via a gearbox and a clutch capable of transmitting full engine power.
The front PTO operates completely independently of the rear PTO.
IMPORTANT:
The PTO is unlocked by pressing the rear PTO pushbutton.
Position of PTO unlock pushbutton for platform tractors with safety roll bar.
Fig. 228
Position of PTO unlock pushbutton for cabbed tractors with mechanical lift.
10
Fig. 228
4-29
307.U.0801.en.0.01.indb 29
21/05/2012 13.22.28
1
2
Fig. 228
l
l
After 2 seconds:
l
l
The PTO will remain unlocked until the tractor engine is next switched off.
IMPORTANT:
Once unlocked, the PTO cannot be locked again while the engine is running.
6
Front PTO engagement control
The control is equipped with an control unit that manages activation and deactivation of the PTO control.
To engage the front PTO, proceed as follows:
l
press the pushbutton once and the indicator light on the instrument panel will flash;
press the pushbutton a second time and hold for at least 2 seconds and the light on the instrument panel will illuminate steadily.
8
9
Fig. 229
10
4-30
307.U.0801.en.0.01.indb 30
21/05/2012 13.22.29
Position of the front PTO control pushbutton on tractors with cab and mechanical
lift.
Fig. 230
Position of the front PTO control pushbutton on tractors with cab and electronic lift.
FL
OAT
PTO
AUTO
10
Fig. 231
4-31
307.U.0801.en.0.01.indb 31
21/05/2012 13.22.30
Make sure no-one is in the vicinity of the implement before using the hydraulic lift.
CAUTION
Always lower the implement to the ground when the tractor is not in operation or when carrying out maintenance,
repairs or adjustments.
CAUTION
Never use the lift links for towing implements. Only tow implements using the homologated towbars or towing hitches.
Towing or hitching using other points of the tractor can cause the machine to overturn.
CAUTION
Do not stand or allow anyone else to stand between the tractor and the implement, unless the engine is shut off and
the key removed from the starter switch, the parking brake applied, a gear engaged and all attachments or implements
lowered to the ground.
CAUTION
If the tractor is equipped with rear mechanical lift, before starting the engine check the position of the control levers
(lift fully lowered), to avoid accidental movements of the lift arms during the start-up procedure caused by inadvertent
repositioning of the levers when the engine was off.
The tractor may be fitted with the following lift types:
l
l
l
The rear lift unit for the control of mounted implements, semi-mounted implements, and trailed implements is composed
of:
l
The mechanically controlled hydraulic lift unit has the following functions:
l
l
l
l
l
l
9
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Lift cover
Top link
Lift rod
Lower links
Lift arms
Levelling box
Sensing device
When the top link is attached at hole 8, the lift capacity is increased
When the top link is attached at hole 9, the lifting height is increased
Category II - 510 mm
Fig. 232
4-32
307.U.0801.en.0.01.indb 32
21/05/2012 13.22.30
Lift controls
Mechanical lift controls for platform tractors with safety roll bar.
Fig. 233
Fig. 234
l
l
The control lever quadrant is divided into coloured sectors with different functions:
yellow sector - used to raise and lower the implement;
yellow/green sector - used to set the required working position for the implement in position control and mixed draft-position
control applications;
blue sector - float position, in which the implement can follow the ground contours.
The control lever quadrant is equipped with a stop screw that makes it easy to return the lever to the same position repeatedly.
Depth control lever (Lever 2)
This lever causes the top link to extend, making it possible to control the required working depth automatically according to
10
The control lever quadrant is equipped with a stop screw that makes it easy to return the lever to the same position repeatedly.
The range of action of this lever is indicated by the green sector and the numbers 0 to 12 on the graduated scale.
4-33
307.U.0801.en.0.01.indb 33
21/05/2012 13.22.31
1
2
Fig. 235
4
Fig. 236
6
7
8
1.
2.
3.
4.
5.
6.
7.
8.
Implement raising/lowering
l
10
l
l
To raise the implement, pull lever 1 back into the yellow sector until the lift reaches the desired height.
To lower the implement, push lever 1 forwards, to the limit of the yellow sector.
Lever 2 should be set to No. 12 of its quadrant.
307.U.0801.en.0.01.indb 34
21/05/2012 13.22.31
Draft control operations (ploughs, rigid tine cultivators, ditch diggers, etc.)
l
l
l
l
When working on terrain of variable consistency, to prevent the implement from sinking to below the required depth in lighter
soils, set the lift control levers to obtain mixed draft and position control.
To obtain mixed control, start working and position the levers as described above for draft control operations, then move lever
1 back along the yellow/green sector until the implement starts to lift. Now move the lever forwards slightly (1 - 2 mm) in order
to stop the implement in its current position.
Operations with implements that work in or on the surface of the soil with mixed draft/position control
To allow the implement to follow the contours of the ground, push lever 1 into the blue FLOAT sector.
Lever 2 may be in any position between no. 6 and no. 12 of its sector.
At the end and start of each pass, use only lever 1 to raise and lower the implement.
To use this control, grip knob (1), extract the telescopic shaft, folding it downwards
to insert it into notch (2).
Turn the control to the right or left to raise or lower the lift arms by about 8-10 cm
to gradually align with implements for hitching.
Fig. 238
The rear lift unit for the control of mounted implements, semi-mounted implements, and trailed implements is composed
of:
l
The electrohydraulically controlled lift hydraulic unit has the following functions:
l
l
l
10
4-35
307.U.0801.en.0.01.indb 35
21/05/2012 13.22.31
1
2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Lift cover
Top link
Lift rod
Lower links
Lift arms
Levelling box for transverse position adjustment of the implement
Sensing device
When the top link is attached at hole 8, the lift capacity is increased
When the top link is attached at hole 9, the lifting height is increased
Category II - 510 mm
Fig. 239
Lift controls
The lift controls are composed of:
l
l
lift control panel, located on the console to the right of the operator;
emergency manual controls.
IMPORTANT
5
6
1.
2.
3.
4.
5.
6.
7.
8.
Fig. 240
control knob;
adjuster ring;
graduated scale.
8
9
Fig. 241
The knob has a scale (3) graduated from 1 to 8 to allow more precise adjustment of working depth.
Turning the knob to the left lowers the lift while turning it to the right raises it.
10
This control serves to obtain the maximum sensitivity in control of pitching movements when set to position 8 on the scale, or to
deactivate pitch control when set to the FLOAT position.
Adjuster ring (2), that can be set to the required working depth, is located under the knob. The locating stop allows the operator to
immediately return the control knob to the set working depth. This ring is particularly useful in those jobs which require repeated
operation of the position control knob (e.g. ploughing).
4-36
307.U.0801.en.0.01.indb 36
21/05/2012 13.22.32
In this position all control functions are disengaged, allowing the implement to move freely to follow the contours of the terrain.
Maximum lifting height control
This control serves to set the maximum height to which the lift arms can be raised.
This setting applies in control mode and when the implement lift is raised.
Turn the knob fully to the left to obtain the lowest possible maximum height setting;
when the knob is turned fully to the right, the arms may be raised to the maximum
height permitted by the mechanical system.
Fig. 242
This control serves to set the speed at which the lift arms are lowered.
Turn the knob to the left (tortoise symbol) to inhibit lift lowering.
Turn the knob to the right (hare symbol) to obtain maximum rate of drop.
The rate of drop is continuously adjustable between these two positions.
If the knob is turned to the tortoise symbol and arms lowering is requested, the
lifting and lowering LEDs will flash simultaneously (to indicate that lowering is inhibited).
Fig. 243
3.
2.
1.
IMPORTANT
10
When coupling and uncoupling implements, turn the control type selector knob fully to the right (position control).
4-37
307.U.0801.en.0.01.indb 37
21/05/2012 13.22.33
These LEDs illuminate when the corresponding raise and lower control solenoid
valves are energised and they indicate raising or lowering of the implement.
The LED colours are:
1.
2.
green - raising
red - lowering
2
Fig. 245
Fig. 246
Raise/Lower control
This rocker switch serves to raise and lower the lift.
6
7
Fig. 247
Raise control
If the top part of the rocker switch if pressed for at least 0.2 seconds. the lift will be raised to its maximum height or limited
height setting.
Lowering
l
l
If the bottom part of the rocker switch is pressed for less than 0.2 seconds, Control mode will be activated.
If the bottom part of the rocker switch is pressed twice consecutively, Float mode will be activated. In this case the implement
with be lowered at maximum speed,
The moment the switch is released, the system will quit Float mode and automatically enter Control mode.
10
4-38
307.U.0801.en.0.01.indb 38
21/05/2012 13.22.33
Fig. 248
When the tractor is started, the lift is always locked and the lock indicator light is illuminated.
To unlock the lift hold pressed the pushbutton for 2 seconds; the indicator light will start flashing rapidly. When the lift is unlocked, the
light will flash more slowly.
If the lock is activated, the lift will be locked in its current position. From this point on, any alteration in the position of the setting control
knobs (including the maximum height knob) will have no effect on the position of the lift.
To lock the lift hold pressed the pushbutton for 2 seconds; the indicator light will start flashing rapidly. When the lift is locked the light
will remain steadily lit.
1.
2.
The lift is always locked when the engine is started. Press both pushbuttons (1 and 2) simultaneously for approximately 2 seconds to
unlock the lift. If the lift has already been unlocked by means of the controls in the cab, it will already be operable using the external
controls.
Fig. 249
The use of the ground-operated controls interrupts control of the rear lift, which must be subsequently reactivated.
WARNING
The controls of the hydraulic control valve solenoid valves are located in front of the lift cover. In the event of a fault in the electronic
system, it will still be possible to control the lift by means of these pushbuttons.
IMPORTANT
This operation should only be carried out in cases of extreme necessity and with the engine running at low speed.
10
Release the pushbutton before the lift arms reach the maximum height position, as the automatic position sensor and
the safety limit switch are disabled during this operation.
4-39
307.U.0801.en.0.01.indb 39
21/05/2012 13.22.34
The controls are comprised of the following pushbuttons: one raise and one
lower pushbutton.
2
Fig. 250
3
4
5
6
7
8
9
10
4-40
307.U.0801.en.0.01.indb 40
21/05/2012 13.22.34
The tractor may be equipped with an optional front lift. The lift is operated by two
double-acting hydraulic cylinders that are controlled by way of the auxiliary service
valve control lever located to the right of the driver.
The lifting cylinders are double acting. Implements can therefore work both in float
mode, meaning that they are left free to follow the profile of the ground, and be
kept in the position set in the work phase.
Fig. 251
Valves (1) for opening and closing the hydraulic flow are on the right-hand side of
the tractor.
Fig. 252
Valve open
Valve closed
1.
2.
With the valves open, moving the spool valve control lever (lever 3) backwards into the lifting position (RED) causes the oil flow to
be directed also to the front lift.
Fig. 253
Moving the spool valve control lever forwards into the oil dump position (YELLOW) causes lowering.
To utilize the rear pressure ports from which the front lift is supplied with oil, close the valves (1).
10
When using the hydraulic front lift, you must not connect any implements to the rear hydraulic couplers n. 3. Otherwise, each time you operated the front lift you would also operate the rear implement. If you have to use the rear
hydraulic lines no. 3, shut off the valves.
IMPORTANT:
4-41
307.U.0801.en.0.01.indb 41
21/05/2012 13.22.35
1
2
3
4
5
Fig. 254 - Operating diagram for the front hydraulic couplers and front lift
1.
2.
3.
4.
5.
6.
7.
Lift arms
The lift arms can be connected to the front lift in 3 different ways:
l
l
l
l
9
Fig. 255
10
4-42
307.U.0801.en.0.01.indb 42
21/05/2012 13.22.36
The three-point linkage serves attach implements to the tractors hydraulic lift.
CAUTION
Hitching to the rear axle or any other point above the swinging drawbar or the centre of rear wheels can cause the
tractor to tip over backwards.
WARNING
Note:
When adjusting the length of the top link of the 3-point linkage, take care that it does not come apart and ensure that a
sufficient length of the threaded end of the turnbuckle is screwed into the turnbuckle housing to withstand the tractive
force applied when working.
Always check that the weight of the implement is compatible with the maximum permissible load on the tractor axles.
The lower lift arms and top link are fitted with quick-attach ends for quick and easy implement attachment.
This tractor, when appropriately adjusted, can be used with category I and II implements.
The lengths of the top link and the lifting rods can be adjusted by way of turnbuckles with handles.
The three-point linkage has several adjustments:
l
l
l
l
3
4
10
1.
2.
3.
4.
4-43
307.U.0801.en.0.01.indb 43
21/05/2012 13.22.37
1
2
2
3
4
5
4
4
5
5.
Lift link
When working with the 3-point linkage, keep well clear of the operating radius of the lift arms and any attached implement. This is to avoid the risk of injury in the case of incorrect manoeuvres.
The lift rods are adjusted as follows:
l
l
The lift rods can be anchored to the lower arms by means of a fixed pivot (3) or
by means of a slot (4). Using the slot (4) makes implement attachment easier
and also allows wider implements to follow the ground contours freely in certain
specific operations.
Fig. 257
The RH lifting rod may be fitted with an optional double-acting hydraulic cylinder.
The length of the lifting rod and thus the position of the implement relative to the horizontal may be altered by way of the specific
control of the remote spool valves.
This adjustment is particularly important when working on slopes.
You can make the adjustment also with the tractor travelling.
10
4-44
307.U.0801.en.0.01.indb 44
21/05/2012 13.22.37
Normally when the lower links are horizontal, the rear end of the top link should
be angled upwards.
The distance between the lower lifting arms and the top link must never be less
than 540 mm for category II implements and 460 mm for category I implements.
Fig. 258
460 I cat.
540 II cat.
Fig. 259
The top link may be fitted with an optional double-acting hydraulic cylinder.
You can make the adjustment also with the tractor travelling.
CAUTION
Never enter the area between the tractor and the implement when the tractor is in motion. Always lower the implement
before stopping the tractor.
The telescopic stabilisers serve to reduce or prevent sideways movement of the implement.
l
l
The stabilisers must be locked (lock pin in hole 1) during implement transport and when working with a levelling blade, dozer blade,
roller, mower, seed drill, auger and similar implements.
10
Fig. 260
The stabilizers must allow some movement (lock pin in hole 2) when working with ploughs, harrows, ditchers, cultivators and similar
4-45
307.U.0801.en.0.01.indb 45
21/05/2012 13.22.38
To adjust the length of the stabilisers, remove the lock pin and turn the threaded sleeve.
2
3
4
5
6
7
8
9
10
4-46
307.U.0801.en.0.01.indb 46
21/05/2012 13.22.38
All the hydraulic devices on the tractor (with the exception of the clutch and brakes, which have their own hydrostatic system) share
a common hydraulic system.
If the pump becomes noisy when the hydraulic system is hot, the hydraulic oil filter may be dirty. In this case, replace
the oil filter immediately.
The higher capacity pump (22.5 cc) supplies oil under pressure to the trailer brake valve, the remote control valves and the
front and hydraulic rear lifts.
Oil drawn from gearbox is filtered through:
m Two 44 micron filters on tractors equipped with mechanical shuttle
m One 90 micron wire mesh filter on tractors equipped with hydraulic shuttle
The lower capacity pump (14 cc) supplies oil under pressure to the hydrostatic steering control valve, the electro-hydraulic
PTO controls, the front and rear differential locks and the front-wheel drive engagement control.
Oil drawn from gearbox is filtered through:
m A 44 micron filter on tractors equipped with mechanical shuttle
m A filter for tractors equipped with hydraulic shuttle
Pressurised oil is supplied by two hydraulic pumps, which are constantly engaged to the drive from the engine. The pumps
are located on the left-hand side of the gearbox.
Oil returning from the hydrostatic steering is cooled by passing through a cooler positioned at the front of the tractor, before supplying
the electrohydraulic systems control unit.
The auxiliary hydraulic control valve is a device equipped with a control lever which sends oil from a pressure circuit to an escape port,
enabling the control of external implements with hydraulic rams and motors, meeting the operating requirements for all applications.
Basically, only 1 type of remote valve is used:
DOUBLE-ACTING
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing
serious injury, blindness or even death. High-pressure fluid leaks
may not be visible. Use a piece of cardboard or wood when looking
for leaks. NEVER use your hands. Wear safety goggles to protect
your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel with experience of this particular
problem.
Fig. 261
CAUTION
10
4-47
307.U.0801.en.0.01.indb 47
21/05/2012 13.22.38
When the control lever is moved in one direction, the control valve spool shifts to
allow pressurised oil to flow out through one port and return through a second port.
When the control lever is moved in the opposite direction, the direction of flow is
reversed.
The control lever has 3 positions:
l
l
l
1 - outlet
0 - neutral
2 - outlet
Fig. 262
1 - outlet
0 - neutral
2 - return
FLOAT
5
Fig. 263
DETENT device
This is a mechanical detent that engages the control valve spool (which keeps the
lever in position) when the spool is moved to the end of its stroke. The device can
only be released manually by operating the control lever.
If the spool is not equipped with a DETENT, the control lever will always return to
the NEUTRAL position when released by the operator.
The control lever has 4 positions:
l
l
l
l
1 - outlet
0 - neutral
2 - return
DETENT
Fig. 264
KICK-OUT device
This is a mechanical detent that engages the control valve spool (which keeps
the lever in position) when the spool is moved to the end of its stroke. The device
releases automatically when the pressure reaches the spring calibration value and
the control lever returns automatically to the neutral position.
1 - outlet
0 - neutral
2 - return
KICK-OUT
10
Fig. 265
4-48
307.U.0801.en.0.01.indb 48
21/05/2012 13.22.38
Mechanically operated check valve that prevents leakage past the control valve
spool and thus undesired movements of the hydraulic cylinders.
Fig. 266
FLOW DIVIDER
Allows the oil flow rate to be set, independently of the pressure, in a certain port of
the double-acting control valve.
Fig. 267
The tractor may be equipped with different types of remote control valve (4 or 6-way).
Double-acting control valve equipped with detent
Double-acting control valve with return spring
Pressure relief valve
Oil inlet
Drain
1.
2.
3.
4.
5.
Fig. 268
Fig. 269
10
1.
2.
3.
4.
5.
4-49
307.U.0801.en.0.01.indb 49
21/05/2012 13.22.39
1
2
1.
2.
3.
4.
5.
6.
7.
Fig. 270
1.
2.
3.
4.
5.
6.
7.
8.
Fig. 271
1.
2.
3.
4.
5.
6.
Fig. 272
1.
2.
3.
4.
5.
6.
7.
Fig. 273
10
4-50
307.U.0801.en.0.01.indb 50
21/05/2012 13.22.41
Fig. 274
Remote valve controls for platform tractors with safety roll bar.
The manual controls of the remote control valve consist of:
1.
2.
3.
The number of control levers varies according to the type of remote valve
installed:
l
Tractors with a 4-way remote valve are equipped with two levers.
Tractors with a 6-way remote valve are equipped with two levers.
Fig. 275
NEUTRAL
Move the lever into the MIDDLE POSITION of its quadrant stop both the oil supply to the lift cylinder and the return flow from
the lift cylinder.
HYDRAULIC LIFT
Move the lever BACKWARDS to extend the cylinder and lift the implement.
ABBASSAMENTO
Move the lever FORWARDS to retract the cylinder and lower the implement. In the case of a double-acting control valve, the
implement lowering action is controlled hydraulically, while in the case of a single-acting valve the lowering action is determined by the weight of the implement that causes the oil to discharge from the cylinder.
2.
3.
The control lever will only stay in position when released if the control valve is equipped with the detent device. The other levers are
returned by a spring to the NEUTRAL position.
1.
These control levers are located to the right of the driver and have three positions:
Only in the case of double-acting control valves with a FLOAT position, the
lever has four positions:
FLOAT: move the lever forwards beyond the lowering position to allow the
cylinder to move freely and enable the implement to follow the profile of the
ground freely.
10
Fig. 276
4-51
307.U.0801.en.0.01.indb 51
21/05/2012 13.22.42
The number of control levers varies according to the type of remote valve
installed:
l
l
l
Tractors with a 4-way remote valve are equipped with two levers.
Tractors with a 6-way remote valve are equipped with two levers.
Tractors with an 8-way remote valve are equipped with two levers and an
electrical control.
Fig. 277
These control levers are located to the right of the driver and have either three or four positions:
1.
NEUTRAL
Move the lever into the MIDDLE POSITION of its quadrant stop both the oil supply to the lift cylinder and the return flow from
the lift cylinder.
HYDRAULIC LIFT
Move the lever BACKWARDS to extend the cylinder and lift the implement.
ABBASSAMENTO
Move the lever FORWARDS to retract the cylinder and lower the implement. In the case of a double-acting control valve, the
implement lowering action is controlled hydraulically, while in the case of a single-acting valve the lowering action is determined by the weight of the implement that causes the oil to discharge from the cylinder.
FLOAT
Move the lever forwards beyond the lowering point to allow the cylinder to move freely and enable the implement to follow the
profile of the ground freely.
2.
3.
4.
The control lever will only stay in position when released if the control valve is equipped with the detent device. The other levers are
returned by a spring to the NEUTRAL position.
WARNING
All control valve levers are fitted with a locking device that must
be activated when the valves are not used, to avoid inadvertent
activation.
To engage the locking device, proceed as described below:
l
l
Fig. 278
Flow divider
The 6-way remote valve has a FLOW DIVIDER control knob, which allows adjustment of the oil flow rate to the 2 ways of the remote
valve equipped with KICKOUT device.
This adjustment determines the speed of a cylinder operated by the control valve.
The control is marked with a graphic symbol showing the direction of rotation to increase or decrease the oil flow rate.
9
10
4-52
307.U.0801.en.0.01.indb 52
21/05/2012 13.22.42
4.11.5 - Correspondence between the control levers and the rear hydraulic service couplers
Fig. 279
Fig. 280 - Correspondence between the control levers and the hydraulic service couplers
Control lever for YELLOW hydraulic couplers.
Control lever for RED hydraulic couplers.
Control lever for GREEN hydraulic couplers.
Control lever for BLUE hydraulic couplers.
Remote control valve
Rear hydraulic services
1.
2.
3.
4.
5.
6.
4.11.6 - Behaviour of the oil flow in the hydraulic circuit connecting the couplers and the
actuator cylinders on the implement
The correspondence between control levers and hydraulic service couplers is indicated by the numbers alongside the control levers
and the hydraulic couplers.
Moving the control lever back (control lever number on + symbol) directs oil pressure to the service coupler with the same number
(also on + symbol). Oil returning from the cylinder connected to the implement may drain to tank through the service coupler with the
same number (- symbol).
10
Conversely, if the control lever is pushed forward to the - symbol, oil is sent under pressure to the service coupler identified with
the same number as the lever and the - symbol. Oil returning from the implement cylinder can drain to tank through the service
coupler identified with the same number as the lever and the + symbol.
4-53
307.U.0801.en.0.01.indb 53
21/05/2012 13.22.44
l
l
Fig. 281
CAUTION
Take maximum care when attaching and detaching implements.
Use sufficiently strong stands; avoid using cement blocks or bricks.
Do not allow anyone to come near the tractor.
4
Fig. 282
6
7
Fig. 283
8
9
Fig. 284
10
4-54
307.U.0801.en.0.01.indb 54
21/05/2012 13.22.45
In the case of diggers, shovels and loaders, moving the control lever to the float
position will allow the cylinder to move freely and thus the bucket to follow the
contours of the terrain.
Fig. 285
Fig. 286
The hydraulic couplers have female fittings that allow connection under pressure of the male fitting on the implement hose. The
couplers are also designed to disconnect automatically if accidentally pulled.
IMPORTANT:
Fig. 287
Check that connection hoses are of sufficient length to allow unimpeded manoeuvring of the tractor and implement. To disconnect
the hose, return the distributors controls to the neutral position to
release any residual pressure from the system, then detach the fittings and pull the hose off.
When connecting the hydraulic fittings of the implements to the tractors hydraulic couplers, carefully follow the instructions on the plates on the tractor or keep to the instructions given in this manual. Incorrect connections can invert the
implement lift and lowering directions, with serious risk of injury.
DANGER
DANGER
10
DO NOT attempt to uncouple hydraulic connections or adjust implements with the engine running and the PTO rotating. To do so could result in very serious injury or death.
4-55
307.U.0801.en.0.01.indb 55
21/05/2012 13.22.46
2
Fig. 288
4
5
Fig. 289
Note:
The hydraulic couplers must be kept clean and their protective caps must be fitted.
Note:
Take care not to mix different types of oil. Ensure the utmost cleanliness when making the hydraulic coupling between
the implement and tractor. Cover any couplers not in use with their protective caps.
IMPORTANT:
Before connecting implement hoses to the service couplers, stop the engine and check that the connection fittings
are clean. After having connected the hoses and started the engine, check that the hydraulic system is functioning
correctly. Then, after having operated the cylinders a few times to equalise the pressure (moving the control lever to
the lowering position, then to the raising position and then back to neutral), check the transmission oil level with the
cylinders both extended (raising) and retracted (lowering). The transmission oil should never be allowed to fall below
the minimum level (with cylinders extended) and should not ever greatly exceed the maximum level, as the same oil
supplies both the external hydraulic services and the transmission.
9
10
4-56
307.U.0801.en.0.01.indb 56
21/05/2012 13.22.46
Oil returning from the external implements such as hydraulic motors passes
through free return line (1) and returns to the gearbox.
Fig. 290
When attaching and detaching the service couplers (1) for external use, a small
amount of oil may spill out from the hoses.
To prevent oil spilling onto the ground under the service couplers, a tube (2) has
been inserted to drain the oil into a drip collector (3).
This oil can be recovered by removing the collector (3) from its housing.
Check
periodically
that
cap
(4)
is
properly
closed.
1
4
IMPORTANT:
2
Fig. 291
These devices must be operated using a double-acting control valve controlled by the no. 3 lever equipped with a KICK-OUT device
(or DETENT).
Fig. 292
The connection to the control valve must be made by connecting the pressure line (1) to the corresponding service coupler with the
- sign, while the return line (2) must be connected to the service coupler with the + sign.
To stop the oil flow, first move the control lever to the FLOAT position, until the motor has slowed down and come to a complete stop.
FLOAT and DETENT are only provided together on the 6-way control valve)
The motor is operated by pushing the control lever forward (lowering position = - sign).
10
IMPORTANT
4-57
307.U.0801.en.0.01.indb 57
21/05/2012 13.22.47
2
3
4
5
6
7
8
9
10
4-58
307.U.0801.en.0.01.indb 58
21/05/2012 13.22.47
WARNING
The front towing hitch should be used for emergency trailer towing or for towing the tractor in the yard or in an authorised service centre.
WARNING
In Italy only Cuna type towing hitches and the drawbar may be used.
Never tow semi-mounted implements, trailers or agricultural machines by attaching them to the top link of the threepoint linkage. This could cause the tractor to rear up or overturn backwards.
CAUTION
WARNING
When towing, always secure the hitch pin with a suitable lock pin with safety clip to prevent the hitch pin coming out
the hitch. The lock pin must always be secured to the hitch.
WARNING
The maximum permissible hitch load (horizontal and vertical), the maximum permissible hitch height for road use and
the maximum trailed load for trailers without brakes, for trailers with mechanical brakes, for trailers with inertia braking
and with hydraulic or air brakes are indicated in the tractor registration document (only issued for the Italian market).
Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
CAUTION
The loads given in the tables below refer to the technical or category limits of the hitches.
The tractor can be equipped with the following rear towing devices - SDFI
Tab. 7
HITCH SUPPORT ANGLE PLATES
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
4-66
6000 kg
1500 kg
Tab. 8
4-66
The tractor can be equipped with the following rear towing devices - ARCHETTI
Tab. 9
DRAWBAR
TD001 St e11
Short position
Middle position
Extended position
HORIZONTAL LOAD
VERTICAL LOAD
750 kg
4-65
10
REFERENCE
Drawbar
4-59
307.U.0801.en.0.01.indb 59
21/05/2012 13.22.47
Tab. 10
HITCH COMPLETE WITH ANGLE PLATES
HORIZONTAL LOAD
VERTICAL LOAD
1500 kg
REFERENCE
4-66
The towing hitches indicated can only be fitted with the frame shown in the table.
Tab. 11
HITCH SUPPORT FRAME
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
14000 kg
14000 kg
2000 kg
2000 kg
4-67
4-66
2000 kg
2000 kg
4-66
4-67
2000 kg
4-68
Frame complete with PTO guard Cat. D2 (TA33-1 20000 kg* - 25000 kg**
D e3)
2000 kg
4-66
Tab. 12
TOW HITCH DESCRIPTION
4
5
6000 kg
6000 kg
1500 kg
1500 kg
4-67
4-66
Tab. 13
TOWING FRAME WITH
PITON HITCH
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
2000 kg
4-69
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
Tab. 14
DRAWBAR
TD001 St e11
Short position
Middle position
Extended position
750 kg
4-65
10
4-60
307.U.0801.en.0.01.indb 60
21/05/2012 13.22.48
Pick-Up Hitch
Tab. 15
MECHANICAL P.U.H.
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
300 kg
1200 kg
4-69
Tab. 16
AXLA-HITCH 99 031 (D With hook
With drawbar
e11 2163)
3000 kg
1200 kg
4-71
The tractor can be equipped with the following front towing devices
The tractor can be equipped with the following front towing devices:
Towing hitch
4.12.2 - Towing devices (EXPLORER 105 -> 15001, EXPLORER 105 -> 20001)
All the implements mounted on the tractor must be secured firmly and in accordance with the manufacturers instructions; see attachment holes diagram. Use permitted devices only.
WARNING
WARNING
The front towing hitch should be used for emergency trailer towing or for towing the tractor in the yard or in an authorised service centre.
WARNING
In Italy only Cuna type towing hitches and the drawbar may be used.
Never tow semi-mounted implements, trailers or agricultural machines by attaching them to the top link of the threepoint linkage. This could cause the tractor to rear up or overturn backwards.
CAUTION
When towing, always secure the hitch pin with a suitable lock pin with safety clip to prevent the hitch pin coming out
the hitch. The lock pin must always be secured to the hitch.
WARNING
The maximum permissible hitch load (horizontal and vertical), the maximum permissible hitch height for road use and
the maximum trailed load for trailers without brakes, for trailers with mechanical brakes, for trailers with inertia braking
and with hydraulic or air brakes are indicated in the tractor registration document (only issued for the Italian market).
Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
WARNING
CAUTION
10
The loads given in the tables below refer to the technical or category limits of the hitches.
4-61
307.U.0801.en.0.01.indb 61
21/05/2012 13.22.48
Tab. 17
HITCH SUPPORT ANGLE PLATES
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
4-66
Tab. 18
6000 kg
1500 kg
4-66
The tractor can be equipped with the following rear towing devices - ARCHETTI
Drawbar
Tab. 19
DRAWBAR
TD001 St e11
Short position
Middle position
Extended position
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
25000 kg
1500 kg
4-65
Tab. 20
HITCH COMPLETE WITH ANGLE PLATES
1500 kg
4-66
The towing hitches indicated can only be fitted with the frame shown in the table.
Tab. 21
HITCH SUPPORT FRAME
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
14000 kg
14000 kg
2000 kg
2000 kg
4-67
4-66
20000 kg
25000 kg* - 31500 kg**
25000 kg* - 31500 kg**
2500 kg
2000 kg
2000 kg
4-66
4-66
4-67
2000 kg
4-68
Frame complete with PTO guard Cat. D2 (TA33-1 25000 kg* - 31500 kg**
D e3)
2000 kg
4-66
Tab. 22
TOW HITCH DESCRIPTION
7
8
6000 kg
6000 kg
1500 kg
1500 kg
4-67
4-66
10
4-62
307.U.0801.en.0.01.indb 62
21/05/2012 13.22.48
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
2000 kg
4-69
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
Tab. 23
Tab. 24
TD001 St e11
Short position
Middle position
Extended position
25000 kg
1500 kg
4-65
DRAWBAR
The tractor can be equipped with the following rear towing devices - CBM
Pick-Up Hitch
Tab. 25
MECHANICAL P.U.H.
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
HORIZONTAL LOAD
VERTICAL LOAD
REFERENCE
300 kg
1200 kg
4-69
Tab. 26
AXLA-HITCH 99 031 (D With hook
With drawbar
e11 2163)
3000 kg
1200 kg
4-71
The tractor can be equipped with the following front towing devices
The tractor can be equipped with the following front towing devices:
Towing hitch
IMPORTANT:
CAUTION
Check that the lock pins are fully inserted in the tow hitch support frame.
The height of the towing hitch can be adjusted to facilitate attachment of the towed implement.
The tractor can be fitted with different types of towing hitch versions which can be operated in different ways.
10
This adjustment alters the height of the hitch on the support frame. The hitch can be positioned either above or below the PTO output
shaft.
4-63
307.U.0801.en.0.01.indb 63
21/05/2012 13.22.48
For all towing hitches of similar type to those indicated below, the height is adjusted by operating the lock lever in order to engage
the pins from the frame brackets.
After moving the hitch to the desired height, return the lock lever to its initial position.
1.
2.
Lock lever
Pins
2
3
Fig. 293
1.
2.
Lock lever
Pins
5
Fig. 294
1.
2.
Lock lever
Pins
7
Fig. 295
9
10
Fig. 296
4-64
307.U.0801.en.0.01.indb 64
21/05/2012 13.22.49
CAUTION
Do not allow anyone to ride on the drawbar or on the lower links when the tractor is in motion.
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
IMPORTANT:
When using the drawbar, observe all the applicable rules in the highway code. Use only hitch pins that comply with
the applicable standards.
IMPORTANT:
The drawbar is positioned in such a way as to increase the load on the rear axle and reduce slightly the load on the front axle.
In addition to having an adjustable swing angle, the drawbar can also be adjusted in length or inverted through 180 to adjust the
height from the ground. Using the different holes to adjust the length of the drawbar alters the distance from the PTO shaft and thus
the permissible load values.
The drawbar is a swinging hitch of the type commonly used for towing agricultural implements and for trailers with more than one axle
and consequently with low vertical load.
The maximum vertical loads and towed loads are indicated in the table.
Fig. 297
10
Fig. 298
4-65
307.U.0801.en.0.01.indb 65
21/05/2012 13.22.50
IMPORTANT:
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
The angle brackets are comprised of two parts (1) which are fixed to the transmission casing by screws (2).
Various types of towing hitch may be installed on these angle brackets.
The height of the towing can also be adjusted by way of pin (3).
3
Fig. 299
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
IMPORTANT:
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
l
l
l
l
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure
in reverse order.
Fig. 300
10
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
4-66
307.U.0801.en.0.01.indb 66
21/05/2012 13.22.50
The towing hitch support frame enables a number of different types of towing hitch
to be mounted on the tractor and also gives the possibility to adjust the height of
the hitch.
Fig. 301
IMPORTANT:
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
IMPORTANT:
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
l
l
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure
in reverse order.
Fig. 302
IMPORTANT:
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
IMPORTANT:
10
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
4-67
307.U.0801.en.0.01.indb 67
21/05/2012 13.22.51
Hitching
l
l
l
Turn lever (1) downwards in order to release the safety lock (2);
Withdraw the lever with the attached pin (3);
Reverse the tractor slowly until the eye of the trailer drawbar enters fully
into the hitch;
Insert the lever with the attached pin (3);
Turn the lever upwards to fasten the safety lock (2).
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure
in reverse order.
Fig. 303
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
IMPORTANT:
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
5
Trailer hitching and unhitching
Hitching
l
7
Fig. 304
Move the tractor slowly backwards; the eyebolt of the drawbar must engage
fully in the automatic hitch, engaging the catch lever (3); the impact of this
action causes the immediate descent of the coupling pin (2) and automatic
return of the safety pin (4).
IMPORTANT:
Check that the trailer has been hitched correctly; make sure that
the release lever is in its lowered position and that the safety pin
has retracted completely.
IMPORTANT:
10
If the hitch is not perfectly closed, try moving the tractor or trailer
forwards and backwards to move the towing eye to the correct position so that the hitch closes properly.
Fig. 305
4-68
307.U.0801.en.0.01.indb 68
21/05/2012 13.22.53
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure in reverse order.
IMPORTANT:
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
Fig. 306
IMPORTANT:
The support frame with Piton Fix or ball towing hitch is provided with a hitch (Piton
Fix or ball) fixed to the frame, and also allows the installation of other types of
adjustable height towing hitches.
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
l
l
l
To unhitch the trailer, carry out the steps of the hitching procedure
in reverse order.
Fig. 307
IMPORTANT:
IMPORTANT:
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
10
The maximum permissible hitch load (for single-axle trailers), the maximum permissible hitch height for road use (for
trailers with one or more axles) and the maximum trailed load are indicated in the tractor registration document (only
issued for Italian market). Any problems resulting from failure to observe these operating limits are the direct responsibility of the user.
4-69
307.U.0801.en.0.01.indb 69
21/05/2012 13.22.54
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
2
3
Fig. 308
5
Fig. 309
l
l
8
Fig. 310
The slide is locked by means of 2 safety devices: two hooks and a lock pin in the slide to prevent its accidental extension.
Unhitching
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure in reverse order.
10
4-70
307.U.0801.en.0.01.indb 70
21/05/2012 13.22.55
If required, the towing hitch can be replaced with a drawbar. This operation does not require the use of any tools.
To replace the hitch, proceed as follows:
l
l
l
Fig. 311
IMPORTANT:
The towing hitch is used for towing agricultural implements or road-going trailers with one or more axles.
IMPORTANT:
For all towing hitches similar to that shown in the example, the hitching and unhitching procedures are the same.
Towing hitch
Fig. 312
Fig. 313
10
4-71
307.U.0801.en.0.01.indb 71
21/05/2012 13.22.57
Hitching
l
l
l
l
l
l
l
l
Fig. 314
The two hooks (1) must be correctly attached to the pins of the swinging
frame (4);
Lock pin (2) must protrude fully and seat against plate (3) during work.
CAUTION
If these conditions are not adhered to, the Pick-up Hitch is NOT
attached correctly.
5
Fig. 315
Lower the linkage and check that the hooks (1) are effectively attached to
the frame (2);
Try to extend the slide; if the lock pin is correctly positioned this will not be
possible.
CAUTION
If the above conditions are not satisfied, repeat the hitching operation.
Fig. 316
Unhitching
IMPORTANT:
To unhitch the trailer, carry out the steps of the hitching procedure in reverse order.
9
Changing the hitch for a drawbar
If required, the towing hitch can be replaced with a drawbar. This operation does not require the use of any tools.
10
4-72
307.U.0801.en.0.01.indb 72
21/05/2012 13.22.59
10
Fig. 317
4-73
307.U.0801.en.0.01.indb 73
21/05/2012 13.23.00
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
4-74
307.U.0801.en.0.01.indb 74
21/05/2012 13.23.00
1
2
3
4
5
10
5-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.23.01
If the tractor is not to be used for a long period, we recommend that you carry out the following operations to prevent certain essential components from deteriorating during storage.
l
l
l
l
l
l
l
l
l
Run the engine until warm, then stop and drain all the oil from the engine and change the filters. Fill with new oil of the specified type.
Top up the cooling system radiator with the prescribed coolant with anti-freeze and anti-corrosion properties.
Fill the fuel tank completely to prevent condensation forming inside the tank.
Switch on the engine and check that the fuel and injection systems are functioning correctly.
Check that the diesel fuel filters are clean.
Loosen the fuel cap and radiator cap slightly so that the relative seals are not compressed.
Clean the air cleaner filter element. Lubricate the combine harvester as specified in the maintenance schedule.
Remove the battery from the combine and clean the two terminals (positive/negative).
The battery should be charged and then stored in a cool, dry place.
Cover the exhaust pipe with a plastic bag secured with adhesive tape. The combine harvester must be perfectly clean; Touch
up any chipped paintwork to prevent rust.
Coat bare metal surfaces with grease to prevent rust from forming.
IMPORTANT:
The tractor must be stored in a suitable garage and should not be exposed to excessive dust. If the tractor has to be
stored outdoors, cover it with a sheet.
5
6
7
8
9
10
5-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.23.01
l
l
l
l
l
l
10
5.2 - PREPARING THE TRACTOR FOR USE AFTER A LONG PERIOD OF INACTIVITY
5-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.23.01
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
5-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.23.01
1
2
3
4
5
10
6 - MAINTENANCE OPERATIONS
6-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.23.01
MAINTENANCE OPERATIONS
6.1 - MAINTENANCE OPERATIONS
This section of the manual deals with the lubrication and general maintenance of the tractor. If you have any doubts
concerning lubrication and maintenance, consult your dealer. Details on the frequency of maintenance operations, the quality and volume of fluids
and lubricants can be found in the Fluids/Lubricants and fill volumes table.
Before carrying out maintenance work of any type, observe the following safety instructions:
l
l
CAUTION
Some of the illustrations in this manual show the tractor with panels or guards and panels removed for the sake of clarity. Do not use the tractor unless these guards and panels are fitted correctly. If it is essential to remove these guards
or panels in order to repair the tractor, they MUST be refitted before starting the tractor.
DANGER
Never start the engine by shorting across the terminals of the starter motor as the tractor could suddenly move off, with
a consequent risk of injury to the operator.
WARNING
Always wear proper work clothes; wear earplugs and eye protection whenever necessary.
CAUTION
Read the safety instructions provided at the start of this manual to ensure the safety of the user.
6
CAUTION
In certain climatic conditions and in areas with tree cover, grass or agricultural planting, operation of an internal combustion engine can constitute a fire hazard. Note that this tractor is not fitted with anti-spark devices on its exhaust
pipe.
WARNING
Maintenance operations must be carried out at the prescribed intervals in order to maintain the tractor in good working
condition. Lack of routine servicing can lead to unnecessary breakdowns and can reduce the vehicles service life.
DANGER
Start the engine with the key only when seated in the drivers position. Do not attempt to start the engine by shorting
across the starter motor terminals. The tractor may start moving if the gear lever or clutch safety circuits are bypassed.
This could cause serious injury or death of persons in the vicinity of the tractor. Make sure that the cover is always
fitted over the starter motor solenoid.
WARNING
Before starting the tractor ensure that it is able to operate safely also on public highways.
DANGER
10
To avoid damage to your sight, do not expose your eyes in the radar emission area when the radar is in operation.
Carry out maintenance of the radar sensor only when the radar is switched off.
6-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.23.02
MAINTENANCE OPERATIONS
Before starting the engine, make sure the area is sufficiently ventilated. DO NOT run the engine in an enclosed area.
Exhaust gases can cause asphyxia.
CAUTION
If the tractor is subjected to extremely heavy-duty work or used in dusty environments, the frequency of scheduled maintenance
should be increased.
Thoroughly observe the recommended maintenance intervals and use exclusively recommended lubricants and fluids.
Wait for all parts to cool down before cleaning the tractor.
Do not direct the water jet from a pressure washer towards the radiator/coolers, bearings or electronic/electrical components.
IMPORTANT:
IMPORTANT:
For general cleaning of the tractor, pressure washers may be used providing the following instructions are observed:
l
l
l
hold the lance so the nozzle is at least 80 cm away from the tractor ;
use a jet angle between 45 and 90;
maximum pressure 30 bar;
maximum temperature 50 C.
10
Follow all the instructions in the manual for the attached implements before starting cleaning.
6-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.23.02
MAINTENANCE OPERATIONS
6.2 - FLUIDS / LUBRICANTS AND FILL VOLUMES
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
DANGER
Risks connected with handling fluids are minimised if the operation is carried out in compliance with the instructions
given in the manufacturers safety datasheets available from your Same Deutz-Fahr dealer.
Using any lubricants other those recommended can result in serious damage to the tractor.
Failure to have the tractor serviced at the recommended maintenance intervals and to use the prescribed lubricants will invalidate
the manufacturers warranty.
Warnings:
l
l
l
l
l
l
l
l
Ensure that any containers used to store lubricants are perfectly clean. Funnels and measuring cups must be covered to
prevent dust settling on them.
Clean the areas next to the parts to be lubricated.
Grease parts when warm so that the grease flows more easily.
Clean all plugs and caps before refitting them.
Carry out all operations in accordance with the instructions given and the applicable safety regulations.
Carry out maintenance only with the engine switched off, the starter key removed and the parking brake applied.
Only work with the engine running when this is specifically indicated in the instructions.
For fuel tank capacity refer to the Technical Data chapter
The table shows the lubricants and fill volumes (in litres) for tractors in this range.
9*
9*
9*
11
11
11
52
52
52
1,5 x 2
1,5 x 2
1,5 x 2
B0 - ENGINE
6
7
52
F0 - FRONT AXLE
10
E0 - REAR AXLE
6-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.23.02
MAINTENANCE OPERATIONS
Brake and clutch fluid: SDF MAX
BRAKE OIL (MB 236.6; ZF
TE-ML 03D-04D-09A-11A14A-17C;)
MAX
MAX
MAX
A0 - GREASING POINTS
10
To avoid this type of problem, do not change from mineral oil [1] to synthetic oil [2].
6-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.23.02
MAINTENANCE OPERATIONS
6.3 - SERVICE INTERVALS
IMPORTANT
For the operations to be carried out, refer to the Maintenance and Inspection Schedule.
Tab. 28
SERVICE
1
2
3
4
5
6
7
8
9
10
INTERVAL (HOURS)
100
300
600
900
1200
1500
1800
2100
2400
2700
5
6
7
8
9
10
6-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.23.02
MAINTENANCE OPERATIONS
6.4 - MAINTENANCE AND INSPECTION SCHEDULE
X
X
X
6-18
6-19
6-20
6-21
6-21
6-22
6-24
6-25
6-26
6-27
6-10
6-10
6-11
6-11
6-11
6-13
6-14
6-15
6-15
6-16
6-18
REFERENCE
RENEW
CLEAN
6-28
6-28
6-29
X
X
6-21
6-22
6-24
CHECK
6-25
6-27
6-30
6-28
6-29
6-31
6-21
6-32
X
X
DRAIN
WATER
6-26
6-32
6-35
6-35
10
every 10
ACTION
GREASE
Tab. 29
6-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.23.03
MAINTENANCE OPERATIONS
every 1200
hours or at
least once a
year
ACTION
GREASE
DRAIN
WATER
CHECK
CLEAN
RENEW
2
3
First carry out all the operations indicated for intervals of 50 hours, 300 hours and 600 hours
Injection pump
X
Air filter cartridge (Note 5) or after
X
cleaning 6 times
Starter motor
X
Front and rear hydraulic brakes circuit
X
Front wheel hub bearings (2WD)
X
Air conditioning system filters
X
Cab heating system
X
Cab air conditioning system
X
Hydraulic clutch circuit (Note 2)
X
First carry out all the operations indicated for intervals of 50 hours, 300 hours and 600 hours
Coolant level (Note 2)
X
Transmission oil (Note 2)
X
Front axle oil (2WD) (Note 2)
X
Front axle/final drives oil (Note 2)
X
every 1200
hours or at
least once
every
2
years
General
Clean engine air cleaner (Note 3)
Air filter internal safety cartridge or
mainteafter the main cartridge has been
nance
cleaned 3 times
REFERENCE
6-36
6-36
6-40
6-40
6-41
6-28
6-41
6-42
6-44
6-45
6-46
6-47
6-48
6-36
6-36
NOTE 1 - Check for leaks, flexible hoses in contact with other parts, loose threaded fasteners and build-up of debris.
Before use, rectify leaks, ensure hoses are secured and tighten loose threaded fasteners.
NOTE 2 - For the correct product type, see the table Fluids/lubricants and fill volumes.
NOTE 3 - When the warning light is illuminated.
NOTE 4 - Whenever the oil is changed.
NOTE 6 - Oil change intervals should be halved if the diesel fuel used contains over 0.5% sulphur.
NOTE 7 - Oil change intervals should be halved if BIODIESEL (B100) fuel is used.
IMPORTANT
The fuel filter should be changed 30-50 operating hours after switching from normal diesel to BIODIESEL.
7
8
9
10
6-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.23.03
MAINTENANCE OPERATIONS
6.5 - ACCESSING THE ENGINE COMPARTMENT
DANGER
When opening and closing the hood and when the hood is open, pay attention to moving parts: shear hazard.
DANGER
When the engine hood is open keep well clear of hot parts. Some parts of the engine can reach very high temperatures. Risk of burns!
Press button (1) located under the front grille to release the hood catch.
Raise the hood, which will open to its full extent.
To close the hood, push it down until you feel the catch engage.
Fig. 318
1.
2.
Fig. 319
Check that the gasket around the shield separating the front compartment from
the engine is in good condition and correctly fitted. This is important to ensure correct operation of both the engine cooling system and the oil coolers located in the
front compartment. Renew the gasket if necessary.
10
Fig. 320
6-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.23.03
MAINTENANCE OPERATIONS
6.6 - DAILY INTERVENTION
Before starting work, inspect the tractor exterior for signs of oil leaks or other faults.
Clean all mud, straw, leaves, etc.. from the tractor.
If necessary, contact your dealer to repair any faults once you have located the source of the problem.
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
DANGER
Risk of burns when the engine is hot; wait for the engine to cool down before carrying out maintenance, inspections
or adjustments.
Note:
Always park the tractor on a level surface when changing the oil or checking the oil level.
Before checking the engine oil level, run the engine for a few minutes, switch off the engine and after approximately a minute check
the oil level.
To check the oil level, pull out the dipstick (1), wipe it with a lint free cloth, re-insert
it and pull it out once more to check the oil level.
If the level lies between the two notches (2) and (3) on the dipstick, it is correct.
7
8
Fig. 321
9
10
6-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.23.04
MAINTENANCE OPERATIONS
When necessary, top up to the top notch on the dipstick by pouring oil of the specified type through filler (1).
Fig. 322
Fig. 323
1.
2.
N.B.
The cooling circuit operates under pressure: the pressure is regulated via the radiator cap, which therefore must never
be removed while the engine is still warm. The pressure is discharged by turning the radiator cap to the first position
and then removing it completely.
Always check that there is sufficient fuel in the tank, which should never be allowed to run dry.
If the recommended sulphur content value is exceeded, the time intervals for changing the oil, indicated in the maintenance tables,
must be halved.
WARNING
Use exclusively diesel fuel of a recognized make with sulphur content of less than 0.5.
DANGER
10
Take care not to cause dangerous sparks when working nearby stores of diesel or flammable materials.
6-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.23.04
MAINTENANCE OPERATIONS
Filling up with fuel at the end of the days work
WARNING
When refuelling, switch off the engine and always clean up any diesel spilled on the tractor.
WARNING
Never continue to run the engine until the fuel tank is completely empty. If the engine stops because the tractor runs
of fuel, it will then be necessary to bleed the air from the fuel injection system.
CAUTION
Never fill the diesel tank when there are naked flames or in closed premises. Do not smoke while refuelling and always
switch off the engine beforehand.
The fuel tank should always be filled at the end of the working day to prevent condensation forming during the night.
4
5
Fig. 324
l
l
Fig. 325
N.B.
Always drain the water from the fuel filter before operating the tractor after the winter season.
Drain water from fuel filter by opening screw (1) on the bottom of filter bowl (2)
to allow the fuel mixed with water to flow out; close the valve as soon as the fuel
emerges free of water.
10
Fig. 326
6-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.23.05
MAINTENANCE OPERATIONS
CAUTION
If fuel or oil under pressure hits the skin or eyes, it can cause serious injury, blindness or even death. High-pressure
fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks; never use your hands. Wear
safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel
with experience of this particular problem.
The lift pump is located on the right-hand side of the engine at the front.
The pump can be operated manually by firmly pressing on the top as shown by
the arrow.
Fuel pump
Fig. 327
10
Check that the headlights, direction indicators, sidelights, etc., all function correctly.
6-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.23.05
MAINTENANCE OPERATIONS
6.7 - MAINTENANCE EVERY 50 HOURS
Use caution when draining off spent: hot oil can cause severe burns.
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
To check the oil level correctly, put the tractor into the following condition:
l
l
l
l
90 HP tractors
l
The oil level can be easily checked through the round sightglass (1).
5
Fig. 328
l
l
The oil level can be easily checked by taking out the dipstick (1).
Clean the dipstick with an unfrayed rag, put it back in and take it out again.
The oil level must be between the two notches.
IMPORTANT
Insert and slowly extract the transmission oil dipstick from its seat.
Fig. 329
The oil level can be checked through sight glass (1) located to the left of the
rear PTO output shaft.
The oil level is correct when it lies between the minimum mark (2) and
maximum mark (3).
10
Fig. 330
6-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.23.06
l
l
If necessary, top up using the oil indicated in the table of Lubricants and reference quantities until the level reaches the top
notch of the dipstick.
Restart the engine and leave it idling for a few minutes, then switch off the engine and check the oil level again.
After replenishing the oil level, close the oil filler hole with the relative plug with dipstick.
MAINTENANCE OPERATIONS
90 HP tractors
Transmission oil filler plug
1.
Fig. 331
105 HP tractors
1.
Fig. 332
10
Fig. 333
Grease the halfshaft bearings (one per side, as shown in the figure).
Inject grease through the nipples using a grease pump.
6-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.23.06
MAINTENANCE OPERATIONS
6.7.3 - Greasing the front axle (2WD)
2
3
Fig. 334
4
5
Fig. 335
Inject grease through the grease nipples (2 per cylinder), using a grease pump.
The grease nipples are located on the steering cylinder pivot pins.
7
8
Fig. 336
9
10
6-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.23.07
MAINTENANCE OPERATIONS
Greasing the steering joint bearings
Inject grease through the grease nipples (2 per joint), using a grease pump.
Fig. 337
Fig. 338
The grease nipples are located on the wheel hub pivot pins.
Fig. 339
10
Fig. 340
6-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.23.09
MAINTENANCE OPERATIONS
6.7.5 - Checking clutch and brake reservoir oil level
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
Note:
Always park the tractor on a level surface when changing the oil or checking the oil level.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
The hydrostatic clutch control system eliminates all need for clutch pedal adjustment.
To check the level:
l
l
6
Fig. 341
The level of oil in the tank is checked with a warning light on the instrument panel.
When the warning light comes on, top up by taking off the plug (1), until the MAX level notch is reached.
10
6-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.23.09
MAINTENANCE OPERATIONS
CAUTION
The gases given off by the battery are highly explosive. Never cause a spark or allow a naked flame near the battery.
Batteries must be stored and charged in a well-ventilated environment. Take care that the acid electrolyte does not
come into contact with your skin or clothes.
WARNING
Always disconnect the battery before carrying out any work on the electrical system. Always disconnect the battery
and all the electronic control units before carrying out any welding on the tractor or any of the equipment connected
to the tractor.
Fig. 342
IMPORTANT:
10
Fig. 343
As stated in the maintenance table, it is necessary to grease the two lift unit tie
rods (1), one on either side.
Inject grease through the nipples using a grease pump.
6-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.23.13
MAINTENANCE OPERATIONS
As stated in the maintenance table, it is necessary to grease the two tie rods of the
side stabilizers (2), one on either side.
Inject grease through the nipples using a grease pump.
2
Fig. 344
Periodically check the condition of the tyres. Change them if necessary. The tyres should be inflated to the pressure specified by the
manufacturer in accordance with the conditions of use.
When fixing the wheels, observe the recommended tightening torques.
5
6
7
8
9
10
6-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.23.17
MAINTENANCE OPERATIONS
6.8 - MAINTENANCE EVERY 100 HOURS (1ST SERVICE)
The user should operate the brakes to test the braking action.
If the brakes work badly, call a service centre.
CAUTION
Before doing any maintenance or repair work, stop the engine and take out the ignition key.
WARNING
Inspect the belts over their entire length. If damaged, they must be renewed immediately.
WARNING
If the fan belt (or belts) is (are) broken, do not start the engine for any reason whatsoever as the engine cooling system
will be disabled.
IMPORTANT:
In order to check the tension, first remove the cover; this operation must be carried out after the engine has been
switched off and allowed to cool down.
Engine belt
Front view of engine
Fan pulley
Alternator pulley
Crankshaft pulley
Locknut
Belt tension adjuster screw
Fig. 345
1.
2.
3.
4.
5.
To check for correct belt tensioning, press the belt mid-way with the thumb and ensure that there is a deflection of approx. 15-20 mm.
10
If the deflection is not within the specified range, repeat the adjustment operations until the correct value is obtained.
6-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.23.19
MAINTENANCE OPERATIONS
Air conditioning compressor belt
Crankshaft pulley
Air conditioning compressor pulley
Locknut
Belt tension adjuster screw
2
Fig. 346
To check for correct belt tensioning, press the belt mid-way with the thumb and ensure that there is a deflection of approx. 15-20 mm.
If the deflection is not within the specified range, repeat the adjustment operations until the correct value is obtained.
5
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Park the tractor on level ground and wait for the engine to cool down.
Place a suitable container under the drain plug (1) on the right-hand side of the oil sump.
Unscrew
the
drain
plug
(1)
in
the
oil
sump.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
8
Fig. 347
9
10
6-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.23.26
MAINTENANCE OPERATIONS
When all the oil has drained from the sump, inspect the drain plug seal and,
if necessary, renew it before screwing the drain plug back in.
4.
Fig. 348
Pour oil of the prescribed quality into the sump through the oil filler (1) until
the level is between the notches on the dipstick (2) - (3).
Restart the engine and let it idle for a few minutes, checking the seal of the
drain plug.
5.
Fig. 349
Switch off the engine, wait for it to cool down, check the oil level again and,
if
necessary,
top
up
through
the
filter
(1).
6.
CAUTION
10
Fig. 350
6-23
307.U.0801.en.0.01.indb 23
21/05/2012 13.23.27
MAINTENANCE OPERATIONS
6.8.4 - Changing the engine oil filter cartridge
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
3
Procedure for changing the engine oil filter cartridge
1.
2.
3.
cartridge
(1).
WARNING
Always respect environmental protection regulations. Any
fluid (oil, diesel, coolant) or filters and batteries must be disposed of in accordance with the applicable regulations.
5
Fig. 351
Apply oil of the same type as that used for the engine to the new filter cartridge seal.
5.
6.
4.
Fig. 352
8
9
CAUTION
Never top up with oil of a different type (class or viscosity) to
that already present.
10
Fig. 353
6-24
307.U.0801.en.0.01.indb 24
21/05/2012 13.23.30
MAINTENANCE OPERATIONS
6.8.5 - Checking radiator cleanliness
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Radiators located at the front of the tractor
1.
2.
3.
4.
Fig. 354
When cleaning with detergents, choose commercial products that dissolve oil.
The detergent/water solution can be applied by spray gun or brush.
After applying the solution, wait a few minutes then rinse off with clean water.
This cleaning method is only suitable for removing dust. Always clean the grilles in the engine compartment or protecting the cab
filters by directing the air jet in the opposite direction to the normal air inflow.
The transmission oil radiator for the hydraulic services is positioned at the front of the engine coolant radiator.
The coolers can be cleaned with a compressed air jet, or, if necessary, a steam jet (max. pressure 6 bar) or a water jet.
For the engine cooling system to function correctly, the engine cooling grille in front of the radiator must always be kept clean.
Cleaning is necessary after cleaning the radiators.
To remove grille (1) simply grip it by handle (2) and pull it upwards. Grille (1) must
be cleaned by blowing compressed air and if necessary also with a jet of steam
(no greater than 6 bar) or of water.
10
Fig. 355
6-25
307.U.0801.en.0.01.indb 25
21/05/2012 13.23.32
MAINTENANCE OPERATIONS
6.8.6 - Changing the fuel filter
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
CAUTION
If fuel or oil under pressure hits the skin or eyes, it can cause serious injury, blindness or even death. High-pressure
fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks; never use your hands. Wear
safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel
with experience of this particular problem.
CAUTION
Never fill the diesel tank when there are naked flames or in closed premises. Do not smoke while refuelling and always
switch off the engine beforehand.
DANGER
Take care not to cause dangerous sparks when working nearby stores of diesel or flammable materials.
4
WARNING
Never continue to run the engine until the fuel tank is completely empty. If the engine stops because the tractor runs
of fuel, it will then be necessary to bleed the air from the fuel injection system.
WARNING
Observe safety regulations when storing fuel in tanks.
1.
2.
Locking ring
Pre-filter cartridge
7
2
Fig. 356
l
l
l
l
10
Before refitting the fuel filter make sure it is filled with fuel.
6-26
307.U.0801.en.0.01.indb 26
21/05/2012 13.23.36
MAINTENANCE OPERATIONS
Changing the fuel filter
1.
2.
Fuel filter
Retaining screw
Fig. 357
IMPORTANT:
Before refitting the fuel filter make sure it is filled with fuel.
Fig. 358
10
A warning light on the instrument panel illuminates when the brake fluid level in the reservoir is low.
The travel of ever (1) must be approximately 150 mm; If not, contact an authorised
service centre to have the tie rod adjusted.
6-27
307.U.0801.en.0.01.indb 27
21/05/2012 13.23.37
MAINTENANCE OPERATIONS
Park Brake control
Have the Park Brake control checked and adjusted by a specialised service centre.
2
3
Fig. 359
Clean blocked screen washer jets using a pin. If necessary , adjust the direction of the jets so that the spray hits the screen at the top
of the arc described by the wiper blade.
During winter, it is advisable to add a suitable antifreeze or methyl alcohol to the screenwash fluid.
DANGER
Change the active carbon filter after 200 hours of use or after 36 months. If the odours of any toxic substances used
become noticeable inside the cab, immediately change the filter and check the seal.
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
Only for tractors equipped with cab with a standard roof
To access the filter, tilt the protective grille (1) located on the outside on the back
of the roof downwards.
Then turn the retaining knobs (2), one on each side, and take out the filter (3).
l
7
8
Fig. 360
9
10
6-28
307.U.0801.en.0.01.indb 28
21/05/2012 13.23.37
MAINTENANCE OPERATIONS
Only for tractors equipped with cab with a high-visibility roof
To access the filter (2), one on either side, it is necessary to remove the protection
(1) by freeing it from its seat by pulling the safety catch (3) in the direction shown
by the arrow and then extract the filter (2).
Fig. 361
l
l
l
l
Blow compressed air (max 6 bar) through the filter in the opposite direction to the normal air flow in order to completely remove
all dust.
Wash with a solution of water and detergent solution at 40C for about 15 minutes.
Rinse with running water.
Leave to dry at ambient temperature.
When refitting the filter, make sure that it reaches up to the top and bottom edges of the filter housing.
IMPORTANT:
The filter must be renewed if damaged and, in any case, after 6 washes.
CAUTION
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Inspect the pipes for cracks or breaks and check for leaks from the pipe fittings or from the control valve.
CAUTION
10
When the filter clogged warning light comes on: change the filter following the instructions given in Changing the transmission oil filter.
6-29
307.U.0801.en.0.01.indb 29
21/05/2012 13.23.38
MAINTENANCE OPERATIONS
6.9 - MAINTENANCE EVERY 300 HOURS
Never top up with oil of a different type (class or viscosity) to that already present.
2
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
Note:
Always park the tractor on a level surface when changing the oil or checking the oil level.
5
6
Fig. 362
Check oil level of side final drives and planetary reduction unit (4WD)
Rotate the hub so that filler/level plug is aligned horizontally with the centre of the
hub.
The oil level should be up to the lower edge of the hole.
8
9
Fig. 363
10
6-30
307.U.0801.en.0.01.indb 30
21/05/2012 13.23.38
MAINTENANCE OPERATIONS
6.9.2 - Checking the front PTO
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
CAUTION
The front PTO does not require any maintenance as it is lubricated by oil from the transmission.
10
6-31
307.U.0801.en.0.01.indb 31
21/05/2012 13.23.39
MAINTENANCE OPERATIONS
6.10 - MAINTENANCE EVERY 600 HOURS
Risk of burns when the engine is hot; wait for the engine to cool down before carrying out maintenance, inspections
or adjustments.
This maintenance operation must be carried out by an authorised service centre.
Fuel injectors
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
CAUTION
Do not smoke or allow naked flames in the vicinity when refuelling or servicing the fuel injection system.
Use caution when draining off spent: hot oil can cause severe burns.
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
IMPORTANT:
If the warning light stays on when the oil is hot and the engine is running at normal operating
speed, this means that the transmission oil filters are clogged. It is, however, quite normal
for the warning light to stay illuminated for a few minutes after starting the engine.
10
6-32
307.U.0801.en.0.01.indb 32
21/05/2012 13.23.39
MAINTENANCE OPERATIONS
Changing the transmission oil filters on tractors equipped with mechanical shuttle
1.
2.
3.
The tractor is equipped with three 44 micron cartridge-type filters located on the left-hand side of the tractor.
Fig. 364
4.
Oil the gaskets of the cartridges of the new filters using the same oil as that
used in the transmission as indicated in the figure.
Fig. 365
5.
Fig. 366
6.
7.
On starting the engine, check for leaks around the cartridge seal.
Check the transmission oil level.
Changing the transmission oil filters on tractors equipped with hydraulic shuttle
l
l
10
1.
2.
6-33
307.U.0801.en.0.01.indb 33
21/05/2012 13.23.39
MAINTENANCE OPERATIONS
3.
1
2
Fig. 367
4.
Apply oil of the same type as that used for the gearbox to the new filter
cartridge gasket as shown in figure.
4
Fig. 368
5.
6
Fig. 369
6.
7.
On starting the engine, check for leaks around the cartridge seal.
Check the transmission oil level.
8
9
10
6-34
307.U.0801.en.0.01.indb 34
21/05/2012 13.23.39
MAINTENANCE OPERATIONS
Changing the gearbox oil filter
WARNING
Renew this filter every time you change the gearbox oil.
WARNING
Before removing the old filter, drain the oil from the gearbox.
1.
2.
The tractor is equipped with a 90 micron filter located on the right-hand side of the
tractor in the gearbox and connected to the oil pick-up pipe.
3
Position a suitable container under the filter to collect any oil remaining in the
gearbox.
Remove the screw (2) securing the filter cover (1) and then remove the filter (3).
Fig. 370
The operator performs this check. Test the controls and check that the differential lock is engaged and disengaged correctly.
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
10
6-35
307.U.0801.en.0.01.indb 35
21/05/2012 13.23.40
MAINTENANCE OPERATIONS
6.11 - MAINTENANCE EVERY 1200 HOURS OR AT LEAST ONCE A YEAR
Do not smoke or allow naked flames in the vicinity when refuelling or servicing the fuel injection system.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing serious injury, blindness or even death. Highpressure fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks. NEVER use your
hands. Wear safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from
medical personnel with experience of this particular problem.
6.11.2 - Cleaning engine air filter - Changing air filter cartridge and internal safety cartridge
The air is filtered by two filters of pleated paper protected by a case and contained in a plastic cylinder in front of the radiators.
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
IMPORTANT:
The inner element is designed to prevent solid particles from entering the inlet manifold and must never be cleaned.
It must, however, be renewed after the main element has been cleaned 3 times.
IMPORTANT:
Periodically check the efficiency of the air filter dust ejector valve.
6
IMPORTANT:
Check regularly that the engine air cleaner housing and element are not damaged. Do not wash or brush the element.
IMPORTANT:
Periodically inspect the condition of the air cleaner casing and filter element.
IMPORTANT:
Do not use the tractor without the main air cleaner element fitted.
IMPORTANT:
Never use petrol, oil, kerosene or solvents to clean the element. Never attempt to blow the element clean using exhaust gas. Never add oil to the dry filter. Never use an element that shows signs of damage.
10
6-36
307.U.0801.en.0.01.indb 36
21/05/2012 13.23.40
MAINTENANCE OPERATIONS
Procedure for disassembling the air filter
1.
Fig. 372
Fig. 373
10
Fig. 374
4.
3.
2.
Fig. 371
6-37
307.U.0801.en.0.01.indb 37
21/05/2012 13.23.41
MAINTENANCE OPERATIONS
5.
1
2
Fig. 375
If necessary (after cleaning the main filter 3 times) remove the safety element (6) and renew it
This element must never be cleaned, but only renewed
7.
Refit the elements in the container by carrying out the above operations in reverse order
Fit the filter cover back on and lock it
6.
4
Fig. 376
IMPORTANT:
Make sure that the warning light is always working correctly. To check its operation, start the engine and temporarily
obstruct the air filter intake tube (do not use your hands). The filter element must always be in perfect working order;
if it is not, clean or wash it.
Cleaning the engine air filter using compressed air
Use this cleaning method when the filter is clogged with dust. Direct a jet of compressed air (max. pressure 6.8 bar) from the inside
to the outside of the element, moving the jet along the pleats in the paper until all the dust is removed.
Washing the engine air filter in water
This cleaning method is particularly recommended when the filter element is clogged with oily substances. It consists of washing the
element with clean water. Wash the element using a jet of clean water (max. pressure 2.9 bar) directed from the inside to the outside
of the element. Leave the element to dry in a dust free environment for 24 hours.
9
10
Fig. 377
6-38
307.U.0801.en.0.01.indb 38
21/05/2012 13.23.41
MAINTENANCE OPERATIONS
Cleaning the filter element using compressed air
2.
Fig. 378
3.
Fig. 379
4.
10
Fig. 380
6-39
307.U.0801.en.0.01.indb 39
21/05/2012 13.23.42
MAINTENANCE OPERATIONS
Refitting the element
Wipe the air filter casing with a dry rag, and check that the element is not deformed. Hold a light inside the paper element to check
for tears or holes in the paper fabric. If no suitable light source is available simply check the filter element by observing the outer
surface of the pleated paper.
The filter element must be replaced after being cleaned 6 times, unless any small holes or tears are detected sooner, in which case
it must be renewed immediately.
The inner safety element must never be cleaned. It must, however, be replaced after the main element has been cleaned 3 times.
Never start the engine by shorting across the terminals of the starter motor as the tractor could suddenly move off, with
a consequent risk of injury to the operator.
6.11.4 - Bleeding air from the hydraulic circuit of the front and rear brakes
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Note:
Always park the tractor on a level surface when changing the oil or checking the oil level.
In the case of poor braking action, either contact an authorised service centre or check for air in the hydraulic circuit as follows:
separate the two brake pedals by detaching the connecting bolt.
7
8
Fig. 381
9
10
Fig. 382
307.U.0801.en.0.01.indb 40
21/05/2012 13.23.42
MAINTENANCE OPERATIONS
then, keeping the pedal fully depressed, slightly unscrew and immediately re-close
the air bleed screw for the rear right-hand brake. Repeat this operation as many
times as necessary until clean hydraulic fluid, free of any air bubbles, can be seen
flowing
out
of
the
bleed
screw.
CAUTION
Fuel or oil under pressure may penetrate the skin or eyes, causing
serious injury, blindness or even death. High-pressure fluid leaks
may not be visible. Use a piece of cardboard or wood when looking
for leaks. NEVER use your hands. Wear safety goggles to protect
your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel with experience of this particular
problem.
Fig. 383
Fig. 384
Repeat this procedure on the bleed screw for the front right-hand brake.
Proceed likewise for the front left-hand brake and rear left-hand brake, loosening the relative bleed screws.
WARNING
Remove the bearings, wash them in diesel fuel, and then refit, packing the hub
half full of grease.
10
Fig. 385
6-41
307.U.0801.en.0.01.indb 41
21/05/2012 13.23.43
MAINTENANCE OPERATIONS
6.11.6 - Cab heating system maintenance
To access the heating unit, remove the mask (1) after (only for tractors
equipped with cab with a standard roof) taking off:
l
l
Then take out the screws (4), screws (5) located behind the sun blind and screws
(6)
Then move the front mask (1) downwards, taking care over the electrical connections.
Fig. 386
To access the heating unit, remove the mask (1) after (only for tractors
equipped with cab with a high-visibility roof) taking off:
l
4
l
the bracket (2) taking out the screws (3), repeat the operation on the other
side of the roof too.
the bracket (4) taking out the screw (5), repeat the operation on the other
side of the roof too.
the bracket (6) taking out the screws (7), repeat the operation on the other
side of the roof too.
IMPORTANT:
Take great care not to damage the cab roof compartment by bending it too far.
Fig. 387
When switching on the system, always make sure that the intake ducts and air vents are not obstructed.
IMPORTANT:
Do not carry out any work on the system when the engine is running.
The system utilises heat from the engine coolant to produce warm air.
The heating system must be flushed out along with the engine cooling system whenever the coolant is changed.
Periodically check the heater supply and return lines for leaks.
DANGER
Should the air-conditioning system piping develop a visible leak, do not approach with a naked flame, refrigerant gas
is inflammable and on combustion produces highly toxic substances.
WARNING
All repairs to the air conditioning system must be referred to an authorised service centre.
The system is composed of:
l
10
An evaporator, a condenser unit equipped with an electric fan situated on top of the roof (in the middle) and a compressor
driven by the engine on the right-hand side of the engine.
6-42
307.U.0801.en.0.01.indb 42
21/05/2012 13.23.43
MAINTENANCE OPERATIONS
1
Fixing knobs
Shield
1.
2.
To access the condenser unit, release knobs (1) and remove guard (2) (only for
tractors
equipped
with
cab
with
a
standard
roof)
Fig. 388
To access the condenser unit, release knobs (1) and remove guard (2) (only for
tractors
equipped
with
cab
with
a
high
visibility
roof)
1.
2.
1
1
Fixing knobs
Shield
Fig. 389
Any air and water in the refrigerant circuit will impair the efficiency of the system:
l
the air is compressed unnecessarily and does not produce any refrigeration effect.
moisture in the circuit tends to freeze in the cold sections of the circuit, creating obstructions that impair cooling efficiency.
Fig. 390
Should it be necessary to remove the filter-dryer or the air conditioning unit, immediately plug the ends of the inlet and
outlet pipes to prevent the ingress of dust or moisture.
10
IMPORTANT:
6-43
307.U.0801.en.0.01.indb 43
21/05/2012 13.23.44
MAINTENANCE OPERATIONS
Air conditioning compressor
l
l
Avoid direct contact with skin, as this can cause lesions similar to chilblains.
Avoid contact with eyes; should the refrigerant enter your eyes, seek medical assistance immediately.
Any welding either directly on the refrigerant circuit or in the immediate vicinity is strictly prohibited. The refrigerant must not
be exposed to temperatures in excess of 80C.
4
Fig. 391
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Note:
Always park the tractor on a level surface when changing the oil or checking the oil level.
8
In case of clutch malfunction, either contact your authorised service centre, or check for air in the hydraulic circuit as follows:
after removing the dust cap, slightly unscrew and immediately re-close the air
bleed screw (1)
while keeping the clutch pedal fully depressed.
Repeat this operation as many times as necessary until clean hydraulic fluid, free
of any air bubbles, can be seen flowing out of the bleed screw.
10
Fig. 392
6-44
307.U.0801.en.0.01.indb 44
21/05/2012 13.23.45
MAINTENANCE OPERATIONS
6.12 - MAINTENANCE EVERY 1200 HOURS OR AT LEAST EVERY TWO YEARS
Do not remove the radiator cap when the engine is still hot. The radiator is under pressure when hot, and if opened,
boiling liquid and steam can escape and cause serious injury to yourself and anyone else in the vicinity. Before removing the radiator cap, stop the engine and wait for the circuit to cool down.
CAUTION
2.
Fig. 393
3.
WARNING
Refit the drain plug and fill the circuit with detergent mixture via filler neck
(2) located on expansion tank (1).
5.
Turn on the engine and let it run on idle for around one and a half hours; if the tractor is equipped with a cab heating system,
this must be set to maximum to ensure that the detergent mix also circulates in this circuit.
IMPORTANT:
When the engine is running, check that the detergent mixture does not drop under the minimum level in the
reservoir.
6.
Switch off the engine, drain the system and then fill it with water; then start the engine again bring it up to a speed of approx.
1000 rpm. and leave it running for 5 minutes;
10
Fig. 394
4.
Fig. 394
6-45
307.U.0801.en.0.01.indb 45
21/05/2012 13.23.46
MAINTENANCE OPERATIONS
7.
8.
CAUTION
Never top up with oil of a different type (class or viscosity) to that already present.
IMPORTANT:
Dispose of used oil and filters in compliance with applicable regulations. DO NOT dump oil on the ground, in sewers
or containers that are not sealed. Respect the environment.
IMPORTANT:
1.
2.
3.
Remove the drain plug (1) located under the gearbox, placing a suitable
receptacle
under
the
hole.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
Fig. 395
4.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
10
Fig. 396
5.
307.U.0801.en.0.01.indb 46
21/05/2012 13.23.47
6.
7.
8.
Refit and tighten drain plugs (1) and (2) and pour oil into the gearbox through filler hole located above the on top of the lift
cover up to the correct level.
After filling, screw in the oil filler plug and run the engine for a few minutes.
Re-check the oil level and top up if necessary.
The tractor is equipped with a gearbox oil cooler, for cleaning it see Cleaning engine front compartment gearbox oil cooler.
MAINTENANCE OPERATIONS
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
CAUTION
If fuel or oil under pressure hits the skin or eyes, it can cause serious injury, blindness or even death. High-pressure
fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks; never use your hands. Wear
safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel
with experience of this particular problem.
Fig. 397
Drain the oil from drain hole located at the bottom of the hub.
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
Pour in oil through the hole, as shown in the figure, until the level is up to the lower
rim
of
the
hole.
CAUTION
Fig. 398
10
6-47
307.U.0801.en.0.01.indb 47
21/05/2012 13.23.48
MAINTENANCE OPERATIONS
Cleaning the breather
2
Fig. 399
6.12.4 - Changing the differential oil, planetary reduction unit oil and side final drives oil
(4WD)
Changing the differential oil and planetary reduction unit oil (4WD)
WARNING
Always respect environmental protection regulations. Any fluid (oil, diesel, coolant) or filters and batteries must be
disposed of in accordance with the applicable regulations.
DANGER
Use caution when draining off spent: hot oil can cause severe burns.
5
CAUTION
Collect and store used oil in suitable containers before taking it to an authorised disposal centre.
CAUTION
Accumulators contain gas or oil under pressure. For all repairs, first consult the instructions given in the manufacturers manual.
CAUTION
If fuel or oil under pressure hits the skin or eyes, it can cause serious injury, blindness or even death. High-pressure
fluid leaks may not be visible. Use a piece of cardboard or wood when looking for leaks; never use your hands. Wear
safety goggles to protect your eyes. If any fluid penetrates your skin, seek immediate attention from medical personnel
with experience of this particular problem.
Drain the oil from drain hole located under the centre of the front axle.
8
9
Fig. 400
10
6-48
307.U.0801.en.0.01.indb 48
21/05/2012 13.23.50
MAINTENANCE OPERATIONS
Fill oil through the hole on the right-hand side, as shown in the figure, until the oil
level
is
up
to
the
lower
edge
of
the
hole.
CAUTION
Fig. 400
Fig. 401
Drain the used oil from the drain hole located at the bottom of the hub.
Fill oil through the hole, as shown in the figure, until the oil level is up to the lower
edge.
CAUTION
10
Fig. 401
6-49
307.U.0801.en.0.01.indb 49
21/05/2012 13.23.51
MAINTENANCE OPERATIONS
1
2
3
4
5
PAGE LEFT INTENTIONALLY BLANK
6
7
8
9
10
6-50
307.U.0801.en.0.01.indb 50
21/05/2012 13.23.51
1
2
3
4
10
7 - FAULT DIAGNOSIS
7-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.23.52
FAULT DIAGNOSIS
7.1 - TOWING THE TRACTOR
1
2
3
Fig. 402
The tractor can be towed only for short distances, such as, for example, from inside to outside a building.
A broken down tractor should be towed for the minimum indispensable distance to remove it from potentially dangerous conditions.
Observe all legal provisions as envisaged in the highway code relative to national legislation regarding towing manoeuvres.
CAUTION
We recommend transporting the tractor on a low loader in the case of longer transport distances. Comply with the
maximum width and height regulations for road transport. Check that the loader is suitable for the weight of the tractor
to be transported.
CAUTION
An operator must always be at the tractors controls when the tractor is being towed.
DANGER
NEVER permit other persons to access the tractor operator position during towing.
Towing with the engine running can be performed if forced gearbox lubrication is ensured:
l
l
l
For towing the tractor use only a standard bar applied to the front towing hitch approved by the manufacturer.
Make sure to use the correct pin for the towing hitch and that it is secured with its locking pin.
Clean all lights required for road use, front and rear, and make sure they are in working order.
Before starting towing check the following conditions:
l
l
l
l
l
l
l
10
7-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.23.52
FAULT DIAGNOSIS
Switch on the hazard warning lights and revolving warning lights. Affix suitable notices indicating that the tractor is
being towed. Observe and follow the relevant national regulations. Observe local safety regulations.
WARNING
l
l
Wait until traffic thins before joining the road. Exert caution in the proximity of unregulated intersections. Slow down until you
have a clear view in both directions.
Keep in your lane and drive as close as possible to the kerb. If a tailback builds up behind you pull into a lay-by as soon as
possible to allow the traffic to pass
When stopping the tractor (in any circumstances) apply the parking brake.
Travel speed must ALWAYS be such as to allow complete control and stability of the tractor in all conditions.
Never attempt to tow the tractor with ropes (including steel ropes) because rope breakage can cause serious injury.
DANGER
IMPORTANT
10
With engine stopped and with forced gearbox lubrication system inoperative the tractor should not be towed except when safety is
at risk.
7-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.23.52
FAULT DIAGNOSIS
7.2 - SAFE TRANSPORT OF THE TRACTOR
DANGER
Do not enter the loading area when the tractor is being loaded onto a transporter.
Load and unload the tractor on level solid ground that provides a sound support for the wheels. Use suitably robust ramps set at an
appropriate angle and height. The loader bed must be kept clean and free of clay, oil or other slippery material.
Before loading or unloading the tractor, make sure that the transporter parking brake is applied and the wheels are chocked. Use an
assistant signalman in a safe position to keep an eye on the ramps, the load bed, the tractor, and the operator.
Ideally the tractor should be loaded on and unloaded from the transporter by a specialist operator. The tractor operator may
be insufficiently experienced.
Load the tractor complete with the four tyres on the truck bed or trailer.
Once the tractor has been loaded proceed as follows:
l
l
Make sure the engine hood, doors, front and rear hatch and cab roof hatch (if present) are secured.
Lock the tractor by engaging the parking brake and other devices such as PARK LOCK, PARK BRAKES, if available. If the
tractor is equipped with a mechanical gearbox select first gear. Place chocks under the four wheels.
Secure the tractor with chains or straps.
Do not attach straps or chains to the steering hydraulic cylinders or front drive shaft or other tractor components that can be
damaged.
On models equipped with a turbocharger, cover the exhaust pipe terminal to prevent the rotor from being caused to rotate by
wind action, resulting in damage to bearings which, in this condition, are not lubricated.
5
6
7
8
9
10
7-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.23.52
FAULT DIAGNOSIS
Use a lifting device of adequate capacity for the weight of the tractor (including the weight of all installed accessories).
Before lifting the tractor, make sure the doors, cab, hatches and other mobile parts are firmly secured.
10
7-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.23.52
FAULT DIAGNOSIS
7.4 - ENGINE TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 30
PROBLEM
POSSIBLE CAUSE
2
3
The engine fails to start or starts with dif- Incorrect start-up procedure.
Low level or lack of fuel.
ficulty
Air in the fuel pipes.
Low ambient temperature.
Fuel system contaminated.
Wrong engine oil viscosity.
Fuel filter(s) obstructed.
Injector operating trouble.
Inefficient fuel pump.
Fuel unsuited to the working temperature.
6
7
Engine overheating
8
9
Low engine operating temperature
Low engine oil pressure
CORRECTIVE ACTION
10
7-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.23.53
FAULT DIAGNOSIS
CORRECTIVE ACTION
10
POSSIBLE CAUSE
PROBLEM
7-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.5 - GEARBOX TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to solve problems associated with the tractor gearbox.
Tab. 31
TROUBLE
POSSIBLE CAUSE
2
3
4
5
6
7
CORRECTIVE ACTION
8
9
10
7-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.23.53
FAULT DIAGNOSIS
This section describes potential faults, causes and corrective actions to solve problems associated with the tractor front and rear
PTOs.
CORRECTIVE ACTION
Check the clutch unit engagement device. Overhaul the engagement device. Consult
an authorized dealer.
Possible wear of clutch plates.
Overhaul the clutch assembly.
PTO fails to stop when disengaged.
Overhaul the engagement device. Consult
an authorized dealer.
Overhaul the PTO braking device. Consult
an authorized dealer.
Check the clutch unit engagement device. Overhaul the engagement device. Consult
an authorized dealer.
Piston seized or piston completes a full Overhaul the clutch assembly.
stroke.
10
POSSIBLE CAUSE
TROUBLE
7-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.7 - FRONT-WHEEL DRIVE TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 33
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
4
5
6
7
8
9
10
7-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.23.53
FAULT DIAGNOSIS
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 34
Leakage from the brake bleed valve.
Oil leakage from the pipes.
Brake discs worn.
Air in the system.
CORRECTIVE ACTION
10
POSSIBLE CAUSE
PROBLEM
7-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.9 - LIFT TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 35
PROBLEM
POSSIBLE CAUSE
2
3
4
5
The lift does not move when the control le- No oil flow/pressure in the hydraulic circuit.
Incorrect use of the control.
ver is operated
The error code will indicate the origin of the
fault (for versions with an electronic lift).
Lifting height limit control positioned incorrectly.
Fault in the lift position sensor circuit.
The external control of the lift does not External control switch(es) broken (for verwork
sions with an electronic lift).
Control linkage badly adjusted or broken.
The lift fails to rise completely or rises Lifting height limit control positioned incorslowly
rectly.
Excessive load on attachment.
The lift lowers slowly
Down speed control positioned incorrectly.
The lift responds slowly to changes in load Position/draft control set incorrectly.
Lowering speed too slow.
in draft control mode
Implement not adjusted correctly.
The lift response is too sensitive in draft Position/draft control set incorrectly.
control mode
The implement fails to reach the required Lift rods too short.
No implement soil penetration.
working depth
After parking the tractor and stopping the Internal leakage in the circuit.
engine, the lift lowers too quickly
CORRECTIVE ACTION
6
7
8
9
10
7-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.23.53
FAULT DIAGNOSIS
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 36
CORRECTIVE ACTION
The error code will indicate the origin of the Contact an authorised dealer.
fault.
Oil level low.
Top up with oil as needed.
Hydraulic filter clogged.
Clean and if necessary renew the oil
filter(s).
Internal seepage.
Contact an authorised dealer.
Incorrect hydraulic oil level.
Check and adjust the oil level as required.
Hydraulic oil cooler obstructed.
Clean.
Remote control valve activated, not in neu- Check the position of the control levers.
tral position.
Hydraulic load not suited to the tractor.
Contact an authorised dealer.
High-pressure internal blow-by.
Contact an authorised dealer.
10
POSSIBLE CAUSE
PROBLEM
7-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.11 - HYDRAULIC REMOTE VALVES TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 37
PROBLEM
POSSIBLE CAUSE
2
3
4
The kick out of the remote valve disengag- Pressure of oil delivered to the connected
es too soon
equipment too high.
Block time set wrongly.
Mechanical fault with the remote valve.
The cylinder of the remote controlled im- Incorrect setting of the flow regulator
plement works too slowly
(where applicable).
Hoses connected incorrectly.
The load is greater than the capacity of the
system.
Limited movement of the remote valves
control lever.
Travel of the remote controlled cylinder too Incorrect flow rate.
fast or too slow
Direction of travel of the remote controlled Incorrect hose fittings.
cylinder reversed
The hoses do not match
Incorrect hose male fittings.
The remote valve control lever fails to re- Lever mechanism broken.
lease
CORRECTIVE ACTION
5
6
7
8
9
10
7-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.12 - CAB TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to solve problems associated with the tractor cab.
Tab. 38
CORRECTIVE ACTION
10
POSSIBLE CAUSE
TROUBLE
7-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.23.53
FAULT DIAGNOSIS
7.13 - ELECTRICAL SYSTEM TROUBLESHOOTING
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 39
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
2
3
4
5
6
7
Low start-up speed - the engine is turned Battery terminal connections corroded or Clean and tighten the connections.
over too slowly
loose.
Low battery output.
Contact an authorised dealer.
Wrong engine oil viscosity.
Use oil of the right viscosity for the ambient
temperature.
The starter motor does not work
Battery or starter motor connections cor- Clean and tighten the connections.
roded or loose.
Battery completely flat.
Charge or renew the battery.
Start-up signal switch (or switches) tripped. Run the start-up procedure again. Contact
an authorised dealer.
Blown fuse.
Change the fuse.
Control levers in wrong position
Run the start-up procedure again. Contact
an authorised dealer.
The alternator warning light stays on when Low engine idling speed.
Increase the engine idling speed.
Drive belt broken or slack.
Check/renew the belt.
the engine is running
Alternator operating trouble.
Have the alternator checked by an authorised dealer.
The battery fails to charge
Alternator operating trouble.
Have the alternator checked by an authorised dealer.
Terminals loose or corroded.
Clean and tighten the connections.
Drive belt slack or worn.
Check the belt. Renew the belt if necessary.
Battery operating trouble.
Contact an authorised dealer.
The lighting system does not work, where- Blown fuse.
Change the fuse.
as the rest of the electrical system does
work
The entire electrical system does not work Battery terminal connections corroded or Clean and tighten the connections.
loose.
Battery cut-off switch disconnected.
Reactivate the switch.
Battery sulphated or worn.
Check the level and density of the electrolyte.
Blown fuse.
Change the fuse.
Faulty fan
The fan does not work.
Check all the fan fuses. Contact an authorised dealer.
8
9
10
7-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.23.54
FAULT DIAGNOSIS
This section describes potential faults, causes and corrective actions to help solve problems associated with the front and rear PTO.
Tab. 40
POSSIBLE CAUSE
CORRECTIVE ACTION
Wrong quantity of water in the tyres (if Check the level. Contact an authorised
added).
dealer.
Possible tyre ovality
Check the tyre centring. Contact an authorised dealer.
Incorrect weight distribution on the tractor. Check the weight distribution. Contact an
authorised dealer.
10
PROBLEM
7-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.23.54
FAULT DIAGNOSIS
7.15 - TRANSMISSION AND HYDRAULIC SHUTTLE ALARMS
WARNING
If an alarm message displays, stop the tractor and contact your dealer or the nearest authorised workshop.
IMPORTANT:
Some of the alarms listed below may not display inasmuch as they are not enabled for your tractors equipment.
l
l
l
a letter and a number signalled on the display to the right of the instrument panel
an alarm warning light on the instrument panel
a buzzer
The signalled letter gives an indication of which electronic unit the alarm occurred
in:
5
Fig. 402
IMPORTANT:
Low severity alarms (Low) are not signalled by means of the warning light or the buzzer, instead they are signalled by means of the
letter and number shown on the display.
Fig. 402
The following table lists all the possible alarms signalled by the control units and their respective codes.
Tab. 41
ALARM CODE
9
10
T9
T 10
T 12
T 13
T 15
T 16
T 17
T 47
T 48
T 50
T 51
T 64
T 65
FAULT
PRIORITY
High
Low
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
High
7-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.23.54
FAULT DIAGNOSIS
High
High
High
Medium
High
High
High
High
High
High
High
High
High
High
High
High
Medium
Medium
PRIORITY
FAULT
10
T 66
T 67
T 70
T 73
T 76
T 77
T 79
T 80
T 82
T 83
T 85
T 93
T 94
T 95
T 96
T 99
T 101
T 102
ALARM CODE
7-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.23.54
FAULT DIAGNOSIS
7.16 - INSTRUMENT PANEL ALARMS
WARNING
If an alarm message displays, stop the tractor and contact your dealer or the nearest authorised workshop.
IMPORTANT:
Some of the alarms listed below may not display inasmuch as they are not enabled for your tractors equipment.
l
l
l
a letter and a number signalled on the display to the right of the instrument panel
an alarm warning light on the instrument panel
a buzzer
The signalled letter gives an indication of which electronic unit the alarm occurred
in:
5
Fig. 402
IMPORTANT:
Low severity alarms (Low) are not signalled by means of the warning light or the buzzer, instead they are signalled by means of the
letter and number shown on the display.
Fig. 402
The following table lists all the possible alarms signalled by the control units and their respective codes.
Tab. 42
ALARM CODE
9
10
I 18
I 19
I 20
I 21
I 22
I 23
I 24
I 25
I 26
I 32
I 33
I 34
I 35
FAULT
PRIORITY
Low
Low
Low
Low
Low
Low
Low
Low
Low
Low
Low
Low
Low
7-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.23.55
FAULT DIAGNOSIS
FAULT
PRIORITY
Medium
Low
Medium
Medium
Medium
10
I 36
I 37
I 38
I 39
I 40
ALARM CODE
7-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.23.55
FAULT DIAGNOSIS
7.17 - PTO SELFDIAGNOSIS INDICATOR LIGHT
The indicator light in the control (1) also has the function of flashing diagnostic
codes to identify problems detected with the control.
2
Fig. 403
When the tractor engine is started, the indicator light will flash to show that the control system has been activated.
Tab. 43
CODE (NUMBER OF FLASHES)
DESCRIPTION
2
Solenoid valve disconnected
3
Pushbutton control continuously activated
4*
Speed sensor faulty
5
Solenoid control output signal shorted to earth or in overcurrent
6*
Speed excessive
7
Internal ECU fault in power stage
8
Sensor presence detected in configuration where not required
*: Alarms present in U.S.A. configuration only
If a fault occurs with the control, the electronic control system will inhibit PTO operation.
6
7
8
9
10
7-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.23.55
1
2
3
4
10
8 - WHEELS
8-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.23.56
WHEELS
8.1 - INTRODUCTION
If the tractor is equipped with alternative tyres, observe the permissible load and speed specifications! For information on alternative
tyres and the relative type approval, load capacity, inflation pressure, track width, etc. always ask your nearest dealer for information,
given the very large number of different tyre types!
CAUTION
Tyre changing operations can be dangerous and must be carried out by specialised personnel using specific equipment in accordance with the instructions provided by the manufacturers of the tyres and wheels. Mismatched tyres
and wheels can cause damage and may cause the tyre to explode with the consequent risk of serious injury or death.
Never fit or use damaged tyres or rims.
Tyres must always be oriented in accordance with the tractors direction of forward
travel; you can change the track width in the case of rims welded to the flange by
shifting the wheel from left to right and vice versa, always ensuring that the V
cleats on the tyre tread point in the direction of forward travel, as shown in the
figure.
Fig. 404
CAUTION
Only allow trained personnel to change tyres. Tyre failure is usually the result of incorrect use, incorrect inflation pressure, overloading or speeds in excess of the maximum permitted speed. Follow the instructions of the manufacturer
and check the inflation pressure frequently.
Do not carry out any welding on the rim or flange without first removing the tyre: the heat could cause the tyre to
explode.
Do not use inflammable materials in repair operations.
Do not carry out any inspections of a tyre or hit a tyre without previously deflating it.
CAUTION
Always check that the tyre is seated correctly on both sides. If not, deflate the tyre completely and lubricate the seat
on the rim, then re-inflate the tyre. Do not increase the pressure to help seat the tyre on the rim. Doing so can be
extremely dangerous, and can lead to serious or even fatal injury.
Check the steering angle each time that the front wheels are changed.
Proceed as follows:
l
l
l
10
Fig. 405
8-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.23.56
When the front axle is in the condition of maximum oscillation and the wheels are turned to the maximum steering angle, there must
be no interference between the fenders and engine hood.
If necessary, adjust the steering angle using adjusting bolts (1).
WHEELS
Inflation pressure
Keep the tyres at the right pressure. Inflation pressure must be calculated and adjusted in relation to the load supported by the tyres and the operating conditions (consult tyre manufacturer load-pressure scales).
DANGER
CAUTION
When carrying out any operations on the tyres, always stand clear of the area in which the rim and flange could be propelled in the event of explosion. Always use metal safety cages or tyre retainers on the rims and flange when inflating
tyres; under some circumstances the trajectory of the rim and flange in case of explosion could change unexpectedly,
with SERIOUS DANGER OF INJURY AND DEATH.
Radial tyre inflation pressure
For the tyre bead to seat correctly on the rim, the inflation pressure must never exceed 2 bar (29 psi) If the tyre is not
seated correctly on the rim, deflate it and repeat the operation. Higher inflation pressures may cause the tyre/rim to
explode. We recommend using all the appropriate safety devices when inflating tyres.
CAUTION
CAUTION
IMPORTANT
When working on agricultural land in conditions requiring maximum grip, the rear tyre inflation pressure may be reduced. Check the manufacturers minimum specified pressure before partially deflating the tyres.
A tire inflated to less than 80% of the recommended inflation pressure can be damaged internally during use and
explode on inflation to the optimal pressure WITH DANGER OF SERIOUS INJURY OR DEATH.
8.1.2 - Punctures
Radial tyres (identifiable by the letter R in the tyre reference marking). These tyres may be of the tubeless type (marked
Tubeless).
All conventional tyres have an inner tube.
If the tyre has become partially deflated stop the tractor immediately unless you are driving on an urban road, in which case stop at
the earliest opportunity in a lay-by before taking action to repair the tyre.
10
8-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.23.56
WHEELS
DANGER
Do not attempt to continue driving on a fully deflated tyre. This action will damage the tyre irreparably and can result
in loss of control of the tractor.
The final decision of whether a tyre can be repaired or should be changed must be taken by a suitably trained tyre specialist.
IMPORTANT:
All tyre repair operations must be carried out at specialised workshops and by qualified personnel.
Ensure all the necessary tools are available before removing the tractor wheel; follow the instructions below for safe ope
ration:
l
l
l
Park the tractor on stable and level ground in a traffic free area and then chock the wheels and engage the parking brake.
Position a jack under the tractor, inserting a sturdy wooden block between the jack and the ground.
Operate the jack and raise the tractor enough to relieve most of the load from the wheel to be removed, fully unscrew the studs
and remove the wheel.
IMPORTANT:
Never leave the tractor unattended with the wheel removed. Do not allow unauthorised persons to approach the tractor.
To safeguard the vehicle, its operator and passenger, as well as other vehicles, it is essential to ensure that the wheel discs are
correctly fixed to the wheel hubs .
IMPORTANT:
After the first 10 operating hours, retighten all the wheel nuts and bolts. Every 50 operating hours all the wheel bolts
and nuts must be tightened again to the specified torque.
After adjusting the track width or changing the wheels, tighten the nuts and bolts to the specified tightening torques.
Tab. 44
DESCRIPTION
Screw M 14x1.5
Screw M 16x1.5
Screw M 16x1.5
Screw M 18x1.5
Screw M 20x1.5
Nut M 14x1.5
Nut M 18x1.5
Nut M 20x1.5
Nut M 22x1.5
CLASS
8.8
8.8
10.9
10.9
10.9
8
10
10
10
TIGHTENING TORQUES
TOLERANCE
5%
5%
5%
5%
5%
5%
5%
5%
5%
8
9
10
8-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.23.56
WHEELS
8.2 - TYRE COMBINATIONS
These tractors can be fitted with the following transmission ratios for 4WD:
l
Use only the permitted tyre combinations compatible with the transmission ratio between front and rear wheels. Use
of unauthorised tyre combinations can lead to rapid tyre wear. Overloads caused by incorrect tyre combinations may
also damage the axles and transmission.
CAUTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1630
1602
1640
1602
1630
1602
1728
1602
1630
1584
1728
1650
1728
1702
1630
1684
1630
1602
1728
1644
1630
1602
1630
1602
1728
1702
1728
1702
1630
1594
1734
1694
1730
1644
1798
1800
1630
1702
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
1970
2065
2015
2105
2038
2065
2167
2105
1937
1957
2231
2228
2167
2205
1937
2057
2038
2065
2231
2222
2003
2106
2005
2144
2191
2206
2231
2244
2003
2057
2133
2197
2193
2222
2376
2421
1970
2165
WIDTH (1) MM
320/85R24
420/85R30
360/70R24
480/70R30
380/85R24
420/85R34
420/70R24
480/70R34
280/85R28
340/85R38
480/65R24
540/65R34
420/70R24
480/70R34
280/85R28
340/85R38
380/85R24
420/85R34
480/65R24
540/65R34
340/85R28
460/85R34
360/70R28
520/70R34
420/85R24
460/85R34
480/70R24
520/70R34
340/85R28
420/85R38
380/70R28
480/70R38
440/65R28
540/65R38
540/65R24
600/65R34
320/85R24
420/85R30
STANDARD
TRACK WIDTH
MM
105
90
FRONT
REAR
10
ID
Tab. 45
For each market, only the homologated tyre combinations specific to the region are available.
8-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.23.57
WHEELS
(1) - Width here refers to the value calculated with the standard track width.
The value may vary according to the make of tyre and the inflation pressure.
Id: The numbers in the first column 1, 2, 3, etc. refer to the tables on the following pages.
FRONT
REAR
90
11.00-16
420/85R34
11.00-16
340/85R38
11.00-16
480/70R34
11.00-16
340/85R38
11.00-16
420/85R34
11.00-16
460/85R34
11.00-16
380/85R38
11.00-16
480/70R34
11.00-16
420/85R38
ID
2
3
4
5
6
7
8
9
105
X
X
X
X
X
X
X
X
STANDARD
TRACK WIDTH
MM
1611
1602
1611
1584
1611
1602
1611
1684
1611
1602
1611
1702
1611
1684
1611
1702
1611
1594
WIDTH (1) MM
1954
2065
1954
1957
1954
2105
1954
2057
1954
2065
1954
2206
1954
2092
1954
2205
1954
2057
To ensure that the tractor offers the best possible performance, especially in field work, the front wheels perform a small additional
rotation with respect to the rear wheels; this function is defined MECHANICAL LEAD (A) and it is measured as a percentage value
between the speed of the front tyres compared to that of the rear tyres.
All combinations of tyres present on SDFG tractors are checked and validated. The recommended mechanical lead value is between
+0.5% and +5.0%.
9
10
8-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.23.57
WHEELS
Rolling circumference declared by the tyres manufacturer.
For the mechanical lead calculation use the formula shown alongside.
RP = tyres ratio
Rc(ant) = rolling circumference of the tyre on the front axle
Rc(post) = rolling circumference of the tyre on the rear axle
RM=mechanical ratio between front and rear axles
A% = percent lead (calculated)
l
l
l
l
Fig. 406
After calculating the rolling circumference values, use the above formula to calculate the mechanical lead.
1.
2.
3.
4.
5.
6.
Fig. 407
1.
2.
3.
Calculation of RM=(N front wheel revolutions + Fraction of revolution) / N rear wheel revolutions
10
1.
2.
3.
4.
8-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.23.57
WHEELS
1
2
Fig. 408
1.
2.
3.
4.
SDFG always advises users to check the effective rolling circumference of the tyres in the field in order to obtain the
most accurate possible values for use in the calculation.
WARNING
SDFG declines all liability relating to anomalous tyre wear or damage to the transmission caused by the use of tyre
combinations that are not expressly authorised.
The maximum load capacities for each tyre are indicated in the following table.
Tab. 47
ID
FRONT
REAR
320/85R24
420/85R30
360/70R24
480/70R30
380/85R24
420/85R34
420/70R24
480/70R34
280/85R28
340/85R38
480/65R24
540/65R34
420/70R24
480/70R34
280/85R28
340/85R38
380/85R24
420/85R34
480/65R24
540/65R34
340/85R28
460/85R34
360/70R28
520/70R34
420/85R24
460/85R34
3
4
5
6
7
8
9
10
11
10
12
13
3000
5000
3000
5150
3900
3500
3800
5450
2640
4120
3500
5000
3800
5450
2640
4120
3900
5300
3500
5000
3500
6150
3300
6300
4600
6150
8-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.23.57
WHEELS
15
16
17
18
19
4720
6300
3500
5600
3500
5800
3200
5300
4360
5800
3000
5000
Id: The numbers in the first column 1, 2, 3, etc. refer to the tyre combinations prescribed for these tractors.
480/70R24
520/70R34
340/85R28
420/85R38
380/70R28
480/70R38
440/65R28
540/65R38
540/65R24
600/65R34
320/85R24
420/85R30
14
FRONT
REAR
ID
Tab. 48
2
3
4
5
6
7
8
9
2112
5300
2112
4120
2112
5450
2112
4120
2112
5600
2112
6150
2112
4120
2112
5450
2112
5600
11.00-16
420/85R34
11.00-16
340/85R38
11.00-16
480/70R34
11.00-16
340/85R38
11.00-16
420/85R34
11.00-16
460/85R34
11.00-16
380/85R38
11.00-16
480/70R34
11.00-16
420/85R38
FRONT
REAR
ID
10
Id: The numbers in the first column 1, 2, 3, etc. refer to the tyre combinations prescribed for these tractors.
8-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.23.57
WHEELS
8.3 - TRACK WIDTH CALCULATION
Depending on the width of the tyres, it may not be possible to use all the track width settings listed here as the tyre may foul the
fender. Choose a track width setting that ensures sufficient clearance between the fender and the tyre.
When the minimum front track width setting is used and the tractor is fitted with wide tyres, the steering angle will be very limited.
Check that the clearance between the engine hood and the fenders is sufficient. For this purpose, first lift the tractor then raise and
lower the front wheel at full lock using the hub adjustment facility; rock the axle and make sure there is no sign of interference.
4
Fig. 409
6
7
Fig. 410
The track width can be adjusted to adapt the tractor for work in different crop row spacings or with different implements, e.g. plough,
etc.
The tractor is available with either fixed rim wheels or adjustable track wheels. Depending on the type of tyres installed you
can choose from 8 available track width combinations.
The distance from the outer edge of the area illuminated by the direction indicators, outline marker lights, the rear sidelights and
upper reflectors to the outer edge of the tyres must not exceed 400 mm; this regulation is internationally applicable.
The data contained in the vehicle registration document regarding the maximum track widths for use on both urban and rural public
roads must be respected.
WARNING
After adjusting the track width or changing the wheels, tighten the nuts and bolts to the specified tightening torques.
10
Every 50 hours of work all the bolts and nuts fixing the front and rear wheels must be tightened again to the prescribed torque values.
Before changing the wheels, immobilise the tractor so that it cannot move and use suitable supports.
8-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.23.57
When working with compressed air to bed in the tyre on the rim always use an extension line of sufficient length to allow you to remain
at the side of the tyre. This operation should be carried out by specially trained personnel only.
CAUTION
WHEELS
When changing wheels or carrying out maintenance and repair operations, raise and support the tractor using specific
equipment only.
Fig. 411
1.
2.
3.
4.
During fitting, the lug can be mounted in contact with wheel (4) on either side, thus making it possible to achieve two alternative track
widths.
Two more track widths can be achieved by inverting rim (2) with respect to disc (1).
Support lug (1) on rim (2) is welded in an offset position with respect to the centreline of the drop centre (and hence also with respect
to the tyre).
If you then fit the assembled rim onto the hub (or rear half shaft) with the bell facing inwards or outwards you can achieve 8 different
configurations for the distance between the centreline of the wheel and the contact surface of the rim on the wheel hub or half shaft
flange. There are therefore 8 possible track widths.
Disc-rim assembly diagram for front wheels
This means that there are 4 possible ways in which rim (2) can be assembled on disc (4).
Fig. 412
The figure shows the 8 different ways of fitting the disc to the rim to obtain 8 different front track widths.
10
The figure shows the 8 different ways of fitting the disc to the rim to obtain 8 different rear track widths.
8-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.23.58
WHEELS
1
2
3
Fig. 413
CAUTION
When it is necessary to extend the track width, avoid overloading the tractor.
Tab. 49
COMBINATION 1
TRACK
1
WIDTH
FRONT 320/85R24
3
4
REAR 420/85R30
6
7
1630
-
1836
1698
1934
1800
2002
FRONT 360/70R24
3
4
REAR 480/70R30
6
7
1640
-
1826
1698
1924
1800
2002
FRONT 380/85R24
3
4
REAR 420/85R34
6
7
1630
-
1836
1702
1934
1802
2002
FRONT 420/70R24
3
4
REAR 480/70R34
6
7
1836
1702
1934
1802
2002
FRONT 280/85R28
3
4
REAR 340/85R38
6
7
1630
-
1828
1718
1932
1816
2000
1728
1602
2030
1900
Tab. 50
COMBINATION 2
TRACK
1
WIDTH
1738
1602
2040
1900
Tab. 51
COMBINATION 3
TRACK
1
WIDTH
1728
1602
2030
1902
Tab. 52
COMBINATION 4
TRACK
1
WIDTH
1728
1602
2030
1902
Tab. 53
COMBINATION 5
TRACK
1
WIDTH
10
1734
1584
2030
1902
8-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.23.58
WHEELS
2
FRONT 480/65R24
3
4
REAR 540/65R34
6
7
1836
1650
1854
2054
FRONT 420/70R24
3
4
REAR 480/70R34
6
7
1836
1802
1934
1902
2128
2102
FRONT 280/85R28
3
4
REAR 340/85R38
6
7
1630
-
1828
1818
1932
1916
2134
2100
FRONT 380/85R24
3
4
REAR 420/85R34
6
7
1630
1602
1836
1802
1934
1902
2128
2102
FRONT 480/65R24
3
4
REAR 540/65R34
6
7
1836
1840
1934
2044
2128
2064
FRONT 340/85R28
3
4
REAR 460/85R34
6
7
1630
1602
1828
1802
1932
1902
2134
2102
FRONT 360/70R28
3
4
REAR 520/70R34
6
7
1630
1602
1828
1802
1932
1902
2134
2102
FRONT 420/85R24
3
4
REAR 460/85R34
6
7
1836
1802
1934
1902
2128
2102
1728
-
2030
1850
1728
1702
2030
2002
COMBINATION 7
TRACK
1
WIDTH
Tab. 55
Tab. 56
COMBINATION 8
TRACK
1
WIDTH
1734
1684
2030
2002
COMBINATION 6
TRACK
1
WIDTH
Tab. 54
COMBINATION 9
TRACK
1
WIDTH
1728
1702
2030
2002
Tab. 57
1728
1664
2030
1860
COMBINATION 11
TRACK
1
WIDTH
1734
1702
2030
2002
Tab. 59
Tab. 60
COMBINATION 12
TRACK
1
WIDTH
1734
1702
2030
2002
COMBINATION 10
TRACK
1
WIDTH
Tab. 58
COMBINATION 13
TRACK
1
WIDTH
1728
1702
2030
2002
10
Tab. 61
8-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.23.58
WHEELS
Tab. 62
COMBINATION 14
TRACK
1
WIDTH
2
3
REAR 520/70R34
6
7
1836
1802
1934
1902
2128
2102
FRONT 340/85R28
3
4
REAR 420/85R38
6
7
1630
1492
1828
1828
1932
2030
2134
2130
FRONT 380/70R28
3
4
REAR 480/70R38
6
7
1828
1828
1932
2030
2134
2130
FRONT 440/65R28
3
4
REAR 540/65R38
6
7
1832
1878
1930
2080
2130
-
FRONT 540/65R24
3
4
REAR 600/65R34
6
7
1766
1800
1864
2004
2104
FRONT 320/85R24
3
4
REAR 420/85R30
6
7
1630
-
1836
1798
1934
1900
2128
2102
1728
1702
2030
2002
Tab. 63
COMBINATION 15
TRACK
1
WIDTH
1734
1694
2030
1928
Tab. 64
COMBINATION 16
TRACK
1
WIDTH
FRONT 480/70R24
3
4
1734
1694
2030
1928
Tab. 65
COMBINATION 17
TRACK
1
WIDTH
1730
1644
2032
-
Tab. 66
COMBINATION 18
TRACK
1
WIDTH
1798
-
2100
1900
Tab. 67
COMBINATION 19
TRACK
1
WIDTH
1728
1702
2030
2000
IMPORTANT:
If the tractor is equipped with a hybrid air braking system, the change in track width must be made so that there is a
gap of at least 3 cm on each side between the braking system air tanks and the inside of the wheel rim.
9
10
8-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.23.59
WHEELS
Front track width adjustment for 2-wheel drive tractors
The track width can be changed by moving the wheel hub onwards or outwards.
IMPORTANT:
withdraw the retaining pin that secures the hub to the axle;
adjust the track to the desired width;
refit the locking pin.
The figure shows the change in track width for each single hole.
Fig. 414
Adjust the fender on the basis of track width setting, so that the fender is positioned centrally over the tyre.
The front edge of the fender must be vertical over the centre of the tyre.
The fender has the following adjustments:
l
height adjustment;
Fender cover adjustment.
IMPORTANT:
After adjusting the fenders, check that there is no interference between the fenders and the tractor side panels in all
conditions of axle oscillation
Fig. 415
10
Fig. 416
8-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.24.01
WHEELS
8.3.4 - Adjustment of the front fenders
Adjust the fender in accordance with the track width setting, so that the fender is positioned centrally over the tyre.
The distance between fender and tyre must be approximately 60 mm.
The front edge of the fender must be vertical over the centre of the tyre.
This tractor can be equipped with front fenders in the following three sizes:
l
l
l
l
355 mm wide
410 mm wide
470 mm wide
520 mm wide
height adjustment;
fender cover adjustment.
CAUTION:
After adjusting the fenders, check that there is no interference between the fenders and the tractor side panels in all
conditions of axle oscillation
5
6
Fig. 417
8
Fig. 418
9
10
8-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.24.02
WHEELS
8.4 - BALLASTING
In compliance with the requirements of statutory legislation, the load that can be lifted by a person is 30 kg for men and 20 kg for
women.
We recommend using all the appropriate safety devices when handling the ballast weights.
This type of ballast can be installed by one operator. To install the ballasts, place them on the front support.
DANGER
Check the weight of each block. If the weight exceeds the maximum load to be lifted (30 kg for men and 20 kg for
women) use suitable mechanical lifting devices.
Check the weight of each block. If the weight exceeds the maximum load to be lifted (30 kg for men and 20 kg for
women) use suitable mechanical lifting devices.
Intermediate plates
DANGER
Intermediate plates must be installed by at least two operators, one lifting and keeping the plate in position, the other fixing the plate
with the screws.
Check the weight of the intermediate plates. If the weight exceeds the maximum load to be lifted (30 kg for men and
20 kg for women) use suitable mechanical lifting devices.
DANGER
Monolithic blocks
The installation of the single block must be carried out by at least two operators, proceeding as shown below:
l
l
l
IMPORTANT:
10
8-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.24.03
WHEELS
Metal discs for wheels
Metal discs must be installed by at least two operators, one lifting and keeping the discs in position, the other fixing the discs with
the screws.
DANGER
Check the weight of each block. If the weight exceeds the maximum load to be lifted (30 kg for men and 20 kg for
women) use suitable mechanical lifting devices.
CAUTION
An unbalanced tractor can overturn and cause injury and death. Make sure that the front ballast support, the ballast
weights, and the weights and the ballast on the wheels all comply with the specifications o f the manufacturer. DO
NOT add ballast to compensate for an overloaded tractor; reduce the load instead. Always keep all parts of your body
within the confines of the driving position when operating the tractor.
The front ballast can be supplied on request in 2 different versions:
l
Rear ballast
The rear ballast can be supplied on request:
l
metal discs
introduction of water into the tyres
This type of ballast is composed of a ballast support with the possibility of hooking on cast-iron blocks. The blocks can vary from two
to eight as required.
Each block of cast iron weights 40 kg, so there can be a maximum load of 320 kg.
1.
2.
3.
4.
5.
6.
Front ballast
Ballast support
Ballast pack tie rod
Ballast locking pin
Ballast hooking pin
Support hooking pin
8
Fig. 419
IMPORTANT
During tractor operation, it is recommended that the ballast weight be set at the highest position (hydraulic cylinders
fully retracted) so as to maintain the centre of gravity of the tractor unchanged and ensure optimum grip of the wheels
on the ground.
10
8-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.24.03
WHEELS
1.
2.
3.
4.
5.
This type of ballast is composed of a 400 kg one-piece block that must be fitted to
the
front
3-point
hitch.
Fig. 420
This ballast comprises metal discs that can be fitted on the rear rims.
l
l
for 30 wheels
for 34 wheels
for 38 wheels
The metal discs are available for the following tyre sizes only:
Fig. 421
The amount of liquid in the tyre must not exceed 75% of the total tyre volume.
To prevent the water from freezing and damaging the tyres, use additives to obtain a neutralised solution of calcium chloride.
To prepare the solution, proceed as follows:
l
l
l
fill a container with the quantity of water that you wish to introduce into the tyres;
slowly pour in calcium chloride (approx. 30 kg to every 100 litres of water), stirring continuously;
after filling the tyres, wash all the equipment used with plenty of clean water.
IMPORTANT
Do not pour water into concentrated calcium chloride as this may cause a violent chemical reaction.
When ballasting the tractor, load the front axle so as to ensure safe steering (the load on the front axle must not be
less than 20% of the tractor weight)
10
WARNING
8-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.24.03
WHEELS
CAUTION
Remember that steering, braking and performance in general will be greatly influenced by any implements/trailers
attached or ballast applied to the tractor.
IMPORTANT
The antifreeze solution cannot be used at temperatures below -20C.
2
Fill the tyres with the solution by means of the specific adaptor for water injection
and extraction.
3
4
Fig. 422
l
l
l
l
1.
2.
Fig. 423
WARNING
While mixing the antifreeze solution and filling the tyres with liquid ballast, it is essential to wear safety goggles and
protective clothing. Pour the calcium chloride into the water and not vice versa.
l
l
l
l
l
l
l
l
1.
2.
10
8-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.24.04
1
2
3
4
5
10
9 - ELECTRICAL SYSTEM
9-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.24.04
ELECTRICAL SYSTEM
9.1 - BATTERY
9.1.1 - Battery
The battery is of the Low Maintenance type and therefore, under normal conditions of use, the electrolyte does not need topping
up. Periodic checks are anyhow necessary to see that the level of electrolyte is between the MIN and MAX reference marks on the
battery.
At the start of the winter season, check the battery charge level. Re-charge if necessary.
CAUTION
The terminals and some components of the battery contain lead or lead compounds. In some countries the legislation
considers these substances as a cause of cancer, birth defects and damage to the reproductive system. Wash your
hands after handling the battery.
Under the driving platform for tractors equipped with front lift and front PTO
Front compartment, in front of the cooling radiators for tractors not equipped with front lift and front PTO
To access the battery positioned under the driving platform, proceed as follows:
l
l
5
Fig. 425
7
Fig. 426
9
10
Fig. 427
9-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.24.05
ELECTRICAL SYSTEM
CAUTION
Always disconnect the battery before carrying out any work on the electrical system. Always disconnect the battery
and all the electronic control units before carrying out any welding on the tractor or any of the equipment connected
to the tractor.
WARNING
The gases given off by the battery are highly explosive. Never cause a spark or allow a naked flame near the battery.
Batteries must be stored and charged in a well-ventilated environment. Take care that the acid electrolyte does not
come into contact with your skin or clothes.
To remove the battery, proceed as follows:
l
l
l
DANGER
Turn the knob to OFF to disconnect the battery and back to ON to resume normal operation.
Battery located under the driving platform.
The battery disconnect knob (1) is located on the bulkhead to the right of
the battery.
10
Fig. 428
9-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.24.05
ELECTRICAL SYSTEM
Battery located in front compartment
The battery disconnect knob (1) is located on a bracket to the right of the
battery.
2
Fig. 429
The battery disconnect knob may be removed for safety purposes in the manner described below.
Removal of the knob
l
l
l
Turn the knob to the OFF position; the knob cannot be removed in this position.
Press the knob in and continue to turn it counter-clockwise as far as it will go.
Remove the knob.
5
6
7
8
9
10
9-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.24.06
ELECTRICAL SYSTEM
9.2 - CAB FUSE BOX
Fig. 430
To access the fuse box, remove the cover on the left side of the instrument panel.
Always switch off the power before checking the fuse box or relays. If necessary,
refer to the wiring diagram located on the inside of the fuse box cover.
PK1
START
+15
FAN SPEED
COMPRESSOR
5
MU6
M20
RELAY
7.5A
COMPRESSOR
1
M1
10 A
STOLL
SOCKET
+15
+15
+15
+15
+15
+15
+15
7.5A
7.5 A
10A
3A
15 A
15 A
7.5 A
7.5 A
+30
3A
+30
20 A
+30
15 A
+30
USA
15 A
+15
15 A
+30 hlhp
STOP(EU)
Engine
ECU
MK7
M11
MK4
+15
FAN SPEED
FT5.6.7.8
MK6
F11-12-13
+15 ROOF
30A
30A FT 5-6-7-8
+15
HI/LO
F14-15
2
Under engine ECU cover
+15
MK3 MF3
20 A
FAN SPEED
COMPRESSOR
MU4
20 A
POWER
SOCKET +15
(LIFT)
+30
5A
+30
7.5A
15 A
15 A
(plat)
15 A
M10
MK1
30A
30A
MU3
DISTR.7/8
5A (NO LIFT)
RELAY
MK1
+15
STOP 7.5 A
(lift)
RELAY
MK3
MU6
30A
MF1
MU1
MF5
MF4
40A START
40A FT1-2-3
Fuses area
Relay area
10
Fig. 432
9-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.24.07
ELECTRICAL SYSTEM
only for tractors equipped with high-visibility cab roof
The fuse box is located at the top right-hand side of the cab, near the ventilation
controls.
l
1
2
Fig. 433
Fuse
Relay
4
5
Fig. 434
Only for tractors equipped with battery under the operator platform
1.
2.
Fuse
Relay
6
7
Fig. 435
10
9-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.24.07
ELECTRICAL SYSTEM
Brake lights (Europe version) - Trailer brake lights (North America version) (direct) (M5)
+30 hlhp
HLHP control unit (Lift) \ Flashing beacon for platform tractors (M10)
(LIFT)
(plat)
15 A
10
9-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.24.08
ELECTRICAL SYSTEM
Socket (key-on) (M12)
1
Front loader (key-on) (M13)
2
3
7
Engine ECU (key-on) (M18)
8
RH sidelights (M19)
9
LH sidelights (M20)
10
9-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.24.08
ELECTRICAL SYSTEM
Socket (MU3)
STOP
(lift)
+15
7.5 A
10
9-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.24.09
ELECTRICAL SYSTEM
Starting (MF4)
1
Protection fuse (MF5)
2
3
1.
2.
3.
4.
5.
6.
7.
8.
Rotating beacon
Radio
Air conditioning system
Ventilation/Heating system
Windscreen wiper
Rear window wiper
Front work lights
Rear work lights
Fig. 436
1.
2.
3.
4.
5.
6.
7.
8.
Rotating beacon
Radio
Air conditioning system
Ventilation/Heating system
Windscreen wiper
Rear window wiper
Front work lights
Rear work lights
Fig. 437
8
Fan/Compressor (key-on) (PK2)
9
10
9-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.24.09
ELECTRICAL SYSTEM
Z - purple
R - red
B - white
H - grey
10
M - brown
N - black
C - orange
L - blue
Tab. 68
9-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.24.09
ELECTRICAL SYSTEM
9.3 - LIGHTS FOR ROAD USE
Clean the exterior of the lights with water or a specific commercial product.
IMPORTANT
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
The tractor is equipped with the following lights for road use:
l
l
l
l
When driving at night on public roads with a front-mounted implement, the headlights will not give sufficient illumination (as they will be partially obscured by the implement) and it is therefore necessary to use the auxiliary driving lights.
Note:
Switch off the front and rear lights before cleaning them.
5
Headlights
The headlights for road use are equipped with bulbs type HB3 12V 60W, to provide
both
width
and
depth
of
field.
1.
2.
7
Fig. 438
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
9
10
9-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.24.10
ELECTRICAL SYSTEM
To replace the bulb, proceed as follows:
l
l
l
l
l
Fig. 439
IMPORTANT
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
Fig. 440
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
l
l
using a screwdriver, loosen and remove the two screws (1) fixing the transparent yellow-white lens (2);
remove the lens carefully without forcing to access the bulbs;
gently push down on the bulb (3) to be changed and rotate it anti-clockwise
to remove it;
carefully push in the new bulb and rotate it clockwise until it locks into place;
refit the lens and secure it with the two screws.
Fig. 441
IMPORTANT
10
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
9-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.24.11
ELECTRICAL SYSTEM
Rear lights
The rear lights are composed of three separate bulbs enclosed in a single
container on each fender of the tractor:
l
l
2
Fig. 442
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
l
l
5
l
l
using a screwdriver, loosen and remove the two screws (1) securing the
transparent yellow-red lens (2);
remove the lens carefully without forcing to access the bulbs;
gently push down on the bulb (3) to be changed and rotate it anti-clockwise
to remove it;
carefully push in the new bulb and rotate it clockwise until it locks into place;
refit the lens and secure it with the two screws.
Fig. 443
The figure is applicable to countries in which vehicles circulate on the right of the road, in the case of countries with
left-hand traffic circulation the dark area on the wall must be symmetrical to the situation shown in the figure (i.e. the
points of the dark area entering the light area must always be facing the kerb).
To adjust the headlight aim, the tractor, in normal road transport condition, with the tyres inflated to the recommended pressures and
the front wheels in the straight-ahead position, must be parked on level ground at a distance of 10 m from a vertical wall with the low
beam headlights switched on.
8
9
10
9-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.24.11
ELECTRICAL SYSTEM
Fig. 444 - Diagram showing headlight alignment for driving on public roads
l
l
l
l
Turn the adjuster screws indicated by the arrows in the figure to move the beam in a vertical or horizontal direction.
In order to determine the points on the wall corresponding to the centres of the headlights, bring the tractor up to the
wall with the dipped headlights on, mark the centres (1) on the wall and then reverse to a distance of 10 m from the
wall.
WARNING
Clean the exterior of the lights with water or specific commercial products.
IMPORTANT
10
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
The tractor is equipped with the following lights for road use:
9-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.24.12
ELECTRICAL SYSTEM
l
l
l
l
When driving at night on public roads with a front-mounted implement, the headlights will not give sufficient illumination (as they will be partially obscured by the implement) and it is therefore necessary to use the auxiliary driving lights.
Note:
Switch off the front and rear lights before cleaning them.
IMPORTANT
To change the headlight bulbs refer to the chapter Road lights.
5
6
Fig. 445
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
7
To replace the bulb, proceed as follows:
l
using a screwdriver, loosen and remove the two screws (1) securing orange lens (2);
gently remove the transparent plate to access the bulbs;
lightly press down on the bulb to be changed (3) and at the same time turn
it anti-clockwise as far as it will go;
fit the new bulb by inserting it fully in with light pressure and turning it clockwise until it stops;
fit the transparent plate back on and secure it with the two screws.
Fig. 446
IMPORTANT
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
10
9-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.24.12
ELECTRICAL SYSTEM
Rear lights
braking light (2) indicating tractor braking equipped with bulb type DIN
72601-P25-2 12V 21W
direction indicator (1) equipped with bulb type DIN 72601-P25-1 12V 21W
reflector
The rear lights are composed of two light clusters located on both fenders
of the tractor:
Fig. 447
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
using a screwdriver, loosen and remove the screws (1) securing lens (2);
remove the lens carefully, without forcing, to access the bulb;
lightly press down on the bulb to be changed (3) and at the same time turn
it anti-clockwise as far as it will go;
fit the new bulb by inserting it fully in with light pressure and turning it clockwise until it stops;
fit the transparent plate back on and secure it with the two screws.
10
Fig. 448
9-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.24.12
ELECTRICAL SYSTEM
9.4 - WORK LIGHTS
Always use the appropriate safety lights when travelling on the public highway. Apply reflective tape and reflectors to
the tractor as required.
CAUTION
It is not permitted to use the worklights when driving the tractor on public roads.
5
6
Fig. 449
Note:
Switch off the front and rear lights before cleaning them.
7
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
8
9
10
9-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.24.13
ELECTRICAL SYSTEM
To replace the bulb, proceed as follows:
l
l
l
l
l
carefully clean the outside of the light unit to avoid the risk of dirt getting on
the reflector during bulb replacement;
using a screwdriver, unscrew the two lateral screws (1) of protective cap
(2) to reach the bulb;
withdraw bulb connector (3);
slightly rotate the spring clip (4) that holds the bulb (5) in its seat and detach
it from the reflector; also disconnect the wire connected directly to the bulb;
remove the old the bulb and insert the new one, aligning the locating pins
with the notches in the reflector crown (6); connect the wire to the bulb;
turn spring clip (4) to lock it;
fit connector (3) onto the bulb terminals;
refit the protective cap and secure it with the two screws.
Fig. 450
IMPORTANT
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
Fig. 451
Bulb replacement
Work lights
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
l
l
l
l
l
10
Fig. 451
9-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.24.14
ELECTRICAL SYSTEM
9.4.2 - Work lights for tractors with cab
IMPORTANT
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
l
l
l
l
2 front work lights at the sides of the tractor (optional only for cab equipped with high-visibility roof)
2 front work lights at the top of the cab
2 rear work lights at the top of the cab
2 work lights on the front grille (corner lights)
The work lights at the sides of the tractor are equipped with lamp bulbs type DIN
72601-H3 12V 55W.
4
5
Fig. 452
6
7
Fig. 453
9
10
Fig. 454
9-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.24.14
ELECTRICAL SYSTEM
Rear work lights at the top of the cab
The work lights at the sides of the tractor are equipped with lamp bulbs type DIN 72601-H3 12V 55W.
Fig. 455
Fig. 456
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
This procedure for changing the bulbs applies to the following work lights:
l
l
l
l
l
l
l
carefully clean the outside of the light unit to avoid the risk of dirt getting on
the reflector during bulb replacement;
using a screwdriver, unscrew the two lateral screws (1) of protective cap
(2) to reach the bulb;
withdraw bulb connector (3);
slightly rotate the spring clip (4) that holds the bulb (5) in its seat and detach
it from the reflector; also disconnect the wire connected directly to the bulb;
remove the old the bulb and insert the new one, aligning the locating pins
with the notches in the reflector crown (6); connect the wire to the bulb;
turn spring clip (3) to lock it;
fit connector (1) onto the bulb terminals;
refit the protective cap and secure it with the two screws.
Fig. 456
Avoid touching the inner surface of the reflector. Make sure no foreign material gets inside the reflector.
10
IMPORTANT
9-21
307.U.0801.en.0.01.indb 21
21/05/2012 13.24.15
ELECTRICAL SYSTEM
Work lights on the front grille (corner lights)
The work lights on the front panel are equipped with bulbs type ECE 37 HB3 12V
55W.
1.
Work lights
2
Fig. 456
Bulb replacement
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
l
l
l
Fig. 456
The tractor with standard roof is equipped with a cab interior light on the front right of the roof lining.
The tractor with high visibility roof is equipped with cab interior light on the right side of the roof lining; there is also a second light on
the right side for illumination of the controls on the console to the right of the operator.
8
9
Fig. 457
10
9-22
307.U.0801.en.0.01.indb 22
21/05/2012 13.24.15
ELECTRICAL SYSTEM
Fig. 458
1.
Bulb replacement
IMPORTANT:
IMPORTANT:
For tractors equipped with cab with a high-visibility roof, the procedure is the same as the one described for
tractors equipped with cab with a standard roof
Remove the body of light fitting (1) by pulling it outwards.
2.
Only fit replacement bulbs of the same type and specification as those originally fitted.
Fig. 459
Change bulb (2). The courtesy lights are equipped with 12V 5W bulbs
3.
Fig. 460
10
4.
9-23
307.U.0801.en.0.01.indb 23
21/05/2012 13.24.16
ELECTRICAL SYSTEM
Controls illumination light
Illumination light
Control switch
2
Fig. 461
Replacing the controls illumination light on the instrument panel to the right of the operator
IMPORTANT:
Only fit replacement bulbs of the same type and specification as those originally fitted.
l
l
Using a screwdriver, prise out the entire interior light assembly from its seat
in the cab roof.
Change the bulb.
Refit the interior light assembly in the cab roof.
Fig. 462
7
8
9
10
9-24
307.U.0801.en.0.01.indb 24
21/05/2012 13.24.16
ELECTRICAL SYSTEM
9.5 - ACCESSORIES
In the case of installation of additional electrical or electronic components that are connected to the tractors electrical system, the
user is responsible for checking that the installation does not release emissions which interfere with the operation of the existing
electronic or other components of the tractor.
This is particularly a problem with the following types of equipment:
l
l
Radio
CB radio receiver
Mobile telephone (ETACS, GSM, etc.)
In particular, it is important to check that any supplementary electrical or electronic devices installed comply with the current directives
75/322 MOD 2001/3 and that they bear the CE marking.
The tractor is equipped with electronic parts and components whose functioning may be disturbed by electromagnetic emissions from
other equipment. These emissions may put people in danger if the following safety guidelines are not followed.
l
l
Install only equipment licensed in conformance with the applicable regulations in your country (e.g: the BZT licence in Germany).
Ensure that the device/s are firmly fixed.
The use of portable or mobile equipment inside the vehicle is permitted only if it is connected to an antenna firmly secured to
the outside of the vehicle.
Radio transmission components must be installed separately from the vehicles electronic components.
The antenna must be fitted in a professional manner and there must be a good connection between the antenna and the vehicle
earthing point. The wiring, the installation and the maximum current draw must conform to the applicable requirements.
As regards the installation of additional mobile telecommunications systems (e.g.: radio, telephone), the following sup
plementary indications must be observed:
The trailer power outlet consists of a 7-pin socket located at the rear of the tractor.
LH direction indicator
Not utilised
Earth
RH direction indicator
RH tail light and number plate light
Brake light
LH tail light
1.
2.
3.
4.
5.
6.
7.
Fig. 463
Diagnostics socket
Accessed via the cover located under the right-hand side of the instrument panel.
To
open
the
cover
remove
the
retaining
screws.
Diagnostics socket
Fig. 464
10
1.
9-25
307.U.0801.en.0.01.indb 25
21/05/2012 13.24.17
ELECTRICAL SYSTEM
2-pin socket for rotating beacon (version with safety roll bar) and 2-pin current socket
Located
1.
2.
at
the
rear
right-hand
side
of
the
drivers
seat.
3-pin socket - This outlet socket can be used to connect external implements.
2-pin socket - This outlet socket can be used to connect hand-held lamps,
etc..
2
Fig. 465
3
4
5
6
7
8
9
10
9-26
307.U.0801.en.0.01.indb 26
21/05/2012 13.24.17
1
2
3
4
10
10 - TECHNICAL DATA
10-1
307.U.0801.en.0.01.indb 1
21/05/2012 13.24.17
TECHNICAL DATA
10.1 - DECLARATION OF CONFORMITY
1
2
3
4
5
6
7
8
9
Fig. 466
10
1.
2.
3.
4.
Manufacturer
Type of tractor
Tractor model
Tractor serial number
10-2
307.U.0801.en.0.01.indb 2
21/05/2012 13.24.17
TECHNICAL DATA
Fig. 467
Manufacturer
Type of tractor
Tractor model
Tractor serial number
10
1.
2.
3.
4.
10-3
307.U.0801.en.0.01.indb 3
21/05/2012 13.24.17
TECHNICAL DATA
10.2 - TECHNICAL DATA OF THE TRACTOR
2
3
4
5
1000.4 WTI EC 3A
4/4000
1000.4 WTI EC 3A
4/4000
1000.4 WTI EC 3A
4/4000
1000.4 WTI EC 3A
4/4000
X
65 / 88
X
75 / 102
X
65 / 88
X
75 / 102
345 / 35,19
1600
376 / 38,35
1600
345 / 35,19
1600
376 / 38,35
1600
28
700-750
2300
21
700-750
2300
28
700-750
2300
21
700-750
2300
2410-2430
2410-2430
2410-2430
2410-2430
X
X
X
X
X
O
X
X
X
X
X
X
O
X
X
X
X
X
X
O
X
X
X
X
X
X
O
X
X
X
4
X
6
X
01 - ENGINE
Engine model
Cylinders/Cylinder capacity
n/cc
Aspiration Turbo Intercooler
Max. homologated power
kW/hp
Maximum torque Nm/kgm
Maximum torque speed
(rpm)
Torque increase
Minimum speed rpm
Maximum power engine
speed
Maximum speed in rpm
(nominal)
Electronic engine regulator
Liquid cooled
Oil cooler
Fuel radiator
Air cleaner
Air cleaner with dust ejector
Underhood silencer with
vertical exhaust pipe
02 - CLUTCH
6
7
Hydrostatically operated
clutch
Electro-hydraulically controlled clutch
Diameter in inches
No. of plates
Sintered material
8
9
10
12
1
X
13
1
X
X
X
O
X
X
X
O
X
X
X
X
X
X
O
X
X
O
X
X
O
X
X
O
X
X
O
124,5
X
1 3/8
6 / 21
2083
124,5
X
1 3/8
6 / 21
2077
124,5
X
1 3/8
6 / 21
2083
124,5
X
1 3/8
6 / 21
2077
03 - TRANSMISSION
5 speed gearbox
3 Ranges
Creeper gears
Synchronized shuttle
Electro-hydraulically controlled shuttle
Forced lubrication
Oil cooler
Electrohydraulic 2 speed
gearbox
04 - REAR PTO
Oil-immersed multi-plate
clutch with electro-hydraulic
control
Disc diameter in mm.
Graphite material
Shaft diameter
PTO shaft splines
PTO 540 Engine rpm:
10-4
307.U.0801.en.0.01.indb 4
21/05/2012 13.24.18
TECHNICAL DATA
EXPLORER 105 -> 15001 EXPLORER 90 -> 20001
1633
1654
1633
1654
2286
1792
2250
1783
2286
1792
2250
1783
23,7054
31,0259
23,7054
31,0259
3,8571
3,8462
3,8571
3,8462
3,0234
3,0625
3,0234
3,0625
2,2857
2,2500
2,2857
2,2500
1,7917
1,7826
1,7917
1,7826
O
X
O
X
O
X
O
X
124,5
X
1 3/8
21
2278
2,2778
124,5
X
1 3/8
21
2278
2,2778
124,5
X
1 3/8
21
2278
2,2778
124,5
X
1 3/8
21
2278
2,2778
1,3170
1,3133
1,3170
1,3133
65
65
65
65
50
55
50
55
O
O
O
O
O
O
O
O
224
282
224
282
224
282
224
282
X
O
X
O
X
O
X
O
2
3
Front PTO
Oil-immersed multi-plate
clutch with electro-hydraulic
control
Disc diameter in mm.
Graphite material
Shaft diameter
PTO shaft splines
1000 PTO Engine rpm:
Engine revs/PTO revs ratio
1000
05 - FRONT PTO
06 - FRONT AXLE
07 - BRAKES
10
08 - STEERING
10-5
307.U.0801.en.0.01.indb 5
21/05/2012 13.24.18
TECHNICAL DATA
1
2
Mechanically controlled
rear lift
Electrohydraulically controlled rear lift
Right hand lifting rod and
mechanical top link
Hydraulic right-hand lift rod
and top link
Auto hitch link arms
Fender controls
Maximum lifting capacity Kg
O
X
O
X
O
X
X
4200
X
O
X
X
4800
X
X
4200
X
X
4800
1850
X
1850
X
1850
X
56
56
56
4/6/8
4/6
4/6/8
185
185
185
12
12/100/650
12/180/800
12
12/100/650
12/180/800
12
12/100/650
12/180/800
12
12/100/650
12/180/800
14/95
12/3
X
X
14/95
12/3
X
X
14/95
12/3
X
X
14/95
12/3
X
X
150
150
150
150
O
O
X
O
2
O
O
X
O
2
O
O
X
O
2
X
X
O
2
10 - FRONT LIFT
5
6
Voltage [V]
Battery, standard [V/Ah/A]
Battery for cold climates [V/
Ah/A]
Alternator [V/Ah]
Starter motor [V/kW]
Auxiliary power socket
Electrical socket amperage
supp.
13 - FUEL TANK
Tank capacity litres
14 - CAB / ROPS
8
9
10
10-6
307.U.0801.en.0.01.indb 6
21/05/2012 13.24.18
TECHNICAL DATA
10.2.2 - Fuel technical characteristics
The engines used in tractors of the SDF Group are designed to run on fuel with a minimum cetane number of 45 .
The engines are approved for use with the following fuels:
l
Using fuels with a cetane number lower than the minimum indicated number may lead to starting difficulties and noticeable emission
of white smoke, especially at low temperatures.
Diesel fuels are approved and can be used according to the following specifications:
Tab. 70
FUELS
EN 590
Annex 1
ASTM Designation: D 975 Grade-No 1-D and Grade Low Sulphur No. 1-D / Annex 2
2-D
Use only commercially available fuel with a sulphur content less than 0.5%.
Fig. 468
For fuel available on the U.S. market in compliance with ASTM D 975 1-D/2-D, kerosene may not be mixed.
Mixing takes place in the fuel tank: first fill with the appropriate amount of paraffin, then add the diesel fuel.
Mixing of normal petrol is not permissible for safety and technical reasons (cavitation on the injection system). Diesel fuels up to -44
C are available for an Arctic climate. It is possible to add flow improvers to the diesel fuel. The choice of a suitable additive and the
necessary dosing and mixing procedure should take place in agreement with the fuel supplier.
The use of fuel additives is not permitted. The flow improvers mentioned above are an exception. Use of unsuitable additives will
result in loss of warranty.
Fuel additives
Ann. 1: Fuel Specifications (minimum requirements) according to EN 590:2004
Tab. 71
Density at 15 C
kg/m3
Aromatic hydrocarbons
Sulphur content
weight %
mg/kg
Flashpoint
LIMIT VALUES EN
590:2004
AT LEAST 51
AT LEAST 46
820 - 845
TEST METHOD
EN ISO 5165:1998
EN ISO 4264:1996
CETANE NUMBER
CETANE INDEX
UNITS
10
PROPERTIES
10-7
307.U.0801.en.0.01.indb 7
21/05/2012 13.24.18
TECHNICAL DATA
PROPERTIES
UNITS
CETANE NUMBER
CETANE INDEX
2
3
4
LIMIT VALUES EN
590:2004
AT LEAST 51
AT LEAST 46
TEST METHOD
weight %
mg/kg
mg/kg
Degree of corrosion
max. 0.01
max. 200
max. 24
Class 1
EN ISO 6245:2002
EN ISO 12937:2000
EN 12662:1998
EN ISO 2160:1998
g/m3
m
max. 25
max. 460
EN ISO 12205:1996
EN ISO 12156-1:2000
mm2/s
2.00 - 4.50
Volume %
Volume %
% C
Volume %
max. 65
at least 85
360
5
EN ISO 3104:1996
EN ISO 3405:2000
C
C
C
C
max. 0
max. -10
max. -20
max. -10
weight %
max. 0.30
EN ISO 5165:1998
EN ISO 4264:1996
EN ISO 10370:1995
EN 14078:2003
EN 116:1997
* data applies to the Federal Republic of Germany. National regulations may differ.
** Specifications also applicable to NATO fuel F-54
UNITS.
Density at 15 C
Flashpoint
Water and sediments
Distillation range at 90% volume
kg/m3
C
vol. %
C
C
mm2/s
weight %
PROPERTIES
7
8
Viscosity at 40C
Ash
Sulphur
Grade No. 1/2-D
Low sulphur grade No. 1/2-D
Copper corrosion
Cetane number
Coke residue according to Rams
bottom from 10% distillate residue
Limit of filterability
LIMIT
TEST METHOD
GRADE NO. 1-D LOW GRADE NO. 2-D LOW
SULPHUR GRADE NO. SULPHUR GRADE NO.
1-D
1-D
max. 860*
at least 38
max. 0.05
max. 288
1.3 - 2.4
max. 0.01
max. 860*
at least 52
max. 0.05
at least 282
max. 338
1.9 - 4.1
max. 0.01
weight %
max. 0.50
max. 0.05
No 3
at least 40
0.15
max. 0.50
max. 0.05
No 3
at least 40
0.35
**
weight %
Degree of corrosion
ASTM D 93
ASTM D 2709
ASTM D 86
ASTM D 44
ASTM D 482
ASTM D 129
ASTM D 2622
ASTM D 130
ASTM D 613
ASTM D 524
max. 338
10
10-8
307.U.0801.en.0.01.indb 8
21/05/2012 13.24.18
TECHNICAL DATA
DEUTZ engines for this series of tractors are designed to use not only EN 590 fossil fuels, but also biodiesel, commercially available
in Europe and compliant with the FAME - EN 14214 standard, up to 100% (denominated B100).
They may run on biodiesel fuel in accordance with the specifications listed below.
Only biodiesel fuels according to EN 14214 (FAME = Fatty Acid Methyl Ester) are permitted.
Tab. 73
TECHNICAL DATA
Annex 3
The use of US biodiesel (ASTM D6751 B100 compliant), which is based on soy oil methylester, is only permissible in EN 590
diesel fuel mixtures with a biodiesel content of a max. 20% of weight.
Biodiesel is subject to contamination and degradation by bacteria, hence it must not be left stagnant in the fuel tank for more
than 4-6 weeks, otherwise the engine should be started and stopped with normal diesel. Do not use biodiesel if the tractor is
to be used only for short periods during the year.
FUEL
1.
Biodiesel, due to its chemical and physical characteristics, has a lower calorific power than normal diesel, and thus results in
lower engine performance; in the case of the B100 mixture this reduction in performance is of the order of 6-8%.
The lubricant to be used is the same as for normal fuel (see specifications in this user and maintenance handbook, at the
start of the maintenance section). The changeover period must be halved, however (250 hours of runtime rather than 500).
The fuel filter should be changed 30-50 operating hours after switching from normal diesel to BIODIESEL.
Pure vegetable oils (e.g. rapeseed oil) which are not transesterified must not be used The use of these oils will invalidate the
warranty.
2.
3.
4.
WARNING
A microbial contamination may occur in supply tanks in the case of contamination of the stored fuel by water. Water contamination is
usually caused by condensation of water in the air.
Supply tanks should have water traps so that the penetrated water can easily be removed. In addition, the tanks should be installed
so that not too great temperature differences occur during the day, to minimise condensation processes.
Direct exposure to sunlight should be avoided because too high fuel temperatures favour the growth of microbes. Small supply tanks
with correspondingly low dwell times of the stored fuel are to be preferred to large tanks.
Water is very weakly fuel soluble so that the penetrated water collects at the bottom of the tank. The bacteria and fungi grow in the
watery phase at the phase boundary to the fuel phase from which they draw their nutrition.
Engine fuel filters block relatively quickly when using microbially contaminated fuel; this results in degraded performance.
Ask the fuel supplier to recommend suitable specialist companies. The decision whether to use biocides (such as GrotaMar 71,
Schlke & Mayr GmbH, Norderstedt) after cleaning to kill off the rest of the bacteria should be left up to the specialist company.
When the fuel in the supply tank has become microbially contaminated, the tank must be cleaned by specialist companies.
The engine owner is strongly recommended not to use biocides because of their toxicity. Use of biocides without cleaning the tank is
useless because the bacteria which lead to filter blockage are not removed.
l
Too high a water content leads to corrosion and in connection with corrosion products and sediments to sludge. This leads to
malfunctions in the fuel and injection system.
Water
Sediments / soiling
Solid sediments (dust, rust, scale) cause wear in the injection system and combustion chamber as well as valve leaks.
Heating value
l
The lower heating value (Hu) indicates the amount of heat released when burning 1 kg of fuel.
10
10-9
307.U.0801.en.0.01.indb 9
21/05/2012 13.24.18
TECHNICAL DATA
Ann. 3 : Fuel specification (minimum requirements) Fatty Acid Methyl Ester (FAME) for diesel engines
in accordance with EN 14214
Tab. 74
PROPERTIES
UNITS OF MEASUREMENT
LIMIT VALUES EN
14214:2003
Viscosity at 40 C
Flashpoint
Sulphur content
mm2/s
C
mg/kg
3,5 - 5,0
at least 120
max. 10.0
weight %
max. 0.30
EN 14103
EN ISO 3675 1998 EN ISO
12185:1996/C1:2001
EN ISO 3104:1998/C2:1999
prEN ISO 3679:2002
prEN ISO 20846:2002 prEN ISO
20884:2002
EN ISO 10370:1995
weight %
mg/kg
mg/kg
Degree of corrosion
at least 51
max. 0.02
max. 500
max. 24
Class 1
EN ISO 51165:1998
ISO 3987:1994
EN ISO 12937:2000
EN ISO 12662:1998
EN ISO 2160:1998
Hours
mg KOH/g
G Iod/100g
weight %
weight %
at least 6
mg/kg. 0.5
max. 120
max. 12.0
max. 1
EN 14112
EN 14104
EN 14111
EN 14103
weight %
weight %
weight %
weight %
weight %
weight %
mg/kg
mg/kg
mg/kg
max. 0.20
max. 0.80
max. 0.20
max. 0.20
max. 0.020
max. 0.25
max. 5.0
max. 5.0
max. 10.0
max. 0
EN 14110
EN 14105
EN 14105
EN 14105
EN 14105 EN 14106
EN 14105
EN 14108 EN 14109
EN 14108:2002
EN 14107
EN 116:1997
Ester content
Density at 15 C
weight %
kg/m3
at least 96.5
860 - 900
TEST METHOD
2
3
4
5
6
* Data applies to the Federal Republic of Germany. National regulations may differ.
10.2.4 - Coolant
The antifreeze indicated in the lubricants table is a mono-ethylene glycol based fluid. Aqueous solutions of this fluid act both as an
antifreeze and refrigerant, and also inhibit corrosion of the metal parts of the engine cooling system. The antifreeze fluid does not
contain nitrites, amines or phosphates (NAP free).
The cooling system must be checked periodically.
Characteristics and performance
l
9
l
10
Corrosion protection
m Reduces premature damage and consequent need for replacement of cooling-system components. Maintains the efficiency of the cooling system by guarding against the formation of deposits and encrustation.
Optimises heat transfer
m Reduces the time taken for the engine to warm up thereby improving power and efficiency
Lowers the freezing point
m Prevents expensive repairs caused by the breakage of cooling system parts.
Raises the boiling point
m Reduces the risk of overheating in harsh conditions.
10-10
307.U.0801.en.0.01.indb 10
21/05/2012 13.24.19
NAP free
m Very low environmental impact. Advanced corrosion inhibitor technology for effective protection of engine components.
Hard water stability
m Maintains optimal characteristics even when diluted with tap water.
Formulated for extended life
m Allows longer intervals between coolant changes
Specifications
TECHNICAL DATA
Tab. 75
BS 6580 (1992)
AFNORNFR 15-601 (1991)
ASTM D 3306
It is approved by or meets the specifications of the major manufacturers:
Tab. 76
meets H-LV 0161 0188BS 6580 (1992)
324 NF
325.0 ; DBL 7700.00
meets TB 1451
meets 1286083
TK-BA2-3-6850-008
KHD
MAN
Mercedes Benz
Scania
Volvo
Deutsche Bundeswehr
Tab. 77
CONCENTRATED LIQUID
Appearance
Colour
Density at 20C ASTM D 1122
Kinematic viscosity at 20 C DIN 51 562
Refractive index at 20 C DIN 51 423
Boiling point ASTM D 1120
pH ASTM D 1287
Reserve alkalinity - HCI N/10 ASTM D 1121
Ash content ASTM D 1119
Water content DIN 51 777
Miscibility with water
Miscilibility with hard water
Miscibility with other antifreezes
Freeze point ASTM D 1177
Clear liquid
Blue/green
1.120 - 1.124 g/cm3
24-28 mm2/s
TK-BA2-3-6850-008
>165 C
7.1 - 7.3
13 - 15 ml
max. 1.5%
max. 3.5%
Totally miscible
No precipitation
Miscible with other commercially available products
-40 C (50% in water)
-27 C (40% in water)
-20 C (33% in water)
-17 C (30% in water)
Setting point DIN 51 583
-45 C (50% in water)
-23 C (33% in water)
The level of frost protection is obtained by calculating the arithmetic mean between the freezing point and the setting point.
Foaming tendency ASTM D 1881
max 50 ml / 1 - 3 s
Rubber swelling 80 C / 168 h - SBR and EPDM (50% in water) 0 - 3% result similar to that obtained with pure water
Typical chemical and physical characteristics of aqueous mixtures of the liquid coolant
Tab. 78
1
1
2
1
RESULTING DILUTION
VISCOSITY AT 80C
MM2/S
33% in water
33% in water
-20.5
-41.5
0.5 - 0.8
0.9 - 1.1
3.0 - 5.0
7.0 - 10.0
10
10-11
307.U.0801.en.0.01.indb 11
21/05/2012 13.24.19
TECHNICAL DATA
Concentration of liquid antifreeze on handover to the customer
On handover, the tractors cooling system is filled with liquid coolant comprised of 45% antifreeze and 55% water. This concentration
provides protection at temperatures down to - 35 C.
The percentage of antifreeze in the coolant must be as specified for the various temperatures.
IMPORTANT
For temperatures below -35 C please consult an authorised service centre.
2
Safety information
The concentrated fluid contains inhibited mono-ethylene glycol and is classified as harmful if ingested. It is not classified
as inflammable but may burn if ignited. The concentrated antifreeze fluid contains 25 ppm by weight of an agent that confers a bitter taste as
a deterrent against accidental ingestion. This agent is only effective in the concentrated product. In the diluted form it is necessary to
add 25-30 ppm by weight to obtain the same effects.
l
l
l
after maintenance operations or repairs refit all the sound-deadening panels and materials correctly;
do not make changes to the tractor that may lead to an increase in noise emissions;
beware of any anomalous noise or vibration; if you notice anomalous noise or vibration, park the tractor in a safe position and
perform the stopping procedure. Inform maintenance personnel of the situation. Avoid prolonged operation.
5
l
the maximum operator-perceived noise level, with the engine at normal operating temperature and measured in accordance
with the test method described in the European Directive 2009/76 EC (40 km/h);
the maximum noise level measured with the tractor in motion and the tractor stationary, measured in accordance with the
method described in European Directive 2009/63 EC, Annex VI (40 km/h).
85
85
85
85
85,5
85
85,5
85
78,3
77,8
78,3
77,8
81
81
81
81
81
80
81
80
NOISE LEVELS
7
8
9
10
If the noise level during continuous tractor operation is equal to or greater than limit set by the applicable regulations,
the user must take appropriate precautions (hearing defenders, ear plugs, helmet, etc.).
10-12
307.U.0801.en.0.01.indb 12
21/05/2012 13.24.19
TECHNICAL DATA
The value is referred to the amount of mechanical vibration transmitted by the tractor to the WHOLE-BODY as defined by UNI ISO
2631-1:2008.
Said value must be utilised for assessment of the vibration exposure risk, but it cannot cover all the possible conditions of use of the
tractor since it may vary in accordance with parameters that are not always related to the tractor (terrain, implements, etc.). If the risk
assessment cannot be considered to be exhaustive or if the risk may exceed the values defined in 2002/44/EC, the use of a vibration
meter is prescribed.
In order to minimise the vibration transmitted to the whole-body the following best practice rules should be observed:
l
l
l
l
l
use the most suitable implement for the tractor and the task in hand;
adjust the seat to suit your weight and stature;
periodically check the condition of the cab suspensions and renew them if damaged;
check tyre inflation pressure;
use front axle suspensions, if fitted;
during transfers, adjust tractor speed in order to minimise the vibration level.
The seat vibration values, as obtained from the seat approval in compliance with 78/764/EEC (amended by 1999/57/EC) are shown
in the following table.
EXPLORER 90 -> 15001
55 (1,13) / 98 (1,00)
55 (1,13) / 98 (1,00)
55 (1,13) / 98 (1,00)
55 (1,21) / 98 (1,05)
55 (1,21) / 98 (1,05)
55 (1,21) / 98 (1,05)
10
VIBRATION
10-13
307.U.0801.en.0.01.indb 13
21/05/2012 13.24.19
TECHNICAL DATA
10.3 - DIMENSIONS AND WEIGHTS
3
4
5
6
7.50-18
320/85R24
420/85R30
7.50-18
420/70R24
480/70R34
7.50-18
320/85R24
420/85R30
7.50-18
420/70R24
480/70R34
2350
2370
4060
2740
1950-220
450
2400
2380
4150
2790
2050-2230
500
2350
2370
4080
2740
1950-220
450
2400
2380
4200
2790
2050-2230
500
450
500
450
500
1254-1340
1300-1380
1254-1340
1300-1380
2003-2140
2337-2480
2003-2140
2337-2480
3257-3480
3637-3860
3257-3480
3637-3860
1494-1860
1603-1960
1494-1860
1603-1960
2073-2260
2464-2660
2073-2260
2464-2660
TYRES
9
10
10-14
307.U.0801.en.0.01.indb 14
21/05/2012 13.24.19
TECHNICAL DATA
EXPLORER 105 -> 15001 EXPLORER 90 -> 20001
3567-4120
4067-4620
3567-4120
4067-4620
1800
1800
1800
4800
4800
4800
5300
5300
5300
3000
3000
3000
4800
4800
4800
7200
7200
7200
4500
4500
4500
4800
4800
4800
7200
7200
7200
Maximum permissible
3000
weight on front axle kg.
Maximum permissible
4800
weight on rear axle kg.
Total maximum permissible 7200
weight kg.
Maximum permissible
4500
weight on front axle kg.
Maximum permissible
4800
weight on rear axle kg.
Total maximum permissible 7200
weight kg.
[1] IMPORTANT
The maximum permissible weights require a track width between 1600 and 1700 mm
The unladen weight of the tractor is an approximate value as it varies according to the equipment level and accessories installed; the exact weight should determined by weighing the tractor.
[2] IMPORTANT
10
Fig. 470 - Dimensions for platform tractors equipped with safety roll bar
10-15
307.U.0801.en.0.01.indb 15
21/05/2012 13.24.20
TECHNICAL DATA
Tab. 82 - Technical data
7.50-18
320/85R24
420/85R30
7.50-18
420/70R24
480/70R34
7.50-18
320/85R24
420/85R30
2350
2370
4060
2710
1950-220
450
2400
2380
4150
2790
2050-2230
500
2350
2370
4080
2710
1950-220
450
450
500
450
1115-1200
1161-1240
1115-1200
1802-1940
2136-2280
1802-1940
2917-3140
3297-3520
2917-3140
1354-1720
1523-1890
1354-1720
1873-2060
2104-2290
1873-2060
3227-3780
3627-4180
3227-3780
1800
1800
4800
4800
5300
5300
3000
3000
4800
4800
7200
7200
4500
4500
4800
4800
7200
7200
TYRES
With 2WD front tyres
With front tyres
With rear tyres
DIMENSIONS
4
5
Maximum permissible
3000
weight on front axle kg.
Maximum permissible
4800
weight on rear axle kg.
Total maximum permissible 7200
weight kg.
Maximum permissible
4500
weight on front axle kg.
Maximum permissible
4800
weight on rear axle kg.
Total maximum permissible 7200
weight kg.
[1] IMPORTANT
The maximum permissible weights require a track width between 1600 and 1700 mm
10
10-16
307.U.0801.en.0.01.indb 16
21/05/2012 13.24.20
TECHNICAL DATA
The unladen weight of the tractor is an approximate value as it varies according to the equipment level and accessories installed; the exact weight should determined by weighing the tractor.
[2] IMPORTANT
Tractor speeds
Speeds for 90 hp tractors without Hi-Lo
Fig. 471
Fig. 472
10
10-17
307.U.0801.en.0.01.indb 17
21/05/2012 13.24.23
TECHNICAL DATA
1
2
3
Fig. 473
5
6
7
Fig. 474
Tab. 83
TYRES
REFERENCE TYRES
460/85R34
10
480/70R34
340/85R38 (13.6R38)
460/85R34 (18.4R34)
480/70R38
420/85R38 (16.9R38)
520/70R34
540/65R38
1
1
1
1.06
1.06
1,033
1.06
10-18
307.U.0801.en.0.01.indb 18
21/05/2012 13.24.34
TECHNICAL DATA
10.4 - IMPLEMENT ATTACHMENT DIAGRAMS
To satisfy every user requirement, the structural frame of the tractor has been designed to afford a solid, safe mounting for agricultural
and semi-industrial implements; this enables the tractor to be used in a vast range of applications.
In the case of particularly heavy applications, contact your authorized service centre to check suitability.
It may occur that not all the tyres we fit to the tractor are suitable for the application in question.
Before attaching the implement, check that the tyres are capable of supporting the load.
Check the markings on the tyre walls and consult the tyre manufacturers load tables.
==
1481
1401
B0
1100
240
120
17
==
75
120
C0
17
==
360
385
215
4
38
112
38
Asse motore
Engine
A0
I0
1278
2347
85
5
6
480
550
350
==
G0
290
170
D0
G0
550
I0
==
330
==
230
45
560
198
F0
==
==
560
440
146
130
E0
==
H0
45
190
2874.5
228
120
==
F0
65
265
85
2422
2766
100
Screw sizes
For 90 hp only
Tab. 84
12
2+2
2+2
4+4
4+4
4+4
4+4
12
4
TYPE
M14x2x26
M18x2.5x30
M18x2.5x25
M12x20
M20x2.5x35
M12x1.75x24
M16x2x32
M16x2x38
M16x2x25
NUMBER
10
A0
B0
C0
D0
E0
F0
G0
H0
I0
POSITION
10-19
307.U.0801.en.0.01.indb 19
21/05/2012 13.24.36
TECHNICAL DATA
==
1509
240
1429
1128
120
17
==
40
120
C0
6
17
B0
360
38
112
385
180
38
Asse motore
Engine
A0
I0
1257
1306
224
198
146
120
45
190
95
H0
95
550
620.5
515.5
585.5
350
G0
420.5
170
D0
45
G0
==
230
==
I0
==
330
560
107.5
==
==
560
228
F0
290
3
440
F0
130
E0
==
==
322
65
2375
2450
2794
2902.5
100
Tab. 85
POSITION
6
7
A0
B0
C0
D0
E0
F0
G0
H0
I0
NUMBER
12
2+2
2+2
4+4
4+4
4+4
4+4
12
4
TYPE
M14x2x26
M18x2.5x30
M18x2.5x25
M12x20
M20x2.5x35
M12x1.75x24
M16x2x32
M16x2x38
M16x2x25
8
9
10
10-20
307.U.0801.en.0.01.indb 20
21/05/2012 13.24.36
GENERAL INDEX
4-26
3-9
3-7
3
3-point linkage
4-43, 4-43
A
Accelerator pedal
Access to the driving position
Access to the driving position for tractors with cab
Access to the driving position for tractors with platform and ROPS
Accessing the engine compartment
Accessories
Accident prevention and personal safety
Adhesive safety warning decals
Adjusting the height of the towing hitch
Adjustment of the front fenders
Adjustment of the front fenders (2WD)
Air conditioning system
Angle brackets for towing hitches
Automatic power take-off
Automatic towing hitch
Auxiliary equipment
3-60
3-5
3-5
3-5
6-9, 6-9
9-25
2-7
2-22
4-63
8-16
8-15
3-45
4-66
4-27
4-68
2-11
B
Ballast for tractor
Ballast for wheels with metal discs
Ballast for wheels with water-filled tyres
Ballasting
Battery
Behaviour of the oil flow in the hydraulic circuit connecting the couplers and the actuator cylinders on the
implement
Biofuels - technical characteristics
Bleeding air from the hydraulic circuit of the front and rear brakes
Bleeding the hydraulic clutch circuit
Boarding and alighting from the tractor
Brake pedal
Brakes troubleshooting
Brakes, SEPARATE BRAKES Valve
Braking
8-18
8-19
8-19
8-17
9-2, 9-2
4-53
10-9
6-40
6-44
2-8
3-55
7-11
4-18
4-18
C
Cab
Cab air conditioning system maintenance
Cab air filter
Cab fuse box
Cab heating system maintenance
Cab troubleshooting
Cab/ROPS identification plate
Calculation of the mechanical lead
Changing the coolant and flushing the circuit
Changing the differential oil, planetary reduction unit oil and side final drives oil (4WD)
Changing the engine oil
Changing the engine oil filter cartridge
Changing the front wheel hub oil (2WD)
Changing the fuel filter
Changing the transmission oil
Changing the transmission oil filters
3-47
6-42
3-46
9-5, 9-5
6-41
7-15
1-4
8-6
6-45
6-48
6-22
6-24
6-47
6-26
6-46
6-32
307.U.0801.en.0.01.indb 1
21/05/2012 13.24.37
GENERAL INDEX
Check front PTO oil level (4WD)
Check the battery
Check the electrical system
Checking clutch and brake reservoir oil level
Checking coolant level
Checking engine drive belt tension
Checking indicator lights
Checking radiator cleanliness
Checking the braking distance
Checking the braking system with safety brakes valve
Checking the differential lock system
Checking the engine oil level
Checking the front PTO
Checking the fuel level
Checking the oil pipelines
Checking the transmission oil level
Checking the window washer system
Checking wheels and tyres
Cleaning engine air filter - Changing air filter cartridge and internal safety cartridge
Cleaning the cab ventilation system filters
Cleaning the tractor
Clutch pedal
Console switches
Control pedals
Control switches in cab roof lining - left-hand side
Control switches on cab roof lining - right-hand side
Coolant
Correspondence between the control levers and the rear hydraulic service couplers
6-30
6-18
6-13
6-18
6-11
6-21
2-11
6-25
6-21
6-35
6-35
6-10
6-31
6-11
6-29
6-14
6-28
6-20
6-36
6-28
2-10
3-55
3-31
3-55
3-38
3-39
10-10
4-53
D
Daily check of the tractor and implements
Daily intervention
Declaration of conformity
Decommissioning and disposal of the tractor
Decommissioning and disposal of the tractor
Decommissioning the tractor
Delivery and installation
Dimensions and weights
Display of alarms
Drawbar
Driving on the road
2-8
6-10
10-2
2-21
2-21
2-21
1-6
10-14
7-18, 7-20
4-65
2-13
E
Electrical system troubleshooting
Electrohydraulically controlled rear lift
Electronic hand throttle
Emergency exits
Engaging front-wheel drive
Engine - first 50 operating hours
Engine identification plate
Engine number
Engine troubleshooting
Exposure to noise
Exterior views of the tractor
Exterior views of tractor with ROPS
Exterior views of tractors with high-visibility cab roof
Exterior views of tractors with standard cab
External rear-view mirrors
7-16
4-35
3-60
2-18
4-14
4-2
1-4
1-3
7-6
2-7
3-2
3-2
3-3
3-3
3-18
F
Falling Object Protective Structure (FOPS)
Fault diagnosis
Fire extinguisher
Fluids / lubricants and fill volumes
Four-wheel drive - Differential lock
Front and rear differential locks
Front and rear power take-off troubleshooting
Front ballast with cast-iron blocks
2-16, 2-18
7-17
3-52
6-4
4-14
4-16
7-9
8-18
II
307.U.0801.en.0.01.indb 2
21/05/2012 13.24.37
GENERAL INDEX
Front lift
Front one-piece ballast block
Front power take-off (1000 rpm)
Front PTO
Front wheel hub bearings (2WD)
Front-wheel drive troubleshooting
Fuel injection pump maintenance
Fuel technical characteristics
4-41
8-18
4-29
4-29
6-41
7-10
6-36
10-7
G
Gearbox troubleshooting
General information regarding tyres
General inspection of the tractor
General safety rules
Grease the rear axle
Greasing the front axle (2WD)
Greasing the front axle (4WD)
Greasing the rear 3-point linkage
Ground speed power take-off
7-8
8-2
6-10
2-4
6-15
6-15
6-16
6-19
4-27
H
Handling ballast weights
Handover of the tractor to the customer
Hazard warning triangle
Headlight alignment
Heating system
Hydraulic front lift
Hydraulic lift
Hydraulic Pick-up Hitch
Hydraulic rear lift
Hydraulic remote valves troubleshooting
Hydraulic shuttle
Hydraulic system
Hydraulic system troubleshooting
Hydraulic trailer braking
8-17
F1-1
3-53
9-14
3-43
4-41
4-32
4-71
4-32
7-14
4-11
4-47, 4-47
7-13
4-19
I
Identification plates
Implement attachment diagrams
Implement coupling holes diagram
Important
Installation of additional electronic components and/or equipment
Instrument panel
Instrument panel alarms
Instruments and controls for cabbed tractors
Instruments and controls for platform tractors
Instruments and controls for tractors equipped with platform and safety roll bar
Instruments and tractor controls
Interior courtesy light
Introduction
1-3
10-19
10-19
F1-1
9-25
3-23
7-20
3-21, 3-21
3-19
3-19
3-23
9-22
2-2, 4-2, 8-2
K
Key to fuse and relay symbols
9-6
L
Lift troubleshooting
Lifting the tractor
Lights for road use
List of model serial numbers
7-12
7-5
9-12, 9-12
1-2
III
307.U.0801.en.0.01.indb 3
21/05/2012 13.24.38
GENERAL INDEX
M
Maintenance
Maintenance and inspection schedule
Maintenance every 100 hours (1st service)
Maintenance every 1200 hours or at least every two years
Maintenance every 1200 hours or at least once a year
Maintenance every 300 hours
Maintenance every 50 hours
Maintenance every 600 hours
Maintenance intervals
Maintenance operations
Mechanical Pick-up Hitch
Mechanical shuttle
Mechanically controlled rear load sensing lift
Minimum track width
Mixed-automatic air braking system
2-15
6-7
6-21
6-45
6-36
6-30
6-14
6-32
6-3
6-2
4-69
4-11
4-32
8-10
4-20
N
Noise levels
10-12
O
Operation
Operation & Maintenance Manual
Operations prior to long term garaging
Operator Protective Structure (OPS)
Operator seat
Operator seats
Original spare parts
Other controls
Overturning
2-11
3-52
5-2
2-16, 2-19
3-7
3-7
1-5
3-55
2-13
P
Park Brake (EXPLORER 105 -> 20001)
Parking brake lever (EXPLORER 105 -> 15001, EXPLORER 90 -> 15001, EXPLORER 90 -> 20001)
Parking brake lever control - Park Brake control
Parking the tractor
Passenger seat (EXPLORER 105 -> 20001)
Passenger seat belt
Permissible tyre combinations
Piton Fix or ball towing hitch frame
Post-warranty assistance
Power outlet sockets
Power take-off
Practical advice on safe working procedures
Preface
Preparing the tractor for use after a long period of inactivity
Protect the Environment
Protection and safety devices
PTO selfdiagnosis indicator light
Punctures
3-57
3-56
6-27
2-9
3-15
3-16
8-5
4-69
1-7
9-25
4-22
2-3
F1-1
5-3
2-3
2-8
7-22
8-3
R
Rear PTO
Rear PTO (540-1000 rpm)
Rear-view mirrors
Remote valve
Right-hand console
Road lights - North America version
Roll Over Protective Structure (ROPS)
4-22
4-23
3-18
4-47
3-36
9-15
2-16, 2-18
IV
307.U.0801.en.0.01.indb 4
21/05/2012 13.24.38
GENERAL INDEX
S
Safe transport of the tractor
Safety cab
Safety clothing and equipment
Safety roll bar (ROPS)
Safety warning notices
Seat belt
Seat type GRAMMER MSG93/721 with pneumatic suspension and fabric upholstery
Semi-automatic towing hitch
Service intervals
Set engine valves clearance and fuel injectors
Spool valve controls
Standard long hitch support frame
Start
Starter motor maintenance
Starting - Stopping the engine
Starting fluids
Starting the engine:
Steering wheel
Steering wheel stalk control
Switching off the engine
7-4
2-18
2-7
2-16
2-22
3-15
3-12
4-67
6-6
6-32
4-51
4-66
2-11
6-40
4-3
2-11
4-3
3-17, 3-17
3-34
4-5
T
Technical data
Technical data of the tractor
To the owner of the new tractor
Toolbox
Towing devices
Towing devices (EXPLORER 105 -> 15001, EXPLORER 105 -> 20001)
Towing devices (EXPLORER 90 -> 15001, EXPLORER 90 -> 20001)
Towing hitch with lock pin
Towing hitch with safety lock
Towing safely
Towing the tractor
Towing with the engine off
Towing with the engine running
Track width adjustment
Track width calculation
Tractor dimensions, weights and speeds
Tractor identification plate
Tractor serial number
Transmission
Transmission and hydraulic shuttle alarms
Transmission controls for tractors with hydraulic shuttle
Transmission controls for tractors with mechanical shuttle
Transport
Turbocharging using the turbocharger
Types of remote control valve
Tyre combinations
Tyre load capacities
10-4
10-4
F1-1
3-54
4-59
4-61
4-59
4-66
4-67
2-12
7-2
7-3
7-2
8-10
8-10
10-14
1-3
1-3
4-6, 4-6
7-18
3-62
3-61
1-7
4-5
4-49
8-5
8-8
U
Use of hazardous substances
2-17, 2-19
V
Ventilation system
Vibration referred to the operator position
3-40
10-13
W
Warnings
Warranty
F1-1
1-6
307.U.0801.en.0.01.indb 5
21/05/2012 13.24.38
GENERAL INDEX
Warranty procedure
Washing the tractor/attached implements
Wheel chock
Wheel nut/bolt tightening torques
Work lights
Work lights for tractors with cab
Work lights for tractors with platform
1-6
6-3
3-54
8-4
9-18
9-20
9-18
VI
307.U.0801.en.0.01.indb 6
21/05/2012 13.24.38
307.U.0801.en.0.01.indb 1
21/05/2012 13.24.38
*307.U.0801.en.0.01*
05/2012
307.U.0801.en.0.01.indb 2
21/05/2012 13.24.38
*307.U.0801.en.0.01*
05/2012
307.U.0801.en.0.01.indb 3
21/05/2012 13.24.39