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Lesson #11
Regenerative turbines
Vortex pumps
Air lift pumps
Jet pumps
Open screw pumps
Pneumatic ejector pumps
2. The conditions under which a regenerative turbine pump would be used
3. The components of a regenerative turbine
4. The basic operation of a regenerative turbine
5. Regenerative turbine operating conditions
6. Use of the regenerative turbine in the water and wastewater industry
7. Advantages and one disadvantage of the regenerative turbine
8. The maximum depth that an impeller of a vortex pump penetrates into the volute case
9. The major advantages and disadvantages to the vortex pump
10. The theory of operation of the vortex pump
11. The two effects that the round case of the vortex pump has on its operation
12. The theory of operation of the air lift pump
13. How to calculate % submergence and air requirements for an air lift pump
14. The theory of operation for ajet pump
15. The major components of ajet pump
16. The physical difference between shallow well jet pumps and deep well jet pumps
17. The maximum lift for both shallow well and deep well jet pumps
18. The theory of operation of the screw pump
19. Four items which affect capacity of a screw pump
20. The operating sequence of a pneumatic ejector
21. How pot size determines both capacity and flow capacity
22. The time requirements for air volume on low flow ejectors
23. How to compute flow rates for a pneumatic ejector
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Key Words
Flight
Pneumatic Ejectors
Jet Pump
Specific Gravity
Submergence
Vortex Pump
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Regenerative Turbine
This lesson will deal with special pumps that are used
in the water and wastewater industry. The discussion
will cover regenerative turbines I, vortex, jet, air lift,
screw pumps, and pneumatic ejectors2. The lesson
will not cover the various styles of positive
displacement pumps used in the industry.
Regenerative Turbine
Regenerative turbines are manufactured in frame
mounted and close coupled configurations. There are
two styles of the frame mounted units. In one style the
pump is made very much like an end suction with the
impeller supported by two bearings on one end of the
shaft. The more popular version uses a bearing on
each end of the shaft much like a split case pump.
Configuration
Close Coupled
Frame Mounted
Uses
Operating Considerations
Self-Priming
1 Regenerative Turbine - A pump that uses a rotating multi-vaned disc to throw the water against a case which has
a constant inside diameter. The water is then forced back into the disc.
2 Pneumatic Ejectors - A device for raising sewage or other liquid. This is accomplished by admitting the liquid
through an inward-swinging check valve into the bottom of an air-tight pot, allowing the pot to fill and then
discharging it through an outward-swinging check valve by forcing compressed air into the pot above the liquid.
- 369 -
Unique Case
Component Nomenclature
Impeller - Wear Plates
ICASING p
WEAR PLATES
lsHAFT
MECHANICAL SEAL
I
I
- 370 -
Theory of Operation
Water Enters Impeller
l
stripper
Figure 3
stripper
- 371 -
Comparison/Centrifugal
Subject to Wear
Bypass Valve
PUMP DISCHARGE
TO INJECTOR
STRAINER AND
BLOW-OFF VALVE
- 372 -
Vortex Pump
Configuration
Frame-mounted Vertical
Frame-mounted horizontal
Submersible
Use
Operating Considerations
Uniqueness
CONVENTIONAL DESIGN
vapor
trapped
zone
r - - - - no vapor
trapping
3 Vortex Pump - A pump in which the impeller protrudes no more than 50% of its depth into the volute case from
the rear.
- 373 -
Theory of Operation
Impeller Position in Case
Energy Transfer
Development of a Vacuum
The twirling
action causes
the water to
move out of
the discharge, f
leaving a
partial
\
vacuum at
the center of
the impeller.
This partial
- 374 -
Figure 2
Figure 4
- 375 -
Frame mounted vortex pump - impeller completely out of the flow path
Parts List
No.
Ref.
No. Reqd.
1
2
1
3
1
4
1
5
2
6
1
7
1
8
1
10
11
1
12
1
13
5
14
1
17
1
1
18
19
1
2
20
2
21
22
1
23
1
1
26
1
40
1
47
2
117
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Description
Case
Impeller
Backplate & Pack.Hsg
Bearing Housing
Caps. B. Housing
Shaft
Lockscrew, Imp.
Key, Imp.
Gasket, Case
Lantern Ring
Packing Ring
Pack. Gland-split
Sleeve, shaft
Gasket, Slv. & Slinger
Slinger (L only)
Gasket, Brg. cap
Gasket, Brg, cap
Bearing, Thrust
Bearing, Radial
Key, Shaft
Snap Ring, Brg
Grease cup
Grease retainer
Material
C.I.
C.I.
C.I.
C.I.
C.I.
SAE1141 Steel
Carbon Steel
Carbon Steel
Asbestos
Bronze
Graphite, Asb
Bronze
416 SS
Teflon
Neoprene
Buna N
Plastic
Ball
Ball
Steel
Carbon Steel
Ale mite
Galv. steel
Use
They are used to move water and oil from wells, pump
mine tailings and used as the return sludge pump on
may small activated sludge treatment plants.
Operating Considerations
Theory of Operation
Drop in Specific Gravity
Submergence
4 Specific Gravity - Weight of a particle or substance in relation to the weight of the same volume of water. Water
has a specific gravity of 1.00 at 4 C.
- 377 -
Submergence Range
Capacity Control
0.15
0.22
20
50
0.30
040
100
150
_-- "- 0.60
0.8
200
300
1.2
2.3
400
AIR IN elm PER
- -- ~ { 1.4 c -- _
' - -2:6;>-3;25,
500
EACH 1 GPM
3._75_ _ _ _ _3_.0_ _ _ _ _2_.1...--; (HEAD & SUBMERGENCE
____
_
650
MEASURED IN ft.)
800
4_;_20____,_,_,_-_'3_;5_'_C-_ _'...-._'-'-',_"-_;_c-;~
--P.~--"_--_
3.9
4.70
950
-
I~
-0=
-:_
HL
V=-------
4
CXlog ( S ; ; )
formula:
where:
V =free air required (cfm per gal)
HL=distance between air inlet and water outlet
C = a constant based on % submergence
AVAILABLE
HEAD
(submergence)
75% = 366
70% = 358
65% = 348
60% = 335
55% = 318
50% = 296
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Jet Pumps
Configuration
Two Types
Shallow Well
-------- ,
.....
I
I
I
1
I
Motor
----
I
/
Impeller
Suction
Pipe
Deep Well
Nozzle
Diffuser
---------..,
I
I
I
1
I
Motor
/
Impeller
Pressure
Diffuser
Nozzle
- 379 -
Operating Considerations
Component Nomenclature
Three Components
t
~Diffuser
~Nozzle
0000
00
00
0000
- 380 -
FOOT
VALVE
---+
.Jl
CENTRIFUGAL PUMP
Theory
Energy Transfer
Venturi
Operational Problems
Typical operational problems with jet pumps are as
follows:
Plugged nozzle-can be cleaned by back flushing
Worn nozzle-no longer able to produce a vacuum;
must be replaced
Failure of foot valve to hold prime. Can be as simple
as repriming or as complicated as removal and
replacement of the foot valve.
Priming-when priming a deep well pump, disconnect
both lines and fill one pipe until all air is removed
from the other pipe.
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Use
Operating Considerations
Component Nomenclature
Flight
7 Flight - A helical-shaped metal plate around and at right angles to a shaft of a screw pump.
- 382 -
Fill Point
Delivery Point
Discharge Point
Speed
Proper Speed
delivery point
; - - - - - discharge point
filling point
touch point
Theory of Operation
Inclined Plane
Development of Head
Capacity Control
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Proper Operation
(\J
0
,...
,...
-;!2.
0
z
>I0
~
<(
0
""
... ......
0
0
''
......
,
'
......
~I'-..
())
co
"'"- - - -
0
I'-
~-
- -
~-
-- """"
- -"' '"
~-
~-
~
I
f'-
'"\ ..
(!)
22
- 384 -
24
26
36
34
32
30
28
ANGLE OF INCLINATION
38
40
Pneumatic Ejector
Configuration
Nomenclature
Pots
Check Valves
Controls
Mechanical Controls
- 385 -
Two Electrodes
Single Electrode
Control Valve
Vent
Air Supply
Direct Delivery
- 386 -
air
receiver
pressure
reducing valve
when required
Theory of Operation
Three Steps
Filling
Mechanical Controls
Electrical Controls
- 387 -
Full
Mechanical Controls
Electrical Controls
Discharging
Mechanical Controls
Electrical Controls
Special Considerations
Fill Rate, Discharge Rate
- 388 -
Worksheet
1.
2.
3.
4.
The clearance between the impeller of a regenerative turbine and the case is:
___ a) ever increasing
b) constant
___ c) varies inversely with direction
___ d) closer on the suction side than on the discharge side
5.
Describe how energy is transferred into the water in a regenerative turbine pump.
- 389-
7.
What is the most common use of regenerative turbine pumps in the water and wastewater
industry?
8.
Give one advantage and one disadvantage of the regenerative turbine in comparison to a
centrifugal pump.
Disadvantage: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
9.
A- - - - - - - - - - - - - -
B~-------------
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- 391 -
11. The major advantage of using a vortex pump is its ability to pass ________ ____
without plugging.
12. The major disadvantage to the vortex pump is its low _ _ _ _ _ _ _ _ _ _ _ _ _ __
13.
How does a vortex pump transfer energy to the water and thus pump water?
14.
Due to the shape of the case on a vortex pump, energy transfer from velocity head to pressure
head takes place in the ________ ________ ____
15. The main advantage to the case shape of the vortex pump i s - - - - - - - - - - - 16. Air lift pumps lift water by reducing the w a t e r s - - - - - - - - - - - - - - - - - 17.
For the condition below, calculate percent of submergence and air required for 100 gpm.
22 ft
16 ft
- -
- 392 -
..l
A.--------
8, ________
J ~,G
Lo
C, ________
O, _ _ _ _ _ _ __
E. ________
~ --------
FOOT
VALVE
20.
What is the major physical difference between shallow well and deep well jet pumps ?
21.
A shallow well jet pump will lift water up tO-------feet while a deep well will lift water
up to
feet.
22.
23.
List four items which would affect the quantity of water moved by a screw pump.
a) _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
b) _ _ _ _ _ _ _ _ _ _ _ _ __
c) _ _ _ _ _ _ _ _ _ _ _ _ _ _ __
- 393 -
A typical operating sequence for a pneumatic ejector would include the following steps:
a) During filling the
b) The
- - - - - - -valve is closed.
valve is forced open by
--------~
------------
25.
If a pneumatic ejector includes one 50 gal. pot, what is the capacity and flow capacity of the
ejector.
26.
The air supply for a pneumatic ejector should be sufficient to deliver the required volume and
sec.
pressure in
27.
A pneumatic ejector has two 50 gal. pots. What is the flow rate at discharge?
_ _ _ _ _ _ _ __,gpm.
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