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abstract
Article history:
The research compares the simulations of two chemical looping gasification (CLG) types
using the ASPEN Plus simulation software for the production of H2. The simulated biomass
type was poultry litter (PL). The first CLG type used in situ CO2 capture utilizing a CaO
17 January 2014
sorbent, coupled with steam utilization for tar reforming, allowing for the production of a
CO2-rich stream for sequestration. Near-total sorbent recovery and recycle was achieved
via the CO2 desorption process. The second type utilized iron-based oxygen carriers in
reductioneoxidation cycles to achieve 99.8% Fe3O4 carrier recovery and higher syngas
Keywords:
yields. Temperature and pressure sensitivity analyses were conducted on the main re-
ASPEN Plus
actors to determine optimal operating conditions. The optimal temperatures ranged from
Biomass gasification
500 to 1250 C depending on the simulation and reactor type. Atmospheric pressure proved
optimal in all cases except for the reducer and oxidizer in the iron-based CLG type, which
Hydrogen
operated at high pressure. This CLG simulation generated the most syngas in absolute
Steam gasification
terms (2.54 versus 0.79 kmol/kmol PL), while the CO2 capture simulation generated much
Tar reforming
Introduction
Hydrogen (H2) has the potential to shift the global reliance on
fossil fuel energy sources to cleaner, more efficient forms of
energy as it presents a viable alternative. The issues of global
carbon dioxide (CO2) and other greenhouse gas (GHG) emissions and overall atmospheric concentration can also be
addressed with the utilization of H2 technologies for the
generation of energy. Furthermore, H2 presents an advantage
over other conventional alternative energies such as wind and
solar due to its energy storage and transport capabilities.
* Corresponding author.
E-mail addresses: sgopaul@uoguelph.ca (S.G. Gopaul), adutta@uoguelph.ca (A. Dutta), rclemmer@uoguelph.ca (R. Clemmer).
0360-3199/$ e see front matter Copyright 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijhydene.2014.01.178
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Chemical equation
CO H2O / CO2 H2
CH4 H2O / CO 3H2
C H2O / CO H2
C 2H2O / CO2 2H2
C O2 / CO2
C 0.5 O2 / CO
C CO2 / 2CO
C 2H2 / CH4
DH
923
(kJ mol1)
35.6 (exothermic)
225 (endothermic)
136 (endothermic)
100 (endothermic)
394 (exothermic)
112 (exothermic)
171 (endothermic)
89.0 (exothermic)
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Simulated processes
Two CLG mechanisms were simulated and analysed using the
ASPEN Plus V7.3 software. The simulation results were
compiled for poultry litter (PL), a nonconventional biomass type.
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Feedstock used
Composition of biomass types
The characteristics of three biomass types were compared to
identify a suitable feedstock for utilization in the two simulations. The types are: poultry litter, wood pellets, and oak
pellets. The biomass types vary in their chemical composition
and are thus representative of a spectrum of biomass types,
with poultry litter representing a nonconventional type. Table
3 summarizes ultimate analyses of poultry litter while Table 4
summarizes its proximate analysis.
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Chemical equation
Description
Carbon
Hydrogen
Oxygen
Nitrogen
Sulfur
Ash
Sulfur and
nitrogen absent
43.30
6.62
5.95
5.72
1.15
37.26
46.49
7.11
6.39
e
e
40.01
Solid biomass was modelled using a user-defined, non-conventional solid based on ultimate, proximate, and sulfur analyses. Thus, the input for the poultry litter biomass type was
based on these parameters. Sulfur analyses e including pyritic, sulfate, and organic e were set to zero. Furthermore, the
enthalpy and density of biomass were approximated using
coal properties. The methods used by ASPEN Plus for these
calculations are HCOALGEN and DCOALIGT, respectively.
Fluid streams were modelled using conventional components which have thermophysical data stored in ASPEN Plus
databanks. Therefore, no data input were required for these
components. The components include: hydrogen (H2), water
(H2O), carbon monoxide (CO), carbon dioxide (CO2), methane
(CH4), and oxygen (O2).
Additionally, solid components were modelled using conventional solids which also have necessary thermophysical
data stored in the databanks. Tar formation was approximated as solid carbon (i.e. graphite) in the simulation. The
components include: tar (C), calcium oxide (CaO), calcium
carbonate (CaCO3), iron (Fe), haematite (Fe2O3), and magnetite
(Fe3O4). Calcium-based components were exclusive to the CLG
1 simulation while iron-based components were exclusive to
the CLG 2 simulation, with fluid components being involved in
both.
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Input conditions
Temperature ( C)
Biomass
H2O-feed
CaO-feed
Steam
a
b
Pressure (atm)
25
25
25
240
Flowrate (kmol/h)
Component
1
1
1
1
1
1
6b
85b
Biomass (Non-conventional)
H2O (Conventional)
CaO (Conventional Solid)
H2O (Conventional)
Operating conditions
Type
Temperature ( C)
Pressure (atm)
Other
Gasifier
Reformer
Absorber
WGS-RCTR
Desorber
Heater
Heat-gas
Cool-CaO
Cool-gas
G-S-SEP1
RYield
RGibbs
RGibbs
RGibbs
RGibbs
Heater
Heater
Heater
Heater
Sep
750
750a
500b
750c
650
750
750e
25
25
e
1
1d
1d
1d
1
1
1
1
1
e
G-S-SEP2
G-S-SEP3
Condense
Sep
Sep
Flash2
e
e
20
e
e
5
Output based on set values for H2 and CO (units of kg/kg total feed)
e
e
e
e
e
e
e
e
Separated gaseous components (H2, CO, CO2, CH4, and H2O) from 99.9%
of solid components (C, CaO, and CaCO3).
Separated DESORBER gases from 99.9% of CaO.
Separated syngas products from 99.9% of tar (C).
e
Name
a
b
c
d
e
Represents optimal operating temperature. Reformer temperature was varied from 500 to 900 C.
Represents optimal operating temperature. Absorber temperature was varied from 300 to 800 C.
Represents optimal operating temperature. WGS reactor temperature was varied from 400 to 1000 C.
Represents optimal operating pressure. Pressure was varied from 1 to 20 atm.
HEAT-GAS heater temperature was set to the WGS reactor temperature being simulated.
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Input conditions
Biomass
H2O-in
Fe3O4-in
O2
Steam
a
b
Temperature ( C)
Pressure (atm)
Flowrate (kmol/h)
Component
25
25
25
25
240
1
1
1
1
32
1a
1
0.0370b
0.10b
20
Biomass (Non-conventional)
H2O (Conventional)
Fe3O4 (Conventional Solid)
O2 (Conventional)
H2O (Conventional)
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Type
Operating conditions
Temperature ( C)
Pressure (atm)
Other
Output based on set values for H2 and CO (units of kg/kg total feed)
e
e
e
e
e
Separated 99.9% of Fe and tar (C) from reducer exit gases (H2, CO, CO2,
H2O, and CH4).
Separated 99.9% of Fe3O4 from oxidizer exit gases (H2, CO, CO2, and H2O)
e
Gasifier
Combust
Reducer
Oxidizer
Reformer
Heater
Cyclone
RYield
RGibbs
RGibbs
RGibbs
RGibbs
Heater
Sep
750
1250
870
720
500
750
e
1
1
30
30
1
1
e
Cyclone2
Condense
Sep
Flash2
e
20
e
1
temperature, and then began to plateau at higher temperatures. Although the CO yield increase with temperature was
pronounced, the H2 to CO yield ratio remained very high due
to low concentrations of CO. Other by-product formation
generally declined with increasing temperature and was even
negligible in the case of CO2. Accordingly, the optimal operating temperature for the WGS reactor was found to be 750 C,
which provided relatively high H2 yield while maintaining a
lower total by-product yield. This temperature is considerably
higher than the 300 C value observed by Mahisi et al. [8].
However, H2 yield increased following WGS reactor utilization
in both CLG 1 and the simulation conducted by Mahisi et al.
The reactor in that simulation accounted for an 8% increase in
H2 yield, while the CLG 1 simulation exhibited an approximate
170% increase. The substantially larger increase in CLG 1 can
be attributed to the requirement for the regeneration of
reduced amounts of H2 following the CO2 absorption step.
Additionally, the pressure sensitivity analysis conducted on
the WGS reactor demonstrated that atmospheric pressure
was optimal. H2 production decreased and by-product formation increased with pressure, similarly to trends observed
for the previous reactors.
Overall, the optimal reactor temperatures for the CLG 1
simulation were 750 C, 500 C, and 750 C for the reformer,
absorber, and WGS reactors, respectively. Therefore, a value
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CLG 2 results
Combustor operating conditions were chosen as 1250 C and
1 atm based on data presented by Fan [3]. These conditions
proved sufficient to fully convert Fe3O4 to Fe2O3 via thermooxidation given a stoichiometric excess of pure O2.
The CLG 2 simulation reducer aimed to generate Fe by
reacting Fe2O3 with the H2 and CO gasification products. Byproduct formation was evident in the simulation. These
phenomena are better illustrated in the temperature sensitivity analysis of Fig. 9. The analysis was conducted at 30 atm
rather than atmospheric pressure as this was the recommended pressure proposed by Fan [3]. Also, Fe formation was
determined to be undesirably low at atmospheric pressure.
Fig. 9 displays that minimal increases in H2 and CO yield were
initially observed before slowly decreasing at the critical point
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Conclusions
Future research
Potential for future research stems in-part from the simulation flowsheets and block unit setups themselves. Determining a method to model biomass gasification in a single
gasifying reactor, as opposed to four separate reactors in the
case of the CLG 1 process, is exemplar of this. This would allow
for biomass gasification to occur spontaneously in an
equilibrium-based reactor, i.e. RGibbs, rather than in a reactor
with user-defined outputs, as is the case for both simulations.
Further, this would allow for an investigation of the sensitivity
of the gasifying reactor to steam-to-biomass, calcium-tobiomass, and equivalence ratios.
In addition, the nitrogen and sulfur components of each
biomass type could be included in calculations to further
enhance the accuracy of the simulation. Consequently, this
would require modification of the flowsheet and input parameters to deal with any sulfur dioxide (SO2), hydrogen sulfide (H2S), or nitrogen (N2) streams that may be present from
gasification of biomass containing these elements [21].
Moreover, more detailed design of the gasesolid separators
(e.g. cyclones) utilized in the simulation would further increase its accuracy. For example, cyclones, baghouses, or
electrostatic precipitators (ESPs) could be designed for
gasesolid separation. These process units would be more
representative of an industrial-scale scenario, as opposed to
the generic separator blocks used in this simulation.
Furthermore, the energy requirements of such block units
could be accurately represented as well.
Finally, a cost analysis for each block unit could be conducted to obtain an overall syngas production cost for each
simulated process type. The cost analysis could be based on
energy requirements and feed stream raw materials supply
In conclusion:
1. Poultry litter was the chosen biomass type to be simulated
both because it is a nonconventional biomass type and due
to its greater H2 yield potential when compared with willow pellets and oak pellets.
2. The optimal operating condition estimates determined for
the main reactors in both simulations were in line with
those presented in the literature.
a. CLG 1 simulation:
i. Reformer: 750 C, 1 atm.
ii. Absorber: 500 C, 1 atm.
iii. WGS reactor: 750 C, 1 atm.
b. CLG 2 simulation:
i. Combustor: 1250 C, 1 atm.
ii. Reducer: 870 C, 30 atm.
iii. Oxidizer: 720 C, 30 atm.
iv. Reformer: 500 C, 1 atm.
3. CLG 1 and CLG 2 syngas yields were 0.79 and 2.54 kmol/
kmol PL, respectively. CLG 2 generated the most H2 in the
product syngas stream, 1.60 kmol/kmol PL, based on absolute yield, with CLG 1 producing only 0.73 kmol/kmol PL.
H2 production was significantly less than that outlined in
the literature for both simulations.
4. CLG 1 produced purer syngas with an H2 concentration of
92.45 mol-%, while CLG 2 had 62.94 mol-% H2. The lower
CLG 2 concentration was due to the presence of CO2 in that
syngas stream, as its removal was not a focus of that
simulation. CLG 1 exhibited more H2 rich syngas than other
studies while CLG 2 produced results similar to those found
in the literature.
5. Future research could focus on increasing the accuracy and
scalability of the simulations through assumption mitigation or removal. Examples include modelling biomass
gasification in a single gasifying reactor, detailed design of
gasesolid separators, and inclusion of nitrogen and sulfur
elements in biomass ultimate analyses.
Acknowledgements
The authors would like to acknowledge funding from NSERC
via the Discovery Grant Program. The authors would like to
thank Miss Leanna Harnarain for proofreading the manuscript and for improving its appearance.
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