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Zhejiang Liancheng environmental protection technology co.

, LTD

ESP GGAj-05 single-phase and three-phase


frequency high voltage power supply
Equipment selection and use reference manual

Zhang Yibo

2014

Contents
chapter one

GGAj-05 ESP frequency single-phase and three-phase power supply Introduction and Selection

1. GGAj-05 ESP Mains Frequency Power Supply Features ..................................................................................... - 1 A. GGAj-05 ESP frequency power supply works principle Introduction ...........................
B. GGAj-05 ESP frequency power supply specifications and selection .............................
2. GGAj-05 frequency power supply scope ................................................................................
3. GGAj-05 frequency power supply installation conditions apply ............................................
Chapter two

device structures and engineering design ..................................................................

1.

GGAj-05-type ESP-frequency power supply component ..................................................

2.

GGAj-05-type ESP frequency power supply engineering schematic .................................

Chapter three
1.

Equipment installation ........................................................................................................


A.

2.

equipment use and maintenance .............................................................................

Equipment installation ...............................................................................................

Equipment debugging.........................................................................................................
A.

Initial equipment plant commissioning ......................................................................

B.

Initial configuration after installation and debugging ................................................

3.

Equipment running operation .............................................................................................

4.

Maintenance and Troubleshooting ................................................................................................................. - 19 -

Chapter four EPCS-V power frequency supply controller principle and function description ...........
1.

EPCS-V frequency power supply controller mainly functions ............................................

2.

EPCS-V frequency power supply controller shape and internal structure ....................................................... - 23 -

3.

EPCS-V frequency power supply controller and Interface Board Description ....................

4.

The analog acquisition calibration principle ........................................................................

5.

EPCS-V frequency power supply controller parameters ................................................................................ - 46 -

Chapter five

touch screen interface description ..............................................................................

Chapter six

GGAj-05 (EPCS-V controller) frequency power failure and alarm signal analysis process reference

Chapter seven GGAj-05 (EPCS-V controller) variable frequency power supply parameters address .

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CHAPTER ONE GGAJ-05 ESP FREQUENCY SINGLE-PHASE AND


THREE-PHASE POWER SUPPLY INTRODUCTION AND SELECTION
GGAJ-05 ESP FREQUENCY POWER SUPPLY MAINLY FEATURES
A. GGAJ-05 ESP FREQUENCY POWER SUPPLY WORKS PRINCIPLE INTRODUCTION
GGAj - 05 electric labor frequency power is a kind of for ESP (electrostatic precipitator) electric field of
power supply equipment. The main working principle is through the power electronic devices in
communication to read in the ac power phase shift voltage regulating, the final output adjustable high voltage
dc power supply for ESP.
GGAj-05 ESP frequency power single-phase and three-phase power supply two types of single-phase
power supply input is single-phase 380V AC power supply, by adjusting the angle of a set of SCR trigger
adjust the output voltage, then into single-phase rectifier transformer frequency, output adjustable DC high
voltage three-phase power supply is three-phase 380V AC input power by adjusting the three groups of
thyristor firing angle adjustment of the output voltage to change the size of the three-phase rectifier, a final
output adjustable DC high voltage.
a) AC voltage regulator circuit
Single phase or three phase ac voltage by the thyristor variable size adjustment get a single-phase or
three-phase ac voltage, into single-phase rectifier power frequency change or three-phase rectifier power
frequency. This part of the circuit are usually precipitator power cabinet.
b) booster and rectification
Ac voltage booster and rectifying performed by power frequency rectifier transformer. Rectifier power
frequency by single phase or three phase power frequency transformer booster, single phase or three phase
high voltage rectifier bridge and secondary power frequency signal sampling circuit composition (single-phase
and three-phase transformer structure is the same, only different input).
C) control and adjustment
EPCS-V power supply controller detects the ESP operating conditions, according to the parameters set,
automatically adjusts the size of the power supply output voltage and current waveforms, etc., and whether the
device is properly given instructions, working conditions are appropriate.
Main circuit works (shown as below)

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Figure 1 single-phase frequency electric power supply working principle diagram.

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A.GGAJ-05 ESP FREQUENCY POWER SUPPLY SPECIFICATIONS AND SELECTION


Product Name: GGAj-05 ESP high frequency voltage rectifier device (referred GGAj-05 frequency power)

Equipment selection
Each with A set of power frequency electric field power supply. Depending on the type of electric field
calculation capacity and cathode line (different line cathode discharge capacity, electric impedance is different),
select the required power capacity. Optimization of 0.4 A, 0.8 A, 1.2 A, 1.6 A these specifications.

Special input supply voltage and frequency need to consult my company.


Equipment specifications are as follows
The single-phase power supply specifications
No.

Ac input
Ac input
Ac input
Dc output Dc output
Equipment
Voltage (V) Current (A) Power (kVA) Voltage (kV) Current (m A)
capacity

Dc output
Power (kW)

0.4A/60kV

380

90

35

60

400

24

0.6A/60kV

380

135

52

60

600

36

0.8A/60kV

380

180

69

60

800

48

1.2A/60kV

380

271

103

60

1200

72

1.6A/60kV

380

361

138

60

1600

96

2.0A/60kV

380

451

172

60

2000

120

0.4A/72kV

380

108

42

72

400

28.8

0.6A/72kV

380

162

62

72

600

43.2

0.8A/72kV

380

216

83

72

800

57.6

10

1.2A/72kV

380

324

124

72

1200

86.4

11

1.6A/72kV

380

432

165

72

1600

115

12

2.0A/72kV

380

540

206

72

2000

144

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Three-phase frequency power supply specification table

No.

Equipment
capacity

AC input
voltage

AC input
current

AC input
power

DC output
voltage

DC output
current

DC output
power

(kVA)

KV

(A)

(kW)

0.6A/72kV

380

71

46

72

0.6

43

0.8A/72kV

380

94

62

72

0.8

58

1.2A/72kV

380

141

93

72

1.2

86

1.6A/72kV

380

188

124

72

1.6

115

2.0A/72kV

380

235

155

72

2.0

145

0.6A/80kV

380

78

52

80

0.6

48

0.8A/80kV

380

104

69

80

0.8

64

1.2A/80kV

380

157

103

80

1.2

96

1.6A/80kV

380

209

138

80

1.6

128

10

2.0A/80kV

380

260

173

80

2.0

160

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1.GGAJ-05 FREQUENCY POWER SUPPLY SCOPE


This product is a high-frequency electrical dust removal equipment high-voltage DC power supply. Respect for
industrial sectors dust, mist elimination, dehydration, in addition to tar, impurity separation and recovery of rare
metals and other raw materials, is to protect the environment, the development of critical equipment utilization
and sustainable development. The scope and are as follows:

Thermal power industry: boilers for flue gas dust removal;


metallurgical industry: non-ferrous metal smelting for collecting, recycling and comprehensive
utilization of raw materials;

building materials industry: for removal of cement and refractory industry, recycling of raw materials;

oil industry: for the separation of salt, water or other impurities contained in crude oil, can be used for
liquefied gas,The purification dust.

Chemical industry: for the recovery of valuable components of the flue gas for defogging in sulfuric acid
industry, etc;

textile industry: for dust recycling paper and textile industry base.

1.GGAJ-05 FREQUENCY POWER SUPPLY INSTALLATION CONDITIONS APPLY

should not exceed 2000 m altitude, if more than, accordingly by the standard of GB3859 correction;

environment temperature for - 40 to + 40 ; If the environment temperature is too high please send power
operation.

Maximum air relative humidity less than 90%;

run where no conductive and explosive dust, no corrosion metal or insulating materials the gas or vapor;

no violent vibration and impact, and vertical gradient is less than 5%;

Continued fluctuations in the amplitude of the AC sinusoidal voltage does not exceed 10% AC sinusoidal
voltage limit value;

grounding resistance is less than 2 ohms.

Outdoor running need to add protective casing.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

one equipment structure and engineering design

1.GGAJ-05-TYPE ESP FREQUENCY POWER SUPPLY COMPONENT


GGAj - 05 type electric power frequency high voltage power supply (hereinafter referred to as GGAj - 05 power
frequency high voltage power supply) is matched with ESP, offering ESP electric equipment of high voltage direct
current (dc).
frequency high voltage power supply by the power supply control cabinet, boosting rectifier And a power
supply system, electric power supply to the electric ontology.
Frequency power control cabinet by the main circuit, control and auxiliary circuits and EPCS-V commercial
power supply controller.
EPCS-V commercial power supply controller acquisition-related signals, according to the set parameters to
control the firing angle of the SCR, to achieve the input AC voltage, frequency boost to the rectifier transformer,
control functions set.
Electrical schematics and device layout refer to the diagram, specific projects are subject to change.

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2.GGAJ-05-TYPE ESP FREQUENCY POWER ENGINEERING SCHEMATIC


Frequency power engineering supporting the design shown in the following figure
Frequency power engineering design package generally consists of power frequency control cabinet, frequency
boost rectifier transformers, high-voltage isolation switch boxes, and communications network components.
A frequency power control cabinet with a variable frequency boost rectifier composed of a commercial power supply.
Frequency power control cabinet complete surge in the main circuit. Variable frequency boost rectifier complete
frequency voltage boost with the AC-DC conversion.
High voltage isolation switch is completed to feed precipitator field work.
Switches usually installed in the control room communications cabinet, power control and frequency control cabinet,
PC and touch screen connected, the entire system composed of an Ethernet data exchange. Data exchange protocol is
Modbus / TCP, supports four master (PC and touch screen, etc.) simultaneously with the slave's (frequency or
high-frequency power supply) data read and write.
Frequency power of a touch screen HMI and PC, operational settings through the touch screen or the PC to achieve.

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CHAPTER THREE EQUIPMENT USE AND MAINTENANCE


1. EQUIPMENT INSTALLATION

A.

EQUIPMENT INSTALLATION
Dust-frequency power supply is installed on top of the body electrostatic precipitator, high-voltage output through

the damping resistor connected to the high voltage isolation switch, then into the electric field of the cathode (wire),
high-pressure working current through the anode plate and the body returns to the ground terminal of the device.
Frequency boost rectifier transformer, high voltage isolation switch must be reliably connected to the body.
High voltage isolation switch box chain switch and power frequency control cabinet chain .
Safety chain box must be properly corresponding signal frequency power control cabinets.
Secondary voltage, secondary current, oil temperature signal through the cable to the power frequency control cabinet.

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2. DEVICE DEBUGGING

B.

Equipment first time debugging in the factory

Equipment factory equipment after initial commissioning refers assembled, connected and running before the formal
operation of the power needed in commissioning projects. To be checked in accordance with the drawings and provisions
commissioning commissioning procedure. To proceed to the next step only if the current inspection after commissioning
error item debugging.

Debugging steps are as follows


1)

Check before electrify:

check isolation transformer TC 21, 22 wiring, TC and U1 switch power supply wiring, 001002.
Check the switching power supply and controller U1 KZQ, JP trigger interface board of DC24V power cable
is correct (polarity)

Check the transformer secondary current sampling lines 205, 206 connected to the secondary voltage sampling
lines 208, 209 and the high-frequency interface board U4.

Check rectifier transformer oil temperature probe with high frequency interface board wiring 203
Check the trigger interface board with SCR trigger cable to connect K and G are correct

After Above inspection right , disconnect the output of U1 switch SA, disconnect the main circuit breaker, run the
debug interface (touch screen or computer, etc.) in order to do the following debugging.

2) control circuit check:

closed circuit breaker QF, check for DC24V U1 switch power supply output

close the key switch SA, check the contact interface board and controller on the power indicator is on

check whether SCR dc fan TM to correct

3) The controller communication Settings

open notebook, scan the wireless network, SSID LCHB - XX - XX class character, connect the network
open the debug software, enter the IP 192.168.0.1, software should be connected to the controller and

successfully for data exchange

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Setting wired Ethernet IP address,


or set the IP address through serial communication
2) Parameter settings:
Depending on the debugging equipment specifications, the following parameters were initially
set
primary current range (current transformer primary side value)
primary voltage range (typically 450V)
secondary voltage range (typically 100KV)
econdary current range (depending on the device determines)
oil temperature transmitter range (typically 300 )
primary current rating (determined in accordance with equipment specifications)
primary voltage rating (usually the default)
secondary voltage rating (determined in accordance with equipment specifications)
secondary current ratings (determined in accordance with equipment specifications)
conduction angle Ratings (single-phase 160-degree, three-phase 120 degrees)
3) real-time parameter checking
Reference Chapter 4 the following parameters calibration method.
primary voltage
primary current
secondary current
secondary voltage
the oil temperature

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C.

ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

AFTER INSTALLING THE INITIAL SITE CONFIGURATION AND

COMMISSIONING
Frequency power supply equipment at the scene before the first run for each frequency check and set
the following power supply
1) Check the following items before power run:
Check the equipment grounding (ESP power supply and high-voltage isolation switch and body
ground) is complete and reliable
Check the pressure isolation switch interlock signal is correct
Check the main power cable of the electrical connection is reliable
Check the secondary voltage, secondary current, transformer oil sample line is properly connected
2) Power frequency power to run the power before checking the following parameters and
configuration
marked according to the drawing power configuration for each communication address (IP
address and Modbus addresses depends on the communication mode)
configure the Ethernet address on the touch screen, touch-screen configuration address field
selection interface
Check that the communication is correct (field selection on the touch screen and the actual power
is accurate correspondence)
parameters for each inspection (range, rated)
3) Power supply for each of the following checks to confirm proper:
Check the thyristor cooling fan rotation is normal
4) Run, check the following for each power supply real-time parameter is accurate:
primary voltage
primary current
secondary current
secondary voltage
oil
After the above are correct, you can put into operation a long time. Note that the runtime checks the
temperature rise flashover voltage and current.

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3.EQUIPMENT RUN OPERATION.


Before Put into operation checking safety interlock signal and high-voltage isolation switch
boxes knife position.
Equipment operation adjustments can be charged according to operating conditions than the
limit values, flashover frequency and other parameters, and to observe the recorded real-time
parameter is an alarm signal.
Manufacturers of equipment should be in accordance with specific rules to operate the
equipment.
Equipment start and stop operations and other operations by the man-machine interface touch
screen operation Reference.

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4.EQUIPMENT MAINTENANCE AND TROUBLESHOOTING


Normal equipment regularly to work should pay attention to the data record. Pay particular
attention to the temperature of the transformer
According to the site environment periodically check the cooling system properly, fouling is
serious.
Fault and alarm occurs shall promptly determine the cause and rectify
Fault and alarm signals refer to Chapter 6 GGAj-05 (EPCS-V controller) frequency power
failure and alarm signal analysis reference section.

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CHAPTER 4 EPCS-V POWER FREQUENCY CONTROLLER PRINCIPLE AND


FUNCTION DESCRIPTION
EPCS-V commercial power supply controller for GGAj-05 frequency power supply controller
and power frequency signal interface board, composed of a control circuit, complete run control
device. Principle reference frequency power supply schematic below targeted controllers and
Interface board schematics and function will be described.

1.EPCS-V POWER FREQUENCY CONTROL MAIN FUNCTIONS


EPCS-V commercial power supply controller is the master frequency power components, mainly to complete the
power frequency of the analog signal and the input switch collection. Output switch (control of AC contactor, etc.) and a
pulse signal (drive SCR), ESP control output high voltage power supply, according to operating conditions given other
signals.
The controller according to the input signal acquisition, computing power frequency electrical input and output
parameters (display primary current, primary voltage secondary current, secondary voltage and oil temperature in
real-time parameters), it is judged ESP field conditions (if flashover , Short Open, etc.), power running status (oil level, a
voltage input circuit, safety interlock judgment and display).
According to various input signal HMI setting parameters and input, according to the algorithm by changing the
firing angle of SCR, regulate the commercial power supply voltage and current output, implementation limits (primary
current limit, secondary current limit operating parameters, the secondary voltage limits set times flashover, oil limits,
etc.).
Controller for equipment calibration and measurement parameters (nominal setting, the measurement value
correction, etc.).
Controller provides communication interface, at this stage to provide native 100M Ethernet port, protocol
MODBUS / TCP, provides four connections, human-machine interfaces 4 simultaneous connections through
communication ports various human machine interface (touch screen, industrial machines, etc.) ESP-frequency power
supply is connected via the man-machine interface, operators can monitor device status, set the operating parameters,
equipment start-stop control, set the operating mode, fault monitoring and other tasks.
Controller core dual-core DSP algorithms and implementation of the above functions.

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TI's dual-core DSP


chip F28M35
Ethernet
interface chip

Pictured on the controller core DSP module, digital output signals through the DSP module
sends the controller board isolation F28M35H DSP using TI's dual-core CPU (master kernel ARM
Cortex-M3 core, from the kernel to C28X), the main component and Features are as follows:

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2 .EPCS-V POWER FREQUENCY CONTROLLER SHAPE AND INTERNAL


STRUCTURE
The controller signal acquisition is completed, according to the program outputs various control
volume controller by the shape and internal, as shown below.

Switch output
channel

Digital input channels

DSP module

Analog input channels

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Three maps are controllers on an external view of the internal structure and DSP block diagram of FIG.
By the controller board inside the controller and DSP module
Controller board for input analog amplification and isolation, and then sent to the DSP block A / D channel
Controller board for input isolation switch and then switch to the DSP module input channel
Input Output signal interface board for control of high-frequency power conversion and control switching
frequency (which are single-phase and three-phase) through frequency interface board look as follows:
Single-phase power frequency interface board

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Three-phase power frequency interface board

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Part connections as shown below:

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3.EPCS-V POWER FREQUENCY CONTROLLER AND POWER INTERFACE BOARD


INTERFACE DESCRIPTION

First, the controller interface specification


the left side of the controller is the power and communication ports, as shown below
he controller has four communication ports, a power connector.

Wifi AP

Ethernet Interface

RS485 interface
DC24V Power
Interface

The controller has four communication ports, a power connector.


DC24V power interface controller operates power connector, current does not exceed 150 mA.
RS485 interface is a controller modbus RTU interface to communicate with other modbus RTU
client (touch screen PC, etc.).
Ethernet interface is modbus controllers / TCP interface, communication with other modbus / TCP
client (touch-screen PC, etc.).
WIFI AP AP provides a wireless access point, the communication protocol is modbus / tcp
agreement, can not be networked with other controllers, only for stand-alone debugging.

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on the right side of the controller is a 40-pin ribbon cable interface, as shown below

40-pin interface

Controller 40-pin interface connector via cable, the controller output signal frequency sent by
this interface board interfaces, the interface board control through frequency controlled device.
Return signal into the controlled device interface board, via the interface circuit board adjust
again access controller, for controller.

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Second, the frequency power interface board Description


Single-phase power frequency interface board as shown below:

Sync Input
Secondary voltage

adjustment potentiometer

Secondary current
adjustment

DC24V

SCR

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Three-phase power frequency interface board as follows

A SCR

B SCR
4

6
C SCR
DC24V

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Interface board signal conversion instructions


frequency interface board main function is to accept input sampled analog signal is sampled
transform into a predetermined size controller voltage signal input to the controller. Schematic
follows

The figure is a single-phase power-frequency analog capture schematic.

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Figure 2 is a schematic diagram of a three-phase analog signal acquisition


Analog capture detailed explanation reference later chapters.

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input switch through the interface board to convert to a predetermined level to the controller.

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sync signal input

The figure is a single-phase power frequency synchronization signal input schematic sync signal acquisition in precipitator power supply of the
main circuit, the signal phase of the mains supply the same signal through synchronous isolation transformer isolation fed into the EPCS-V
controller, make sure the program SCR trigger output signal correctly.

The figure is a schematic diagram of a three-phase synchronous signal input power frequency synchronization signal acquisition in precipitator
power supply of the main circuit, the signal phase of the mains supply the same signal through synchronous isolation transformer (this three
isolation transformer on the PCB, and single with a difference) into isolation within EPCS-V controller, make sure the program output the
correct SCR trigger signal.

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controller output switch via the interface board amplification, control external relays to control
the corresponding device.

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trigger pulse transformer isolation after triggering SCR (SCR)

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2. THE ANALOG CAPTURE SCALING PRINCIPLE

After the analog signal through the interface board and a peripheral circuit (secondary current
sampling resistor in the transformer secondary current sampling circuit) conversion, fed into the
controller. The controller circuit is mainly analog signal is sampled by the analog amplifier and DSP
modules, analog amplifying circuit for amplifying the analog signal input to the DSP module
buffered, DSP module for analog signal for A / D sampling and processing use, and finally converted
into engineering values, so that users understand the use.
DSP's A / D input voltage range is 0-3.3V, analog amplifier voltage gain is 1, so the analog input
to the front panel of the controller by the interface conversion sampling circuit adjusted so that the
analog signal is converted to a peak not more than 3.3V voltage signal and then into the controller.
crest factor different signals are not the same, so the different transformation ratio is not the same as
the signal source, to ensure that the final signal peak is not more than 3.3V.
Analog signals are fed to the controller voltage signal is converted into engineering values are
displayed last. Demarcate the engineering value of the parameter range value controller set and
transformation.
Calibration signal samples illustrate: secondary current scaling ratio 0.825V => secondary
current value range (using 0.825V for secondary current signal crest factor is very large, when the
peak voltage of 0.825V does not exceed 3.3V), thus Theoretically the full-scale value of the
secondary current sampling signal into an interface board, is converted 1.65K resistance to 0.825V
voltage.
Next, the principle of different sampling of the input signal sampling and calibration adjustment
method will be described.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

a voltage sampling conversion principle and calibration adjustment method:


A single-phase power supply voltage sampling conversion Schematic follows

After the above figure, the SCR after a voltage regulator (0-450V AC, after SCR) via terminal
CON2 / 1 and CON2 / 3 into the interface board. After the current transformer TV1 isolation resistor
R80 transformation into the controller.
Calibration adjustment method is as follows:
Setting the bus voltage is 450V range header on the display.
Start running, adjust the conduction angle limit so that a voltage meter stabilized at 200-300V
Amendments value until the first voltage value and the meter readings in real time on the touch
screen display is equal to Three-phase power supply voltage sampling time as shown below

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

After thyristor voltage regulation of three-phase voltage to the interface board, after isolation
transformation into voltage into the controller.
Calibration method and reference of single-phase power supply power frequency voltage
calibration method at a time.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

a current sampling transform principle and method of calibration:


A current sampling transform principle diagram is as follows

As shown in the above, a current transformer (0-1 a AC) after terminal JP2/11 and JP2/10
into the interface board, after resistance R105 / / R106 into UR1 = 0-1.65 V AC voltage signal to the
controller.
A current range is 0 to transformer transformation relationship = > 0-1 a > UR1 = 0-1.65 - V
AC.
Calibration adjustment method is as follows:
On the man-machine interface to set a current meter head size range for transformer value range
values.
Switched on, adjust the conduction Angle limit make an ammeter head stable equipment is
40-60% of value V
Modify the revised until the touch screen display on a current real value equals the meter
readings
Ranging from the modified revised until the two values are equal.
Great error should check whether R105 / / R106 big deviation.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

secondary voltage sampling transform principle and method of calibration:


Secondary voltage sampling transform principle diagram is as follows

As shown above, the high voltage output produced by the secondary voltage sampling signal
R01 (0-0.667mA), through a terminal JP2 / 8, JP2 / 4 into the interface board, resistors R101 and
potentiometer VR1, R99, R100 composition sampling circuit. R02, R101 and VR1 + R99 + R100
composition shunt relationship, adjust potentiometer VR1, changing the flow of current through this
branch, and ultimately produces a voltage signal into the controller UR100 on R100.
Secondary voltage conversion relationship is 0-100KV => UR100 = 0-1.65V.
Calibration adjustment method is as follows:
Setting the secondary voltage meter range on the display unit is 100KV.
Measure the true value of the secondary voltage electrostatic table.
Adjust VR1, the secondary voltage meter readings and electrostatic meter readings are equal.
Modify secondary voltage correction value, the value of the secondary voltage meter readings in
real time on the touch screen display until equal.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

secondary current sampling transform principle and method of calibration:


The secondary current sampling transform principle diagram is as follows

As shown above, the high voltage output current produced by the current sampling resistor R03 secondary current
sampling signal through a terminal JP2 / 12 and JP2 / 13 into the interface board potentiometer VR2, R23, R25
composition sampling circuit adjustment potentiometer VR2, changing the relationship between the partial pressure and
ultimately produces a voltage signal UR25 into the controller on the R25.
Conversion relation secondary current range is from 0 to value => UR25 = 0-0.825V.
Calibration adjustment method is as follows:
Set the secondary current range value = I2 amount on the man-machine interface
Measuring the secondary current sampling resistor R03 resistance
Setting the controller causes dust to run in a 30-50% current device ratings
Measurement terminal JP2 / 6 and JP2 / 4 secondary current sampling voltage

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

According to the formula I2 = secondary current real sampling voltage / R03, calculate the current secondary current
actual value of the device.
Adjust potentiometer VR2, so that the meter readings and equipment secondary current is equal to the actual value.
Modify secondary voltage correction value, the secondary current real value until the meter reading on the touch
screen display is equal to.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

oil and auxiliary signal sampling transformation principle and calibration adjustment method:
Moderate oil auxiliary signal sampling transform principle diagram is as follows

As shown in the above, the oil temperature in the probe into 4-20 ma current signal in the transmitter, a terminal
JP2/3 and JP2/1 into the interface board, in R107 into UR107 = 0.4 2 v voltage signal into the controller. The oil
temperature conversion relationship is 0 - range value = > UR5 = 0.4 2 v.
Calibration adjustment method is as follows:
According to the oil temperature transmitter temperature range (0-300 = 4-20 ma) set temperature range.
Measuring voltage signal UR107 R107, according to the formula (I) = UR107 oil / 0.1, oil temperature current
calculation
According to the formula of T = temperature range x (I) oil - 4/16, calculate the current corresponding to the
temperature T
View the man-machine interface oiling wen shi duration and calculate the current corresponding to the temperature T
is equal, before we will check revised again.
Calibration method is as follows:
Into the DC 4 ma signal, adjust the oil temperature zero revised man-machine interface, the temperature is zero
12 ma signal into a DC, adjust the human-machine interface temperature correction, make the real-time temperature for
temperature ranges are half

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Repeat the above steps 1 to 2 times, until the temperature value display accurate.
Auxiliary signal through terminal JP2/3 and JP2/1 into interface board, in R108 into UR5 = 0.4 2 v voltage signal
into the controller. The oil temperature conversion relationship is 0 - range value = > UR108 = 0.4 2 v.

Calibration methods, such as oil temperature signal is shown on the touch screen is the original acquisition, scale
transformation must be set on the upper machine.

5.

EPCS -V frequency power controller parameters

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

The operation of the controller need to set up and access to a variety of variable parameters, operation personnel
through the man-machine interface equipment running.

Controller running parameter variables are divided into four kinds, respectively is real-time continuous quantity
parameters (read-only volume in a row, the corresponding modbus register types are INPUT REG), set the parameter
variables (read/write continuous variables and the corresponding modbus register types are Holding REG), read-only
INPUT discrete quantity (INPUT switch, and the corresponding modbus register types are INPUT Stat), and the
dispersed quantity (Coil, the corresponding modbus register types are Coil Stat).

The following is the interpretation of the four kinds of parameter variables respectively.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Real-time continuous parameters(Corresponding modbus register types are INPUT REG)


Table 1 The real-time continuous parameter variables

EPCS -V intelligent controller of the Modbus variables


The variable name
Real-time conduction

Register

Value

Type

Type

Input Reg

WORD

Input Reg

WORD

voltage
Real-time primary

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

Input Reg

WORD

0 - 120

KV

The average secondary voltage

0 - 3000

mA

Secondary current average value

0 - 150

KV

Secondary voltage peak

0 - 100

KV

Secondary voltage valley

0 - 3000

mA

Secondary current peak

0 - 3000

mA

Secondary current valley

A voltage pulse value

A current pulse value

0 - 150

KV

Secondary voltage pulse value

0 - 3000

mA

Secondary current pulse value

0-120

Real-time oil temperature

read-o

read-o

read-o

read-o

read-o

read-o

read-o

read-o

read-o

read-o

read-o
nly

Input Reg

WORD

values

The flashover count

A current real value

nly

temperature
0 to 20 ma samples

nly

current pulse value


Real-time oil

10 - 550

read-o

nly

voltage pulse value


Real-time secondary

A real-time voltage value

nly

current pulse value


Real-time secondary

read-o

nly

voltage pulse value


Real-time primary

value

nly

current valley
Real-time primary

nly

current peak
Real-time secondary

nly

nly

voltage valley
Real-time secondary

Conduction angle real-time

nly

voltage peak
Real-time secondary

Degre

nly

current
Real-time secondary

read-o

nly

voltage
Real-time secondary

Description

scope

nly

current
Real-time secondary

Variable

unit

write
mode

angle
Real-time primary

Read/

read-o

0 to 20 ma samples values 0-1000

nly

Input Reg

WORD

read-o
nly

- 48 -

0-120

Beats
/ min

The flashover count

2014-1-1

ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Limit parameter type

Input Reg

WORD

read-o

Limit the type, see below table

nly

Fault code

Input Reg

WORD

read-o

Fault code, see below table

nly

High-voltage control
state
Distance control
state

Input Reg

WORD

read-o

Control status, see below table

nly

Displays the current operating


Input Reg

WORD

read-o
nly

priority, 0 Manual, 1 DCS, 2


Communications

The parameters in the above table indicates the device's current operating parameters in
real-time changes, such as the oil temperature read-only, the secondary voltage, secondary current
peak value, pulse value and other parameters
Real-time conduction angle: real-time frequency power thyristor firing angle, directly
determines the output voltage of the device (secondary current) in size, the size of the indirect
effects of secondary currents.
Real-time primary current: primary current of the current running average
Real-time primary voltage: rms voltage current transformer primary side of the voltage by the
thyristor conduction angle control
Real-time secondary voltage: high voltage DC output current average angle control by thyristor
Real-time secondary current: current DC output current average impedance of electric field
and thyristor conduction angle control
xx Peak: refers to the maximum value between the paragraph.
xx pulse value: refers to the average value per unit time
Flashover count: refers to the current flashover within one minute cumulative value

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Limit parameter types: limiting parameter type code power output parameters can not simultaneously
reaches the limit value, the current value of the first run of the parameter reaches the set limit value defined by
this variable indicates the current code which parameters are limited significance in the table below.
Table 1-1 limit parameter variables Code
Limit parameter

Remark

type 30022

Fault code: the high-frequency power supply controller detects a problem or condition (fault or alarm), such as
high-voltage output short circuit, open circuit, cooling failure, chain signals, to set the current fault code for the
user to use the code represents the see. the following table.
Table 1-2 Fault Code Meaning
Fault
Remark

code
30023
0

No fault

Synchronization failure

Input Open

Input overcurrent (short circuit)

Output Open

Output short-circuit
(overcurrent)

Output undervoltage

Partial excitation

Light Gas

Heavy Gas

10

Alarm signal

11

Trip signal

12

Critical oil

13

The risk of oil

14

CPU exception

15

Unbalanced

16

Synchronous interference

17

No secondary current

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

High Pressure Control Status: Indicates the current mode high voltage power supply is running,
detailed below.
Table 1-3 Control Status

High
pressure

Remark

control
status 30024
0

Down

Run

Stop

Drop

Distance control status parameter: Indicates the current device control limited right, the table below
Table 1-4 distance control state

Distance
control
status 30025
0

Manually

DCS

Communicate

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

set parameters variable table (corresponding modbus register type is Holding REG)
This table is readable on a continuous scale, the main operating parameters of the device is set to control the
device correctly.

Table 2 set parameters table

EPCS-V intelligent controller Modbus variable table


per

Variable names

Register
Type

Value
Type

Read/
write
mode

Variable
scope

mis

unit

Description

sion
s

Equipment Modbus

ModBus address

Holding Reg

WORD

Reader

1 - 254

Furnace No.

Holding Reg

WORD

Reader

1 - 99

Furnace No.

Precipitator No.

Holding Reg

WORD

Reader

1-9

Precipitator No.

Channel No.

Holding Reg

WORD

Reader

1-9

Channel No.

Field No.

Holding Reg

WORD

Reader

1 - 10

Field No.

CAN address

Holding Reg

WORD

Reader

1 - 120

CAN address

IP Address 1

Holding Reg

WORD

Reader

1-254

IP addresses

IP Address 2

Holding Reg

WORD

Reader

0-254

IP addresses

IP Address 3

Holding Reg

WORD

Reader

0-254

IP addresses

IP address 4

Holding Reg

WORD

Reader

0-254

IP addresses

MASK1

Holding Reg

WORD

Reader

0-FF

MASK2

Holding Reg

WORD

Reader

0-FF

MASK3

Holding Reg

WORD

Reader

0-FF

MASK4

Holding Reg

WORD

Reader

0-FF

Holding Reg

WORD

Reader

Single-phase high
frequency select

1-single-phase
, 2-phase, 3

Settings

high frequency

DCS control /

0-DCS, 1-

communication

Holding Reg

WORD

Reader

control

Communication

address

MAC addresses can


not be modified
MAC addresses can
not be modified
MAC addresses can
not be modified
MAC addresses can
not be modified
Set the program
running type

Run control selection

A voltage range

Holding Reg

WORD

Reader

450 - 750

A voltage meter range

A current range

Holding Reg

WORD

Reader

50 - 800

A current range

Secondary Voltage

Holding Reg

WORD

Reader

90 - 120

KV

Secondary voltage

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Range
Secondary current
range
Oil temperature
transmitter range
A voltage
calibration value
A current
calibration value
Secondary voltage
calibration value

Secondary current
calibration value

Zero calibration
oil

Oil temperature
span calibration
4MA calibration

range setting
Holding Reg

WORD

Reader

200 - 3000

mA

Secondary current
range setting
Oil temperature

Holding Reg

WORD

Reader

100-600

transmitter range
setting

Holding Reg

WORD

Reader

600 - 1400

Holding Reg

WORD

Reader

600 - 1400

A voltage calibration
correction
A current calibration
correction
Secondary voltage

Holding Reg

WORD

Reader

600 - 1400

calibration
correction
Secondary current

Holding Reg

WORD

Reader

600 - 1400

calibration
correction
Oil temperature zero

Holding Reg

WORD

Reader

100 - 400

calibration
correction
Oil temperature span

Holding Reg

WORD

Reader

600 - 1400

calibration
correction
4MA calibration

Holding Reg

WORD

Reader

100 - 400

Holding Reg

WORD

Reader

600 - 1400

A voltage rating

Holding Reg

WORD

Reader

360 - 450

A voltage rating

A current rating

Holding Reg

WORD

Reader

10 - 550

A current rating

Holding Reg

WORD

Reader

60 - 90

KV

Holding Reg

WORD

Reader

200 - 2000

mA

value
20MA calibration
value

Secondary Voltage
Rating
Secondary Current
Rating
Conduction angle
limits

20-160

Holding Reg

WORD

Reader

single-phase /
three-phase 20-120

A voltage limit

Holding Reg

WORD

Reader

100 - 450

A current limit%

Holding Reg

WORD

Reader

10-100

Holding Reg

WORD

Reader

25-90

KV

Secondary voltage
limit value

- 54 -

correction
20MA calibration
correction

Secondary Voltage
Rating
Secondary Current
Rating
Conduction angle
limits
A voltage limit
A current limit
value%
Secondary voltage
limit value

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Secondary current
limit%
Oil temperature
limit value
Flash frequency
setpoint

Holding Reg

WORD

Reader

10-100

Holding Reg

WORD

Reader

50-80

Holding Reg

WORD

Reader

5 - 120

Secondary current
limit value%
Oil temperature limit
value
Flash frequency
setpoint
Flashover blocking

Flashover blockade

Holding Reg

WORD

Reader

0 -- 20

ms,

time, the number of


4

half-wave frequency,
high frequency for
the time

Charge ratio

Holding Reg

WORD

Reader

1/1-1/10

Holding Reg

WORD

Reader

3--20

KV

Holding Reg

WORD

Reader

100-300

Holding Reg

WORD

Reader

5--50

Flashover voltage
determination
value
Flashover current
judgment peak
Flashover decrease
setpoint

%,

High wave number /


total wave number
Flashover voltage
determination value
Flashover current
judgment peak
Flashover decrease
setpoint

Partial excitation

Partial setpoint%

setpoint% / high

higher excitation

Flashover

Holding Reg

WORD

Reader

10-50

current

determination

determination value

value%

Flashover

Output
undervoltage

Holding Reg

WORD

Reader

10-35

KV

Holding Reg

WORD

Reader

60-90

KV

voltage setpoint
Output open circuit
voltage setpoint

Variable table arguments generally explained as follows


Modbus address: refers mobus communication address of the device
Furnace Number: This power resides boiler No.
ESP Number: This number precipitator body power resides
Channel: This power supply filter body where the channel number
Power Plant: This device where the filter body field number

- 55 -

Output undervoltage
voltage setpoint
Output open circuit
voltage setpoint

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

The above four parameters to distinguish precipitator power installation location.


IP address: 1-4 Ethernet IP address of the switching power supply.
MASK1 - MASK4: IP address mask, stationary, to IP communications.
Above parameters after commissioning on site equipment must be set right. After setting the user cannot be
changed. To change the positioning error can lead to upper machine parameters are inconsistent with the actual,
unless replaced equipment controller.
Single three-phase high frequency setting: select the control power source type for the current controller, the user
cannot be changed.
DCS/communication control: this parameter determines the current equipment start-stop communication and DCS
control switch quantity control.
Range: full value of the parameter setting equipment parameters used to calibrate the input analog and the true
value of the relationship (such as a current range parameter is used to determine the transformer secondary 1 a
current according to the actual is 200 a or 300 a), is very important
Calibration value: equipment input parameter correction coefficient, to calibration error of the real value and
display equipment.
Rating: rated current equipment operation parameters, actual running this value is not allowed.
Limit: a maximum of one parameter, to control equipment runtime may not exceed the rating of the equipment.
The above parameters after commissioning on site equipment must be set right. After setting the user cannot be
changed. Otherwise equipment can not ensure accurate real-time parameter.
Limit: a maximum of one parameter, to control equipment runtime may not exceed the rating of the equipment.
DCS/communication control: this parameter determines the current equipment start-stop communication and DCS
control switch quantity control.
Flash frequency Settings: controller according to the parameter controls the speed of the electric power supply
output voltage rise to control electric breakdown frequency.
Flashover blockade: high frequency power supply high voltage output to stop after the flashover time, to ensure
flashover arc extinguishing.
Flashover decline in value: initial output control conduction Angle after the flashover
Magnetic deviation decision value: this parameter to determine whether a power supply positive and negative half
wave power frequency current symmetry. Too much deviation is judged to be deviated from magnetic. Set too low
there will be a deviation of magnetic, too high, easy to deviate from the magnetic leakage, must be experienced
personnel adjustment.
Charging ratio: intermittent power supply, power supply output half wave number and the ratio of the total number
of half wave. This parameter is high secondary voltage current wave form control of time.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Under voltage output voltage set point: the secondary voltage is lower than the voltage, time is more than 30 s
judgement electric short circuit
Output open circuit voltage value: when the secondary voltage is higher than the voltage, the conduction
Angle is less than 30 degrees, equipment for determining output for open circuit. This parameter value is related to
the transformer rated output voltage.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

discrete input variables (read-only discrete variable, the corresponding modbus register types are Holding
REG)
This parameter table displays the current running status, mainly operating instructions, fault alarm instructions
and other auxiliary switch state.
Table 3 discrete input variable parameters

EPCS -v intelligent controller Mod bus variables


The variable name
High voltage operation
state
Total failure alarm
indication

Parameter save prompt


The synchronous fault
alarm
The input open alarm
The input flow (short)
alarm
Output open circuit
alarm
Output short-circuit
(overcurrent) alarm

Output voltage alarm

Partial excitation
alarm

Register type

Value

Read/writ

types

e mode

Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

Input Stat

Input Stat

Input Stat

BOOL

BOOL

BOOL

Light gas alarm

Input Stat

BOOL

Heavy gas alarm

Input Stat

BOOL

Alarm indication

Input Stat

BOOL

- 58 -

Description

Read-on

High pressure operation stop status

ly

indication

Read-on
ly

Total failure alarm indication

Read-on

Indicating parameter is changed,

ly

indicating retention requirements

Read-on

Frequency synchronization input signal

ly

is not normal

Read-on
ly

DC bus voltage is too low. Shutdown

Read-on

A current can not be limited to the

ly

following ratings. Shutdown

Read-on

Open load, the output voltage is too

ly

high, the current is too small, alarm

Read-on
ly

Read-on
ly

Read-on
ly
Read-on
ly
Read-on
ly
Read-on

Load short-circuit, the secondary


voltage is too low and the secondary
current is too large
Secondary voltage below the output
undervoltage determination value
exceeds 30s
The difference between positive and
negative half-wave transformer is too
large, magnetic deviation
Light gas signal

Heavy gas signal


Alarm input channel has a signal input

2014-1-1

ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

signal input
Trip signal input

ly
Input Stat

BOOL

Input Stat

BOOL

Input Stat

BOOL

CPU abnormal alarm

Input Stat

BOOL

Unbalanced alarm

Input Stat

BOOL

Input Stat

BOOL

indicates
Critical oil
temperature alarm
The risk of the oil
temperature alarm

Synchronous
interference alarm

Read-on
ly

Trip input channel has a signal. Stop

Read-on

Oil temperature reaches the set alarm

ly

oil temperature.

Read-on

Oil reaches the dangerous oil set.

ly

Downtime

Read-on

The controller CPU is not normal.

ly

Shutdown

Read-on

Three-phase synchronous input is not

ly

normal

Read-on
ly

Synchronization input interference

The main parameters of this table explain:


High pressure operation status: Displays the current high-voltage power supply is running or shutdown.
Total failure alarm: indicates that the current operation of faulty equipment or abnormal conditions
Parameter save indicator: When the device parameter changes, this bit prompt parameters need to be saved.
Synchronization failure: a synchronization signal indicating an error, alarm and stop
Enter open alarm: Indicates the main circuit inputs are open, alarm stop
Input over-current: Indicates the input current exceeds the rating, alarm stop
Output open alarm: Indicates the load circuit open alarm shutdown.
Output short-circuit alarm: Indicates load circuit shorted, alarm stop
Output voltage alarm: Indicates farm operating voltage is too low, the alarm
Magnetic deviation alarm: Indicates ESP Power Equipment biased excitation state (positive and negative half-wave
asymmetry), alarm shutdown
Light Gas Alarm: Indicates Transformer light gas alarm status, alarm and stop
Heavy Gas Alarm: Indicates Transformer heavy gas alarm status, alarm and stop
Alarm input signal indicates: auxiliary input alarm switch signal alarm
Trip signal input indicates: auxiliary input trip signal input, alarm and shutdown
Critical oil temperature alarm: a Transformer oil temperatures higher than the limit value, alarm
Oil temperature alarm danger: a Transformer oil is higher than the oil temperature limit +10, alarm stop

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

CPU abnormal alarm: indicates that the controller CPU status is not normal, alarm and stop
Unbalanced alarm: three-phase power three-phase unbalanced load ESP, alarm stop
Synchronous interference fault: Indicates Sync input signal interference occurs, the alarm
Fault and alarm signal elimination processing Refer to Chapter six.

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ESP GGAJ-05 SINGLE-PHASE AND THREE-PHASE FREQUENCY HIGH VOLTAGE POWER SUPPLY

Discrete output variable table (read discrete variables, the corresponding modbus register type
is Coil Stat)
This parameter table lists the start and stop control devices switch variable table, mainly for
start-stop equipment, the system reset.
EPCS-V intelligent controller Modbus variable table
Variable
names

Register Type

Register

Read/wri
Value Type

Address

Description

te mode

Enable high-voltage
High voltage

Coil Stat

00001

BOOL

Reader

start
High voltage

power supply operation


enable
Enable high-voltage

Coil Stat

00002

BOOL

Reader

Coil Stat

00003

BOOL

Reader

Coil Stat

00004

BOOL

Reader

Coil Stat

00005

BOOL

Reader

Fault reset

Coil Stat

00006

BOOL

Reader

Enable Reset fault

System reset

Coil Stat

00007

BOOL

Reader

System reset

Coil Stat

00010

BOOL

Reader

stop
High pressure
rise
High pressure
suspension
High pressure
drop

Save
parameters

power to stop enable


Enable high voltage
output rise
Enable high voltage
output remains
Enable high voltage
output drops

Enable save the modified


parameters

High-voltage start: make dust high voltage power supply to run, the output high voltage.
High Pressure Stop: high voltage output is stopped
High pressure rise: manual control Power Boost
High pressure suspension: High-voltage equipment output parameters stable in the current operating
parameters, without changing the output control state can not be stabilized unless the device is running in the
current operating parameters (eg, flashover, etc.).
High pressure drop: Manual reduction in the current high-voltage output parameter.
Fault reset: Clears equipment failure bit, the equipment can be re-run.
System Reset: the controller CPU soft reset.
Save parameters: This bit is modified after the current parameters are saved to the memory holding down the
controller.

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CHAPTER TWO TOUCH-SCREEN OPERATOR INTERFACE DESCRIPTION


GGAj-05 power frequency power supply, commissioning and operation via touch screen,
personal computers, etc. HMI Operator Interface according to function into several screens.
field selection interface
This interface face the choice of which device to operate. When selected, automatically jump
to the real-time data interface.
This field needs a preset communication address selection interface settings according to the
drawings, in line with the corresponding field device communication address.

Figure
4-1 field selection

When selected field, enter the communication setup interface making address settings.

If there is a window prompt select field, indicating the currently selected preset address of the device to the electric
field
Address inconsistencies, the need to separate this device address and other parameters set.

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communication settings interface


In this interface for modifying the connected equipment sign, IP addresses and field selection
screen in the selected field ESP Power IP address.

Figure42 Communication settings interface

The figure above shows the power supply type identification and display variable table
furnace number, dust number, channel number and field number variable parameters.

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In the figure above the stove set the variable table number, filter number, channel
number and field number variable parameters used to differentiate

devices.

This interface is used to modify the connected

device's IP address (the IP address of the variable table 1-4 variables). Communication modified
HMI device must be disconnected and the next target figure set to connect to the slave IP address,
and then reconnect it to take effect.
Select the field for displaying and setting the target to
be connected from the IP address of the machine, if you change the IP address field, click the
button to take effect.

Device type selection: Set single-phase high frequency


variable table to select the setting variable.

Select the current control source equipment


operation. Corresponding control description of the device by the host computer via
the touch screen, or start and stop data communication method or DCS / in situ
(hard-wired switch) controls start and stop.

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Real-time data interface

Figure
4-2 Real-time data interface
This interface is used to monitor equipment performance data, display real-time control variable table frequency, real-time status of
current to the high voltage control is also used to modify the common low-privilege argument. Modifying parameters requires specific
permission.
Some of the parameters corresponding to the variable interface
XX real-time value: the display of real-time variable table XXXX variable, real-time parameter indicates the current average of
Equipment
XX pulse value: displays real-time average of the variable table xxxx pulse value value indicating the unit time
XX pulse peak: display variable table xxxx peak value, the maximum value of the pointing device in real-time real-time parameters of
the unit time
Conduction angle: variable table is displayed in real time in the preceding paragraph conduction angle value, after the items are
displayed in the table and set the variable conduction angle limit value parameters for controlling the frequency of maximum power
thyristor conduction angle.
Flashover Frequency: Displays the variable table before entry flashover count value which is the device current cumulative value of 1
minute, after item displays and setting the variable table set flash frequency parameter that is set to flashover per minute.
Flashover decline: Displays and sets the variable table flashover drop the set value, that is, after the initial recovery flashover
switching frequency
Type: Shows single phase high frequency variable table to select the setting parameters, namely the current type of power.
Oil: oil temperature display variable values in real-time table

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control parameter setting interface


This interface is used to modify the equipment ratings, limits, flashover judgment value judgment, and some
alarm.
This interface parameters in real-time data interface can also be modified. Parameter modification requires
specific permission.

Figure 4-3 control parameter setting interface


Some displays Parameter Description
XX Ratings: Displays and sets the variable table xx rating variables Here you can modify this parameter, the maximum operating value for the calibration
equipment.
A voltage rating: Displays and sets the variable table once the voltage rating parameters.
Primary current rating: Displays and sets the variable table once the current rating parameters.
Secondary Voltage Rating: Displays and sets the variable table secondary voltage rating parameters.
Secondary Current Rating: Displays and sets the variable table secondary current rating parameters.
XX limit: Set: Displays and sets the variable table XXXX defined parameter for defining the device is currently running the largest value, this value can not
be larger than the corresponding XX rating
Conduction angle: After the items are displayed in the table and set the variable values of the parameters defining the conduction angle.

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A voltage limit: Displays and sets the variable table once the voltage limit value parameters
A current limit value: Display and set a time scale current limit value% Parameter
Secondary voltage limit: Displays and sets the variable table defines the value of the secondary
voltage parameter
Secondary current limit: Displays and sets the variable table arguments secondary current limit
value%
Flashover Frequency: Displays the variable table before entry flashover count value which is the
device current cumulative value of 1 minute, after item displays and setting the variable table set
flash frequency parameter that is set to flashover per minute.
Flashover blockade: Displays and sets the variable table flashover blockade parameter, after
controlling for the number of half-wave flashover stop output device, to ensure reliable arc flashover
point.
Voltage flashover: Displays and sets the variable table% flashover voltage determination value
parameter, this parameter is used to determine the flashover is set too low false flashover occurs, too,
readily Missing flashover, must have experienced personnel adjustments. .
Current flashover: Displays and sets the variable table flashover current judgment peak parameters,
this parameter is used to determine the flashover is set too low false flashover occurs, too, readily
Missing flashover, must have experienced personnel adjustments.
Output undervoltage: Displays and sets the variable table output undervoltage voltage setting
parameters, when the real-time variable secondary voltage lower than the output voltage setting
undervoltage and over 30s, variable table discrete output undervoltage alarm Alarm set.
Output open: setting the variable table display and open-circuit voltage setpoint output parameter,
when the real-time variable secondary voltage higher than the output open circuit voltage is less than
the set value and the secondary current rating of 1/4, a discrete variable table Alarm Output open
alarm set and alarm stop.
Oil: oil temperature display variable values in real-time table
Oil temperature alarm: Displays and sets the variable table when the oil temperature limit value
parameters in real time at temperatures higher than the oil temperature limit value, a variable amount
of discrete alarms in the table critical oil temperature alarm is set, when the oil temperature is higher
than in real time. When the oil temperature limit +10, dangerous oil temperature alarm set and
downtime
Charge ratio: display and set the variable table charge ratio values for controlling the power output
level of the wave period, figures 1 / total wave number, when the parameter is 1/1 when the
equipment is running continuous output mode.

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calibration parameter setting interface


This interface is used to calibrate the device parameters of the actual value of the real-time display and
real-time parameter aligned values. Within this interface parameter is very important, we need experienced
people to change.
Parameter calibration method calibration reference analog acquisition principle chapter.

Figure 4-4 calibration parameter setting interface


Some parameters as follows
Scale value: Displays and sets the variable table XX full-scale value parameter value of the parameter is used to set device
parameters measured for the analog input scaling relationship with the true value (such as a current range parameter is used to
determine. 1A current transformer secondary represents the actual is 200A or 300A), very important.
A voltage range value: Displays and sets the variable table once the voltage range parameters.
Primary current range value: Displays and sets the variable table once the current range parameters.
Secondary voltage range value: Displays and sets the variable table of the secondary voltage range parameters.
Secondary current range value: Displays and sets the variable table of the secondary current range parameters.

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Oil temperature range value: Displays and sets the variable table oil temperature transmitter range parameters
XX calibration value correction: correction factor device input parameters for error calibration equipment's
value and the display values.
A voltage calibration correction value: Displays and sets the variable table bus voltage calibration parameter
A current calibration correction value: Displays and sets the variable table once the current value of the
parameter calibration.
Secondary voltage calibration correction value: Displays and sets the variable table of the secondary voltage
calibration parameter.
Secondary current calibration correction value: Displays and sets the variable table of the secondary current
calibration parameter.
Oil temperature calibration correction value: Display and set the variable table before entry of oil zero
calibration parameters after items are displayed in the table and set the variable oil-scale calibration parameters.

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detailed fault alarm display


This interface is used to display the specific fault alarm

By clicking on this into the interface

Figure 4

-7 fault display in detail


Alarm information corresponding to the variables are as follows
01 - synchronous fault: display synchronous fault alarm of the variables in the variables
02 - input open: according to the input open alarm of the variables in the variables
03 - input flow: according to the input variables over-current alarm variables (short circuit)
04 - open circuit output: display output open circuit alarm of the variables in the variables
05 - output short circuit, the output short circuit of display variables (flow) alarm variables
06 - the output voltage: display under-voltage alarm output variable in the variables

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07 - deviation magnetic: display deviation magnetic alarm of the variables in the variables
08 - light gas: display light gas alarm of the variables in the variables
09 - heavy gas, showed that the heavy gas alarm of the variables in the variables
10 - alarm: display alarm signal input instructions of the variables in the variables
11 - tripping signals: display the trip signal input variables indicator variables
12 - the critical oil temperature: shows the critical oil temperature alarm of the variables in the
variables
13 - dangerous oil temperature: display dangerous oil temperature alarm of the variables in the
variables
14 - CPU exception: display CPU exception alarm of the variables in the variables
16 - synchronous interference: display alarm synchronization interference variable in the variables
Fault handling reference Chapter vi GGAj - 05 EPCS -v (controller) power frequency reference
power failure and alarm signal analysis and processing.

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commonly used button interface description

Shown above in the interface switch. Only communication normal display completely.

The

right interface display in the main interface, is used to display the main
running state and start-stop reset operation.

Window displays the current limiting type, display


limit

parameter types of the variables in the variables.


Window shows run, stop, suspend state, such as display high
pressure control in variable scale state variables.
Window shows the fault state, the display of the
variables in the variables of high pressure control state variables. Click the
window to jump to the detailed fault display interface
Eliminate malfunction alarm button to controller and fault state, the state to remove
equipment operation again.
These two buttons for running and stop the operation. Each control high voltage start control
variable and high pressure to stop state variables. This two button operation permissions to
gray.

Restore button control variable control high pressure rise, to restore high voltage output.
Suspend button control variable control high pressure rise, to maintain the output current
state.
Buck button control high pressure drop control variables, reduce high voltage output.

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left to operation selection and login permissions. By


clicking on the button to enter.
Through the input password selection operation permissions.

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Chapter Six GGAj - 05 EPCS -v (controller) power frequency reference power failure and alarm signal
analysis and processing

EPCS -v GGAj - 05 power frequency power supply of power frequency power controller according
to the detected signal to determine the current equipment running state. When testing the working
condition of the filter and the electric power equipment itself is not normal, according to the level set
the alarm and fault state. The user according to the alarm and fault indicator, can judge the current
condition and equipment state, make the different treatment.
The following different alarm and fault state analysis and processing.
01 - synchronous fault: display synchronous fault alarm of the variables in the variables, when the
power in the power frequency ac synchronous signal waveform distortion is serious or lost and
sustained after a period of time, set this bit tip sync signal interference. Alarm equipment downtime
trip.
The cause of the problem may be the ac power waveform distortion is serious, or synchronous signal
input is lost.
02 - input open: according to the input open alarm of the variables in the variables. When you run the
conduction Angle is greater than 30 degrees and a voltage is less than 1/16 rating, primary current is
less than 1/16 rating, secondary voltage is less than 1/16 rating, the secondary current is less than
1/16 ratings and more than 3 seconds, the controller to determine fault, set this bit prompt ac input
circuit broken. Alarm equipment downtime trip
Possible reasons for the failure: the calibration error range, main circuit breaker disconnect, main
circuit fuse disconnect, thyristor trigger signal loss, damage of thyristor cannot trigger road, interface
board failure.
03 - input flow: according to the input variables over-current alarm variables (short circuit). When a
more than 50% of more than 110% rating or a current and voltage is too low and no time more than
0.3 seconds when judged to be input flow (short circuit), alarm equipment downtime trip.
Possible reasons for this failure: high voltage power supply control cabinet output short circuit,
synchronous signal and the input power is different, the interface board on a current sampling
resistor R1 value larger or open circuit, a current range calibration set wrong.
04 - open circuit output: display the output open circuit variables alarm variables. When the
secondary voltage is larger than the output open circuit voltage value and current less than 10%
rating of more than 60 s, equipment for this failure. Alarm equipment.
Possible reasons for the failure: the calibration error range, electric corona closed (field plate line
dust serious, entrance dust concentration is too high, the wind speed is too large), high voltage
isolation switch, damping resistor disconnection, interface board failure.

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05 - output short circuit, the output short circuit of display variables (flow) alarm variables. When the
equipment is the secondary current is more than 110% of the rating or secondary current is more than
50% of the rating voltage is lower than 15 kv for more than 0.3 seconds, equipment judgement for
this failure, alarm stop tripping.
Possible reasons for the failure: the calibration error range, electric short circuit are deposited (short
circuit or polar disconnect short circuit), isolation switch hit the ground position. Damping resistance
wire to short circuit, high voltage transformer in high voltage 150 m sampling resistor. The
transformer secondary voltage sampling line and interface board disconnect or to ground short circuit,
interface board failure.
06 - the output voltage: display under-voltage alarm output variable in the variables. When the
secondary voltage is less than under-voltage alarm value duration of more than 60 s, equipment
judgement for this failure, report to the police
Possible reasons for the failure: the calibration error range, electric short circuit are deposited (short
circuit), the output voltage parameter is set too high, interface board failure.
07 - partial field: display the partial field variables alarm variables. When the secondary current
deviation last more than half wave equipment rating a percentage (partial excitation value %),
equipment judgement for this failure, alarm stop tripping.
Possible reasons for this failure: control cabinet and rectifier connection cable insulation damage
(leakage), a group thyristor trigger signal is missing, SCR group damage, SCR not parallel, rectifying
become high voltage rectifying silicon stack within a set of damage, etc.
08 - light gas: display light gas alarm of the variables in the variables. The controller receives the
light gas port to determine have a signal light gas accident, alarm stop.
Possible reasons for this failure: transformer light with light gas signal to the controller, the
controller light gas abnormal signal channels.
09 - heavy gas: display variables of heavy gas alarm variable. The controller receives the signal
interface has heavy gas when judged to be heavy gas accident, alarm stop tripping.
Possible reasons for this failure: transformer light with heavy gas signal to the controller, control
highly abnormal gas signal channels.
10 - alarm: display the alarm signal input variables indicator variables. When there is external
auxiliary alarm signal input prompt this alarm.
Check the auxiliary input alarm signal source, and check the interface board.
11 - tripping signals: display the trip signal input variables indicator variables. When there is external
auxiliary tripping signal input prompt this report to the police.

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Check the auxiliary input alarm signal source, and check the interface board
12 - the critical oil temperature: shows the critical oil temperature alarm of the variables in the
variables. When the transformer oil temperature real-time signal is higher than the allowable value of
oil temperature, alarm
Possible reasons for this failure: transformer oil temperature is high, poor heat dissipation, check the
cooling oil pump, the fan is working correctly, the radiator of formation is serious.), the oil
temperature sensor fault (PT100 resistance probe is damaged, the inside of the probe current
transducer), oil temperature shift resistor R5 open interface board.
13 - dangerous oil temperature: display risk variables of the oil temperature alarm variables.
Transformer oil temperature is higher than the allowable value of oil temperature real-time + 10,
alarm stop tripping.
The above reasons.
14 - CPU exception: display CPU exception alarm of the variables in the variables. When the
controller CPU status is not normal, set the stop and alarm.
15 - synchronous interference: display alarm synchronization interference variable in the variables,
the current sync signal hint some interference.
The fault alarm is mainly power waveform distortion caused by power waveform quality inspection
equipment.

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Chapter 7 GGAj - 05 EPCS -v (controller) power frequency power supply parameters variable address
table

This chapter lists the GGAj - 05 EPCS -v power frequency power supply used the power
frequency power controller of the Modbus communication variables, man-machine interface
programming reference for this table
Communication protocol for ModbusRTU/rate 9600, 1 stop bit, no check. Or the Modbus/TCP,
10/100 m Ethernet
Register address types: address 0 at the beginning of discrete variables are input amount,
read-only. Address 1 variables are read/write the dispersed quantity. Address is 3 at the beginning of
the input analog, read-only. 4 opening address is read/write continuous quantity.
Value types: analog for unsigned 16-bit word, discrete Boolean value.
Variable scope: read/write continuous quantity set limit, the reference.
Unit: shows the variable engineering unit.
Authority: authority is divided into 5 levels, controller parameters 0 to 4, 0 is highest, lowest 4.
Permission to 0 the development use, permission to 0, 1 as the highest authority parameters, the error
modification can cause failure, generally by the equipment manufacturer and debugging or skilled
users modify modification, PC using these parameters. Primary parameters, permissions for 2 times
by skilled users modify, generally do not move, PC best read-only. Permissions 3 for equipment
operation parameters, can be modified by general users, 4 is the minimum permissions.
Description: this variable
Note: power frequency parameters shows that the variable for the power frequency power dedicated.
Common parameters for gm.
Parameter table according to the type. After four list as a table for four read-only 5 said the amount
of continuous explanation

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Table 7-1 ()

EPCS-V Modbus

30001

WORD

Input Reg

30003

Input Reg

WORD

30004

WORD

10 - 550

Input Reg

30007

WORD

0 - 120

KV

Input Reg

30008

WORD

0 - 3000

mA

Input Reg

30009

WORD

0 - 150

KV

Input Reg

30010

WORD

0 - 100

KV

Input Reg

30011

WORD

0 - 3000

mA

Input Reg

30012

WORD

0 - 3000

mA

Input Reg

30013

WORD

Input Reg

30014

WORD

Input Reg

30017

WORD

0 - 150

KV

Input Reg

30018

WORD

0 - 3000

mA

Input Reg

30019

WORD

0-120

0-20MA

Input Reg

30020

WORD

Input Reg

30021

WORD

Input Reg

30022

WORD

Input Reg

30023

WORD

Input Reg

30024

WORD

Input Reg

30025

WORD

Input Reg

,.

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0-20MA 0-1000
0-120

,
,
,
,
,0
,1DCS,2

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Table 7-2 ()

EPCS-V Modbus

40001

WORD

1 - 254

Modbus

Holding Reg

40002

WORD

1 - 99

Holding Reg

40003

WORD

1-9

Holding Reg

40004

WORD

1-9

Holding Reg

40005

WORD

1 - 10

CAN

Holding Reg

40006

WORD

1 - 120

CAN

IP 1

Holding Reg

40007

WORD

1-254

IP

IP 2

Holding Reg

40008

WORD

0-254

IP

IP 3

Holding Reg

40009

WORD

0-254

IP

IP 4

Holding Reg

40010

WORD

0-254

IP

MASK1

Holding Reg

40011

WORD

0-FF

MAC ,

MASK2

Holding Reg

40012

WORD

0-FF

MAC ,

MASK3

Holding Reg

40013

WORD

0-FF

MAC ,

MASK4

Holding Reg

40014

WORD

0-FF

MAC ,

Holding Reg

40015

WORD

Holding Reg

40016

WORD

Holding Reg

40017

WORD

450 - 750

Holding Reg

40018

WORD

50 - 800

Holding Reg

40021

WORD

90 - 120

KV

Holding Reg

40022

WORD

200 - 3000

mA

Holding Reg

40023

WORD

100-600

Holding Reg

40024

WORD

600 - 1400

Holding Reg

40025

WORD

600 - 1400

Holding Reg

40028

WORD

600 - 1400

Holding Reg

40029

WORD

600 - 1400

Holding Reg

40030

WORD

100 - 400

Holding Reg

40031

WORD

600 - 1400

4MA

Holding Reg

40032

WORD

100 - 400

4MA

20MA

Holding Reg

40033

WORD

600 - 1400

20MA

ModBus

Holding Reg

DCS /

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1-,2-
,3
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Holding Reg

40034

WORD

360 - 450

Holding Reg

40035

WORD

10 - 550

Holding Reg

40038

WORD

60 - 90

KV

Holding Reg

40039

WORD

200 - 2000

mA

Holding Reg

40040

WORD

Holding Reg

40042

WORD

100 - 450

Holding Reg

40043

WORD

10-100

Holding Reg

40046

WORD

25-90

KV

Holding Reg

40047

WORD

10-100

Holding Reg

40048

WORD

50-80

Holding Reg

40049

WORD

5 - 120

Holding Reg

40050

WORD

0 -- 20

Holding Reg

40051

WORD

1/1-1/10

Holding Reg

40054

WORD

3--20

KV

Holding Reg

40055

WORD

100-300

Holding Reg

40056

WORD

5--50

Holding Reg

40057

WORD

10-50

Holding Reg

40058

WORD

10-35

KV

Holding Reg

40059

WORD

60-90

KV

20-160/
20-120

ms,

%,

%/

,
,

.( 3-4 , 1-2
,)

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Table 7-3 ()

EPCS-V Modbus

Input Stat

10001

BOOL

Input Stat

10008

BOOL

Input Stat

10009

BOOL

Input Stat

10010

BOOL

Input Stat

10011

BOOL

()

Input Stat

10012

BOOL

Input Stat

10013

BOOL

,,,

()

Input Stat

10014

BOOL

Input Stat

10015

BOOL

30s

Input Stat

10016

BOOL

Input Stat

10017

BOOL

Input Stat

10018

BOOL

Input Stat

10019

BOOL

Input Stat

10020

BOOL

Input Stat

10021

BOOL

Input Stat

10022

BOOL

CPU

Input Stat

10023

BOOL

CPU .

Input Stat

10024

BOOL

Input Stat

10025

BOOL

CPU

Input Stat

10034

BOOL

CPU

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Table 7-4 ()

EPCS-V Modbus

Coil Stat

00001

BOOL

Coil Stat

00002

BOOL

Coil Stat

00003

BOOL

Coil Stat

00004

BOOL

Coil Stat

00005

BOOL

Coil Stat

00006

BOOL

Coil Stat

00007

BOOL

Coil Stat

00010

BOOL

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