Inspection Checklist For Process Unit Platformer Reactor Vessel

Report No.:
Equip. Tag. & Service:
Date Inspected:
Refinery Inspector:
Equipment data:
DESCRIPTION
Material
Thickness (in)
Material:
Design
Pressure:

Date prepared:
Location/Area:
Reason for Inspection:
Snr. Supv. (R&M)
SHELL

TUBE

Size/ Thick:

ITEM

1.0 Inlet Elbow

1.2

Check inlet elbow for excessive scaling,

Mechanical damage
Check both flanges and gasket faces

2.0 Top Head and Manway Nozzles

2.1
2.2
2.3
2.4
2.5
2.6

2.7
2.8

Internal Erosion/Cracking/Corrosion
(scales, pits, buildup)
Describe location, appearance and depth.
Excessive scale presence. Describe
Weld condition/corrosion
Condition of man way gasket face
UT measurement- Top head and Man-way
Inspect the internal deflection plates,
Scallop keeper bars (for bending),
breaking, missing or loose bolts and weld
defects.
Check the condition of attachment and
welds (Includes Lift lugs, pipe supports
etc.) for cracks
Check the condition of insulation

3.0 Shell
3.1
3.2

SHELL

TUBE

mm Cladding / Lining
in
PSIG
F
in
Design Temp.:
C.A:
Kg/ cm
C
mm
A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected

NO.

1.1

DESCRIPTION
Design Pressure (psig)

Check the shell wall for corrosion, pits,

channeling, cracking, bulge and
mechanical damage
UT measurements-shell and attachments

A U NA

NI

COMMENTS

3.3
4.0
4.1
4.2
4.3

DP or WFMPI test the seam, nozzle and

attachment welds for cracks
Bottom Head
Inspect the bottom head for pitting
gouging and cracking
Inspect the packing condition of the
center pipe with the bottom head for
tightness
UT measurement- Bottom head and
Nozzles

5.0

Internal Assembly

6.0

External
MPI test all seam, nozzle and attachment
welds for cracking
Check the external insulation is in good
condition

6.1
6.2

7.0

Check all bolts used for closure are in

good condition (Sample one bolt for
tensile test)

8.0

Check all gaskets are renewed in kind

9.0
9.1

Foundation/Supports
Check condition of skirt and fire proofing
Check condition of foundation and
support bolts

9.2

Notes:

Inspection Checklist For Process Unit Heat Exchanger

Report No.:
Equip. Tag. & Service:
Date Inspected:

Date prepared:
Location/Area:
Reason for
Inspection:
Snr. Supv. (R&M)

Refinery Inspector:
Equipment data:
Material:

Design
Pressure:

PSIG
F
Design Temp.:
C.A:
Kg/ cm
C
A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected

NO.
ITEM
Inlet
Elbow
1.0
Check inlet elbow for excessive
1.1
scaling, Mechanical damage
1.2 Check both flanges and gasket faces

2.0 Top Head and Manway Nozzles

2.1
2.2
2.3
2.4
2.5

2.6

2.7
2.8

Internal Erosion/Cracking/Corrosion
(scales, pits, buildup)
Describe location, appearance and
depth.
Excessive scale presence. Describe
Weld condition/corrosion
Condition of man way gasket face
UT measurement- Top head and
Man-way
Inspect the internal deflection plates,
Scallop keeper bars (for bending),
breaking, missing or loose bolts and
weld defects.
Check the condition of attachment
and welds (Includes Lift lugs, pipe
supports etc.) for cracks
Check the condition of insulation

3.0 Shell
3.1

mm Cladding / Lining
in

Size/ Thick:

Check the shell wall for corrosion,

pits, channeling, cracking, bulge and
mechanical damage

NA

NI

COMMENTS

in
mm

3.2
3.3
4.0
4.1
4.2
4.3

UT measurements-shell and
attachments
DP or WFMPI test the seam, nozzle
and attachment welds for cracks
Bottom Head
Inspect the bottom head for pitting
gouging and cracking
Inspect the packing condition of the
center pipe with the bottom head for
tightness
UT measurement- Bottom head and
Nozzles

5.0

Internal Assembly

6.0

External
MPI test all seam, nozzle and
attachment welds for cracking
Check the external insulation is in
good condition

6.1
6.2

7.0

Check all bolts used for closure are in

good condition (Sample one bolt for
tensile test)

8.0

Check all gaskets are renewed in kind

9.0

Foundation/Supports
Check condition of skirt and fire
proofing
Check condition of foundation and
support bolts

9.1
9.2

Notes: