BAR CHART FOR COMBUSTION AND BORE SCOPE INSPECTION OF GT # 5

Sl. No.

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Activities
Combustion and bore scope inspection
Tag out gas turbine.
Deactivate Co2 system.
Purging of liquid fuel system
Blinding of Gas/ HSD supply line.
Permit completion ( IOCL & BGGTS)
Ventilation fans & instrumentation disconnection, cable tray cutting & cables shifting ( IOCL SCOPE)
Removal of spark plug , flame detectors & Wheelspace thermocouple (IOCL SCOPE)
Removal of side doors and pannels
Removal of liquid fuel tubing
Removal of Gas fuel piping
Loosening of fuel nozzle flange joint fasteners and remove fuel nozzles
Loosening of combustion can cover bolts and open can covers
Removal of combustion liners, cross fire tubes and retainers
Loosening of bore scope plugs in Turbine casing
Bore scope inspection of Turbine Internals
Re-tightening of bore scope plug after bore scope inspection
Removal of fwd. flow sleeves
Removal of overhead ducts and fans in GT compartment
Removal of GT compartment roof
Removal of combustion cans
Loosening of transition piece fasteners
Removal of transition pieces
Clean all the parts/drill tap/broken bolts/cleaning of bolts. Replenish Gaskets, Hardware & Bolts/Nuts with required
qty. by recommended type
In-situ DPT of VIGV, & Clearence
Inspection of removed combustion components
Re-assemble transition pieces
Re-assemble combustion cans
Re-position GT compartment roof
Re-position overhead fans & ducts of GT compartment
Re-assemble fwd flow sleeves
Re-assemble combustion liners, cross fire tubes and retainers
Box-up combustion can covers
Re-assemble fuel nozzles
Liquid fuel re-tubing
Re-connect gas fuel lines
Re-position side doors and pannels
Re-install spark plug and flame detectors.
Ventilation fans & instrumentation reconnection, cable tray cutting & cables shifting ( IOCL SCOPE)
Remaining Instrumentation Activities ( IOCL SCOPE)
GT on Ratcheting
Activate Co2 system.
DeBlinding of Gas/ HSD supply line.
Unit Water Wash and deblinding
Fsnl & Loading
MOM Sign . & Demobilization
Departmental Jobs
Inlet air Filter Repalcement ( 360 nos.)

Year
Month
Date
Day

21 22

X
X
X
X
X
X
X

X
X
X

23 24

2015
DECEMBER
25 26 27 28 29 30 31

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X

a)
b)
c)
d)
e)
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a)
b)
c)
d)
e)
f)
g)
h)
48
a)
b)
c)
d)
49
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
Q)
r)
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Removal of Cylindrical and Conical Inlet air filter

Water washing of Inlet HoneyComb
Cleaning By Civil maintenence and Inlet duct inspection
Box up of Cylindrical and Conical Inlet air filter
Scaffolding Removal and Man hole box up
Following Filter Replacement
Lube Oil filter Replacement and Oil Drainning
Hydraulic filter Replacement
MOOG Valve filter Replacement
LP, HP Filter Replacement
Ceremic Filter Replacement
APU Filter repalcement
Mist Elliminator Filter Cleaning
NG Filter repalcement
Following Cooler/ Exchanger Hydojetting and Hydro test ( M&I)
Lube Oil Cooler Cleaning ( 2 nos. )
CW vs DM water HX Hydrojetting and Hydrotest
Offbase Lube Oil cooler
Back Wash of Genrator Cooler
Blowers/Pumps/Diesel Engine PM jobs or Decoupled for C schdule
9030-2119-BL-555A
9030-2119-BL-555B
9030-2119-BL-556A
9030-2119-BL-556 B
9030-2119-P-001B
9030-2119-BL-554A
9030-2119-BL-554B
9030-2119-DE-501
9030-2119-P- 517 A
9030-2119-BL-501 A
9030-2119-P- 517 B
9030-2119-BL-501 B
9030-2119-BM-552A
9030-2119-BM-552 B
9030-2119-BM-553 A
9030-2119-BM-553 B
9030-2119-BM-554 A
9030-2119-BM-554 B
GT-5 Flow divider checking, If required then Repalcement
AA Compressor Oil leakage to be arrested.
Offbase Skid Lube oil leakage to be attend.
Naphtha firing system healthiness checking to be done

Near miss Points/Abnormalties

LP STEAM LINE TO VAM FLANGES LEAK ( Notification no.- 120949146)
LP STEAM BYPASS LINE FLANGE LEAK ( Notification no.- 120949147)
HP STEAM LINE BYPASS VALVE GLAND LEAK( Notification no.- 120949148)
HRSG5 DRUM RHS GAUGE GLASS GLAND LEAKAGE ( Notification no.- 120948994)
HRSG5 FCV-1405B BEFORE ISO V/V LEAKAGE
HRSG5 RFG Ctrl v/v FCV6306 to be dropped
HRSG5 RSB-1 PoppetValve mechanism struck

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Note This bar chart is prepared considering the following:
a) All the spare parts/hardware are available at site in time
b) Parts/hardware available are one to one replacement - no modification/correction is required
c) No seizure of parts/bolts occur
d) Availability of tools / special tools in time

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e) No job held up due to procedural/system/mandatory requirements

f) Receipt of machined parts in time
g) Healthiness & Availability of EOT/Mobile crane with required permits/doc. in time
h) Based on 12 hrs. working (including Breaks for tea & lunch)
i) Clear weather to work at site
j) Completion of all trainings /issue of Gate pass/issue of all types permits in time