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I. I NTRODUCTION
Manuscript received April 13, 2008; revised August 14, 2008. First published
September 23, 2008; current version published April 1, 2009. This work was
supported in part by the High Technology Research and Development Program
of China under Grant 2006AA04Z256.
T. Chen, L. Chen, and L. Sun are with the State Key Laboratory of Robotics and Systems, Robotics Institute, Harbin Institute of Technology, Harbin
150080, China (e-mail: cht22@sina.com).
X. Li is with the State Key Laboratory of Transducer Technology, Shanghai
Institute of Microsystems and Information Technology, Chinese Academy of
Sciences, Shanghai 200050, China.
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIE.2008.2005147
Fig. 1.
997
Microgripper model.
Fig. 2. Arms of the microgripper. (a) Sketch of the four arms. (b) Sketch of
the opening range.
998
(1)
(3)
Fig. 5.
999
FEA of the microgripper. (a) FEA of the stress. (b) FEA of the displacement.
TABLE I
MODAL ANALYSIS
1000
Fig. 7.
l
1
0 2 44 axial (x)dx
(4)
where R/R is the relative change of resistance in a conventional piezoresistor due to the longitudinal stress, axial is
the corresponding stress coefficient, 44 is the piezoresistive
coefficient, and l is the length of the piezoresistor.
When the piezoresistor value is changed by R, the lateral
output signal is given by
1
R
Vpower = 44 axial,max Vpower
2R
4
12F l
=
ymax
bs h3s
V =
axial,max
(5)
(6)
Fig. 8. SEM images of the gripper. (a) Integrated structure of the gripper.
(b) Arms and piezoresistor beams. (c) Close-up view showing the comb fingers.
(d) Close-up view of the S-type spring beam.
Fig. 9.
4)
5)
6)
7)
1001
Fig. 13. Relationship of the force applied on the sensor and the detection
voltage. The range from 0 to 400 N is commonly used in the manipulation.
Fig. 11. Relationship between the square of the driving voltage and the
deflection of the arm tip.
TABLE II
SENSOR DESIGN AND PERFORMANCE
The main PCB was mounted on a three-axis stage. A microscope is used to observe the manipulation processes. Voltages
ranging from 0 to 80 V are used for actuation. This creates a
motion of 8 m in the comb drives. The motion is amplified by
the S-type beams, resulting in a deflection of 25 m at the arm
tip. The gripping force can be increased with the growing of the
driving voltage. The relation curve between the square of the
driving voltage and arm tip deflection is shown in Fig. 11.
For calibrating the piezoresistive sensor, the external excitation on the tip of the sensing arm to induce the sensor is most
important. The piezoresistive sensor is sensitive to even faint
stress; therefore, the tip deflection of the sensing arm should
be small enough to calibrate the resolution and sensitivity. An
electronic scale (including full scale: 21 g, accuracy: 0.01 mg)
and a piezoelectric ceramic microstage (including motion scale:
15 m, accuracy: 3 nm) are used as shown in Fig. 12.
The gripper is fixed on the microstage. It can be driven in a
step of 3 nm by the microstage. Moreover, the motion scale of
microstage can be utilized to calibrate the linear range of the
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TABLE III
COMPARISON OF DIFFERENT GRIPPERS INTEGRATED WITH FORCE SENSORS
Fig. 15. Signal output of the force sensor. The step up means the picking
operation, and the step down means the placing operation. Different driving
voltages generate the different amplitudes.
sensor. The thin needle is used to deflect the tip of the sensing
arm. It is fixed firmly on an aluminous cylindric block which is
stuck on the scale.
The sensing arm in the gripper moves to touch the needle; the
interaction force between the needle and the tip of the sensor
arm is measured by the electronic scale. This interaction force
is considered as the gripping force. During the calibration, the
output voltage is measured by a precision multimeter (Agilent,
Inc. 34401A; accuracy: 0.01 mV).
Convenient for the calculation of the calibration, each time,
a 5-N force is increased in turn by controlling the movement
of the microstage. The corresponding variation of the voltage
output is about 0.36 mV. The relationship curve of the gripping
force and the sensor voltage output is linearly shown in Fig. 13.
Table II summarizes the performance of the sensor. Table III
compares the specifications of different microgrippers integrated with force sensors. Since the sidewall surface piezoresistor technique is first used to fabricate the piezoresistive force
sensor, the sensitivity and resolution of gripper presented in
this paper are not optimal as for other piezoresistor designs.
However, being monolithically fabricated makes it simpler
and smaller than those assembled from different parts. The
resolution of an optical atomic force microscope design in [4]
is much higher but requires a complicated setup. The gripper
Fig. 16. Relationship curve of the gripping force and the square of the driving
voltage when the 40-m microsphere is gripped.
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