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Manipulated Inputs
Process Control
Control Using Two Manipulated Input
One(1) Controlled
Parameter
Controller
FY
SP
Under specified
problem that has
multiple solutions for
unlimited operation.
Extra degree of
freedom is used to
achieve unique
solution that satisfied
specific control
objective.
Most common
techniques are: split
range, valve position,
and ratio control
Two(2) Manipulated
Parameters
Process
Process Control
Control Using Two Manipulated Input
In some cases,
two or more
inputs to the
process are used
as one input.
AC
111
FY
111
AT
111
Process
Process Control
Control Using Two Manipulated Input
FY
104
IP
104B
PIC
104
PT
104
Turbo
Generator
400# Header
Process Control
Control Using Two Manipulated Input
100
Valve
Position
(% of Span)
Valve 104A
Valve 104B
0
0
PIC104 Output (% of Span)
100
Process Control
Control Using Two Manipulated Input
A 1% change in controller
output to the splitter should
have the same impact on
control parameter when
operating with either valve.
Process Control
Control Using Two Manipulated Input
Temperature
control using
cooling and
heating
Valves are
sequenced in a
fixed
relationship to
the
temperature
controller
output
TIC
104
FY
104
IP
104A
HEATER
IP
104B
COOLER
TT
104
Process Control
Control Using Two Manipulated Input
100
Valve
Position
(% of Span)
Cooling (IP104B)
Heating (IP104A)
0
0
TIC104 Output (% of Span)
2006 Fisher-Rosemount Systems, Inc.
Slide 10 - 8
100
Process Control
Control Using Two Manipulated Input
Heating
1.1degF
1%
Cooling
1%
2.2degF
Time
Desired Splitter Span cooling valve =
100*(2.2/(1.1+2.2)) = 66%
SP range for cooling valve = 0-66%
SP range for heating valve = 66-100%
2006 Fisher-Rosemount Systems, Inc.
Slide 10 - 9
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input
Splitter Block
OUT_1
100
OUT_2
OUT_ARRAY
0 100 0 100
IN_ARRAY
0 100 0 100
0
0
100
OUT_ARRAY
100 0 0 100
IN_ARRAY
0 40 35 100
100
0
100
0
100
LOCK_VAL holds
LOCK_VAL is zero
0
0
OUT_ARRAY
0 100 0 100
IN_ARRAY
0 40 35 100
100
SP
2006 Fisher-Rosemount Systems, Inc.
Slide 10 - 12
Process Control
Control Using Two Manipulated Input
IN_ARRAY Parameter
SP range
associated
with OUT1
The SP range
associated with each
output is defined by
IN_ARRAY.
SP range of outputs
may be defined to
overlap
SP range
associated
with OUT2
2006 Fisher-Rosemount Systems, Inc.
Slide 10 - 13
Process Control
Control Using Two Manipulated Input
OUT_ARRAY Parameter
When SP is outside
defined range, then
the value at the end
of range is used to
determine the output.
LOCKVAL
determines if OUT1
value is held if SP is
greater that the upper
end of range defined
for OUT1.
No restrictions are
placed on the output
range.
Process Control
Control Using Two Manipulated Input
Example - Neutralizer
Reagent
IP
105A
Coarse
Valve
Fine
Valve
IP
105B
FY
105
AIC
105
Neutralizer
AT
105
Discharge
Process Control
Control Using Two Manipulated Input
100
HYSTVAL
Valve
Position
(% of Span)
0
0
AIC105 Output (% of Span)
2006 Fisher-Rosemount Systems, Inc.
Slide 10 - 16
100
Process Control
Control Using Two Manipulated Input
Split
-range Control Workshop
Split-range
TIC
104
FY
104
IP
104A
HEATER
IP
104B
TT
104
COOLER
Process Control
Control Using Two Manipulated Input
Split
-range Control Workshop
Split-range
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input
AIC
106
SP=
Target
Valve
Position
IP
106A
ZC
106
A/O
Coarse
Valve
Process
AT
106
pH
Fine Valve
Coarse Valve
Time
2006 Fisher-Rosemount Systems,
Inc.
Slide 10 - 20
PID control is
implemented using the
actuator with finer
resolution or fastest
impact on controlled
parameter
Fine Valve
IP
106B
I-Only
Controller
Target Valve
Position
Process Control
Control Using Two Manipulated Input
Example --Boiler
Boiler BTU Demand
BTU Demand
FY
109
FIC
109
IP
109A
FT
109B
HI BTU Fuel
ZC
109
Boiler
IP
109B
FT
109A
Process Control
Control Using Two Manipulated Input
Example Reformer
Reformer Air Demand
ZC
110
SC
110
FIC
110
Total Air
Demand
IP
110
FT
110
Secondary
Reformer
Air
Machine
Process Control
Control Using Two Manipulated Input
The OUT of
the PID used
for control is
wired to IN on
the PID block
used for IOnly
regulation of
slower
responding or
coarse
resolution.
Process Control
Control Using Two Manipulated Input
The STRUCTURE
parameter should be
configured for I action
on Error, D action on
PV
Process Control
Control Using Two Manipulated Input
FIC
110
ZC
110
FT
110
Small
Valve
Big Valve
Process Control
Control Using Two Manipulated Input
Step 1.
Step 2.
Step 3.
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input
Input = SP or PV
of independent
loop
FC
1
FT
1
RC
2
SP
FC
2
FT
2
Process Control
Control Using Two Manipulated Input
Catalyst flow
must be
maintained in
correct
proportion to
the feed flow for
correct reactor
operation and
final product.
Ratio control
automatically
provides the
correct
proportion of
catalyst to feed.
Catalyst
SC
9
Reactor
RC
9
FC
8
FT
8
Feed
Process Control
Control Using Two Manipulated Input
RC
2
To the feedback
control, the ratio station
and associated flow
loops are considered to
be part of the process
AC
1
FC
1
FT
1
FC
1
FT
1
AT
1
Process Control
Control Using Two Manipulated Input
RC
8
FC
7
FT
7
Effective Alkali.
EA, is
maintained at
target though
the adjustment
of lime to green
liquor flow ratio.
As green liquor
feed is
increased, then
lime flow is
automatically
increase in a
proportion to
maintain the
target EA.
AC
9
SC
8
Green
Liquor
Lime
AT
9
Conductivity
Process Control
Control Using Two Manipulated Input
IN_1 may be a
flow measurement
(wild flow) or
setpoint of another
loop
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input
% Solids
RC
1-2
FT
1-2
Static Mixer
AT
1-1
Main Flow
FC
1-2
FT
1-2
Blend Flow
Process Control
Control Using Two Manipulated Input
Step 1.
Step 2.
Step 3.
Make a step change in the FEED and observe the way the ratio
changes the dependent loop. Did the concentration change?
Step 4.
Step 5.
Process Control
Control Using Two Manipulated Input
EXAMPLE_I_CNT
Process Control
Control Using Two Manipulated Input
EXAMPLE_I_PROC
Process Control
Control Using Two Manipulated Input
Process Control
Control Using Two Manipulated Input