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Overview
Laser Trackers:
Coordinate Measuring Machines
Using Spherical Coordinates
R
Vertical Axis
z
Y
x
y
Horizontal Axis
X
Laser Trackers:
Optics Link the Workpiece & CMM
Allows large measurement
volumes
Bring the tracker to the
workpiece
Lower capital costs than
large conventional CMMs
Factory can be reconfigured
Laser Trackers:
Type of Ranging Systems
HeNe Interferometer
Very High Accuracy
Do NOT break beam during measurement
Requires cooperative target, e.g. retroreflector
Laser Radar
Non cooperative target OK
Moderate accuracy
More expensive
Rain; Fog
NonCooperative Targets:
Dynamic effects
Available At
www.ASME.org
(search on B89.4.19)
Nest a
Target Nests
Nest b
h
L1
L2
L3
L4
Instrument
under test
Reference retroreflector
Error (mm)
0
-0 . 0 1
-0 . 0 2
1 x 10-6
-0 . 0 3
-0 . 0 4
R un #1
C o r r e c te d r u n # 1
-0 . 0 5
R un #2
C o r r e c te d r u n # 2
-0 . 0 6
-0 . 0 7
E r r o r d u e to i n c o r r e c t w a v e l e n g th
10
20
30
40
50
D is p la c e m e n t ( m )
60
Error (mm)
0 .0 4
0 .0 3
Run #1
Run #2
0 .0 2
Run #3
M PE
+MPE
0 .0 1
0
-0 . 0 1
-0 . 0 2
MPE
-0 . 0 3
-0 . 0 4
10
15
20
D is p la c e m e n t ( m )
25
30
35
0 .0 8
Run #1
Run #2
Run #3
MPE
0 .0 6
Error (mm)
0 .0 4
+MPE
0 .0 2
0
Significantly more
points sampled than
required by B89.4.19
-0 . 0 2
-0 . 0 4
-0 . 0 6
-0 . 0 8
MPE
0
10
20
30
40
D is p la c e m e n t ( m )
50
60
Error, mm
0.300
Before Cal
0.200
After Cal
0.100
0.000
0
10
15
Length, m
20
25
Vertical Positions
Horizontal Positions
Standing axis
Target stands
b
Standing axis
A
Target nests
a
b
h
h
D
0.7A
a
0.7A
0.7A
45 degrees
Standing axis
Target nests
Standing axis
0.7A
b
Target nests
h
Laser
Interferometer
Horizontal
Vertical
Right Diagonal
Left Diagonal
User
0.10
0.05
90
18 0
270 0
9 0 18 0 2 7 0 0
90
18 0
270
9 0 18 0 2 7 0 0
90
18 0
270
9 0 18 0 2 7 0 0
90
18 0
270
9 0 18 0 2 7 0
1st reading
2nd reading
3rd reading
0.00
+MPE
-MPE
-0.05
1m
3m
-0.10
-0.15
3m
6m
3m
6m
3m
6m
6m
3m
5m
Error, mm
Horizontal
3m
0.3
6m
Vertical
3m
6m
3m
6m
3m
6m
0 0 90 180 270 0 90 180 270 0 90 180 270 0 90 180 270 0 90 180 270 0 90 180 270 0 90 180 270 0 90 180 270
1st reading
2nd reading
3rd reading
MPE
E rro r (m m )
0.2
0.1
0
1m
-0.1
-0.2
-0.3
3m
3m
3m
6m
6m
3m
6m
6m
H or
3m
0
90
H or
6m
180
270 0
90
V er
3m
180
270
90
V er
6m
180
270 0
0.4
90
RD
3m
180
270
90
RD
6m
180
270 0
90
LD
3m
180
270 0
90
Horizontal Angle
Encoder
Eccentricity (X)
Horizontal Angle
Encoder
Eccentricity (Y)
LD
6m
180
270 0 90
180
270
M e a s u re d e rro rs
S im u la t e d e rro rs
Error (mm)
0.2
0
-0 . 2
-0 . 4
5H o r
H or
3m
0
90
10
V er
3m
6m
180
270 0
90
180
270
90
180
V er
6m
270 0
90
15
180
20
R D
3m
270
90
180
270 0
2 5L D
R D
6m
90
30
3m
180
270
90
35
L D
6m
180
270
90
180
270
Error (mm)
1st reading
2nd reading
3rd reading
MPE
0.1
0.05
0
Low
0
90 180 270
Mid
0
90 180 270
High
0
D minimum
90 180 270
Low
0
90 180 270
Mid
0
90 180 270
3m
High
0
90 180 270
Low
0
90 180 270
Mid
0
90 180 270
6m
High
0
90 180 270
0.5
1st reading
2nd reading
3rd reading
MPE
Error (mm)
0.4
0.3
0.2
0.1
0
Low
0
90 180 270
Mid
0
90 180 270
High
0
D minimum
90 180 270
Low
0
90 180 270
Mid
0
90 180 270
3m
High
0
90 180 270
Low
0
90 180 270
Mid
0
90 180 270
6m
High
0
90 180 270
Error
Horizontal angle
encoder
eccentricity (X)
Horizontal angle
encoder
eccentricity (Y)
Low
0
90 180 270
Mid
0
90 180 270
High
0
90 180 270
Low
0
90 180 270
D minimum
Mid
0
90 180 270
High
0
90 180 270
Low
0
3m
90 180 270
Mid
0
90 180 270
High
0
90 180 270
6m
Error (mm)
0.5
Measured errors
Simulated errors
0.4
0.3
0.2
0.1
0
10
15
20
25
30
35
(Kz)
25 measurement points on a
calibrated test sphere:
Report: Size and Form error
Laser Trackers:
Testing and Standards
Q&A
Disclaimer:
Data on commercial products are only provided for the sake of describing
experimental results. NIST does not endorse or recommend any
commercial products or imply that this equipment is the best for any
particular application.
Steven.Phillips@NIST.gov