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June2015
Contents
#1
#2
#3
#4
#5
Scope
p.003
Introduction
p.004
Industry Issues
p.010
Fuel saving opportunities
p.017
Summary & Conclusions
p.062
Appendices
p.064
Dear Operator,
Sabine KLAUKE
Vice President
A330/A340 Family Programme
Customer Services
Dominique DESCHAMPS
Vice President Flight Operations
and Training Support
Customer Services
#1
Scope
This document discusses the basic
principles of fuel efficiency for in-service
aircraft. It highlights measures that
can reduce the fuel consumption of
Airbus A330/A340 family of aircraft.
The documents objective is to contribute to the general awareness of
fuel efficiency throughout the airline
and beyond. It is a starting point and not
a definitive guide to what an operator
must do to minimize fuel consumption
or, more precisely, minimize operational
costs. It provides a basis for study.
Implementation of initiatives described
in this document should be evaluated
in the context of the operators specific
operation and in collaboration with all
stakeholders.
The document has been written principally from the perspective of the
aircraft, its operation, maintenance
and servicing. However, where
appropriate, mention is made of
other influencing factors, such as
scheduling or passenger service level.
Environmental issues are becoming
increasingly important and these too
have been outlined. References and
points of contact within Airbus are provided throughout for those wishing to
explore any item more fully.
003
004
#2
Introduction
Elementary physics tell us that for an aircraft to fly it must
generate lift to overcome its weight. Generating lift produces
drag, (as does the movement of the airframe through the
air). The engines generate the thrust necessary to overcome
the drag. The greater the thrust required the more fuel is
burnt. This document discusses methods of minimizing
that fuel burn.
Lift
Drag
Figure 2-1:
Elementary forces
on an airframe
Thrust
Weight
005
006
US$
per US
Gallon
US$ per
Barrel
3.5
140
120
2.5
100
80
1.5
Figure 2-2:
Monthly Jet Fuel Price Trend
(Source: EIA, U.S. Gulf Coast
Kerosene-Type Jet Fuel Spot Price)
60
40
0.5
20
(first 3 months)
Maintenance
18%
24%
Nav./
Landing
25%
28%
Fuel
Figure2-3:
Cost of Operation Breakdown 2004
(Fuel at US $1.15 per US Gallon)
Crew
Maintenance
14%
19%
Nav./
Landing
43%
Fuel
19%
Figure2-4:
Cost of Operation Breakdown 2013
(Fuel at US $2.92 per US Gallon)
007
008
Long
Average
Sector Length (nm)
Annual Cycles
Average Trip Time (hours)
A330 A340
200 300
A340
600
640
570
7.6
8.1
9.1
Medium
Average
Sector Length (nm)
Annual Cycles
Average Trip Time (hours)
80 000 000
70 000 000
60 000 000
2550 2400
790
820
5.6
5.2
Short
Average
Sector Length (nm)
Annual Cycles
Annual
Fuel Cost
(US$)
50 000 000
40 000 000
30 000 000
1530
1160
3.4
Table 2-1:
Reference mission profiles
for this document
20 000 000
10 000 000
0
1.00
2.00
3.00
Fuel Price (US$ per US Gallon)
4.00
5.00
Figure 2-5:
Annual fuel consumption
per aircraft
from
from
from
A330-200
A340-300
A340-600
to A330-300 to A340-200 to A340-500
Table 2-2:
Adjustment factors for
calculation of specific fuel costs
Long
Medium
Short
107%
96%
93%
106%
Issue N
Issue Date
Available in
Apr-15
English
Dec-14
English
Oct-04
English
Oct-01
English
May-98
English
Jan-02
Jan-03
English
Feb-04
English
Jul-05
Feb-09
English
Dec-14
English
Dec-14
English
Jan-00
English, Chinese
May-09
English
Oct-01
English
May-14
English, Chinese
Dec-03
English
Apr-04
English, Chinese
Apr-04
English
Jun-04
English, Chinese
Dec-11
English, Chinese
Oct-00
Other titles
All these documents are available in Adobe PDF format on the Airbus World website:
www.airbusworld.com (please note that access to this site is restricted. It is managed by airlines IT administrator).
Table2-3:
Other "Getting to Grips
with" brochures
Point of contact:
fltops.ops@airbus.com
Important Note:
_
None of the information contained in
the Getting to Grips publications is
intended to replace procedures or
recommendations contained in
the Flight Crew Operating Manual
(FCOM). The brochures having
direct influence on fuel economy
highlight the areas where maintenance, operations and flight crews
can contribute significantly to fuel
savings.
009
010
#3
Industry
issues
Optimizing fuel consumption is an issue
for many groups in commercial aviation. Motivation to deal with the subject
comes not only from the desire to minimize fuel expenditure, but to increase
overall efficiency and also from the wish
to address environmental concerns. In
simplistic terms, reducing fuel burn is
the best way to reduce emissions, and
hence the environmental impact, and
fuel expenditure.
The market expects aircraft manufacturers such as Airbus, in cooperation with
their suppliers, to design and deliver the
most economically efficient aircraft with
the best environmental performance
possible. Airbus is indeed committed to
improving the fuel burn and emissions
performance of its aircraft through the
implementation of new technologies
once they reach maturity for airline use
and through research programmes in
emerging technologies. The launch of
the A320 Family neo or New Engine
Option is an excellent example of how
this commitment drives aircraft performance development.
The key role for the operator is to
keep the aircraft in good condition and
ensure that they are operated efficiently.
Infrastructure providers and managers
such as aviation authorities, air-traffic
control (ATC), airport authorities and air
navigation service providers (ANSPs)
can all contribute by providing airlines
with the means to use their aircraft in
the most efficient way possible.
Optimum operational conditions can
be compromised by Air Traffic Control
(ATC) requirements. For example,
aircraft kept waiting on the taxiway,
restricted to non-optimum flight altitude
FURTHER READING
IATA Guidance Material and Best
Practices for Fuel and
Environmental Management,
3rd Edition May2008.
Airbus points of contact:
Upgrade Services:
upgrade.services@airbus.com
Airbus Fuel and Flight Efficiency
Consulting Services:
customerservices.consulting@airbus.com
WEB SITES
Cleansky: www.cleansky.eu
SESAR: www.sesarju.eu
NextGen: www.faa.gov/nextgen
AIRE: www.sesarju.eu/
environment/aire
Airbus ProSky:
www.airbusprosky.com
Metron Aviation:
www.metronaviation.com
IATA: www.iata.org
A4A: www.airlines.org
011
012
Focus on CO2:
_
Carbon Dioxide (CO 2) is a
product of the chemical reaction that takes place when
burning any mixture of air and
a petroleum-based product.
Jet turbine engines produce
around 3.1kg of CO2 for every
kg of jet fuel burnt. At this point
it is worth noting that today,
aviation as a whole, accounts
for only 2% of man-made CO2
emissions (this is forecast to
reach 3% by 2050).
%
60
50
40
30
20
Figure3-1:
Human activities contribution to
CO2 emissions. Sources: IPCC,
UNFCCC, IEA and DLR.
10
Energy
Industry
Road
traffic
Aviation
Other
means of
transport
Focus on NOx:
Other
sources
_
NOX, or nitrogen oxides, are
another bi-product of burning
fuel in an engine. Like CO2,
they are believed to have a detrimental effect on the worlds
environment.
In recognition of this, the airports
of some nations adjust their
landing charges according to the
amount of NOX produced by the
aircraft (as defined in the certification datasheet). Airbus aircraft
have always been equipped with
state-of-the-art engines offering
among the lowest NOX levels in
their class.
FURTHER READING
Getting to grips with Aircraft noise Issue 1, December 03
WEB SITES
Airbus: www.airbus.com/en/corporate/ethics/environment/index.html
ICAO: www.icao.int/env
Other: www.enviro.aero
FOR FURTHER
INFORMATION on EU-ETS
visit the website of the
European Commission:
http://ec.europa.eu/clima/
policies/transport/aviation/
index_en.htm
FOR AIRBUS INPUT on ETS
Monitoring, reporting and
verification plan see:
Airbus OIT SE 999.0071/09
013
014
Feedstock
growth
Distribution
at airports
Flight
Flight
Transport
Transport
Processing
Distribution
at airports
Refining
Refining
Extraction
Figure 3-2:
Lifecycle emissions from fossil fuels
At each stage in the distribution chain, CO2
is emitted through energy use by extraction,
transport, etc. (Source: Beginners Guide
to Aviation Biofuels, www.enviro.aero)
Figure3-3:
Lifecycle emissions from sustainable biofuels
CO2 emitted will be reabsorbed as the next
generation of feedstock is grown. (Source:
Beginners Guide to Aviation Bioduels,
www.enviro.aero)
015
016
Content
4.1 Introduction...................... 17
Operational Initiatives...... 19
4.2
4.2.1 Aircraft operations............ 19
4.2.2 Cost index......................... 19
4.2.3 Fuel economy.................... 20
4.2.3.1 Cruise speed...................... 20
4.2.3.2 Flight Level.......................... 22
4.2.3.3 Flight Plan accuracy............ 23
4.2.3.4 Aircraft performance
degradation........................ 23
4.2.3.5 Fuel reserves....................... 24
4.2.3.6 Airbus Operational
Solutions............................. 25
4.2.4 Operational procedures... 27
4.2.4.1 Fuel tankering..................... 27
4.2.4.2 APU use.............................. 28
4.2.4.3 Engine warm-up
and cool-down periods....... 29
4.2.4.4 Reduced Engine Taxiing..... 30
4.2.4.5 Increased power operation
at low aircraft speeds.......... 32
#4
FUEL SAVING
OPPORTUNITIES
4.1 INTRODUCTION
_
017
018
3% Descent
2% Taxi
23%
Cruise
Climb
72%
short sector
2% Descent
1% Taxi
16%
Cruise
Climb
81%
medium sector
1% Descent 1% Taxi
10%
Figure 4-1:
Fuel consumption
per flight phase
Cruise
88%
long sector
Climb
Two simple ways of reducing fuel consumption during flight are given by the
optimization of airspeed and altitude.
However, these two conditions may
be difficult to achieve in an operational
environment. Usually ATC constraints
prevail. In any case, these aspects must
be considered from the start and kept
in mind throughout.
Notes:
_
In the interest of clarity 3 cost axes
are used in the charts accompanying the operational initiatives
discussed
Reference documents:
Getting to Grips with the Cost Index
Issue 2May 1998
Point of contact:
fltops.perfo@airbus.com
019
020
Point of contact:
fltops.perfo@airbus.com
Long
A330 A340
200 300
Average
Sector Length (nm)
Annual Cycles
Additional
Fuel per Sector (kg)
650
640
Annual
Additional
Fuel Cost
(US$)
2 000 000
1 500 000
2550 2400
Annual Cycles
790
820
Additional
Fuel per Sector (kg)
795
945
Short
1 000 000
500 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional
Fuel per Sector (kg)
570
Medium
Average
Sector Length (nm)
A340
600
335
Figure 4-2:
Increase of 0.01
Mach number (0.82 to 0.83)
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
AIRBUS PERFORMANCE
ENGINEERS PROGRAM (PEP) SOFTWARE PACKAGE:
Several references to this software package are made throughout this
document. Similar software packages are available from other aircraft
manufacturers but the proprietary nature of the data makes the package applicable to the suppliers products only. As such, Airbus PEP software provides unrivalled degree of precision in the optimization of efficient
operations of its aircraft.
The Airbus PEP is composed of several modules:
Flight Manual (FM): the FM module of PEP represents the performance
section of the Flight Manual in a digital format for all aircraft (not available
for A300).
Take-off and Landing Optimization (TLO): take-off (landing) calculation gives the maximum take-off (landing) weight and associated speeds
for a given aircraft, runway and atmospheric conditions. The performance
computation is specific to one airframe/engine/brakes combination.
TLO computes take-off and landing performance on dry, wet and contaminated
runways (except A300 B2/B2K/B4), taking into account runway characteristics, atmospheric conditions, aircraft configuration (flap setting) and some
system failures (Runway and obstacle data are not provided by Airbus).
Flight Planning (FLIP): produces fuel predictions for a given air distance
under simplified meteorological conditions. The fuel prediction accounts
for operational fuel rules (diversion fuel, fuel contingency, etc.), for airline
fuel policy for reserves and for the aircraft performance level. Typical
fields of application are technical and economic feasibility studies
before opening operations on a route.
In Flight Performance (IFP): computes general aircraft in-flight performance for specific flight phases: climb, cruise, descent and holding.
The IFP works from the aircraft performance database for the appropriate
airframe/engine combination. The IFP can be used to extract digital
aircraft performance data to be fed into programs specifically
devoted to flight planning computation.
Aircraft Performance Monitoring (APM): evaluates the aircraft performance
level with respect to the manufacturers book level. Based on a statistical
approach, it allows the operator to follow performance degradation over
time and trigger maintenance actions when required to recover in-flight
performance. This tool measures a monitored fuel factor which is used
to update the aircraft FMS "PERF FACTOR" as well as the fuel
consumption factor for the computerized flight plan.
Operational Flight Path (OFP): this module is designed to compute
the aircraft operational performance. It provides details on all engine
performance and also on engine out performance. This engineering
tool gives the actual aircraft behaviour from brake release point or
from any point in flight. It allows the operations department to check the
aircraft capabilities for flying from or to a given airport, based on
operational constraints (Noise abatement procedures, standard
instrument departure, etc.) (Not available for A300).
Point of contact:
fltops.perfo@airbus.com
021
022
Point of contact:
fltops.perfo@airbus.com
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional
Fuel per Sector (kg)
840
520
370
Annual
Additional
Fuel Cost
(US$)
10 000 000
800 000
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Additional
Fuel per Sector (kg)
600
310
600 000
400 000
Short
200 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional
Fuel per Sector (kg)
Figure 4-3:
2000 ft below optimum
flight level
360
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Reference documents:
Getting to Grips with Aircraft Performance
Monitoring Issue 1, January2003
Point of contact:
fltops.perfo@airbus.com
023
024
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional
Fuel per Sector (kg)
210
270
265
2550 2400
Annual Cycles
790
820
Additional
Fuel per Sector (kg)
155
155
Average
Sector Length (nm)
1530
Annual Cycles
1160
Figure 4-4:
Per additional
1000 kg fuel reserve
Annual
Additional
Fuel Cost
(US$)
300 000
200 000
150 000
100 000
Short
Additional
Fuel per Sector (kg)
250 000
Medium
Average
Sector Length (nm)
85
50 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
1st Phase
2nd Phase
Diagnosis
Monitoring
, Indentification of initiatives
025
026
Such a service has already assisted many airlines to improve their costs
and even those airlines which already have considerable experience in
the fuel and flight efficiency domain have benefited.
The Monitoring Service will provide regular reports with information and
advice on the use of current initiatives employed by the operator. This service
will help keep track of the use of current initiatives and the benefits they
bring whilst more detailed reporting will provide further recommendations
and summarise cost savings.
In addition, Airbus can compare your data with benchmarking elements
and current best industry practices and also identify further areas for
improvement.
Such a service is ideal for an airline which already has fuel and flight
efficiency initiatives in place but is unable to monitor them fully.
Both services complement each other very well.
Airbus Fuel and Flight Efficiency Consulting Services guarantees operators
a rapid return-on-investment thanks to substantial savings in Direct Operating
Costs, without ever compromising safety. Airbus is fully committed to
providing the best-in-class solutions to its Customers; this is why an array
of specific elements has been developed for the fuel and Flight Efficiency
services, including:
Definition of best practices developed with different Airbus Customers
Benchmarking elements comparison with industry standards
Use of dedicated tools
Airbus Consulting Services offer a customized approach that is adapted
to the context and environment of the Customer. Airlines may request full
guidance for identification of potential savings and implementation of fuel
initiatives. On the other hand, airlines with more advanced fuel efficiency
management processes may prefer to request Airbus support to validate
their current initiatives with a quantified status on fuel efficiency and identify
new opportunities for improvement.
Reference documents:
Getting to Grips with Fuel Economy
Issue 4October 2004
Point of contact:
fltops.perfo@airbus.com
027
028
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
35
50
50
Annual
Fuel Saving
(US$)
80 000
70 000
60 000
Medium
Average
Sector Length (nm)
2550 2400
50 000
Annual Cycles
790
820
40 000
Fuel Saved
per Sector (kg)
35
50
30 000
20 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
35
Figure4-5:
Ten minutes less APU use per flight
10 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Reference documents:
FCOM
Point of contact:
fltops.fbwstd@airbus.com
Condition
Procedure
A330
A340
FCOM Reference
WARM
UP
Engine Start
(from cold following
prolonged shutdown
or for warm Engine)
Standard Operating
Procedures (After Start)
PRO-NOR-SOP-09
COOL
DOWN
Engine Shutdown
(after Landing)
Standard Operating
Procedures (Parking)
PRO-NOR-SOP-22
Table4-1:
Overview of engine warm-up
and cool-down times
(reference only)
029
030
For single engine taxi we must consider two different cases with different
constraints: taxi in and taxi out.
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
80
100
180
Reference documents:
Getting to Grips with Fuel Economy
Issue 4October 2004
FCOM Procedures PRO-SUP-93-20
Point of contact:
fltops.fbwstd@airbus.com
Annual
Fuel Saving
(US$)
250 000
200 000
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
80
100
Short
150 000
100 000
50 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
80
Figure4-6:
Reduced engine taxiing
for 10 minutes per flight
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
031
032
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
10
Annual
Fuel Saving
(US$)
10 000
8 000
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
4 000
Short
2 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
Figure 4-7:
Take-off without bleed
6 000
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Reference documents:
Getting to Grips with Fuel Economy
Issue 4October 2004
Getting to Grips with Aircraft Performance
Issue 1January 2002
Point of contact:
Aircraft performance:
fltops.fbwstd@airbus.com
033
034
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
210
260
370
Annual
Fuel Saving
(US$)
400 000
350 000
300 000
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
150
160
250 000
200 000
150 000
100 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
90
50 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
Figure 4-8:
Pack Flow selection
(LO versus NORM)
3.00
4.00
5.00
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Point of contact:
fltops.perfo@airbus.com
Annual
Fuel Saving
(US$)
Annual Cycles
650
640
570
80 000
Fuel Saved
per Sector (kg)
25
50
50
70 000
60 000
Medium
Average
Sector Length (nm)
Reference documents:
2550 2400
50 000
Annual Cycles
790
820
40 000
Fuel Saved
per Sector (kg)
25
50
30 000
20 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
25
10 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
Figure 4-9:
Take-off with CONF 1+F
compared with CONF 3
Point of contact:
fltops.perfo@airbus.com
5.00
035
036
Point of contact:
fltops.perfo@airbus.com
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
10
20
25
Medium
Average
Sector Length (nm)
The aircrafts climb to its cruising altitude is typically achieved in three basic
steps. Following take-off, the aircraft will
climb to what is known as the "acceleration altitude". Once at acceleration
altitude, the aircrafts climb rate is
temporarily reduced while its speed is
increased to the normal climb speed.
Once this speed is reached, the climb
rate is increased so that the chosen
cruising altitude can be achieved quickly
and efficiently.
In many places, ATC restricts the speed
below 10000 ft to 250 kt, while the optimum climb speed is around 300 kt.
Annual
Fuel Saving
(US$)
30 000
25 000
20 000
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
10
20
Short
15 000
10 000
5 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
10
Figure4-10:
Using 800ft acceleration
altitude instead of 1500 ft
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Reference documents:
Point of contact:
fltops.perfo@airbus.com
Reference documents:
Getting to Grips with Required Navigation
Issue 2February 2009
Point of contact:
contact_qvs@airbusprosky.com
Reference documents:
Getting to Grips with Fuel Economy
Issue 4October 2004
Getting to Grips with Aircraft Performance
Issue 1January 2002
Important Note:
_
In order to maximize safety margins the Airbus FCOM (Flight Crew
Operating Manual) recommends the use of the FULL configuration for
all landings. Nonetheless, where runway length and conditions are
favorable configuration 3may be considered.
Point of contact:
fltops.perfo@airbus.com
037
038
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
15
15
10
Medium
Annual
Fuel Saving
(US$)
30 000
25 000
20 000
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
15
15
Short
15 000
10 000
5 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
15
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Figure 4-11:
Landing in Conf 3
instead of Conf FULL
_
Sections4.2.4.11 and 4.2.4.12 (Landing Flap Configuration and Reverse
Thrust) both discuss initiatives that can bring worthwhile fuel savings. However, the potential cost of achieving these savings must not be ignored.
A normal consequence of applying either of the referenced initiatives will
be an increase in landing distance. An increase in landing distance could
mean that the normal runway exit cannot be used and possibly increase
the block time for the flight. For many airlines an increase in block time will
mean an increase in flight crew pay for the flight in question. This additional
cost must be weighed against the saving made in fuel cost.
Point of contact:
(Brake System Engineering)
benjamin.catoire@airbus.com
Use of conf 3 and idle reverse will lead to an increase of the brake temperature and wear.
An increased brake temperature may lead to departure delays (brakes
must be allowed to cool down to acceptable levels before departure) and/
or increased thermal oxidation of the brake carbon (leading to possible
unscheduled, premature brake removal and even brake disc rupture).
Increased brake and tire wear would be expected to increase the "per
landing" cost of these components and, once again, the additional cost
must be weighed against the saving made in fuel cost.
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Fuel Saved
per Sector (kg)
30
35
65
Medium
Average
Sector Length (nm)
Reference documents:
Getting to Grips with Aircraft Performance
Issue 1January 2002
Point of contact:
fltops.perfo@airbus.com
Annual
Fuel Saving
(US$)
70 000
60 000
50 000
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
30
35
40 000
30 000
20 000
Short
10 000
Average
Sector Length (nm)
1530
Annual Cycles
1158
Fuel Saved
per Sector (kg)
30
Figure4-12:
Using reverse idle instead of reverse max
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
039
040
041
042
Points of contact:
MMEL and CDL (FM) content:
fltops.fbwstd@airbus.com
Aircraft performance:
fltops.perfo@airbus.com
Long
Average
Sector Length (nm)
Annual Cycles
Average Trip Time (hours)
A330 A340
200 300
640
570
7.6
8.1
9.1
Medium
Average
Sector Length (nm)
Annual Cycles
Average Trip Time (hours)
2550 2400
790
820
5.6
5.2
Short
Average
Sector Length (nm)
Annual Cycles
Average Trip Time (hours)
A340
600
1530
1160
3.4
MMEL Condition
Short Mission*
Medium Mission*
Long Mission*
Above FL150:
1750KGs
(US$ 1750)
Below FL150:
875KGs
(US$ 875)
Above FL150:
2395KGs
(US$ 2395)
Below FL150:
1200KGs
(US$ 1200)
10 days to repair +
10 day extension**
Above FL150:
1060KGs
(US$ 1060)
Below FL150:
530KGs
(US$ 530)
10 days to repair +
10 day extension**
355 KGs
(US$ 355)
585 KGs
(US$ 585)
800 KGs
(US$ 800)
10 days to repair +
10 day extension**
300 KGs
(US$ 300)
495 KGs
(US$ 495)
680 KGs
(US$ 680)
10 days to repair +
10 day extension**
265 KGs
(US$ 265)
440 KGs
(US$ 440)
600 KGs
(US$ 600)
HPTCC Valve
MMEL 75-24-01
10 days to repair +
10 day extension**
210 KGs
(US$ 210)
350 KGs
(US$ 350)
480 KGs
(US$ 480)
* Refer to page 7 for definition of "Short", "Medium" and "Long" mission profiles
** As per the JAR-MMEL/MEL (subject to the approval of local Aviation Authority)
Table4-3:
Examples of A330 MMEL items with performance impact Additional fuel used when operating under specific MMEL per sector
Short Mission*
Medium Mission*
Long Mission*
605 KGs
(US$ 605)
1000 KGS
(US$ 1000)
1365 KGS
(US$ 1365)
Winglet
CDL 57-02
210 KGs
(US$ 210)
350 KGs
(US$ 350)
480 KGs
(US$ 480)
130 KGs
(US$ 130)
210 KGs
(US$ 210)
290 KGS
(US$ 290)
90 KGs
(US$ 90)
145 KGs
(US$ 145)
200 KGs
(US$ 200)
90 KGs
(US$ 90)
145 KGs
(US$ 145)
200 KGs
(US$ 200)
* Refer to page 7 for definition of "Short", "Medium" and "Long" mission profiles
Table4-4:
Examples of A330 CDL items with performance impact Additional fuel used when operating under specific CDL per sector
043
Consumption
Margin
044
Years
Years
arrives, the extent and cost of the overhaul and refurbishment must be carefully balanced against the improvements
in EGT margin and fuel consumption
it will bring. These aspects should
be carefully assessed and regularly
reviewed with the engine manufacturer,
engine overhaul shop and, or by using
the services of one of the many third
party engine support companies.
*EGT Margin: the difference between actual EGT and the maximum EGT that can
be tolerated by the engine. Once this maximum temperature is reached the engine
must be removed for maintenance and consequent restoration of EGT margin.
Flight dates
Long
A330 A340
200 300
Average
Sector Length (nm)
Annual Cycles
650
640
570
Engine wash:
Fuel Saved
per Sector (kg)
170
200
280
A340
600
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Fuel Saved
per Sector (kg)
125
125
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Fuel Saved
per Sector (kg)
75
045
046
The clean passage air through the engine nacelles (known as the by-pass air)
is essential to overall engine efficiency. Seals around the thrust reversers play a
crucial role in ensuring that this occurs and that overboard leakage is avoided.
A340-200/300
CFMI: 78-11-10 PB 601
78-32-41 PB 601
A340-500/600
RRT500: 78-11-41 PB 601
78-32-48 PB 601
4.3.3.1 General
In terms of overall airframe condition
(dents, panel gaps, under or over filled
panel joints, etc) particular attention
should be paid to areas of the airframe
that air impinges on first (e.g. forward
portion of the fuselage, the nacelles,
the wings, the fin, etc). These areas
are defined more clearly in the document referenced in the right margin.
The document also contains a detailed
assessment of all areas where aerodynamic deterioration may occur.
The following sections highlight airframe
problems that are both typical in-service and have a particularly negative
impact on aerodynamic performance. In
each case, the problem is presented in
terms of additional fuel burnt per sector
(for the selection of typical missions
Reference document:
Getting Hands-on Experience with Aerodynamic
Deterioration issue 2, October2001
SRM 51-10-00 PB001
047
048
Long
A330 A340
200 300
Average
Sector Length (nm)
Annual Cycles
A340
600
Monthly
Additional
Fuel Cost
(US$)
650
640
570
Additional Fuel
per Sector (kg): 5 mm
80
90
80
Additional Fuel
per Sector (kg): 10 mm
125
140
125
6 000
Additional Fuel
per Sector (kg): 15 mm
190
210
190
5 000
8 000
7 000
4 000
Medium
Average
Sector Length (nm)
2550 2400
3 000
790
820
2 000
Additional Fuel
per Sector (kg): 5 mm
55
55
1 000
Additional Fuel
per Sector (kg): 10 mm
85
85
Additional Fuel
per Sector (kg): 15 mm
130
130
Annual Cycles
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Estimated inspection time (all slats): 1 hour 10 minutes plus access time
Estimated rigging time for one slat: 4 man-hours
AMM reference: 27-84-61/62 PB 401
Additional Fuel
per Sector (kg): 5 mm
35
Additional Fuel
per Sector (kg): 10 mm
55
Additional Fuel
per Sector (kg): 15 mm
80
Figure4-14:
Slat mis-rig of 5mm
4.00
5.00
Long
A330 A340
200 300
Average
Sector Length (nm)
Annual Cycles
A340
600
650
640
570
Additional Fuel
per Sector (kg): 5 mm
15
20
20
Additional Fuel
per Sector (kg): 10 mm
65
75
80
115
135
145
Additional Fuel
per Sector (kg): 15 mm
Medium
Average
Sector Length (nm)
Annual Cycles
Monthly
Additional
Fuel Cost
(US$)
7 000
6 000
5 000
4 000
3 000
2550 2400
790
820
Additional Fuel
per Sector (kg): 5 mm
10
10
Additional Fuel
per Sector (kg): 10 mm
45
45
Additional Fuel
per Sector (kg): 15 mm
85
85
Short
2 000
1 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg): 5 mm
Estimated inspection time (all spoilers): 3 hours 40 minutes plus access time
AMM reference: 27-64-00 PB 501
Additional Fuel
per Sector (kg): 10 mm
30
Additional Fuel
per Sector (kg): 15 mm
50
Figure4-15:
Spoiler Mis-rig 10mm
3.00
4.00
5.00
049
050
Long
Average
Sector Length (nm)
Annual Cycles
Additional Fuel
per Sector (kg)
Upper + Lower Surface
A330 A340
200 200
640
570
50
55
60
Additional Fuel
per Sector (kg)
Upper + Lower Surface
2550 2400
790
820
35
35
Short
Average
Sector Length (nm)
Annual Cycles
Additional Fuel
per Sector (kg)
Upper + Lower Surface
Monthly
Additional
Fuel Cost
(US$)
8 000
4 000
Medium
Average
Sector Length (nm)
Annual Cycles
A340
600
3 000
2 000
1 000
1530
1160
20
Figure4-16:
Missing Upper and Lower Wing
Root Fairing Seals
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
Annual Cycles
650
640
570
4 000
Additional Fuel
per Sector (kg)
35
40
50
3 500
Medium
Average
Sector Length (nm)
3 000
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
25
25
Short
2 500
2 000
1 500
1 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
15
Figure 4-17:
Missing seal - slat spanwise
500
0
1.00
2.00
3.00
4.00
5.00
051
052
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
20
25
30
Monthly
Additional
Fuel Cost
(US$)
3 000
2 500
Medium
Average
Sector Length (nm)
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
15
15
2 000
1 500
1 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
10
500
0
1.00
2.00
Fuel Price (US$ per US Gallon)
Figure4-18:
Missing seal: flap (chordwise
and damaged passenger
or cargo door seal)
3.00
4.00
5.00
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
Annual Cycles
650
640
570
1 800
Additional Fuel
per Sector (kg)
15
15
20
1 600
Medium
Average
Sector Length (nm)
1 400
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
10
10
1 000
800
600
Short
400
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
Figure4-19:
Missing seal: aileron span and chord wise
1 200
200
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
053
054
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
20
25
25
2 500
2 000
Medium
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
15
15
1 500
1 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
10
500
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Figure4-20:
Main and nose Landing Gear Door
mis-rig of 10mm
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
30
35
35
Medium
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
4 000
3 500
3 000
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
25
25
Short
2 500
2 000
1 500
1 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
15
Figure 4-21:
Typical Paint Peeling on Nose Fuselage
500
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
055
056
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
135
150
200
Medium
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
20 000
15 000
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
95
95
Short
10 000
5 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
55
Figure 4-22:
Typical Paint Peeling on Upper Wings
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
Long
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
35
35
50
Medium
Average
Sector Length (nm)
Monthly
Additional
Fuel Cost
(US$)
4 000
3 500
3 000
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
25
25
Short
2 500
2 000
1 500
1 000
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
15
Figure 4-23:
Typical Paint Peeling on lower Wings
500
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
057
058
A330 A340
200 300
A340
600
Average
Sector Length (nm)
Annual Cycles
650
640
570
Additional Fuel
per Sector (kg)
21
27
27
2550 2400
Annual Cycles
790
820
Additional Fuel
per Sector (kg)
15
15
30 000
20 000
15 000
10 000
Short
Average
Sector Length (nm)
1530
Annual Cycles
1160
Additional Fuel
per Sector (kg)
Figure 4-24:
Weight chart
Annual
Additional
Fuel Cost
(US$)
25 500
Medium
Average
Sector Length (nm)
5 000
0
1.00
2.00
Fuel Price (US$ per US Gallon)
3.00
4.00
5.00
This section of the document highlights initiatives and aircraft modifications that
can reduce the aircrafts weight.
Point of contact:
remi.denizot@airbus.com
4.3.4.2 Condensation
Airbus aircraft are designed to minimize condensation formation and drain
condensation that may form wherever
possible.
Condensation and associated moisture
issues are greatly affected by seating
density, load factor and utilization.
A high utilization brings with it an
increase in the time the structure is
exposed to the lower temperatures
that cause condensation. Furthermore,
Reference documents:
SIL 21-129 Cabin Condensation Activities
SIL 21-051 Cabin Water Condensation
References: Operational Check of Piston Type
Drain Valves in Lower Fuselage
MPD Task Reference: 531900-03
MPD Task Interval: every 24 months
or 5000 flight cycles
Estimated inspection time: 40 minutes
AMM Reference: 53-19-00-710-003
Point of contact:
nigel.dadswell@airbus.com
059
060
Some aircraft are equipped with a system that allows the tank to be refilled
to a pre-selected level (25%, 50% or
75% full, i.e. 50, 100 and 150 litres).
For aircraft not equipped with the
pre-selection system a simple alternative can be developed if the flow rate
of the refill system is known (e.g. if the
refill rate is 10 litres every 20 seconds,
and 50 litres is required, then a "100
second replenishment" will be needed).
Benefit
Other
Considerations
Applicability
Reference
Documents
Fuel Expansion
Tank removal
A340-300
(MSNs between
0117 and 0528)
Airbus Upgrade
Services e-Catalogue (Airbus World)
Enhanced upper
belly fairing
1% drag reduction
above mach 0.82
A340-500/-600
Airbus Upgrade
Services
Single Chamber
Life Vests
Around 55 KGs
weight reduction
BFE catalogue
Reduced potable
water capacity
A340-200/-300
SB A340-38-4054
Lightweight Portable
Oxygen device
15 KGs weight
reduction
A330
A340
Mod 55559
SATCOM provision
removal
3 KGs weight
reduction
A330
A340-200/-300
Mod 48808
Remove Air
Conditioning Pack
By-pass valve
Reduced maintenance
cost (through component deletion)
Aircraft with
By-pass valve
SB A330-21-3126
SB A340-21-4134
Reference documents:
MPD Task: 341300-03 -1
Point of contact:
xavier.barriola@airbus.com
061
062
#5
Summary &
Conclusions
Expenditure on fuel usually represents
the single largest operational cost for
any aircraft operator. In recent years,
the proportion of this cost has increased
significantly.
This document has been written to
highlight the basic principles of, and
main contributors to, fuel efficiency for
in-service aircraft. References have
been provided throughout for those
wishing to explore any item more fully.
Operators are also invited to contact
Airbus to discuss the application of, or
trade-off between, any of the initiatives
mentioned. Discussion of any further
initiatives is also welcomed. This may
be initiated either through the points
of contact referenced throughout the
document, via your local Airbus resident
support office, or via your Customer
Support Director (CSD).
In the process of discussing factors
that can influence fuel consumption,
this document has also illustrated that
many groups within an aircraft operators organization have a role to play in
reducing fuel consumption. As such,
optimizing fuel consumption should not
be considered as the responsibility of
any single individual or function.
The following table provides a summary of the initiatives mentioned in this document.
Category
Initiative Description
Overall Value
Reference
***
**
**
*
*
**
***
*
*
*
**
*
*
*
4.3.1.
4.3.3.
**
Maintenance
We hope that you have found this document interesting and indeed helpful.
Airbus will continue to optimize its support in this domain, not only for the
A320 Family, but for all of its products.
4.2.3.3.
4.2.3.5.
4.2.3.4.
4.2.4.2.
4.2.4.4.
4.2.2.
4.2.4.1.
4.2.4.11.
4.2.4.12.
4.3.3.9.
4.3.2.2.
4.3.4.2.
Questions or comments
on the generic content of
this brochure or the subject
of fuel efficiency:
Points of contact:
simon.weselby@airbus.com
monique.fueri@airbus.com
063
064
Appendices
A. CONVERSION FACTORS
_
B. ABBREVIATIONS
_
ACARS... A
ircraft Communication
Addressing and Reporting
System
AMM ...... Aircraft Maintenance Manual
APM ....... Aircraft Performance
Monitoring (PEP module)
APU ....... Auxiliary Power Unit
A4A ........ Airlines for America
(www.airlines.org)
ATC ....... Air Traffic Control
CDL .......Configuration Deviation List
CFP .......Computerized Flight Plan
CG ......... Centre of Gravity
CLS ........ Cargo Loading System
CO2 ........ Carbon Dioxide
CSD ....... Customer Support Director
ECS ....... Environmental Control System
EGT ....... Exhaust Gas Temperature
FAP ........ Flight Attendants Panel
FCOM .... Flight Crew Operating Manual
FLIP ....... Flight Planning (PEP module)
FM ......... Flight Manual
FMGS .... Flight Management and
Guidance System
FMS ....... Flight Management System
GCU ....... Ground Control Unit
HPT ....... High Pressure Turbine