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Type

459

Type 459
Plain lever H3

Safety Relief Valves


spring loaded

Type 459
Cap H2

LWN 481.01-E

Chapter/Page

Materials
Available designs
Available designs materials
How to order
Numbering system
Article numbers
Dimensions and weights
Metric Units
[Threaded connection]
[Flanged connection]
US Units
[Threaded connection]
[Flanged connection]
Pressure temperature ratings
Metric Units
US Units
Order information Spare parts
Available options
Approvals
Capacities
Metric Units
[Steam, Air, Water]
US Units
[Steam, Air, Water]
Determination of coefficent
of discharge Kdr /w

05/02
05/03
05/04
05/06
05/08
05/09
05/10
05/11
05/12
05/13
05/14
05/16
05/17
05/18
05/19
05/20

05/01

Type 459

Contents

Type 459
Available designs

40

Cap H2

18

Adjusting screw
with bushing
Lock nut

19
9
16
54
12
17
14
60
8
57
61
7
2

Bonnet
Spring plate
Spring
Spindle
Spring plate
Split ring
Gasket
Guide
Pin
Ball
Disc
Outlet body
Inlet body

Conventional design
Threaded connection

Type 459

Conventional design
Threaded connection

60

Gasket

11

Bonnet
spacer
Bellows

15
60

2.4

Outlet adaptor

2.1

Inlet flange

48

Gasket

Balanced bellows
Threaded connection

05/02

Outlet flange

Conventional design
Flange connection

LWN 481.01-E

Type 459
Available designs materials

Materials

Component

Base / Inlet body

Remarks

Type 4593

Type 4592

Type 4594

Threaded
connection

1.4104
SA 479 430
1.4404
SA 479 316L
0.7043
Ductile Gr. 60-40-18
1.4404
316L
1.4404
316L
1.4122
Hardened stainless steel
1.4104 tenifer
Chrome steel tenifer
1.4404 / SA 316L

1.4404
SA 479 316L
1.0619
SA 479 316L
1.0619
WCB
1.4404
316L
1.4404
316L
1.4122
Hardened stainless steel
1.4104 tenifer
Chrome steel tenifer
1.4404 / SA 316L

1.4404
SA 479 316L
1.4404
SA 479 316L
1.4408
CF8M
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404 / SA 316L

Upper conn. part of balanced bellows

Upper conn. part of balanced bellows

Upper conn. part of balanced bellows

0.7043
Ductile Gr. 60-40-18
1.4404
316L
1.0460
Steel
1.4021
420
1.4404
316L
1.4104
Chrome steel
1.4571
SA 316Ti
1.0718
Steel
1.4104 / PTFE
Chrome steel / PTFE
1.4104
Chrome steel
1.0718
Steel
1.4404
316L
1.1200 / 1.8159 / 1.7107
Carbon steel
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.3541
Hardened stainless steel

1.0460
105
1.4404
316L
1.0460
Steel
1.4021
420
1.4404
316L
1.4104
Chrome steel
1.4571
316Ti
1.0718
Steel
1.4104 / PTFE
Chrome steel / PTFE
1.4104
Chrome steel
1.0718
Steel
1.4404
316L
1.1200 / 1.8159 / 1.7107
Carbon steel
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.3541
Hardened stainless steel

1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4571
316Ti
1.4404
316L
1.4404 / PTFE
316L / PTFE
1.4404
316L
1.4404
316L
1.4404
316L
1.4310
Stainless steel

1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.4401
316

Flange connection
2

Outlet body

2.1

Outlet adaptor

Flange connection

2.4

Outlet flange

Flange connection

Disc

Metal seat

Guide

Bonnet

11

Bonnet spacer

12

Spindle

14

Split ring

15

Bellows

16/17

Spring plate

18

Adjusting screw
with bushung

19

Lock nut

40

Cap H2

48

Inlet flange

54

Spring

Balanced
bellows design

Balanced
bellows design
Balanced
bellows design

Balanced
bellows design

Balanced
bellows design

Flange connection
Standard
Optional

57

Pin

60

Gasket

61

Ball

Type 459

Item

Please notice:

Modifications reserved by LESER.


If several materials are specified LESER defines the material.
LESER can upgrade materials without notice.
Every part can be replaced by other material acc. to customer specification.

LWN 481.01-E

05/03

Type 459
How to order Numbering system

Article Number
4594.2552

Set Pressure
12 barg

Please state unit (in gauge)!

Please do not exceed pressure range


mentioned in the spring charts.

459 4 . 255 2
1

3
V62

Connections
V71

Please refer to table Availabe


Connections on pages 09/06 and
09/07.
Please state one option code for each,
inlet and outlet.

Type 459
Types of sealing
Metal seat
Metal-to-metal
Metal-to-metal stellited

Type 459

Soft seal (Sealing plate)


SP
PCTFE
PTFE-FDA

Kel-F
Teflon

Material code
Code

Vespel-SP1

Outlet body material

1.0619 investment
casting

3
4

SG iron
Stainless steel

Valve code
Identifies valve size and body
material, refer to page 05/07.

Code for lifting device


Code
2
3
4

05/04

Lifting device
Screwed cap
Plain lever
Packed knob

H2
H3
H4

LWN 481.01-E

Type 459

Options

J78

Type 459

Documentation

H01

Option code

Base / Inlet body stellited


L20
(Type 4593, 4592 only)
Base / Inlet body material 316L L18
(Type 4593 only)
Disc stellited
J25
Plastic seal material
PTFE
A
J44
PCTFE
G
J48
Vespel SP
T
J49
Stainless steel
p 40 barg
J78
bellows
p > 40 barg
J55
Elastomer bellows
J79
Heating jacket
H29
High temperature alloy spring
X01
Stainless steel spring
X04
INCONEL X-750 spring
X08

LWN 481.01-E

Code and Medium

L23

2.0

Please select requested documentation:


Inspections, tests:
Option code
DIN EN 10204-3.2: TV-Nord
Certificate for test pressure
M33
LESER CGA (Certificate
for Global Application)
- Inspection certificate 3.1 acc.
to DIN EN 10204
- Declaration of conformity acc.
to PED 97/23/EC

Option code
H01
L34
L31
L23

2 . 0
1

Code
1. ASME Section VIII
2. CE / VdTUEV
3. ASME Section VIII
+ CE / VdTUEV

Medium
.1 Gases
.2 Liquids
.3 Steam
.0 Steam / Gases / Liquids
(valid only for CE / VdTUEV)

H03

Material test certificate:


DIN EN 10204-3.1
Part
Base / Inlet body
Outlet body
Cap / lever cover
Disc

05/05

Type 459

Type 459
How to order Article numbers

Type 459 Female


Plain lever H3
Conventional design

Type 459

Type 459 Male


Packed lever H4
Conventional design

Type 459
Cap H2
Conventional design
Flanged connection

05/06

Type 459
Cap H2
Balanced bellows

LWN 481.01-E

Type 459
How to order Article numbers

Article numbers
Actual Orifice diameter d0 [mm]

13

17.5

[mm2]

63.6

133

241

Actual Orifice diameter d0 [inch]

0.354

0.512

0.689

Actual Orifice area A0 [inch2]

0.099

0.206

0.374

Actual Orifice area A0

Outlet chamber casted


Inlet body

1.4104

H2

Art.-No. 4593.

2502

2512

2522

Outlet body

0.7043

H3

Art.-No. 4593.

2503

2513

2523

Bonnet

0.7043

H4

Art.-No. 4593.

p [barg]

S/G/L

p [psig]

2504

2514

2524

1.5 250

0.2 200

0.2 100

21.7 3626

2.9 2901

2.9 1450

Outlet body investment casted


Inlet body

1.4404

Outlet body

1.0619

Bonnet

H2

Art.-No. 4592.

2472

2482

2492

(WCB)

H3

Art.-No. 4592.

2473

2483

2493

1.0460

H4

Art.-No. 4592.

2474

2484

2494

1.5 250

0.2 200

0.2 100

21.7 3626

2.9 2901

2.9 1450

p [barg]

S/G/L

p [psig]
1.4404

Outlet body

1.4408

Bonnet

(CF8M)
1.4404

H2

Art.-No. 4594.

2162

2172

2182

H4

Art.-No. 4594.

2164

2174

2184

p [barg]

S/G/L

p [psig]

1.5 250

0.2 200

0.2 100

21.7 3626

2.9 2901

2.9 1450
2572

Type 459

Outlet body investment casted


Inlet body

Outlet chamber deep-drawn


All body and
trim parts

1.4404
p [barg]
p [psig]

H2

Art.-No. 4594.

2552

2562

H4

Art.-No. 4594.

2554

2564

2574

1.5 250

0.2 200

0.2 100

21.7 3626

2.9 2901

2.9 1450

S/G/L

For selection of inlet and outlet connection please refer to page 09/06 09/07.

LWN 481.01-E

05/07

Type 459
Dimensions and weights Metric Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
[kg]
[kg]
[mm]

Weight
Balanced bellows
Required installation diameter

1/ "
2

x 1"

3/

4"

x 1"

1" x 1"

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

3/

4"

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

9
63.6

9
63.6

9
63.6

13
133

13
133

13
133

17.5
241

17.5
241

17.5
241

17.5
241

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

3.0
3.8
165

3.0
3.8
165

3.0
3.8
165

3.0
3.8
165

Inlet thread Female


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face / Height
DIN ISO 228-1
G
ASME B1.20.1
NPT
Center to face [mm]
Height [mm]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [mm]
Height [mm]
Balanced bellows

1/ "
2

x 1"

3/

4"

x 1"

1" x 1"

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

3/

4"

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

13

13

13

17.5

17.5

17.5

17.5

Inlet a

53

56

62

53

56

62

60

66

67

73

Outlet b
H max
H max
Inlet a
Outlet b
H max
H max

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
287
319
60
75
287
319

75
293
325
68
75
295
327

75
294
326

75
300
332
77
75
304
336

Inlet thread Male


Size outlet body

Type 459

Actual Orifice diameter d0 [mm]

1"
9

1"
13

11/2"
17.5

52

75
49

75

75
49

75

56
75

53
75

Center to face [mm]


DIN ISO 228-1

ISO 7-1/BS 21
ASME B1.20.1

R
NPT

Inlet 1/2" 1" a


Inlet 1" 2" a
Outlet b
Inlet 1/2" 1" a
Inlet 1" 2" a1)
Outlet b

Height [mm]

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Size inlet thread


H max.
H max.
H max.

Length of screwed end c [mm]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

Conventional design
1"
11/4"
11 /2 "
298
301
303
305
299
303

305
301
307
308
308

1/

3/

2"

4"

296
298
301

1/

2"
14
19
22

3/ "
4

2"

309

1/

2"

328
330
333

1"
18
23
27

16
20
22

Balanced bellows
1"
11/4"
11/2"
330
333
335
337
331
335

337
333
339
340
340

11/4"
20

28

3/

4"

11/2"
22
25
28

2"

341

2"

29

Available treaded connections refer to page 09/06. 1) Inlet thread R only up to 11/2.

Required installation
diameter
05/08

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows
LWN 481.01-E

Type 459
Dimensions and weights Metric Units

Flanged connection
Conventional design
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]

Balanced bellows

13

17.5

13

17.5

63.6

133

241

63.6

133

241

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 PN 400
Center to face
Height

[mm]
[mm]

Inlet a

100

100

105

100

100

105

Outlet b

100

100

100

100

100

100

H max.

330

330

333

375

375

378

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[mm]
[mm]

Inlet a

100

103

105

100

100

105

Outlet b

100

100

100

100

100

100

H max.

330

330

333

375

375

378

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[kg]
2.6
2.3
3
mN
(without inlet and outlet flange)

3.8

3.8

4.2

Flange dimensions
40

100

160

250

320

400

[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]

1500

2500

18

22

28

28

30

14

18

18

26

26

30.2

1.2

2.5

2.5

3.6

0.6

0.9

0.9

2.1

2.1

15

18

18

25.4

25.4

32

0.8

1.4

1.4

2.3

2.3

3.5

NPS 3/4"

s
mF

20

22

1.1

1.3

NPS 1"

22

26

30

36

40

17

21.5

21.5

32.5

32.5

40

mF

1.3

2.6

3.5

7.5

2.1

2.1

4.1

4.1

5.1

NPS 11/2"

21

23

32

22

24

24

32

mF

2.1

2.9

4.3

1.4

2.2

2.2

3.9

Conventional design
LWN 481.01-E

900

0.8

DN 40
Flange thickness

600

DN 25
Flange thickness

300

mF
DN 20

Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

ASME B16.5 / Flange rating

Size

Balanced bellows
05/09

Type 459

DIN EN 1092-1 / Flange rating PN

Size

Type 459
Dimensions and weights US Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
[lbs]
[lbs]
[inch]

Weight
Balanced bellows
Required installation diameter

1/ "
2

x 1"

3/

4"

x 1"

1" x 1"

1/

2"

3/ "
4

x 1"

x 1"

1" x 1"

3/

4"

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

0.354
0.099

0.354
0.099

0.354
0.099

0.512
0.206

0.512
0.206

0.512
0.206

0.689
0.374

0.689
0.374

0.689
0.374

0.689
0.374

5.7
7.5
61/2

5.7
7.5
61/2

5.7
7.5
61/2

5.7
7.5
61 /2

5.7
7.5
61/2

5.7
7.5
61/2

6.6
8.4
61/2

6.6
8.4
61/2

6.6
8.4
61/2

6.6
8.4
61/2

Inlet thread Female


Size outlet body
Actual Orifice diameter d0 [inch]
Center to face / Height
DIN ISO 228-1
G
ASME B1.20.1
NPT
Center to face [inch]
Height [inch]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [inch]
Height [inch]
Balanced bellows

Inlet a
Outlet b
H max.
H max.
Inlet a
Outlet b
H max.
H max.

1/ "
2

x 1"

3/

4"

x 1"

1" x 1"

1/

2"

3/ "
4

x 1"

x 1"

1" x 1"

3/

4"

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

0.354

0.354

0.354

0.512

0.512

0.512

0.689

0.689

0.689

0.689

23/32

27/32

27/16

23/32

27/32

27/16

23/8

219/32

25/8

27/8

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

215/16
115/16
129/16
23/8
215/16
115/16
129/16

215/16
1117/32
1225/32
211/16
215/16
115/8
127/8

215/16
119/16
1227/32

215/16
1113/16
131/16
31/32
215/16
1131/32
137/32

Inlet thread Male


Size outlet body

Type 459

Actual Orifice diameter d0 [inch]

1"
0.354

1"
0.512

11/2"
0.689

21/16

215/16
115/16

215/16

215/16
115/16

215/16

27/32
215/16

23/32
215/16

Center to face [inch]


DIN ISO 228-1

ISO 7-1/BS 21
ASME B1.20.1

R
NPT

Inlet 1/2" 1" a


Inlet 1" 2" a
Outlet b
Inlet 1/2" 1" a
Inlet 1" 2" a1)
Outlet b

Height [inch]

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Conventional design
1/ "
3/ "
Size inlet thread
1"
11/4"
11 /2 "
2
4
21
23
27
15
12
H max. 11 /32 11 /32 11 /32 11 /16

12
H max. 1123/32 1125/32 1115/16
121/8
H max. 1127/32 1127/32 123/32 121/8

Length of screwed end c [inch]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

1/

2"
9/
16
3/
4
7/
8

3/ "
4
5/
8
25/
32
7/
8

2"

1/

3/

2"

4"

Balanced bellows
1"
11/4"
11/2"

2"

1229/32

13

131/8

133/16

139/32

13

131/32

133/16

139/32

125/32

131/8

131/8

1311/32

133/8

133/8

137/16

1"
23/
32
29/
32
11/16

11/4"
25/
32

13/32

11/2"
7/
8
31/
32
13/32

2"

15/32

Available treaded connections refer to page 09/06. 1) Inlet thread R only to 11/2".

Required installation
diameter
05/10

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows
LWN 481.01-E

Type 459
Dimensions and weights US Units

Flanged connection
Conventional design

Balanced bellows

Actual Orifice diameter d0 [inch]

0.354

0.512

0.689

0.354

0.512

0.689

Actual Orifice area A0 [inch2]

0.099

0.206

0.374

0.099

0.206

0.374

315/16

315/16

41/8

315/

315/16

315/16

143/

147/8

315/16

315/16

41/8

315/

315/16
143/4

315/16

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 PN 400
Center to face
Height [H4]

[inch]
[inch]

Inlet a

315/

315/

Outlet b

315/

315/

315/

13

131/

16
16

H max.

41/8

16
16

13

16

16

143/

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[inch]
[inch]

Inlet a

315/

315/

Outlet b

315/

315/

H max.

13

13

16

41/8

16

16

315/

16

16
131/8

16
143/4

147/8

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[lbs]
5.7
5.7
6.6
mN
(without inlet and outlet flange)

8.4

8.4

9.3

Flange dimensions
40

100

160

250

320

400

[inch]

Weight slip on flange [lbs]

23/

32

mF

1.8

7/

2.6

13/32 13/32 13/16


5.5

5.5

[inch]

Weight slip on flange [lbs]

7/

2.9

32

mF

2.4

[inch]

Weight slip on flange [lbs]

s
mF

7/

[inch]

Weight slip on flange [lbs]

s
mF

2.9

2500

9/

23/

23/

11/32

11/32

13/16

4.6

4.6

6.6

11/4

5.1

5.1

7.7

19/32

19/32

19/16

9.0

9.0

11.2

11 /4

8.6

32

2.0

32

2.0

19/

32

1.8

23/

32

3.1

23/

32

3.1

21/

5.7

7.7

32

11.0 16.5

2.2

27/

32

4.6

27/

32

4.6

NPS 11/2"
13/

16

4.5

Conventional design
LWN 481.01-E

1500

1.3

11/32 13/16 113/32 19/16

DN 40
Flange thickness

900

NPS 1"

DN 25
Flange thickness

600

NPS 3/4"
25/

300

16

7.9

DN 20
Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

ASME B16.5 / Flange rating

Size

29/

32

6.3

11/4

7/

9.5

3.2

15/

16

4.8

15/

16

4.8

Balanced bellows
05/11

Type 459

DIN EN 1092-1 / Flange rating PN

Size

Type 459
Pressure temperature ratings Metric Units

Metric Units
Actual Orifice diameter d0 [mm]
Actual Orifice Area A0 [mm2]
Body material: 1.4104 (430)
Base /
Connection size
Inlet Body
Pressure rating
Outlet body
Minimum
set pressure

2"

3/

4"

1"

1/

2"

PN 400
PN 40

Pressure rating

3/ "
4

1"

3/

4"

1"

11/4"

PN 250
PN 40

PN 160
PN 40

1.5

0.2

0.2

p [barg] S/G/L

standard bellows

p [barg] S/G/L

40

40

40

Maximum
set pressure

p [barg] S/G/L

250

200

100

Min. set pressure1)

Temperature
acc. to DIN EN
Temperature
acc. to ASME

min. [C ]
max. [C ]
min. [C ]
max. [C ]

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Pressure rating
Outlet Body
Minimum
set pressure
Min. set pressure
low press. bellows

Type 459

1/

17.5
241

13
133
Type 4593

p [barg] S/G/L

Min. set pressure


low press. bellows

Min. set pressure1)

standard bellows
Maximum
set pressure
Temperature
acc. to DIN EN
Temperature
acc. to ASME

Outlet Body
Minimum
set pressure
Min. set pressure
low press. bellows
Min. set

pressure1)

standard bellows
Maximum
set pressure
Temperature
acc. to DIN EN
Temperature
acc. to ASME

1/

2"

3/

4"

1"

PN 250
PN 500 (Option code L20)

1/

2"

3/ "
4

1"

3/

4"

1"

11/4"

PN 160
PN 250 (Option code L20)

PN 160

PN 40

PN 40

PN 40

p [barg] S/G/L

1.5

0.2

0.2

p [barg] S/G/L

p [barg] S/G/L

40

40

40

p [barg] S/G/L

250

200

100

min. [C ]
max. [C ]
min. [C ]
max. [C ]

2"

11/2"

2"

11/2"

2"

-85
+400
-29
+427
Type 4594
1/

2"

3/

4"

1"

PN 250

1/

2"

3/ "
4

1"

3/

4"

1"

11/4"

PN 160
PN 250 (Option code L20)

PN 160

PN 40

PN 40

Pressure rating

PN 500 (Option code L20)


PN 40

p [barg] S/G/L

1.5

0.2

0.2

p [barg] S/G/L

p [barg] S/G/L

40

40

40

p [barg] S/G/L

250

200

100

-200
+400
-184
+427

-200
+400
-184
+427

-200
+400
-184
+427

min. [C ]
max. [C ]
min. [C ]
max. [C ]

11/2"

-10
+300
-29
+427
Type 4592

Pressure rating

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Pressure rating

1)

9
63.6

Min. set pressure standard bellows = Max. pressure low pressure bellows.
Because there is no open bonnet for this type available, please use at a temperature of 300 C (572 F) refer to SAP a stainless steel bellows or a specific high
temperature model without a bellows. For DIN EN applications at temperatures under -10C please proceed according to AD-2000 Merkblatt W 10.

05/12

LWN 481.01-E

Type 459
Pressure temperature ratings US Units

US Units

Minimum
set pressure

1/

2"

3/ "
4

0.512
0.206
Type 4593
1"

1/

2"

3/

4"

0.689
0.347

1"

3/ "
4

1"

11/4"

p [psig] S/G/L

21.8

2.9

2.9

p [psig] S/G/L

580

580

580

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Maximum
set pressure

p [psig] S/G/L

3626

2900

1450

Min. set pressure1)

standard bellows

Temperature
acc. to DIN EN
Temperature
acc. to ASME

min. [F ]

+14

max. [F ]

+572

min. [F ]

-20

max. [F ]

+572

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Minimum
set pressure

1/

2"

3/ "
4

1"

1/

2"

3/

4"

1"

3/ "
4

1"

11/4"

21.8

2.9

2.9

p [psig] S/G/L

580

580

580

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Maximum
set pressure

p [psig] S/G/L

3626

2900

1450

standard bellows

Temperature
acc. to DIN EN

min. [F ]

-121

max. [F ]

+752

Temperature
acc. to ASME

min. [F ]

-20

max. [F ]

+572

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Minimum
set pressure

/2"

3/ "
4

1"

1/

2"

3/

4"

1"

3/ "
4

1"

11/4"

21.8

2.9

2.9

p [psig] S/G/L

580

580

580

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Maximum
set pressure

p [psig] S/G/L

3626

2900

1450

standard bellows

2"

11/2"

2"

11/2"

2"

Type 4594

p [psig] S/G/L

Min. set pressure1)

11/2"

Type 4592

p [psig] S/G/L

Min. set pressure1)

1)

0.354
0.099

Type 459

Actual Orifice diameter d0 [inch]


Actual Orifice Area A0 [inch2]
Body material: 1.4104 (430)
Base /
Connection size
Inlet Body

Temperature
acc. to DIN EN

min. [F ]

-328

max. [F ]

+752

Temperature
acc. to ASME

min. [F ]
max. [F ]

-300
+800

Min. set pressure standard bellows = Max. pressure low pressure bellows.
Because there is no open bonnet for this type available, please use at a temperature of 300 C (572 F) a stainless steel bellows or a specific high temperature
model without a bellows. For DIN EN applications at temperatures under -10 C please proceed according to AD-2000 Merkblatt W 10.

LWN 481.01-E

05/13

Type 459
Order information Spare parts

Spare parts
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

9
63,6
0,354
0,099

Material-No. / Art.-No.

Body (Item 1): Male thread


Connection size

1/

2"

3/

4"

136.7549.9210

136.7649.9210

136.7469.9210

136.7569.210

136.7669.9210

136.7449.9222
136.7469.9222
136.7449.9211
136.7469.9211

136.7549.9222
136.7569.9222
136.7549.9211
136.7569.9211

136.7649.9222
136.7669.9222
136.7649.9211
136.7669.9211

11/2"

2"

ASME B1.20.1

NPT

316L
316L stellited
316L
316L stellited

136.7569.9000
136.7549.9220
136.7569.9220
136.7549.9204
136.7569.9204

Body (Item 1): Female thread


G

136.7639.9000
136.7649.9000

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]

133

Actual Orifice diameter d0 [inch]


Actual Orifice area A0 [inch2]

0,206

13
0,512

Material-No. / Art.-No.

Body (Item 1): Male thread


Connection size

Type 459

136.7449.9210

NPT

316L

ISO 7-1/BS 21

ASME B1.20.1

316L stellited
316L
316L stellited
316L
316L stellited

1.4104
316L
316L stellited

Rc

2"

136.7669.9000

136.7649.9220

136.7669.9220

136.7649.9204

136.7669.9204

Material-No. / Art.-No.

136.7539.9000
136.7549.9000

ISO 7-1/BS 21

11/2"

DIN ISO 228-1

DIN ISO 228-1

DIN ISO 228-1

1.4104
316L
316L stellited

ISO 7-1/BS 21

ASME B1.20.1

NPT

316L
316L stellited
316L
316L stellited

1/

2"

3/

4"

DIN ISO 228-1

316L

ISO 7-1/BS 21

Rc

ASME B1.20.1

NPT

316L stellited
316L
316L stellited
316L
316L stellited

136.8039.9000
136.8049.9000

136.7949.9210

136.8049.9210

136.8149.9210

136.7949.9222
136.7969.9222
136.7949.9211

136.8049.9222
136.8069.9222
136.8049.9211
136.7569.9211

136.8149.9222
136.8169.9222
136.8149.9211
136.7669.9211

136.8069.9000
136.8049.9220
136.8069.9220
136.8049.9204
136.8069.9204

136.8169.9000

136.8149.9220

136.8169.9220

136.8149.9204

136.8169.9204

Material-No. / Art.-No.
136.8139.9000
136.8149.9000

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]

17,5
241
0,689

Actual Orifice area A0 [inch2]

0,374

Material-No. / Art.-No.

Body (Item 1): Male thread


Connection size
DIN ISO 228-1

ISO 7-1/BS 21

ASME B1.20.1

NPT

1.4104
316L
316L stellited
316L
316L stellited
316L
316L stellited

1/

2"

3/

4"

ISO 7-1/BS 21

Rc

ASME B1.20.1

NPT

1"

11/4"

11/2"

2"

136.3639.9000
136.3649.9000

136.8549.9000

136.8639.9000
136.8649.9000

136.3649.9220

136.3649.9204

136.8549.9204

136.8649.9220
136.8649.9204

136.8749.9204

Material-No. / Art.-No.

Body (Item 1): Female thread


DIN ISO 228-1

11/4"

1"

Body (Item 1): Female thread

05/14

11/4"

1"

316L
316L stellited
316L
316L stellited
316L
316L stellited

136.3649.9000

136.8549.9000

136.8649.9000

136.8049.9222
136.8069.9222
136.8449.9211

136.3649.9222

136.8649.9222

136.8649.9211

136.8549.9211

136.3649.9211

LWN 481.01-E

Type 459
Order information Spare parts

Spare parts
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

13
133

241

0.3544

0.512

0.689

0.206

0.374

0.099

Material-No. / Art.-No.

Body (Item 1): Flange design


PN 40 400
CL300 2500

DN 20 /
NPS 3/4"

CL150 2500

PN 40 400

PN 40 400

DN 25 /
NPS 1"

316L

136.7449.9208

136.7949.9208

316L

136.3949.9208

136.5049.9208

136.8449.9208

316L

136.3449.9208

136.3549.9208

136.3649.9208

136.7649.9202

136.8149.9202

136.3649.9202

136.3449.9208

136.3549.9208

136.3649.9208

CL150
316L

CL300 2500

Material-No. / Art.-No.

Disc (Item 7): Metal to metal


Disc

1.4122

420 RM

200.2039.9000

200.2139.9000

200.2239.9000

1.4404

316L

200.2049.9000

200.2149.9000

200.2249.9001

316L stellited

200.2069.9118

200.2169.9118

Material-No. / Art.-No.

Disc (Item 7): With sealing plate


Disc
1.4404

PTFE

200.2049.9005

200.2149.9005

200.2249.9005

PCTFE

200.2049.9006

200.2149.9006

200.2249.9006

SP

200.2049.9007

200.2149.9007

200.2249.9007

Material-No. / Art.-No.

Disc (Item 7.3): Sealing plate


Sealing
plate

PTFE

236.3559.0000

236.3559.0000

236.0859.0000

PCTFE

236.3569.0000

236.3569.0000

236.0869.0000

SP

236.3579.0000

236.3579.0000

236.0879.0000

Material-No. / Art.-No.

Pin (Item 57)


Pin

1.4310

480.0505.0000

Gasket outlet body / bonnet (Item 60)


Gasket
Option code L68

Conversion kit

LWN 481.01-E

480.0505.0000

Material-No. / Art.-No.
500.2407.0000

500.2407.0000

500.2407.0000

Gylon (Filled PTFE)

500.2405.0000

500.2405.0000

500.2405.0000

Material-No. / Art.-No.
[mm]

1.4401

510.0104.0000

Bellows and bellows conversion kit (Item 15)


Stainless steel
bellows

480.0505.0000

Graphite + 1.4401

Ball (Item 61)


Ball

Type 459

DN 15 /
NPS 1/2"

17.5

9
63.6

510.0104.0000

510.0104.0000

Material-No. / Art.-No.

1.4571 / 316Ti

p 40 bar / 580 psig = 400.7949.0000

1.4571 / 316Ti

p > 40 bar / 580 psig = 400.6349.0000

PN 40/CL600

5021.1050

> PN 40/CL600

5021.1051

05/15

Type 459

Type 459

Available Options

Male thread

Female thread

Stellited sealing surface


J25: Disc stellited
L20: Base/inlet body

Disc with inserted


sealing plate
J44: PTFE-FDA N
J48: PCTFE
D
J49: VESPEL-SP K

Heating jacket
H29

Balanced bellows

Flanged version

INCONEL X-750 spring


X08

Special
2.4610
2.4360
1.4462

material
Hastelloy C4
Monel 400
Duplex

Code
YYYY
Code
XXXX

Lift indicator
J93: Lift indicator

05/16

Test gag
J69: H4
J70: H2

O-ring-damper H2
J65

Code
ZZZZ

O-ring-damper H4
J66

LWN 481.01-E

Type 459
Approvals

Approvals
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
Approval No.
0.83
0.61

0.81
0.53

0.83
0.61

0.81
0.53
M 37112
0.811

Approval No.

M 37101

0.566
Coefficient of discharge K
The current approval no. can be found at www.leser.com

Approval No.

0.811

S/G

0.566

L
China
AQSIQ

Coefficient of discharge w
Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.79

0.61

0.53
Coefficient of discharge w

0.52

Russia
GOST R / RTN

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.79

0.61

0.53
Coefficient of discharge w

0.52

Kazakhstan
GOST-K

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83
0.61

0.81
0.53

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83
0.61

LWN 481.01-E

0.81
0.53

0.79
0.52

Homepage

Classification societies
Bureau Veritas
Det Norske Veritas
Germanischer Lloyd
Lloyds Register EMEA
Registro Italiano Navale
U.S. Coast Guard

0.79
0.52

Coefficient of discharge w

Belarus
GOSPROMNAZADOR

0.79
0.52

Coefficient of discharge K
Approval No.
S/G

Canada
CRN

0.79
0.52

Coefficient of discharger w
TV SV 909

Approval No.
S/G

United States
ASME Sec. VIII Div. 1

17.5
241
0.689
0.374

072020111Z0008/0/13

S/G
Germany
PED / AD 2000-Merkblatt A2

13
133
0.512
0.206
Coefficient of discharge Kdr

Type 459

Europe
PED / DIN EN ISO 4126-1

9
63.6
0.354
0.099

BV
DNV
GL
LREMEA
RINA
U.S.C.G

www.bureauveritas.com
www.dnv.com
www.gl-group.com
www.lr.org
www.rina.org
www uscg.org

The valid certification number is changed


with every reneval.
A sample certificate including the valid certification number
can be found at www.leser.com

05/17

Type 459
Capacities Metric Units
Capacities according to AD 2000-Merkblatt A2. based on set pressure plus 10% overpressure.
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.

Metric Units

AD 2000-Merkblatt A2

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
LEO*) [inch2]

13

17.5

63.6
S/G = 0.082 L = 0.086

133.0
S/G = 0.171 L = 0.179

241.0
S/G = 0.310 L = 0.325

Capacities

Set pressure
Steam
saturated

Type 459

Capacities
Water
20C

Steam
saturated

[kg/h]

[103kg/h]

[kg/h]

0.2

53

61

1.96

0.5

84

98

2.77

120

143

3.75

[kg/h]

Water
20C

Steam
saturated

[103kg/h]

Capacities

Air
0C and
1013 mbar
[mn3/h]

[bar]

Air
0C and
1013 mbar
[mn3/h]

Air
0C and
1013 mbar
[mn3/h]

Water
20C
[103kg/h]

85

98

3.48

134

157

4.93

200

238

6.67

1.5

77

92

2.54

156

188

4.6

265

318

8.17

93

113

2.93

190

229

5.31

331

400

9.44

127

155

3.59

258

316

6.5

456

558

11.6

158

195

4.14

322

396

7.51

569

700

13.3

189

234

4.63

386

477

8.39

681

842

14.9

220

247

5.07

449

557

9.19

793

985

16.3

251

313

5.48

511

638

9.93

902

1127

17.7

282

353

5.86

573

718

10.6

1013

1269

18.9

312

392

6.21

636

799

11.3

1124

1412

20

10

343

432

6.55

699

879

11.9

1235

1554

21.1

12

405

511

7.17

824

1040

13

1457

1839

23.1

14

465

590

7.75

947

1201

14

1674

2123

25

16

527

669

8.28

1072

1363

15

1895

2408

26.7

18

588

748

8.78

1197

1524

15.9

2116

2693

28.3

20

650

827

9.26

1323

1685

16.8

2338

2977

29.8

22

709

906

9.71

1444

1846

17.6

2553

3262

31.3

24

771

986

10.1

1570

2007

18.4

2775

3547

32.7

26

833

1065

10.6

1696

2168

19.1

2997

3831

34

28

895

1144

11

1822

2329

19.9

3221

4116

35.3

30

957

1223

11.3

1949

2490

20.6

3445

4401

36.5

32

1020

1302

11.7

2076

2651

21.2

3669

4685

37.7

34

1079

1381

12.1

2198

2812

21.9

3884

4970

38.9

36

1142

1460

12.4

2325

2973

22.5

4110

5255

40

38

1205

1539

12.8

2453

3134

23.1

4336

5539

41.1

40

1268

1618

13.1

2582

3295

23.7

4564

5824

42.2

42

1332

1698

13.4

2711

3456

24.3

4792

6109

43.2

44

1395

1777

13.7

2841

3617

24.9

5021

6393

44.3

46

1459

1856

14

2971

3779

25.5

5251

6678

45.3

48

1524

1935

14.3

3102

3940

26

5483

6963

46.2

50

1588

2014

14.6

3234

4101

26.5

5715

7247

47.2

60

1910

2409

16

3889

4906

29.1

6874

8671

51.7

70

2245

2805

17.3

4571

5711

31.4

8079

10094

55.8

80

2583

3201

18.5

5259

6517

33.6

9294

11518

59.7

90

2938

3596

19.6

5982

7322

35.6

10572

12941

63.3

100

3296

3992

20.7

6711

8127

37.5

11862

14364

66.7

120

4077

4783

22.7

8302

9738

41.1

140

4958

5574

24.6

10096

11349

44.4

160

5977

6365

26.2

12171

12959

47.5

180

7262

7156

27.8

14786

14570

50.3

200

8989

7947

29.3

18303

16181

53.1

220

8738

30.7

240

9529

32.1

250

9924

32.7

* LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

05/18

LWN 481.01-E

Type 459
Capacities US Units
Capacities according to ASME Section VIII (UV), based on set pressure plus 10% overpressure.
Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.
ASME Section VIII

Actual Orifice diameter d0 [inch]


Actual Orifice area A0 [inch2]
LEO*) [inch2]

0.354

0.512

0.689

0.099
S/G = 0.082 L = 0.086

0.206
S/G = 0.171 L = 0.179

0.374
S/G = 0.310 L = 0.325

Capacities

Capacities

Capacities

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]

Air
Water
60 F and
70F
14.5 psig
[S.C.F.M.] [US-G.P.M.]

Set pressure
Steam
saturated
[psig]

[lb/h]

15
20
30
40
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
3000
3200
3400
3600

134
155
196
242
287
332
377
423
468
513
604
695
785
876
966
1057
1148
1238
1329
1419
1510
1601
1691
1782
1872
1963
2054
2144
2235
2326
2552
2779
3005
3232
3458
3685
3911
4138
4364
4591
5044
5497
5950
6394
6889
7393
7907
8433
8971
9525
10684
11935
13310
14864

48
55
70
86
103
119
135
151
167
184
216
248
281
313
346
378
410
443
475
508
540
572
605
637
670
702
734
767
799
832
913
994
1075
1156
1237
1318
1399
1480
1561
1642
1804
1966
2128
2290
2452
2614
2776
2938
3100
3262
3586
3910
4234
4558
4882
5206
5530
5854

9.02
10.2
12.2
14.1
15.8
17.3
18.7
19.9
21.2
22.3
24.4
26.4
28.2
29.9
31.5
33.1
34.5
36
37.3
38.6
39.9
41.1
42.3
43.5
44.6
45.7
46.8
47.8
48.9
49.9
52.3
54.6
56.9
59
61.1
63.1
65
66.9
68.7
70.5
74
77.2
80.4
83.4
86.4
89.2
91.9
94.6
97.2
100
105
109
114
118
122
126
130
134

281
324
410
504
599
693
788
882
977
1071
1260
1449
1638
1827
2016
2205
2394
2584
2773
2962
3151
3340
3529
3718
3907
4096
4285
4474
4663
4852
5352
5797
6270
6742
7215
7688
8160
8633
9105
9578
10523
11469
12414
13340
14373
15424
16497
17594
18718
19872
22292
24901
27770
31012

100
115
146
180
213
247
281
315
348
382
449
517
584
652
719
787
854
921
989
1056
1124
1191
1259
1326
1393
1461
1528
1596
1663
1731
1899
2068
2236
2405
2573
2742
2911
3079
3248
3416
3753
4091
4428
4765
5102
5439
5776
6113
6451
6788
7462
8136
8811
9485

18.8
21.2
25.4
29.3
32.8
35.9
38.8
41.5
44
46.4
50.8
54.9
58.7
62.3
65.6
68.8
71.9
74.8
77.6
80.4
83
85.6
88
90.5
92.8
95.1
97.3
100
102
104
109
114
118
123
127
131
135
139
143
147
154
161
167
174
180
186
191
197
202
208
218
227
237
246

509
586
742
913
1085
1256
1427
1599
1770
1941
2284
2626
2969
3311
3654
3996
4339
4682
5024
5367
5709
6052
6394
6737
7080
7 422
7765
8107
8450
8792
9649
10505
11362
12218
13075
13931
14787
15644
16500
17357
19070
20782
22495
24174

181
209
264
326
387
448
509
570
631
692
814
936
1058
1180
1302
1424
1546
1669
1791
1913
2035
2157
2279
2401
2523
2645
2767
2889
3011
3134
3439
3744
4049
4354
4660
4965
5270
5575
5881
6186
6796
7407
8017
8628

34
38.4
46
53.1
59.4
65.1
70.3
75.1
79.7
84
92
99.4
106
113
119
125
130
135
141
146
150
155
159
164
168
172
176
180
184
188
197
206
214
222
230
238
245
252
259
266
279
291
303
314

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

LWN 481.01-E

05/19

Type 459

US Units

Type 459
h
d0

= Lift [mm]
= Flow diameter [mm] of selected safety
valve, refer to table article numbers
h/d0 = Ratio of lift / flow diameter
= Back pressure [bara]
pa0
p0
= Set pressure [bara]
pa0/ p0 = Ratio of back pressure / set pressure
= Coefficient of discharge
Kdr
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
= Back pressure correction factor
Kb
acc. to API 520 topic 3.3

Determination of coefficent of discharge


in case of lift restriction or back pressure

How to use please refer to page 00/08

Diagram for evaluation of ratio of lift / flow diameter (h/d0)


in reference to the coefficient of discharge (Kdr /w)

0.85

d0 17.5 mm

d0 9 mm

d0 13 mm

Kdr = w = f (h/d0) S/G

Kdr = w = f (h/d0) S/G

0.85

0.80

Kdr = w = f (h/d0) S/G

0.80

0.75

0.70

0.75
0.65
0.60
0.70

0.60

0.55

0.50

0.45
0.10

Type 459

0.65

0.25

0.20

0.15

0.45

0.35

0.25

0.15
0.05

0.1

0.15

0.2

Ratio of lift / flow diameter h / d0

0.22

Ratio of lift / flow diameter h / d0

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.55
0.65

d0 13 mm
Kdr = w = f (h/d0) L

0.60

0.50

0.55

0.45

0.50

0.40

0.40

0.30

0.20
0.05

0.1

0.2

0.15

0.25
0.22

Ratio of lift / flow diameter h / d0

0.23

d0 17.5 mm

d0 9 mm
Kdr = w = f (h/d0) L

0.55

0.25

0.50

Kdr = w = f (h/d0) L

0.50

0.45

0.40

0.45

0.40

0.35

0.30
0,05

0.1

0.25

0.2

Ratio of lift / flow diameter h / d0

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.35

0.35

0.30

0.25

0.20
0.05

0.1

0.15

0.25

0.2

Ratio of lift / flow diameter h / d0

0.22

0.30

0.25

0.20

0.15

0.10
0.05

0.1

0.15

0.25

0.2

Ratio of lift / flow diameter h / d0

0.23

0.22

Diagram for evaluation of ratio of the coefficient of discharge (Kdr /w)


in reference to the ratio of back pressure / set pressure (pa0 /p0)
Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

0.9
1.00

0.8

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

1.00

0.8
0.7
0.6

0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.2

0.25

0.3

0.35

Ratio of back pressure / set pressure pa0 / p0

0.4

0
0.45

0.90

0.5

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1
0.0
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Ratio of back pressure / set pressure pa0 / p0

0.80

0.10
0.00
0.9

0.70
0.5
Coefficient of discharge Kdr / w

0,50

Coefficient of discharge Kdr / w

0.4

Back pressure correction factor Kb

Coefficient of discharge Kdr / w

0.60

1.00

0.7
0.6

0.70

0.70

0.5

1.10

0.8

0.80

0.80
0.6

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

0.90

0.90
0.7

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.2

0.00
0.3

0.4

0.5

0.6

0.7

0.8

Ratio of back pressure / set pressure pa0 / p0


0.909

05/20

0.9

1.10

Back pressure correction factor Kb

0.9

d0 17.5 mm

d0 13 mm

Back pressure correction factor Kb

d0 9 mm

0.833

LWN 481.01-E

Type
459 HDD
Safety Relief Valves
Heavy Duty Design
spring loaded

Materials
Available designs
Available designs materials
How to order
Numbering system
Article numbers
Dimensions and weights
Metric Units
[Threaded connection]
[Flanged connection]
US Units
[Threaded connection]
[Flanged connection]
Pressure temperature ratings
Metric Units + US Units
Order information Spare parts
Available options
Approvals
Capacities
Metric Units
[Steam, Air, Water]
US Units
[Steam, Air, Water]
Determination of coefficent
of discharge Kdr /w

Type 459 HDD


Cap H2

LWN 481.01-E

Chapter/Page

06/02
06/03
06/04
06/06
06/08
06/09
06/10
06/11
06/12
06/13
06/14
06/15
06/16
06/17
06/18

06/01

Type 459 HDD

Contents

Type 459 HDD


Available designs

40

Cap H2

18

Adjusting screw
with bushing
Lock nut
Bonnet
Spring plate

19
9
16
54

Spring

12

Spindle
Spring plate
Split ring
Gasket
Guide
Pin
Ball

17
14
60
8
57
61
7
2
1

Disc
Outlet body
Inlet Body
Conventional design
Threaded connection

Type 459 HDD

Conventional design
Threaded connection

60

Gasket

11

Bonnet
spacer
Bellows
Gasket

15
60

Balanced bellows
Threaded connection

06/02

Outlet flange

2.4

Outlet adaptor

2.1

Inlet flange

48

Conventional design
Flange connection

LWN 481.01-E

Type 459 HDD


Available designs materials

Item

Component

Base / Inlet body

Remarks

Type 4594 HDD

Threaded
connection

1.4404 stellited
SA 479 316L stellited
1.4404 stellited
SA 479 316L stellited
1.4404
SA 479 316L
1.4404
316L
1.4404
316L
1.4404 stellited
SA 479 316L stellited
1.4404
316L
1.4404 / SA 316L
Upper connection of balanced bellows
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4571
316Ti
1.4404
316L
1.4404 / PTFE
316L / PTFE
1.4404
316L
1.4404
316L
1.4404
316L
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4301
Graphite / 316L
1.4401
316

Flange connection
2

Outlet body

2.1

Outlet adaptor

Flange connection

2.4

Outlet flange

Flange connection

Disc

Metal seat

Guide

Bonnet

11

Bonnet spacer

12

Spindle

14

Split ring

15

Bellows

16/17

Spring plate

18

Adjusting screw with


bushung

19

Lock nut

40

Cap H2

48

Inlet flange

Flange connection

54

Spring

Standard

57

Pin

60

Gasket

61

Ball

Balanced
bellows design

Balanced
bellows design
Balanced
bellows design

Balanced
bellows design

Balanced
bellows design

Material Options

Please notice:

The Heavy Duty Design of Type 459 HDD offers the possibility to easily obtain
special material versions. The fact that all product wetted parts are machined
from bar stock materials makes it easier and faster to fulfill almost all material
requirements according to the metal availability.

LWN 481.01-E

Type 459 HDD

Materials

Modifications reserved by LESER.


LESER can upgrade materials without notice.
Every part can be replaced by other material acc. to customer specification.

06/03

Type 459 HDD


How to order Series 459 HDD Example for numbering system

Article Number
4594.2582

Set Pressure
10 barg

459 4 . 258 2
1

3
V62

Connections
V71

Please state unit (in gauge)!

Please refer to pages 09/06 and 09/07.

Please do not exceed pressure range


mentioned in the spring charts.

Please state one option code for each,


inlet and outlet.

Type 459 HDD


Types of sealing

Metal seat
Metal-to-metal stellited
Soft seal (Sealing plate)
SP
PCTFE

Type 459 HDD

Vespel-SP1
Kel-F

Material code
Code

Body material

Stainless steel

Valve code
Identifies valve size and body
material, refer to page 06/07.

Code for lifting device


Code
2
4

06/04

Lifting device
Screwed cap
Packed lever

H2
H4

LWN 481.01-E

Type 459 HDD

Options

J48

Type 459 HDD

Documentation

H01

Option code

Plastic seal material


(only d0 9 & d0 13)
PCTFE
Vespel SP

G
T

J48
J49

Stainless steel
p 40 barg
bellows
p > 40 barg
Elastomer bellows
Heating jacket
INCONEL X-750 spring

J78
J55
J79
H29
X08

Code and Medium

L23

2.0

Please select requested documentation:


Inspections, tests:
Option code
DIN EN 10204-3.2: TV-Nord
Certificate for test pressure
M33
LESER CGA (Certificate
for Global Application)
- Inspection certificate 3.1 acc.
to DIN EN 10204
- Declaration of conformity acc.
to PED 97/23/EC
Part
Inlet body
Outlet body
Bonnet
Cap / lever cover
Disc

LWN 481.01-E

6
1

2 . 0
1

Code
1. ASME Section VIII
2. CE / VdTUEV
3. ASME Section VIII
+ CE / VdTUEV

Medium
.1 Gases
.2 Liquids
.3 Steam
.0 Steam / Gases / Liquids
(valid only for CE / VdTUEV)

H03

Option code
H01
L34
L30
L31
L23

Type 459 HDD

06/05

Type 459 HDD


How to order Article numbers

Type 459 HDD female


Packed lever H4
Conventional design

Type 459 HDD


Cap H2
Conventional design
Flanged connection

Type 459 HDD


Cap H2
Balanced bellows

Type 459 HDD

Type 459 HDD male


Packed lever H4
Conventional design

06/06

LWN 481.01-E

Type 459 HDD


How to order Article numbers

Article numbers
Actual Orifice diameter d0 [mm]

61)

13

[mm2]

28.3

63.9

133

Actual Orifice diameter d0 [inch]

0.236

0.354

0.512

Actual Orifice area A0 [inch2]

0.044

0.099

0.206

Actual Orifice area A0

Body material: 14404 (316L)


All body and
trim parts

1.4404

H2

Art.-No. 4594.

2532

2582

2592

H4

Art.-No. 4594.

2534

2584

2594

p [barg]
p [psig]

S/G/L

420.01 850

1.5 420

0.2 200

6091 12328

21.7 6091

2.9 2901

For selection of inlet and outlet connection please refer to page 09/06 09/07.
The specification of the meduim is necessary at liquid applications (Option Code M09).

Type 459 HDD

1)

LWN 481.01-E

06/07

Type 459 HDD


Dimensions and weights Metric Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Weight

1/

[kg]
[kg]
[mm]

Balanced bellows
Required installation diameter

2"

x 1"
6
28.3
3.9
4.7
165

3/ "
4

x 1"
6
28.3
3.9
4.7
165

1" x 1"
6
28.3

1/

3.9
4.7
165

2"

x 1"
9
63.6

3/

4"

3.9
4.7
165

x 1"
9
63.6
3.9
4.7
165

1" x 1"
9
63.6

1/

2"

3.9
4.7
165

x 1"
13
133

3/

3.9
4.7
165

4"

x 1"
13
133
3.9
4.7
165

1" x 1"
13
133
3.9
4.7
165

Inlet thread Female


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face / Height
DIN ISO 228-1

ASME B1.20.1
NPT
Center to face [mm]
Height [mm]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [mm]
Height [mm]
Balanced bellows

1/

Inlet a
Outlet b
H max.
H max.
Inlet a
Outlet b
H max.
H max.

2"

x 1"
6

53
75
283
315
53
75
283
315

3/ "
4

x 1"
6

1" x 1"
6

1/

2"

x 1"
9

3/

4"

x 1"
9

1" x 1"
9

1/

2"

x 1"
13

3/

4"

x 1"
13

1" x 1"
13

53

62*)

53

56

62

53

56

62

75
286
318
56
75
286
318

75*)

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

292*)
342*)
64
75
294
326

Inlet thread Male


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face [mm]

1"
6

1"
9

1"
13

DIN ISO 228-1

52
75
49
75

52
75
49
75

56
49
75

Inlet a

Outlet b
ISO 7-1/BS 21
ASME B1.20.1

R
NPT

Inlet a

Outlet b

Type 459 HDD

Height [mm]

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Size inlet thread


H max.
H max.
H max.

Length of screwed end c [mm]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT
Available treaded connections refer to page 09/06.

1/

2"
296
298
301

Conventional design
3/ "
4
298
299
301

1/

1/ "
2

1"
301
303
307

328
330
333

3/

2"

4"
16
20
22

14
19
22

06/08

1"
333
335
339

1"
18
23
27

*) DIN ISO 228-1 G not possible.

Required installation
diameter

Balanced bellows
3/ "
4
330
331
333

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 459 HDD


Dimensions and weights Metric Units

Flanged connection
Conventional design
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]

Balanced bellows

13

13

28.3

63.6

133

28.3

63.6

133

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 PN 400
Center to face
Height

[mm]
[mm]

Inleta

100

100

100

100

100

100

Outlet b

100

100

100

100

100

100

H max.

330

330

330

330

330

330

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[mm]
[mm]

Inlet a

100

100

100

100

100

100

Outlet b

100

100

100

100

100

100

H max.

330

330

330

375

375

375

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[kg]
2.6
2.6
2.6
3.8
(without inlet and outlet flange) mN

3.8

3.8

Flange dimensions
DIN EN 1092-1 / Flange rating PN

40

100

160

250

320

400

[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]

1500

2500

18

22

28

28

30

14

18

18

26

26

30.2

1.2

2.5

2.5

3.6

0.6

0.9

0.9

2.1

2.1

15

18

18

25.4

25.4

32

0.8

1.4

1.4

2.3

2.3

3.5

NPS 3/4"

s
mF

20

22

1.1

1.3

NPS 1"

22

26

30

36

40

17

21.5

21.5

32.5

32.5

40

mF

1.3

2.6

3.5

7.5

2.1

2.1

4.1

4.1

5.1

NPS 11/2"

21

23

32

22

24

24

32

mF

2.1

2.9

4.3

1.4

2.2

2.2

3.9

Conventional design

LWN 481.01-E

900

0.8

DN 40
Flange thickness

600

DN 25
Flange thickness

300

mF
DN 20

Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

DIN ISO 1092-1 / Flange rating class

Size

Balanced bellows

06/09

Type 459 HDD

Size

Type 459 HDD


Dimensions and weights US Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
Weight

1/

2" x 1"
0.236
0.044

[lbs]
[lbs]
[inch]

Balanced bellows
Required installation diameter

8.6
10.4
61/2

3/ "
4

x 1"
0.236
0.044

1" x 1"
0.236
0.044

8.6
10.4
61/2

8.6
10.4
61/2

1/

2" x 1"
0.354
0.099

3/

4" x 1"
0.354
0.099

8.6
10.4
61/2

8.6
10.4
61/2

1" x 1"
0.354
0.099

1/

2" x 1"
0.512
0.206

8.6
10.4
61/2

3/

4" x 1"
0.512
0.206

8.6
10.4
61/2

8.6
10.4
61/2

1" x 1"
0.512
0.206
8.6
10.4
61/2

Inlet thread Female


Size outlet body
Actual Orifice diameter d0 [inch]
Center to face / Height
DIN ISO 228-1

ASME B1.20.1
NPT
Center to face [inch]
Height [inch]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [inch]
Height [inch]
Balanced bellows

1/

x 1"
0.236

Outlet b
H max.
H max.
Inlet a
Outlet b
H max.
H max.

3/ "
4

x 1"
0.236

1" x 1"
0.236

23/32

27/32

27/16*)

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16*)
111/2*)
123/4*)
217/32
215/16
119/16
1227/32

Inlet a

2"

1/

2"

x 1"
0.354

3/

4"

1/

2"

x 1"
0.512

3/

x 1"
0.354

1" x 1"
0.354

4" x 1"
0.512

1" x 1"
0.512

23/32

27/32

27/16

23/32

27/32

27/16

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/4
1217/32
27/32
215/16
111/4
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

Inlet thread Male


1"

Size outlet body


Actual Orifice diameter d0 [inch]
Center to face [inch]
DIN ISO 228-1

1/

R
NPT

Inlet a

Outlet b

1"
1/
2

32

21/16
215/16
115/16
215/16

Inlet a

Outlet b
ISO 7-1/BS 21
ASME B1.20.1

1"
11/

21/16
215/16
115/16
215/16

215/16
115/16
215/16

Type 459 HDD

Height [inch]

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Size inlet thread


H max.
H max.
H max.

Length of screwed end c [inch]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT
Available treaded connections refer to page 09/06.

1/

2"
1121/32
1123/32
1127/32

Conventional design
3/ "
1"
4
1123/32
1127/32
1125/32
1115/16
1127/32
123/32

1/

1/ "
2
1229/32

13
131/8

3/

2"
9/
16
3/
4
7/
8

4"
5/
8
25/
32
7/
8

06/10

1"
131/8
133/16
1311/32

1"
23/
32
29/
32
11/16

*) DIN ISO 228-1 G not possible.

Required installation
diameter

Balanced bellows
3/ "
4
13
131/32
131/8

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 459 HDD


Dimensions and weights US Units

Flanged connection
Conventional design

Balanced bellows

Actual Orifice diameter d0 [inch]

0.236

0.354

0.512

0.236

0.354

0.512

Actual Orifice area A0 [inch2]

0.044

0.099

0.206

0.044

0.099

0.206

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 PN 400
Center to face
Height

[inch]
[inch]

Inlet a

315/

315/16

315/16

315/16

315/16

315/16

Outlet b

315/

315/

315/

315/

315/

315/16

H max.

13

13

13

13

16
16

16

16

16

16

13

13

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[inch]
[inch]

Inlet a

315/

315/

Outlet b

315/

315/

H max.

13

13

16
16

16

315/16

315/16

315/16

315/16

16

315/16

315/

315/

315/16

16
143/4

13

16
143/4

143/4

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[lbs]
5.7
5.7
5.7
8.4
(without inlet and outlet flange) mN

8.4

8.4

Flange dimensions
DIN EN 1092-1 / Flange rating PN

40

100

160

250

320

400

[mm]

Weight slip on flange [kg]

23/

32

mF

1.8

7/

2.6

13/32 13/32 13/16


5.5

5.5

7.9

[mm]

Weight slip on flange [kg]

25/

32

2.4

mF

7/

2.9

[mm]

Weight slip on flange [kg]

s
mF

7/

[mm]

Weight slip on flange [kg]

s
mF

2.9

1500

2500

9/

16

23/

23/

11/32

11/32

13/16

1.3

4.6

4.6

6.6

23/

23/

11/4

5.1

5.1

7.7

19/32

19/32

19/16

11.2

11 /4

8.6

32

32

32

1.8

32

3.1

32

3.1

21/

5.7

7.7

11

32

16.5

2.2

27/

32

4.6

27/

32

4.6

NPS 11/2"
13/

16

4.5

Conventional design

LWN 481.01-E

900

19/

11/32 13/16 13/32 19/16

DN 40
Flange thickness

600

NPS 1"

DN 25
Flange thickness

300

NPS 3/4"

DN 20
Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

DIN ISO 1092-1 / Flange rating PN

Size

29/

32

6.3

11/4

7/

9.5

3.2

15/

16

4.8

15/

16

4.8

Balanced bellows

06/11

Type 459 HDD

Size

Type 459 HDD


Pressure temperature ratings

Metric Units
Actual Orifice diameter d0 [mm]
Actual Orifice Area A0 [mm2]
Body material 1.4404 (316L)
Base /
Connection size
Inlet Body
Pressure rating

13

28.3

63.6

133

Type 4594
1/

2"

3/

4"

1"

1/

2"

3/

4"

1"

3/ "
4

11/4"

1"

PN 700

PN 500

PN 250

Outlet body

Pressure rating

PN 160

PN 160

PN 160

Minimum
set pressure

p [barg] S/G/L

420

1.5

0,2

p [barg] S/G

700

420

200

Maximum
set pressure

p [barg] L

Temperature
acc. to DIN EN

min. [C ]

-270

max. [C ]

+550

Temperature
acc. to ASME

min. [C ]

-268

max. [C ]

+538

US Units
Actual Orifice diameter d0 [inch]

0.236

0.354

0.512

Actual Orifice Area A0 [inch2]

0.044

0.099

0.206

Body material 1.4404 (316L)


Base /
Connection size
Inlet Body
Minimum
set pressure
Maximum
set pressure

Type 459 HDD

Temperature
acc. to DIN EN
Temperature
acc. to ASME

Type 4594
1/

2"

3/

4"

p [psig] S/G/L

6091

p [psig] S/G

10150

p [psig] L

1"

1/

2"

3/

4"

1"

3/

4"

1"

21.7

2.9

6091

2901

min. [F ]

-454

max. [F ]

+1022

min. [F ]

-450

max. [F ]

+1000

11/4"

Because there is no open bonnet for this type available, please use at a temperature of 300C (572F) a stainless steel bellows or a specific high temperature model
without a bellows. For DIN EN applications at temperatures under -10C please proceed according to AD-2000 Merkblatt W 10.

06/12

LWN 481.01-E

Type 459 HDD


Order information Spare Parts

Spare parts
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]

13

28.3

63.6

133

Actual Orifice diameter d0 [inch]

0.236

0.354

0.512

Actual Orifice area A0 [inch2]

0.044

0.099

0.206

Material-No. / Art.-No.

Body (Item 1): Male thread


1/

Connection Size

2"

3/

4"

1"

1/

2"

3/ "
4

1"

1/

2"

1/

2"

1"

DIN ISO 228-1

316L stellited

136.6969.9000 136.7069.9000 136.7169.9000

136.7569.9000 136.7669.9000

136.8069.9000 136.8169.9000

ISO 7-1/BS 21

316L stellited

136.6969.9220 136.7069.9220 136.7169.9220

136.7569.9220 136.7669.9220

136.8069.9220 136.8169.9220

ASME B1.20.1 NPT 316L stellited

136.6969.9204 136.7069.9204 136.7169.9204

136.7569.9204 136.7669.9204

136.8069.9204 136.8169.9204

Material-No. / Art.-No.

Body (Item 1): Female thread


DIN ISO 228-1

316L stellited

136.6969.9210 136.7069.9210 136.7169.9210 136.7469.9210 136.7569.210 136.7669.9210

ISO 7-1/BS 21

Rc

316L stellited

136.6969.9222 136.7069.9222 136.7169.9222 136.7469.9222 136.7569.9222 136.7669.9222 136.7969.9222 136.8069.9222 136.8169.9222

ASME B1.20.1 NPT 316L stellited

136.6969.9211 136.7069.9211 136.7169.9211 136.7469.9211 136.7569.9211 136.7669.9211

316L stellited

NPS 1/2" CL300


CL2500

316L stellited

PN 40
PN 400

316L stellited

CL150
CL2500

316L stellited

PN 40
PN 400

316L stellited

CL150

316L stellited

CL300
CL2500

316L stellited

DN 15 /

DN 20 /
NPS

3/ "
4

DN 25 /

Material-No. / Art.-No.

Body (Item 1): Flange design


PN 40
PN 400

136.6969.9208

136.7469.9208

136.7969.9208

136.7069.9208

136.3969.9208

136.5069.9208

136.3469.9208

136.3569.9208

136.7669.9202

136.8169.9202

136.3469.9208

136.3569.9208

NPS 1"
136.7169.9208

1.4404

316L stellited 200.3269.9118 (L) / 200.3969.9118 (S/G)

Disc with sealing plate (Item 7)


Disc

1.4404

1.4404

PCTFE G

200.2149.9006

200.2249.9006

SP T

200.2149.9007

200.2249.9007

Material-No. / Art.-No.

PCTFE G

236.3569.0000

236. 0869.0000

SP T

236.3579.0000

236.0879.0000

Material-No. / Art.-No.

Pin (Item 57)


Pin

200.2169.9118

Material-No. / Art.-No.

Sealing plate (Item 7.3)


Sealing
plate

200.2069.9118

1.4310

200.2039.9000

Gasket outlet body / bonnet (Item 60)

200.2039.9000

200.2139.9000

Material-No. / Art.-No.

Graphite + 1.4401

500.2407.0000

500.2407.0000

500.2407.0000

Option code L68 Gylon (Filled PTFE)

500.2405.0000

500.2407.0000

500.2407.0000

Gasket

Material-No. / Art.-No.

Ball (Item 61)


Ball

Type 459 HDD

Material-No. / Art.-No.

Disc (Item 7): Metal to metal


Disc

Ball [mm]
1.4401

510.0104.0000

510.0104.0000

510.0104.0000

Bellows and belows conversion kit (Item 15)


Stainless steel
bellows
Conversion kit

LWN 481.01-E

1.4571/316Ti

p 40 bar / 580 psig = 400.7949.0000


p > 40 bar / 580 psig = 400.6349.0000

PN 40 / CL600

5021.1050

> PN 40 / CL600

5021.1051

06/13

Type 459 HDD


Available Options

Female thread

Stellited sealing surface


J25: Disc stellited
L20: Base/inlet body

Disc with inserted


sealing plate
J44: PTFE-FDA N
J48: PCTFE
D
J49: VESPEL-SP K

Heating jacket
H29

Balanced bellows

Flanged version

INCONEL X-750 spring


X08

Type 459 HDD

Male thread

Special
2.4610
2.4360
1.4462

material
Hastelloy C4
Monel 400
Duplex

Code
YYYY
Code
XXXX

Lift indicator
J93: Lift indicator

06/14

Test gag
J69: H4
J70: H2

O-ring-damper H2
J65

Code
ZZZZ

O-ring-damper H4
J66

LWN 481.01-E

Type 459 HDD


Approvals

Approvals
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
Approval No.
0.81
0.70

0.83
0.61
TV SV 909

0.81
0.70

0.83
0.61
M 37112
0.811

Approval No.

M 37101

0.566
Coefficient of discharge K
The current approval no. can be found at www.leser.com

Approval No.
S/G

0.811

L
China
AQSIQ

0.566
Coefficient of discharge w
The current approval no. can be found at www.leser.com

Approval No.
S/G

0.81

0.83

0.81

0.70

0.61
Coefficient of discharge w

0.53

Russia
GOST R / RTN

The current approval no. can be found at www.leser.com

Approval No.
S/G

0.81

0.83

0.81

0.70

0.61
Coefficient of discharge w

0.53

Kazakhstan
GOST-K

The current approval no. can be found at www.leser.com

Approval No.
S/G

0.81

0.83

0.81

0.70

0.61
Coefficient of discharge w

0.53

Belarus
GOSPROMNAZADOR

LWN 481.01-E

The current approval no. can be found at www.leser.com

Approval No.
S/G

0.81

0.83

0.81

0.70

0.61

0.53

Homepage

Classification societies
Bureau Veritas
Det Norske Veritas
Germanischer Lloyd
Lloyds Register EMEA
Registro Italiano Navale
U.S. Coast Guard

0.81
0.53

Coefficient of discharge K
Approval No.
S/G

Canada
CRN

0.81
0.53

Coefficient of discharger w
Approval No.
S/G

United States
ASME Sec. VIII Div. 1

13
133
0.512
0.206

072020111Z0008/0/13

S/G
Germany
PED / AD 2000-Merkblatt A2

9
63.6
0.354
0.099
Coefficient of discharge Kdr

Type 459 HDD

Europe
PED / DIN EN ISO 4126-1

6
28.3
0.236
0.044

BV
DNV
GL
LREMEA
RINA
U.S.C.G

www.bureauveritas.com
www.dnv.com
www.gl-group.com
www.lr.org
www.rina.org
www uscg.org

The valid certification number is changed


with every reneval.
A sample certificate including the valid certification number
can be found at www.leser.com

06/15

Type 459 HDD


Capacities Metric Units

Capacities according to AD 2000-Merkblatt A2, based on set pressure plus 10% overpressure.
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.

Metric Units

AD 2000-Merkblatt A2

Actual Orifice diameter d0 [mm]

[mm2]

Actual Orifice area A0


LEO*) [inch2]

28.3

63.6

133.0

S/G = 0.082 L = 0.086

S/G = 0.171 L = 0.179

Capacities
Steam
saturated
[kg/h]

Air
0C and
1013 mbar
[mn3/h]

Capacities
Water
20C

Steam
saturated

[103kg/h]

[kg/h]

77
93
127
158
189
220
251
282
312
343
405
465
527
588
650
802
957
1111
1268
1427
1588
1910
2245
2583
2938
3296
4077
4958
5977
7262
8989

No saturated steam application


in set pressure range

Type 459 HDD

0.2
1
1.5
2
3
4
5
6
7
8
9
10
12
14
16
18
20
25
30
35
40
45
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
520
540
560
580
600
650
700
750
800
850

13

S/G = 0.036 L = 0.038

Set pressure

[bar]

7221
7564
7907
8250
8593
8936
9280
9623
9966
10309
11167
18024
12882
13740
14598

21.6
22.1
22.6
23.1
23.6
24.1
24.5
25
25.4
25.9
26.9
27.9
28.9
29.9
30.8

Air
0C and
1013 mbar
[mn3/h]

92
113
155
195
234
274
313
353
392
432
511
590
669
748
827
1025
1223
1421
1618
1816
2014
2409
2805
3201
3596
3992
4783
5574
6365
7156
7947
8738
9529
10320
11111
11902
12693
13484
14275
15066
15857
16648

Capacities
Water
20C

Steam
saturated

[103kg/h]

2.54
2.93
3.59
4.14
4.63
5.07
5.48
5.86
6.21
6.55
7.17
7.75
8.28
8.78
9.26
10.4
11.3
12.2
13.1
13.9
14.6
16
17.3
18.5
19.6
20.7
22.7
24.5
26.2
27.8
29.3
30.7
32.1
33.4
34.6
35.9
37
38.2
39.3
40.4
41.4
42.4

[kg/h]

Air
0C and
1013 mbar
[mn3/h]

Water
20C
[103kg/h]

53
120
156
190
258
322
386
449
511
573
636
699
824
947
1072
1197
1323
1633
1949
2261
2582
2906
3234
3889
4571
5259
5982
6711
8302
10096
12171
14786
18303

61
143
188
229
316
396
477
557
638
718
799
879
1040
1201
1363
1524
1685
2087
2490
2893
3295
3698
4101
4906
5711
6517
7322
8127
9738
11349
12959
14570
16181

1.96
3.75
4.6
5.31
6.5
7.51
8.39
9.19
9.93
10.6
11.3
11.9
13
14
15
15.9
16.8
18.8
20.6
22.2
23.7
25.2
26.5
29.1
31.4
33.6
35.6
37.5
41.1
44.4
47.5
50.3
53.1

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

06/16

LWN 481.01-E

Type 459 HDD


Capacities US Units

Capacities according to ASME Section VIII (UV), based on set pressure plus10% overpressure.
Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.

US Units

ASME Section VIII

Actual Orifice area A0

0.236

[inch2]

LEO*) [inch2]

0.044

0.099

0.206

S/G = 0.082 L = 0.086

S/G = 0.171 L = 0.179

Capacities

Capacities

Capacities

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]

Air
Water
60 F and
70F
14.5 psig
[S.C.F.M.] [US-G.P.M.]

Steam
saturated
[lb/h]

155
196
242
287
332
377
423
468
513
740
966
1193
1419
1646
1872
2099
2326
2779
3232
3685
4138
4591
5044
5497
5950
6394
6889
7393
7907
8433
8971
9525
10988
12604
14454

No saturated steam application


in set pressure range

5
10
20
30
40
50
60
70
80
90
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2250
2500
2750
3000
3250
3500
3750
4000
4250
4500
4750
5000
5250
5500
5750
6000
6250
6500
6750
7000
7250
7500
7750
8000
8250
8500
8750
9000
9500
10000
11000
12000

0.512

S/G = 0.036 L = 0.038

Set pressure

[psig]

0.354

4330
4510
4690
4870
5050
5230
5410
5590
5770
5950
6130
6310
6490
6851
7211
7931
8651

76.8
78.4
79.9
81.4
82.9
84.4
85.8
87.3
88.6
90
91.4
92.7
94
96.6
99.1
104.0
109.0

55
70
86
103
119
135
151
167
184
265
346
427
508
589
670
751
832
994
1156
1318
1480
1642
1804
1966
2128
2290
2452
2614
2776
2938
3100
3262
3667
4072
4477
4882
5287
5692
6097
6502
6908
7313
7718
8123
8528
8933
9338
9743
10148

10.2
12.2
14.1
15.8
17.3
18.7
19.9
21.2
22.3
27.3
31.5
35.3
38.6
41.7
44.6
47.3
49.9
54.6
59
63.1
66.9
70.5
74
77.2
80.4
83.4
86.4
89.2
91.9
94.6
97.2
100
106
111
117
122
127
132
137
141
145
150
154
158
162
165
169
173
176

195
238
324
410
504
599
693
788
882
977
1071
1544
2016
2489
2962
3434
3907
4379
4852
5797
6742
7688
8633
9578
10523
11469
12414
13340
14373
15424
16497
17594
18718
19872
22925
26298
30158

69
85
115
146
180
213
247
281
315
348
382
551
719
888
1056
1225
1393
1562
1731
2068
2405
2742
3079
3416
3753
4091
4428
4765
5102
5439
5776
6113
6451
6788
7631
8473
9316
10159

12.5
16
21.2
25.4
29.3
32.8
35.9
38.8
41.5
44
46.4
56.8
65.6
73.4
80.4
86.8
92.8
98.4
104
114
123
131
139
147
154
161
167
174
180
186
191
197
202
208
220
232
243
254

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

LWN 481.01-E

06/17

Type 459 HDD

Actual Orifice diameter d0 [inch]

Type 459 HDD


h
d0

= Lift [mm]
= Flow diameter [mm] of selected safety
valve, refer to table article numbers
h/d0 = Ratio of lift / flow diameter
= Back pressure [bara]
pa0
= Set pressure [bara]
p0
pa0 /p0 = Ratio of back pressure / set pressure
= Coefficient of discharge
Kdr
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
= Back pressure correction factor
Kb
acc. to API 520 topic 3.3

Determination of coefficent of discharge


in case of lift restriction or back pressure

How to use please refer to page 00/08

Diagram for evaluation of ratio of lift / flow diameter (h/d0)


in reference to the coefficient of discharge (Kdr/w)
d0 6 mm

d0 9 mm

Kdr = w = f (h/d0) S/G

d0 13 mm

Kdr = w = f (h/d0) S/G

0.85

0.80

0.75

Kdr = w = f (h/d0) L

0.70

0.65
0.60
0.55
0.50

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

A lift restriction
ist not applicable
because the actual
design and the certified
lift 1.5 mm / 1/16 inch.

0.45

0.35

0.25

0.15
0.05

0.1

0.2

0.15

Ratio of lift / flow diameter h / d0

0.40

0.30

0.20
0.05

0.25

d0 9 mm

d0 6 mm
Kdr = w = f (h/d0) S/G

0.65

0.1

0.15

0.2

Ratio of lift / flow diameter h / d0

0.23

0.25

0.22

d0 13 mm

Kdr = w = f (h/d0) L

0.55

Kdr = w = f (h/d0) L

0.50

0.60

0.45
0.55
0.40

Coefficient of discharge Kdr / w

0.50
Coefficient of discharge Kdr / w

Type 459 HDD

A lift restriction
ist not applicable
because the actual
design and the certified
lift 1.5 mm / 1/16 inch.

0.45

0.40

0.35

0.30
0.10

0.15

0.25

0.20

Ratio of lift / flow diameter h / d0

0.35

0.30

0.25

0.20

0.15
0.05

0.1

0.15

0.25

0.2

Ratio of lift / flow diameter h / d0

0.22

0.23

Diagram for evaluation of ratio of the coefficient of discharge (Kdr /w)


in reference to the ratio of back pressure / set pressure (pa0/p0)
d0 9 mm

Kdr = w = f (pa0/p0) und Kb = f (pa0/p0)

0.9

d0 13 mm

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)


1.00

0.8

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

0.9

1.00

0.8

0.90

0.90
0.7

0.7
0.80
0.6

0.80
0.6

0.5

0.60

0.4

0.50
0.40

0.3
0.30
0.2
0.20
0.1

0.10

0.0
0.2

0.25

0.3

0.35

Ratio of back pressure / set pressure pa0 / p0

0.4

0.00
0.45

Coefficient of discharge Kdr / w

0.70

Back pressure correction factor Kb

Coefficient of discharge Kdr / w

The certified coefficent


of discharge Kdr / w
S/G = 0.81
L = 0.70
is constant in
set pressure range.

1.10

0.70

0.5

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0

0.00
0.2

0.3

0.4

0.5

0.6

0.7

0.8

Back pressure correction factor Kb

d0 6 mm

0.9

Ratio of back pressure / set pressure pa0 / p0


0.909

06/18

LWN 481.01-E

Type 462
Plain lever H3

Type
462
Safety Relief Valves
spring loaded

Type 462
Cap H2

LWN 481.01-E

Chapter/Page

Materials
Available designs
Available designs materials
How to order
Numbering system
Article numbers
Dimensions and weights
Metric Units
[Threaded connection]
[Flanged connection]
US Units
[Threaded connection]
[Flanged connection]
Pressure temperature ratings
Metric Units
US Units
Order information Spare parts
Available options
Approvals
Capacities
Metric Units
[Steam, Air, Water]
US Units
[Steam, Air, Water]
Determination of coefficent
of discharge Kdr /w

07/02
07/03
07/04
07/06
07/08
07/09
07/10
07/11
07/12
07/13
07/14
07/16
07/17
07/18
07/19
07/20

07/01

Type 462

Contents

Type 462
Available designs

40

Cap H2

18

Adjusting screw
with bushing
Lock nut

19
9
16
54
12
17
14
60
8
57
61
7
2
1

Bonnet
Spring plate
Spring
Spindle
Spring plate
Split ring
Gasket
Guide
Pin
Ball
O-ring disc
Outlet body
Inlet body

Type 462

Conventional design
Threaded connection

60

Gasket

11

Bonnet
spacer
Bellows
Gasket

15
60

Balanced bellows
Threaded connection

07/02

Conventional design
Threaded connection

Outlet flange

2.4

Outlet adaptor

2.1

Inlet flange

48

Conventional design
Flange connection

LWN 481.01-E

Type 462
Available designs materials

Materials
Component

Base / Inlet body

Remarks

Type 4623

Type 4622

Type 4624

Threaded
connection

1.4104

1.4404
SA 479 316L
1.4404
SA 479 316L
1.0619
WCB
1.4404
316L
1.4404
316L
1.4404
SA 479 316L
NBR
Nitrile-Butadiene
CR
Chloroprene
EPDM
Ethylen-Propylene-Diene
FPM
Fluorocarbon
FFKM
Perfluor
1.4104 tenifer
Chrome steel tenifer
1.4404 / SA 316L

1.4404
SA 479 316L
1.4404
SA 479 316L
1.4404
SA 479 316L
1.4404
316L
1.4404
316L
1.4404
SA 479 316L
NBR
Nitrile-Butadiene
CR
Chloroprene
EPDM
Ethylen-Propylene-Diene
FPM
Fluorocarbon
FFKM
Perfluor
1.4404
316L
1.4404 / SA 316L

Flange connection
2

Outlet body

2.1

Outlet adaptor

Flange connection

2.4

Outlet flange

Flange connection

O-ring disc
N
K

7.4

Soft seal O-ring

D
L
C

Guide

Bonnet

11

Bonnet spacer

12

Spindle

14

Split ring

15

Bellows

16/17

Spring plate

18

Adjusting screw
with bushing

19

Lock nut

40

Cap H2

48

Inlet flange

54

Spring

Balanced
bellows design

Balanced
bellows design
Balanced
bellows design

Balanced
bellows design

Balanced
bellows design

Flange connection
Standard
Optional

57

Pin

60

Gasket

61

Ball

1.4404
SA 479 316L
0.7043
Ductile Gr. 60-40-18
1.4404
316L
1.4404
316L
1.4404
SA 479 316L
NBR
Nitrile-Butadiene
CR
Chloroprene
EPDM
Ethylen-Propylene-Diene
FPM
Fluorocarbon
FFKM
Perfluor
1.4104 tenifer
Chrome steel tenifer
1.4404 / SA 316L

Upper connection of balanced bellows Upper connection of balanced bellows Upper connection of balanced bellows

0.7043
Ductile Gr. 60-40-18
1.4404
316L
1.4404
316L
1.4021
420
1.4404
316L
1.4104
Chrome steel
1.4571
316Ti
1.0718
Steel
1.4104 / PTFE
Chrome steel / PTFE
1.4104
430
1.0718
Steel
1.4404
316L
1.1200 / 1.8159 / 1.7107
Carbon steel
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.3541
Hardened stainless steel

1.0460
Steel
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4104
Chrome steel
1.4571
316Ti
1.0718
Steel
1.4104 / PTFE
Chrome steel / PTFE
1.4104
430
1.0718
Steel
1.4404
316L
1.1200 / 1.8159 / 1.7107
Carbon steel
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.3541
Hardened stainless steel

1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4571
316Ti
1.4404
316L
1.4104 / PTFE
Chrome steel / PTFE
1.4404
316L
1.4404
316L
1.4404
316L
1.4310
Stainless steel

1.4310
Stainless steel
Graphite / 1.4401
Graphite / 316
1.4401
316

Please notice:

Modifications reserved by LESER.


If several materials are specified LESER defines the material.
LESER can upgrade materials without notice.
Every part can be replaced by other material acc. to customer specification.

LWN 481.01-E

07/03

Type 462

Item

Type 462
How to order Series 462 Example for numbering system

Article Number
4624.2952

Set Pressure
12 barg

Please state unit (in gauge)!

Please do not exceed pressure range


mentioned in the spring charts.

462 4 . 295 2
1

3
V62

Connections
V71

Please refer to table Availabe


Connections on pages 09/06 and
09/07.
Please state one option code for each,
inlet and outlet.

Type 462
Types of sealing

Soft seal

Soft seal material

NBR
EPDM
CR
FKM
FFKM

Buna-N
Buna-EP
Neoprene
Viton
Kalrez 6375

Material code
Code

Body material

1.0619 investment
casting

3
4

SG iron
Stainless steel

Valve code

Type 462

Identifies valve size and body


material, refer to page 07/07.

Code for lifting device


Code
2
3
4

07/04

Lifting device
Screwed cap
Plain lever
Packed knob

H2
H3
H4

LWN 481.01-E

Type 462

Options

J78

Type 462

Documentation

H01

Option code

Base / Inlet body material 316L L18


(Type 4623, 4622 only)
Soft seal material
NBR
N
J30
CR
K
J21
EPDM
D
J22
FKM
L
J23
FFKM
C
J20
Stainless steel p 40 barg
J78
bellows
p > 40 barg
J55
Elastomer bellows
J79
Heating jacket
H29
High temperature alloy spring
X01
Stainless steel spring
X04
INCONEL X-750 spring
X08

Code and Medium

L23

2.0

Please select requested documentation:


Inspections, tests:
Option code
DIN EN 10204-3.2: TV-Nord
Certificate for test pressure
M33
LESER CGA (Certificate
for Global Application)
- Inspection certificate 3.1 acc.
to DIN EN 10204
- Declaration of conformity acc.
to PED 97/23/EC

2 . 0
1

Code
1. ASME Section VIII
2. CE / VdTUEV
3. ASME Section VIII
+ CE / VdTUEV

Medium
.1 Gases
.2 Liquids
.3 Steam
.0 Steam / Gases / Liquids
(valid only for CE / VdTUEV)

H03

Material test certificate:


DIN EN 10204-3.1
Option code
H01
L34
L31
L23

Type 462

Part
Base / Inlet body
Outlet body
Cap / lever cover
Disc

LWN 481.01-E

07/05

Type 462
How to order Article numbers

Type 462 Female


Cap H2
Conventional design

Type 462

Type 462 Male


Packed lever H4
Conventional design

Type 462
Cap H2
Conventional design
Flanged connection

07/06

Type 462
Cap H2
Balanced bellows

LWN 481.01-E

Type 462
How to order Article numbers

Article numbers
Actual Orifice diameter d0 [mm]

13

Actual Orifice area A0 [mm2]

63.6

133

241

Actual Orifice diameter d0 [inch]

0.354

0.512

0.689

Actual Orifice area A0 [inch2]

0.099

0.206

0.374

NBR

O-ring material

17.5

N J30

CR

K J21

EPDM

D J22

FKM

L J23

FFKM

C J20

Outlet chamber casted


Inlet body

1.4104

H2

Art.-No. 4623.

2902

2912

2922

Outlet body

0.7043

H3

Art.-No. 4623.

2903

2913

2923

Bonnet

0.7043

H4

Art.-No. 4623.

2904

2914

2924

0.5 250

0.5 180

0.5 92.5

7.3 3626

7.3 2911

7.3 1342

p [barg]

S/G/L

p [psig]
Outlet chamber investment casted
Inlet body

1.4404

H2

Art.-No. 4622.

3772

3782

3792

Outlet body
Bonnet

1.0619
(WVB)

H3

Art.-No. 4622.

3773

3783

3793

1.0460

H4

Art.-No. 4622.

p [barg]

S/G/L

p [psig]

3774

3784

3794

0.5 250

0.5 180

0.5 92.5

7.3 3626

7.3 2911

7.3 1342

2192

2202

2212

Outlet chamber investment casted


Inlet body
Outlet body
Bonnet

1.4404
1.0619
(CF8M)

H2

Art.-No. 4624.

1.4404

H4

Art.-No. 4624.

p [barg]

S/G/L

p [psig]

2194

2204

2214

0.5 250

0.5 180

0.5 92.5

7.3 3626

7.3 2911

7.3 1342

Outlet chamber deep-drawn


All body and
trim parts

1.4404
p [barg]
p [psig]

H2

Art.-No. 4624.

2952

2962

2972

H4

Art.-No. 4624.

2954

2964

2974

S/G/L

0.5 250

0.5 180

0.5 92.5

7.3 3626

7.3 2911

7.3 1342

LWN 481.01-E

Type 462

For selection of inlet and outlet connection please refer to page 09/06 09/07.

07/07

Type 462
Dimensions and weights Metric Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Weight
Balanced bellows
Required installation diameter

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

3/ "
4

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

9
63.6

9
63.6

9
63.6

13
133

13
133

13
133

17.5
241

17.5
241

17.5
241

17.5
241

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

2.6
3.4
165

3.0
3.8
165

3.0
3.8
165

3.0
3.8
165

3.0
3.8
165

[kg]
[kg]
[mm]

Inlet thread Female


Size Outlet body
Actual Orifice diameter d0 [mm]
Center to face / Height
DIN ISO 228-1
G
Inlet a
ASME B1.20.1
NPT
Center to face [mm]
Outlet b
Height [mm]
H max.
Balanced bellows
H max.
Inlet a
ISO 7-1/BS 21
Rc
Center to face [mm]
Outlet b
Height [mm]
H max.
Balanced bellows
H max.

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

3/ "
4

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

13

13

13

17.5

17.5

17.5

17.5

53

56

62

53

56

62

60

66

67

73

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
287
319
60
75
287
319

75
293
325
68
75
295
327

75
294
326

75
300
332
77
75
304
336

Inlet thread Male


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face [mm]
Inlet 1/2" 1" a
DIN ISO 228-1
G
Inlet 1" 2" a
Outlet b
Inlet 1/2" 1" a
ISO 7-1/BS 21
R
ASME B1.20.1
NPT
Inlet 1" 2" a1)
Outlet b

1"
9

1"
13

11/2"
17.5

52

75
49

75

75
49

75

56
75

53
75

Height [mm]
Conventional design

Type 462

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Size inlet thread


H max.
H max.
H max.

Length of screwed end c [mm]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

1/

Balanced bellows

2"

3/ "
4

1"

11/4"

11/2"

2"

296
298
301

298
299
301

301
303
307

303

307

305
305
308

309

1/

2"
14
19
22

3/"

1/

4"

328
330
333

1"
18
23
27

16
20
22

3/

2"

330
331
333

11/4"
20
25
28

1"

11/4"

11/2"

2"

333
335
339

335

340

337
337
340

341

11/2"
22
25
28

2"
24

29

Available threaded connections refer to page 09/06. 1) Inlet thread R only up to 11/2".

Required installation
diameter

07/08

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 462
Dimensions and weights Metric Units

Flanged connection
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]

Conventional design
13

17.5

Balanced bellows
13

17.5

63.6

133

241

63.6

133

241

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 400
Center to face
Height

[mm]
[mm]

Inlet a

100

100

105

100

100

105

Outlet b

100

100

100

100

100

100

H max.

330

330

333

375

375

378

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[mm]
[mm]

Inlet a

100

100

105

100

100

105

Outlet b

100

100

100

100

100

100

H max.

330

330

333

375

375

378

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[kg]
2.6
2.6
3
3.8
(without inlet and outlet flange) mN

3.8

4.2

Flange dimensions
DIN EN 1092-1 / Flange rating PN

Size

40

100

160

250

320

400

[mm]

Weight slip on flange [kg]

s
mF

18

22

28

28

30

0.8

1.2

2.5

2.5

3.6

[mm]

Weight slip on flange [kg]


[mm]

Weight slip on flange [kg]


[mm]

1500

2500

14

18

18

26

26

30.2

0.6

0.9

0.9

2.1

2.1

20

22

15

18

18

25.4

25.4

32

1.1

1.3

0.8

1.4

1.4

2.3

2.3

3.5

22

26

30

36

40

17

21.5

21.5

32.5

32.5

40

1.3

2.6

3.5

7.5

2.1

2.1

4.1

4.1

5.1

NPS 1"

mF

NPS 11/2"

21

23

32

22

24

24

32

mF

2.1

2.9

4.3

1.4

2.2

2.2

3.9

Type 462

Weight slip on flange [kg]

900

DN 40
Flange thickness

600

mF
DN 25

Flange thickness

300

NPS 3/4"

DN 20
Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

ASME B16.5 / Flange rating class

Size

Conventional design

LWN 481.01-E

Balanced bellows

07/09

Type 462
Dimensions and weights US Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
Weight
Balanced bellows
Required installation diameter

1/

x 1"

1/

2"

3/ "
4

x 1"

3/ "
4

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

x 1"

1" x 1"

x 1"

1" x 1"

0.354
0.099

0.354
0.099

0.512
0.206

0.512
0.206

0.512
0.206

0.689
0.374

0.689
0.374

0.689
0.374

0.689
0.374

5.7
7.5
61/2

5.7
7.5
61/2

5.7
7.5
61/2

5.7
7.5
61 /2

5.7
7.5
61/2

5.7
7.5
61/2

6.6
8.4
61/2

6.6
8.4
61/2

6.6
8.4
61/2

6.6
8.4
61/2

[lbs]
[lbs]
[inch]

2"

3/ "
4

0.354
0.099

Inlet thread Female


Size Outlet body
Actual Orifice diameter d0 [inch]
Center to face / Height
DIN ISO 228-1
G
Inlet a
ASME B1.20.1
NPT
Center to face [inch]
Outlet b
Height [inch]
H max.
Balanced bellows
H max.
Inlet a
ISO 7-1/BS 21
Rc
Center to face [inch]
Outlet b
Height [inch]
H max.
Balanced bellows
H max.

1/

2"

x 1"

3/ "
4

x 1"

1" x 1"

0.354

0.354

0.354

23/32

27/32

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

1/

2"

3/ "
4

x 1"

3/ "
4

x 11/2" 1" x 11/2" 11/4" x 11/2" 11/2" x 11/2"

x 1"

1" x 1"

0.512

0.512

0.512

0.689

0.689

0.689

0.689

27/16

23/32

27/32

27/16

23/8

219/32

25/8

27/8

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/4
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

215/16
115/16
129/16
23/8
215/16
115/16
129/16

215/16
1117/32
1225/32
211/16
215/16
115/8
127/8

215/16
119/16
1227/32

215/16
1113/16
131/16
31/32
215/16
1131/32
137/32

Inlet thread Male


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face [inch]
Inlet 1/2" 1" a
DIN ISO 228-1
G
Inlet 1" 2" a
Outlet b
Inlet 1/2" 1" a
ISO 7-1/BS 21
R
ASME B1.20.1
NPT
Inlet 1" 2" a1)
Outlet b

1"
9

1"
13

11/2"
17.5

21/16

215/16
115/16

215/16

215/16
115/16

215/16

27/32
215/16

23/32
215/16

Height [inch]

Type 462

DIN ISO 228-1


ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

Conventional design
1/ "
3/ "
1"
11/4"
11/2"
Size inlet thread
2
4
21
23
27
15
12
H max. 11 /32 11 /32 11 /32 11 /16
H max. 1123/32 1125/32 1115/16

12
H max. 1127/32 1127/32 123/32 121/8 121/8

Length of screwed end c [inch]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

1/

2"
9/
16
3/
4
7/
8

3/"
5/

25/

32

7/

Balanced bellows
2"

125/32

1/

3/

2"

4"

1229/32
13
131/8

1"
23/

32

29/
32
11/16

13
131/32
131/8

11/4"
25/
32
31/
32
13/32

11/4"

1"

131/8
133/16
1311/32

133/

16

133/8

11/2"

2"

139/32
139/32
133/8

137/16

11/2"
7/
8
31/
32
13/32

2"
15/
16

15/32

Available treaded connections refer to page 09/06. 1) Inlet thread R only up to 11/2".

Required installation
diameter

07/10

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 462
Dimensions and weights US Units

Flanged connection
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

0.354

Conventional design
0.512

0.689

0.354

Balanced bellows
0.512

0.689

0.099

0.206

0.374

0.099

0.206

0.374

41/8

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 400
Center to face
Height

[inch]
[inch]

315/16

315/16

41/8

315/16

315/16

Outlet b

315/

315/

315/16

315/16

315/

16

315/16

H max.

13

13

131/8

143/4

143/4

147/8

41/8

Inlet a

16

16

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[inch]
[inch]

315/16

315/16

41/8

315/16

315/16

Outlet b

315/

315/

315/16

315/16

315/

16

315/16

H max.

13

13

131/8

143/4

143/4

147/8

Inlet a

16

16

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[lbs]
5.7
5.7
6.6
8.4
(without inlet and outlet flange) mN

8.4

9.3

Flange dimensions
DIN EN 1092-1 / Flange rating PN

Size

40

100

160

250

320

400

[mm]

Weight slip on flange [lbs]

23/

32

mF

1.8

7/
8

13/32

13/32

13/16

2.6

5.5

5.5

7.9

[mm]

Weight slip on flange [lbs]

25/

32

mF

2.4

7/

2.9

[mm]

Weight slip on flange [lbs]

s
mF

7/

11/32

13/16

13/32

19/16

2.9

5.7

7.7

11.0

16.5

[mm]

mF

1500

2500

9/

23/
32

23/
32

11/32

11/32

13/16

2.0

2.0

4.6

4.6

6.6

23/
32

23/
32

11/4

3.1

3.1

5.1

5.1

7.7

27/
32

27/
32

19/32

19/32

19/16

2.2

4.6

4.6

9.0

9.0

11.2

16

1.3

19/

32

1.8

21/

32

13/

16

4.5

29/
32

11/4

7/

15/
16

15/
16

11/4

6.3

9.5

3.2

4.8

4.8

8.6

Type 462

Weight slip on flange [lbs]

900

NPS 11/2"

DN 40
Flange thickness

600

NPS 1"

DN 25
Flange thickness

300

NPS 3/4"

DN 20
Flange thickness

150

NPS 1/2"

DN 15
Flange thickness

ASME B16.5 / Flange rating class

Size

Conventional design

LWN 481.01-E

Balanced bellows

07/11

Type 462
Pressure temperature ratings Metric Units

Metric Units
Actual Orifice diameter d0 [mm]
Actual Orifice Area A0 [mm2]
Body material: 1.4104 (430F)
Base /
Connection size
Inlet Body
Pressure rating

13

17.5

133

241

Type 4623
1/

2"

3/

4"

1"

1/

2"

3/ "
4

1"

3/

4"

1"

11/4"

PN 400

PN 250

PN 160

Outlet body

Pressure rating

PN 40

PN 40

PN 40

Minimum
set pressure

p [barg] S/G/L

0.5

0.5

0.5

Min. set pressure


low press. bellows

p [barg] S/G/L

standard bellows

p [barg] S/G/L

40

40

40

Maximum
set pressure

p [barg] S/G/L

250

180

92.5

Min. set pressure1)

Temperature
acc. to DIN EN

min. [C ]

-10

max. [C ]

+150

Temperature
acc. to ASME

min. [C ]

-29

max. [C ]

+150

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Pressure rating

2"

3/

4"

1"

1/

2"

3/ "
4

1"

3/

4"

1"

11/4"

PN 250

PN 160

PN 160

PN 40

PN 40

PN 40

Pressure rating

Minimum
set pressure

p [barg] S/G/L

0.5

0.5

0.5

Min. set pressure


low press. bellows

p [barg] S/G/L

p [barg] S/G/L

40

40

40

p [barg] S/G/L

250

180

92.5

standard bellows
Maximum
set pressure
Temperature
acc. to DIN EN

min. [C ]

-45

max. [C ]

+150

Temperature
acc. to ASME

min. [C ]

-29

max. [C ]

+150

Body material: 1.4404 (316L)


Base /
Connection size
Inlet Body
Pressure rating
Outlet Body
Minimum

Pressure rating

2"

11/2"

2"

11/2"

2"

Type 4624
1/

2"

3/

4"

1"

1/

2"

3/ "
4

1"

3/

4"

1"

11/4"

PN 250

PN 160

PN 160

PN 40

PN 40

PN 40

p [barg] S/G/L

0.5

0.5

0.5

Min. set pressure


low press. bellows

p [barg] S/G/L

Min. set pressure1)


standard bellows

p [barg] S/G/L

40

40

40

Maximum
set pressure

p [barg] S/G/L

250

180

92.5

set pressure

11/2"

Type 4622
1/

Outlet Body

Min. set pressure1)

Type 462

9
63.6

Temperature
acc. to DIN EN

min. [C ]

-45

max. [C ]

+150

Temperature
acc. to ASME

min. [C ]

-45

max. [C ]

+150

1)

Min. set pressure standard bellows = Max. pressure low pressure bellows.
The temperature is limited by soft seal material. The stated values are valid for EPDM.

07/12

LWN 481.01-E

Type 462
Pressure temperature ratings US Units

US Units
Actual Orifice diameter d0 [inch]

0.354

0.512

0.689

Actual Orifice Area A0 [inch2]

0.099

0.206

0.374

Type 4623

Body material: 1.4104 (430F)


Connection size

1/

2"

3/ "
4

1"

1/

2"

3/

4"

1"

3/ "
4

1"

11/4"

Minimum
set pressure

p [psig] S/G/L

7.3

7.3

7.3

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Min. set pressure1)


standard bellows

p [psig] S/G/L

580

580

580

Maximum
set pressure

p [psig] S/G/L

3626

2611

1342

Temperature
acc. to DIN EN

min. [F ]

+14

max. [F ]

+302

Temperature
acc. to ASME

min. [F ]

-20

max. [F ]

Connection size

1/

2"

3/ "
4

1"

1/

2"

3/

4"

1"

3/ "
4

1"

11/4"

p [psig] S/G/L

7.3

7.3

7.3

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Min. set pressure1)


standard bellows

p [psig] S/G/L

580

580

580

Maximum
set pressure

p [psig] S/G/L

3626

2611

1342

Temperature
acc. to ASME

min. [F ]

-49

max. [F ]

+302

min. [F ]

-20

max. [F ]

+302

Minimum

Connection size

1/

2"

3/ "
4

1"

1/

2"

3/

4"

1"

3/ "
4

1"

11/4"

p [psig] S/G/L

7.3

7.3

7.3

Min. set pressure


low press. bellows

p [psig] S/G/L

43.5

43.5

43.5

Min. set pressure1)


standard bellows

p [psig] S/G/L

580

580

580

Maximum
set pressure

p [psig] S/G/L

3626

2611

1342

set pressure

Temperature
acc. to DIN EN
Temperature
acc. to ASME

2"

11/2"

2"

Type 4624

Body material: 1.4404 (316L)


Base /
Inlet body

11/2"

+302

Minimum
set pressure

Temperature
acc. to DIN EN

2"

Type 4622

Body material: 1.4404 (316L)


Base /
Inlet body

11/2"

min. [F ]

-49

max. [F ]

+302

min. [F ]

-49

max. [F ]

+302

Type 462

Base /
Inlet body

1)

Min. set pressure standard bellows = Max. pressure low pressure bellows.
The temperature is limited by soft seal material. The stated values are valid for EPDM.

LWN 481.01-E

07/13

Type 462
Order information Spare parts

Spare parts
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

9
63.6
0.354
0.099

Material-No. / Art.-No.

Body (Item 1): Male thread


DIN ISO 228-1

ISO 7-1/BS 21

ASME B1.20.1

NPT

Connection size
1.4104
316L
316L stellited

1/

2"

3/

4"

ASME B1.20.1

NPT

316L

136.7449.9210

136.7549.9210

136.7649.9210

136.7469.9210

136.7569.210

136.7669.9210

136.7449.9222
136.7469.9222
136.7449.9211
136.7469.9211

136.7549.9222
136.7569.9222
136.7549.9211
136.7569.9211

136.7649.9222
136.7669.9222
136.7649.9211
136.7669.9211

11/2"

2"

G
Rc

2"

136.7669.9000

136.7649.9220

136.7669.9220

136.7649.9204

136.7669.9204

Material-No. / Art.-No.

316L stellited
316L
316L stellited
316L
316L stellited

316L
316L stellited
316L
316L stellited

ISO 7-1/BS 21

11/2"

136.7569.9000
136.7549.9220
136.7569.9220
136.7549.9204
136.7569.9204

Body (Item 1): Female thread


DIN ISO 228-1

136.7639.9000
136.7649.9000

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

13
133
0.512
0.206

Material-No. / Art.-No.

Body (Item 1): Male thread


DIN ISO 228-1

ISO 7-1/BS 21

ASME B1.20.1

NPT

Connection size
1.4104
316L
316L stellited
316L
316L stellited
316L
316L stellited

1/

2"

3/

4"

316L

ISO 7-1/BS 21

Rc

ASME B1.20.1

NPT

316L stellited
316L
316L stellited
316L
316L stellited

136.8039.9000
136.8049.9000

136.7949.9210

136.8049.9210

136.8149.9210

136.7949.9222
136.7969.9222
136.7949.9211

136.8049.9222
136.8069.9222
136.8049.9211
136.7569.9211

136.8149.9222
136.8169.9222
136.8149.9211
136.7669.9211

136.8069.9000
136.8049.9220
136.8069.9220
136.8049.9204
136.8069.9204

136.8169.9000

136.8149.9220

136.8169.9220

136.8149.9204

136.8169.9204

Material-No. / Art.-No.
136.8139.9000
136.8149.9000

Type 462

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]

17.5
241
0.689

Actual Orifice area A0 [inch2]

0.374

Material-No. / Art.-No.

Body (Item 1): Male thread


DIN ISO 228-1

ISO 7-1/BS 21

ASME B1.20.1

NPT

Connection size
1.4104
316L
316L stellited
316L
316L stellited
316L
316L stellited

1/

2"

3/

4"

ISO 7-1/BS 21

Rc

ASME B1.20.1

NPT

07/14

1"

11/4"

11/2"

2"

136.3639.9000
136.3649.9000

136.8549.9000

136.8639.9000
136.8649.9000

136.3649.9220

136.3649.9204

136.8549.9204

136.8649.9220
136.8649.9204

136.8749.9204

Material-No. / Art.-No.

Body (Item 1): Female th read


DIN ISO 228-1

11/4"

1"

Body (Item 1): Female thread


DIN ISO 228-1

11/4"

1"

136.7539.9000
136.7549.9000

316L
316L stellited
316L
316L stellited
316L
316L stellited

136.3649.9000

136.8549.9000

136.8649.9000

136.8049.9222
136.8069.9222
136.8449.9211

136.3649.9222

136.8649.9222

136.8649.9211

136.8549.9211

136.3649.9211

LWN 481.01-E

Type 462
Order information Spare parts

Spare parts
Actual Orifice diameter d0 [mm]

13

Actual Orifice area A0 [mm2]


Actual Orifice diameter d0 [inch]

63.6

133

241

0.3544

0.512

0.689

0.206

0.374

Actual Orifice area A0 [inch2]

0.099

Material-No. / Art.-No.

Body (Item 1): Flange design


PN 40 400

DN 15 /
NPS 1/2"

CL300 2500

DN 20 /
NPS 3/4"

CL150 2500

PN 40 400
PN 40 400
CL150

316L

136.7449.9208

136.7949.9208

316L

136.3949.9208

136.5049.9208

136.8449.9208

316L

136.3449.9208

136.3549.9208

136.3649.9208

316L

CL300 2500

136.7649.9202

136.8149.9202

136.3649.9202

136.3449.9208

136.3549.9208

136.3649.9208

Material-No. / Art.-No.

Disc (Item 7): Soft seal with O-ring


Disc

NBR

200.9349.9081

220.4549.9081

220.4649.9081

EPDM

200.9349.9041

220.4549.9041

220.4649.9041

CR

200.9349.9051

220.4549.9051

220.4649.9051

FKM

200.9349.9071

220.4549.9071

220.4649.9071

FFKM

200.9349.9091

220.4549.9091

220.4649.9091

Material-No. / Art.-No.

Disc (Item 7.4): O-ring


NBR

EPDM

502.0123.2641

502.0139.2641

502.0202.2641

CR

502.0123.2651

502.0139.2651

502.0202.2651

502.0123.2681

FKM

502.0123.2671

502.0139.2671

502.0202.2671

502.0123.2691

502.0139.2691

502.0202.2691

1.4310

480.0505.0000

Material-No. / Art.-No.

Gasket outlet body / bonnet (Item 60)


Gasket
Option code L68

480.0505.0000
Material-No. / Art.-No.

500.2407.0000

500.2407.0000

500.2407.0000

Gylon (Filled PTFE)

500.2405.0000

500.2405.0000

500.2405.0000

Material-No. / Art.-No.
[mm]

1.4401

510.0104.0000

Bellows and bellows conversion kit (Item 15)

510.0104.0000

510.0104.0000

Material-No. / Art.-No.
p 40 bar / 580 psig = 400.7949.0000

Stainless steel
bellows

1.4571 / 316Ti

Conversion kit

PN 40/CL600

5021.1050

> PN 40/CL600

5021.1051

LWN 481.01-E

480.0505.0000

Graphite + 1.4401

Ball (Item 61)


Ball

502.0202.2681

FFKM
Pin (Item 57)
Pin

502.0139.2681

p > 40 bar / 580 psig = 400.6349.0000

Type 462

DN 25 /
NPS 1"

17.5

07/15

Type 462
Available Options

Male thread

Female thread

Flanged version

Balanced bellows

INCONEL X-750 spring


X08

Soft seal o-ring disc


J30: NBR
N
J21: CR
K
J22: EPDM
D
J23: FKM
L
J20: FFKM
C

Heating jacket
H29

Special
2.4610
2.4360
1.4462

material
Hastelloy C4
Monel 400
Duplex

Code
YYYY

Type 462

Code
XXXX

Lift indicator
J93: Lift indicator

07/16

Test gag
J69: H4
J70: H2

O-ring-damper H2
J65

Code
ZZZZ

O-ring-damper H4
J66

LWN 481.01-E

Type 462
Approvals

Approvals
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

9
63.6
0.354
0.099

13
133
0.512
0.206

Europe

Coefficient of discharge Kdr


072020111Z0008/0/13

Approval No.
S/G

0.83

0.81

0.79

0.61

0.61

0.52

Coefficient of discharge w

Germany
PED / AD 2000-Merkblatt A2

United States
ASME Sec. VIII Div. 1

Approval No.

TV SV 909

S/G

0.83

0.81

0.79

0.61

0.61

0.52

Coefficient of discharge K
M 37112

Approval No.
S/G

0.811

Approval No.

M 37101

0.566

Canada
CRN

Coefficient of discharge K
The current approval no. can be found at www.leser.com

Approval No.
S/G

0.811

0.566
Coefficient of discharge w

China
AQSIQ

Russia
GOST R / RTN

Kazakhstan
GOST-K

Belarus
GOSPROMNAZADOR

Classification societies
Bureau Veritas
Det Norske Veritas
Germanischer Lloyd
Lloyds Register EMEA
Registro Italiano Navale
U.S. Coast Guard

LWN 481.01-E

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.61

0.81

0.79

0.61

0.52

Coefficient of discharge w
Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.79

0.61

0.61

0.52

Coefficient of discharge w
Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.79

0.61

0.61

0.52

Coefficient of discharge w
Approval No.

Type 462

PED / DIN EN ISO 4126-1

17.5
241
0.689
0.374

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.79

0.61

0.61

0.52

Homepage
BV
DNV
GL
LREMEA
RINA
U.S.C.G

www.bureauveritas.com
www.dnv.com
www.gl-group.com
www.lr.org
www.rina.org

The valid certification number is changed


with every reneval.
A sample certificate including the valid certification number
can be found at www.leser.com

www uscg.org

07/17

Type 462
Capacities Metric Units

Capacities according to AD 2000-Merkblatt A2, based on set pressure plus 10% overpressure.
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.

Metric Units

AD 2000-Merkblatt A2

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
LEO*) [inch2]

13

17.5

63.6

133.0

241.0

S/G = 0.082 L = 0.086

S/G = 0.171 L = 0.179

S/G = 0.310 L = 0.325

Capacities

Capacities

Set pressure
Steam
saturated

Type 462

[bar]
0.5
1
2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
60
70
80
90
100
120
140
160
180
200
220
240
250

[kg/h]
40
58
93
127
158
189
220
251
282
312
343

Air
0C and
1013 mbar
[mn3/h]
47
69
113
155
195
234
274
313
353
392
432
511
590
669
748
827
906
986
1065
1144
1223
1302
1381
1460
1539
1618
1698
1777
1856
1935
2014
2409
2805
3201
3596
3992
4783
5574
6365
7156
7947
8738
9529
9924

Water
20C

Steam
saturated

[103kg/h]
1.53
2.07
2.93
3.59
4.14
4.63
5.07
5.48
5.86
6.21
6.55
7.17
7.75
8.28
8.78
9.26
9.71
10.1
10.6
11
11.3
11.7
12.1
12.4
12.8
13.1
13.4
13.7
14
14.3
14.6
16
17.3
18.5
19.6
20.7
22.7
24.5
26.2
27.8
29.3
30.7
32.1
32.7

[kg/h]
87
125
195
258
322
386
449
511
573
636
699

Air
0C and
1013 mbar
[mn3/h]
102
149
235
316
396
477
557
638
718
799
879
1040
1201
1363
1524
1685
1846
2007
2168
2329
2490
2651
2812
2973
3134
3295
3456
3617
3779
3940
4101
4906
5711
6517
7322
8127
9738
11349
12959
14570

Capacities
Water
20C

Steam
saturated

[103kg/h]
3.19
4.32
6.11
7.48
8.64
9.66
10.6
11.4
12.2
13
13.7
15
16.2
17.3
18.3
19.3
20.3
21.2
22
22.9
23.7
24.4
25.2
25.9
26.6
27.3
28
28.7
29.3
29.9
30.5
33.5
36.1
38.6
41
43.2
47.3
51.1
54.6
57.9

[kg/h]
134
200
331
456
569
681
793
902
1013
1124
1235

Air
0C and
1013 mbar
[mn3/h]
157
238
400
558
700
842
985
1127
1269
1412
1554
1839
2123
2408
2693
2977
3262
3547
3831
4116
4401
4685
4970
5255
5539
5824
6109
6393
6678
6963
7247
8671
10094
11518
12941
14364

Water
20C
[103kg/h]
4.93
6.67
9.44
11.6
13.3
14.9
16.3
17.7
18.9
20
21.1
23.1
25
26.7
28.3
29.8
31.3
32.7
34
35.3
36.5
37.7
38.9
40
41.1
42.2
43.2
44.3
45.3
46.2
47.2
51.7
55.8
59.7
63.3
66.7

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

07/18

LWN 481.01-E

Type 462
Capacities US Units

Capacities according to ASME Section VIII (UV), based on set pressure plus 10% overpressure.
Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.
ASME Section VIII

Actual Orifice diameter d0 [inch]

0.354

0.512

Actual Orifice area A0 [inch2]


LEO*) [inch2]

0.099

0.206

0.374

S/G = 0.082 L = 0.086

S/G = 0.171 L = 0.179

S/G = 0.310 L = 0.325

Capacities

Capacities

Capacities

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]
33
6.01
195
41
7.67
238
55
10.2
324
70
12.2
410
86
14.1
504
103
15.8
599
119
17.3
693
135
18.7
788
151
19.9
882
167
21.2
977
184
22.3
1071
216
24.4
1260
248
26.4
1449
281
28.2
313
29.9
346
31.5
378
33.1
410
34.5
443
36
475
37.3
508
38.6
540
39.9
572
41.1
605
42.3
637
43.5
670
44.6
702
45.7
734
46.8
767
47.8
799
48.9
832
49.9
913
52.3
994
54.6
1075
56.9
1156
59
1237
61.1
1318
63.1
1399
65
1480
66.9
1561
68.7
1642
70.5
1804
74
1966
77.2
2128
80.4
2290
83.4
2452
86.4
2614
89.2
2776
91.9
2938
94.6
3100
97.2
3262
99.7
3586
105
3910
109
4234
114
4558
118
4882
122
5206
126
5530
130
5854
134
6178
137

Air
Water
Steam
60 F and
70F
saturated
14.5 psig
[S.C.F.M.] [US-G.P.M.]
[lb/h]
69
12.5
353
85
16
431
115
21.2
586
146
25.4
742
180
29.3
913
213
32.8
1085
247
35.9
1256
281
38.8
1427
315
41.5
1599
348
44
1770
382
46.4
1941
449
50.8
2284
517
54.9
2626
584
58.7
652
62.3
719
65.6
787
68.8
854
71.9
921
74.8
989
77.6
1056
80.4
1124
83
1191
85.6
1259
88
1326
90.5
1393
92.8
1461
95.1
1528
97.3
1596
99.5
1663
102
1731
104
1899
109
2068
114
2236
118
2405
123
2573
127
2742
131
2911
135
3079
139
3248
143
3416
147
3753
154
4091
161
4428
167
4765
174
5102
180
5439
186
5776
191
6113
197
6451
202
6788
208
7462
218
8136
227
8811
237
9485
246

Air
Water
60 F and
70F
14.5 psig
[S.C.F.M.] [US-G.P.M.]
126
22.7
153
28.9
209
38.4
264
46
326
53.1
387
59.4
448
65.1
509
70.3
570
75.1
631
79.7
692
84
814
92
936
99.4
1058
106
1180
113
1302
119
1424
125
1546
130
1669
135
1791
141
1913
146
2035
150
2157
155
2279
159
2401
164
2523
168
2645
172
2767
176
2889
180
3011
184
3134
188
3439
197
3744
206
4049
214
4354
222
4660
230
4965
238
5270
245
5575
252
5881
259
6186
266
6796
279
7407
291
8017
303
8628
314

Set pressure
Steam
saturated
[psig]
5
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800

[lb/h]
93
114
155
196
242
287
332
377
423
468
513
604
695

0.689

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

LWN 481.01-E

07/19

Type 462

US Units

Type 462
h
d0

= Lift [mm]
= Flow diameter [mm] of selected safety
valve, refer to table article numbers
h/d0 = Ratio of lift / flow diameter
= Back pressure [bara]
pa0
= Set pressure [bara]
p0
pa0 /p0 = Ratio of back pressure / set pressure
= Coefficient of discharge
Kdr
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
= Back pressure correction factor
Kb
acc. to API 520 topic 3.3

Determination of coefficent of discharge


in case of lift restriction or back pressure

How to use please refer to page 00/08

Diagram for evaluation of ratio of lift / flow diameter (h/d0)


in reference to the coefficient of discharge (Kdr /w)
d0 9 mm
0.85

d0 17.5 mm

d0 13 mm

Kdr = w = f (h/d0) S/G

Kdr = w = f (h/d0) S/G

0.85

0.80

Kdr = w = f (h/d0) S/G

0.80

0.75
0.70

0.75

0.65
0.60

0.70

0.65

0.60

0.55

0.50

0.45
0.10

0.15

0.45

0.35

0.25

0.15
0.05

0.25

0.20

Ratio of lift / flow diameter h / d0

0.1

0.2

0.15

Ratio of lift / flow diameter h / d0

0.24

d0 9 mm
Kdr = w = f (h/d0) L

0.65

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.55

0.40

0.30

0.20
0.05

0.19

0.1

0.15

0.2

Ratio of lift / flow diameter h / d0

d0 13 mm

d0 17.5 mm

Kdr = w = f (h/d0) L

Kdr = w = f (h/d0) L

0.60

0.50

0.55

0.60

0.50

0.25
0.22

0.45

0.55

0,.40

0.55
0.45

0.35

0.45

0.40

0.35

0.30
0.10

0.15

0.25

0.20

0.35
0.30
0.25
0.20
0.15
0.05

0.2

0.15

0.1

Ratio of lift / flow diameter h / d0

0.24

0.30

0.25

0.20

0.15

0.10
0.05

0.1

0.2

0.15

Ratio of lift / flow diameter h / d0

0.19

0.25
0.22

Diagram for evaluation of ratio of the coefficient of discharge (Kdr /w)


in reference to the ratio of back pressure / set pressure (pa0 /p0)
d0 9 mm
Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

0.9
1.00

d0 17.5 mm

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

1.00

0.8

0.90
0.7
0.80

0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.2

0.00
0.3

0.4

0.5

Ratio of back pressure / set pressure pa0 / p0

0.6

0.7
0,66

0.5

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.3

0.00
0.4

0.5

0.6

0.7

Ratio of back pressure / set pressure pa0 / p0

0.8
0.83

0.5
0.60
0.4
0.40

0.3
0.2

0.20
0.1
0.0
0.2

0.00
0.3

0.4

0.5

0.6

0.7

Ratio of back pressure / set pressure pa0 / p0

Back pressure correction factor Kb

0.50

0.80

0.6

0.70

Coefficient of discharge Kdr / w

0.60

07/20

0.80

Back pressure correction factor Kb

0.5

1.00

0.7

0.6

0.70

0.4

0.8

0.90

0.7

0.6

0.9

1.10

Coefficient of discharge Kdr / w

0.8

d0 13 mm

Back pressure correction factor Kb

0.9

Coefficient of discharge Kdr / w

Type 462

Ratio of lift / flow diameter h / d0

Coefficient of discharge Kdr / w

0.40
Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.50

0.8
0.833

LWN 481.01-E

Type
462 HDD
Safety Relief Valves
Heavy Duty Design
spring loaded

Type 462 HDD


Cap H2

LWN 481.01-E

Chapter/Page

Materials
Available designs
Available designs materials
How to order
Numbering system
Article numbers
Dimensions and weights
Metric Units
[Threaded connection]
[Flanged connection]
US Units
[Threaded connection]
[Flanged connection]
Pressure temperature ratings
Metric Units + US Units
Order information Spare parts
Available options
Approvals
Capacities
Metric Units
[Steam, Air, Water]
US Units
[Steam, Air, Water]
Determination of coefficent
of discharge Kdr /w

08/02
08/03
08/04
08/06
08/08
08/09
08/10
08/11
08/12
08/13
08/14
08/15
08/16
08/17
08/18

08/01

Type 462 HDD

Contents

Type 462 HDD


Available designs
40

Cap H2

18

Adjusting screw
with bushing
Lock nut
Bonnet
Spring plate

19
9
16
54

Spring

12

Spindle
Spring plate
Split ring
Gasket
Guide
Pin
Ball

17
14
60
8
57
61
7
2
1

Conventional design
Threaded connection

O-ring disc
Outlet body
Inlet Body

60

11

15

Type 462 HDD

60

Balanced bellows
Threaded connection

08/02

Conventional design
Threaded connection

Gasket
Bonnet
spacer
Bellows

Outlet flange

2.4

Outlet adaptor

2.1

Inlet flange

48

Gasket

Conventional design
Flange connection

LWN 481.01-E

Type 462 HDD


Available designs materials
Item

Component

Base / Inlet body

Remarks

Type 4624 HDD

Threaded
connection

1.4404
SA 479 316L
1.4404
SA 479 316L
1.4404
SA 479 316L
1.4404
316L
1.4404
316L
1.4404
SA 479 316L
NBR
Nitrile-Butadiene
CR
Chloroprene
EPDM
Ethylen-Propylene-Diene
FPM
Fluorocarbon
FFKM
Perfluor
1.4404
316L
1.4404 / SA 316L
Upper conn. part of balanced bellows
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4404
316L
1.4571
316Ti
1.4404
316L
1.4404 / PTFE
316L / PTFE
1.4404
316L
1.4404
316L
1.4404
316L
1.4310
Stainless steel
1.4310
Stainless steel
Graphite / 1.4301
Graphite / 316L
1.4401
316

Flange connection
2

Outlet body

2.1

Outlet adaptor

Flange connection

2.4

Outlet flange

Flange connection

O-ring disc
N
K

7.4

Soft seal O-ring

D
L
C

Guide

Bonnet

11

Bonnet spacer

12

Spindle

14

Split ring

15

Bellows

Balanced
bellows design

Balanced
bellows design
Balanced
bellows design

Balanced
bellows design

Balanced
bellows design

16/17

Spring plate

18

Adjusting screw
with bushing

19

Lock nut

40

Cap H2

48

Inlet flange

Flange connection

54

Spring

Standard

57

Pin

60

Gasket

61

Ball

Material Options
The Heavy Duty Design of Type 462 HDD offers the possibility to easily obtain special material versions.
The fact that all product wetted parts are machined from bar stock materials makes it easier and faster
to fulfill almost all material requirements according to the metal availability.

LWN 481.01-E

Type 462 HDD

Materials

Please notice:
Modifications reserved by LESER.
LESER can upgrade materials without notice.
Every part can be replaced by other material
acc. to customer specification.

08/03

Type 462 HDD


How to order Series 462 HDD Example for numbering system

Article Number
4624.2252

Set Pressure
10 barg

462 4 . 225 2
1

3
V62

Connections
V71

Please state unit (in gauge)!

Please refer to pages 09/06 and 09/07.

Please do not exceed pressure range


mentioned in the spring charts.

Please state one option code for each,


inlet and outlet.

Type 462 HDD


Types of sealing

Soft seal

Soft seal material

NBR
EPDM
CR
FKM
FFKM

Buna-N
Buna-EP
Neoprene
Viton
Kalrez 6375

Material code
Code

Body material

Stainless steel

Valve code
Identifies valve size and body
material, refer to page 08/07.

Code for lifting device


Code

Lifting device
Screwed cap
Packed lever

H2
H4

Type 462 HDD

2
4

08/04

LWN 481.01-E

Type 462 HDD

Options

J30

Type 462 HDD

Documentation

H01

Option code

Soft seal material


NBR
CR
EPDM
FKM
FFKM
Stainless steel
p 40
bellows
p > 40
Elastomer bellows
Heating jacket
INCONEL X-750 spring

N
K
D
L
C
barg
barg

J30
J21
J22
J23
J20
J78
J55
J79
H29
X08

Code and Medium

L30

2.0

Please select requested documentation:


Inspections, tests:
Option code
DIN EN 10204-3.2: TV-Nord
Certificate for test pressure
M33
LESER CGA (Certificate
for Global Application)
- Inspection certificate 3.1 acc.
to DIN EN 10204
- Declaration of conformity acc.
to PED 97/23/EC

2 . 0
1

Code
1. ASME Section VIII
2. CE / VdTUEV
3. ASME Section VIII
+ CE / VdTUEV

Medium
.1 Gases
.2 Liquids
.3 Steam
.0 Steam / Gases / Liquids
(valid only for CE / VdTUEV)

H03

Material test certificate:


DIN EN 10204-3.1
Option code
H01
L34
L30
L31
L23

Type 462 HDD

Part
Base / Inlet body
Outlet body
Bonnet
Cap / lever cover
Disc

LWN 481.01-E

08/05

Type 462 HDD


How to order Article numbers

Type 462 HDD

Type 462 HDD male


Packed lever H4
Conventional design

Type 462 HDD


Cap H2
Conventional design
Flanged connection

08/06

Type 462 HDD female


Packed lever H4
Conventional design

Type 462 HDD


Cap H2
Balanced bellows

LWN 481.01-E

Type 462 HDD


How to order Article numbers

Article numbers
NBR

O-ring material

CR
EPDM
FKM
FFKM
Actual Orifice diameter d0 [mm]

N J30
K

J21

D J22
L

J23

C J20

13

Actual Orifice area A0 [mm2]

63,9

133

Actual Orifice diameter d0 [inch]

0.354

0.512

Actual Orifice area A0 [inch2]

0.099

0.206

Body material: 1.4404 (316L)


All body and
trim parts

1.4404
p [barg]
p [psig]

H2

Art.-No. 4624.

2252

2272

H4

Art.-No. 4624.

2254

2274

S/G/L

0.5 350

0.5 180

7.3 5076

7.3 2611

Type 462 HDD

For selection of inlet and outlet connection please refer to page 09/06 09/07.

LWN 481.01-E

08/07

Type 462 HDD


Dimensions and weights Metric Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]
Weight

1/

x 1"
9
63.6

[kg]
[kg]
[mm]

Balanced bellows
Required installation diameter

3/

2"

3.9
4.7
165

4"

x 1"
9
63.6
3.9
4.7
165

1/

1" x 1"
9
63.6

2"

3.9
4.7
165

x 1"
13
133

3.9
4.7
165

3/ "
4

x 1"
13
133

1" x 1"
13
133

3.9
4.7
165

3.9
4.7
165

Inlet thread Female


Size Outlet body
Actual Orifice diameter d0 [mm]
Center to face / Height
DIN ISO 228-1
G
ASME B1.20.1
NPT
Center to face [mm]
Height [mm]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [mm]
Height [mm]
Balanced bellows

1/

3/ "
4

2"

x 1"
9

x 1"
9

1/

1" x 1"
9

2"

x 1"
13

3/ "
4

x 1"
13

1" x 1"
13

Inlet a

53

56

62

53

56

62

Outlet b
H max.
H max.
Inlet a
Outlet b
H max.
H max.

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

75
283
315
53
75
283
315

75
286
318
56
75
286
318

75
292
324
64
75
294
326

Inlet thread Male


Size outlet body
Actual Orifice diameter d0 [mm]
Center to face [mm]
Inlet a
DIN ISO 228-1
G
Outlet b
ISO 7-1/BS 21
R
Inlet a
ASME B1.20.1
NPT
Outlet b
Height [mm]
Size inlet thread
DIN ISO 228-1
ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

H max.
H max.
H max.

Length of screwed end c [mm]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

1/

2"

296
298
301

1"
9

1"
13

52
75

75

49

49

75

75

Conventional design
3/
4"
298
299
301

1/
2"

1"
301
303
307

1/

328
330
333

Balanced bellows
3/
4"
330
331
333

3/

2"
14
19
22

4"
16
20
22

1"
333
335
339

1"
18
23
27

Type 462 HDD

Available threaded connections refer to page 09/06.

Required installation
diameter

08/08

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 462 HDD


Dimensions and weights Metric Units

Flanged connection
Conventional design
Actual Orifice diameter d0 [mm]
Actual Orifice area A0 [mm2]

Balanced bellows

13

13

63.6

133

63.6

133

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 400
Center to face
Height

[mm]
[mm]

Inlet a

100

100

100

100

Outlet b

100

100

100

100

H max.

330

330

375

375

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[mm]
[mm]

Inlet a

100

100

100

Outlet b

100

100

100

100
100

H max.

330

330

375

375

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[kg]
2.6
2.6
(without inlet and outlet flange) mN

3.8

Flange dimensions
DIN EN 1092-1 / Flange rating PN

Size

40

100

160

250

320

400

18
0.8

22
1.2

28
2.5

28
2.5

30
3.6

DN 15
Flange thickness
[mm]
Weight slip on flange [kg]

s
mF
s
mF

Flange thickness
Flange thickness

s
mF

20
1.1

22
1.3

22
1.3

26
2.6

30
3.5

36
5

40
7.5

900

1500

2500

14
0.6

18
0.9

18
0.9

26
2.1

26
2.1

30.2
3

15
0.8

18
1.4

18
1.4

25.4
2.3

25.4
2.3

32
3.5

17
1

21.5
2.1

21.5
2.1

32.5
4.1

32.5
4.1

40
5.1

21
2.1

23
2.9

32
4.3

22
1.4

24
2.2

24
2.2

32
3.9

Type 462 HDD

s
mF

600

NPS 11/2"

DN 40
Flanschblattdicke
[mm]
Weight slip on flange [kg]

300

NPS 1"

DN 25
[mm]
[kg]

150

NPS 3/4"

DN 20
Flange thickness
[mm]
Weight slip on flange [kg]

ASME B16.5 / Flange rating class

Size
NPS 1/2"

Conventional design

LWN 481.01-E

Balanced bellows

08/09

Type 462 HDD


Dimensions and weights US Units

Threaded connections
Size Outlet body
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]
Weight

1/

[lbs]
[lbs]
[inch]

Balanced bellows
Required installation diameter

3/

2" x 1"
0.354
0.099

4" x 1"
0.354
0.099

8.7
10.4
61/2

8.7
10.4
61/2

1/

1" x 1"
0.354
0.099

2" x 1"
0.512
0.206

8.7
10.4
61/2

8.7
10.4
61/2

3/ "
4

x 1"
0.512
0.206

1" x 1"
0.512
0.206

8.7
10.4
61/2

8.7
10.4
61/2

Inlet thread Female


Size Outlet body
Actual Orifice diameter d0 [inch]
Center to face / Height
DIN ISO 228-1
G
ASME B1.20.1
NPT
Center to face [inch]
Height [inch]
Balanced bellows
ISO 7-1/BS 21
Rc
Center to face [inch]
Height [inch]
Balanced bellows

Inlet a
Outlet b
H max.
H max.
Inlet a
Outlet b
H max.
H max.

1/

3/ "
4

2"

x 1"
0.354

x 1"
0.354

1" x 1"
0.354

23/32

27/32

27/16

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

1/

2"

x 1"
0.512

3/ "
4

x 1"
0.512

1" x 1"
0.512

23/32

27/32

27/16

215/16
115/32
1213/32
23/32
215/16
115/32
1213/32

215/16
111/14
1217/32
27/32
215/16
111/14
1217/32

215/16
111/2
123/4
217/32
215/16
119/16
1227/32

Inlet thread Male


Size outlet body
Actual Orifice diameter d0 [inch]
Center to face [inch]
Inlet a
DIN ISO 228-1
G
Outlet b
ISO 7-1/BS 21
R
Inlet a
ASME B1.20.1
NPT
Outlet b
Height [inch]
Size inlet thread
DIN ISO 228-1
ISO 7-1/BS 21
ASME B1.20.1

G
R
NPT

H max.
H max.
H max.

Length of screwed end c [inch]


Size inlet thread
DIN ISO 228-1
G
ISO 7-1/BS 21
R
ASME B1.20.1
NPT

3/

8"

1"
0.354

1"
0.512

21/16
215/16

215/16

115/16

115/16

215/16

115/16

Conventional design
1/
2"

3/

1/

8"

1121/32

1123/32

1127/32

1123/32

1125/32

1127/32

1127/32

2"

Balanced bellows
3/
8"

1/

2"

1229/32

13

1115/16

13

131/32

133/16

123/32

131/8

131/8

1311/32

1/

131/8

3/

2"
9/
16
3/
4
7/
8

4"
5/
8
25/
32
7/
8

1"
23/

32

29/

32

11/

16

Type 462 HDD

Available threaded connections refer to page 09/06.

Required installation
diameter

08/10

Conventional design
Female thread

Conventional design
Male thread

Balanced bellows

LWN 481.01-E

Type 462 HDD


Dimensions and weights US Units

Flanged connection
Actual Orifice diameter d0 [inch]
Actual Orifice area A0 [inch2]

Conventional design
0.354
0.512

0.354

Balanced bellows
0.512

0.099

0.099

0.206

0.206

DIN EN 1092-1 (Available flange sizes refer to page 09/07)


Flange rating PN 40 400
Center to face
Height

[inch]
[inch]

Inlet a

315/16

315/16

315/16

315/16

Outlet b

315/16

315/16

315/16

315/16

13

143/4

143/4

H max.

13

ASME B 16.5 (Available flange sizes refer to page 09/07)


Flange rating class 150 2500
Center to face
Height

[inch]
[inch]

Inlet a

315/16

315/16

315/16

315/16

Outlet b

315/16

315/16

315/16

315/16

13

143/4

143/4

H max.

13

Note The outlet dimension b can differ at special combinations of nominal diameter and pressure range if flanged connections are used at the inlet and outlet.
Special dimensions are possible. More information at sales@leser.com.

Weight
For the calculation of the total weight please use the Formular: WT = WN + WF (Inlet) + WF (Outlet)
Weight net
[lbs]
5.7
5.7
(without inlet and outlet flange) mN

8.4

8.4

Flange dimensions
DIN EN 1092-1 / Flange rating PN

Size

40

100

160

7/

250

320

400

DN 15
Flange thickness
[inch]
Weight slip on flange [lbs]

23/

s
mF

32

1.8

2.6

13/32 13/32 13/16


5.5
5.5
7.9

25/

s
mF

32

2.4

7/

2.9

[inch]
[lbs]

11/32 13/16 13/32 19/16


5.7
7.7 11.0 16.5

29/

1500

2500

9/

23/

23/

11/32
4.6

11/32
4.6

13/16
6.6

1
5.1

1
5.1

11/4
7.7

19/32
9.0

19/32
9.0

19/16
11.2

11 /4
8.6

1.3

32

2.0

32

2.0

19/

32

1.8

23/

32

3.1

23/

32

3.1

21/

32

2.2

27/

32

4.6

27/

32

4.6

13/

16

4.5

32

6.3

11/4
9.5

7/

3.2

15/

16

4.8

15/

16

4.8

Type 462 HDD

s
mF

900

NPS 11/2"

DN 40
Flanschblattdicke
[inch]
Weight slip on flange [lbs]

600

NPS 1"
7/
8
2.9

s
mF

300

16

DN 25
Flange thickness
Flange thickness

150

NPS 3/4"

DN 20
Flange thickness
[inch]
Weight slip on flange [lbs]

ASME B16.5 / Flange rating class

Size
NPS 1/2"

Conventional design

LWN 481.01-E

Balanced bellows

08/11

Type 462 HDD


Pressure temperature ratings

Metric Units
Actual Orifice diameter d0 [mm]
Actual Orifice Area A0 [mm2]
Body material 1.4404 (316L)
Base /
Connection size
Inlet Body
Pressure rating

13

63.6

133
Type 4624

1/

2"

3/

4"

1/

1"

2"

PN 500

3/

4"

1"

PN 250
p 250 barg = PN 40. p > 250 barg = PN 160

Outlet body

Pressure rating

Minimum
set pressure

p [barg] S/G/L

0.5

0.5

Maximum
set pressure

p [barg] S/G/L

350

180

Temperature
acc. to DIN EN1)

min. [C ]

-45

max. [C ]

+150

Temperature
acc. to ASME1)

min. [C ]

-45

max. [C ]

+150

US Units
Actual Orifice diameter d0 [inch]

0.354

[inch2]

0.099

Actual Orifice Area A0

Body material 1.4404 (316L)


Base /
Connection size
Inlet Body

0.206
Type 4624

1/

2"

3/

4"

1/

1"

2"

3/

4"

Minimum
set pressure

p [psig] S/G/L

7.3

7.3

Maximum
set pressure

p [psig] S/G/L

5076

2611

Temperature
acc. to DIN EN1)

min. [F ]

-49

max. [F ]

+302

Temperature
acc. to ASME1)

min. [F ]

-49

max. [F ]

+302

1"

The temperature is limited by soft seal material. The stated values are valid for EPDM.

Type 462 HDD

1)

0.512

08/12

LWN 481.01-E

Type 462 HDD


Order information Spare Parts

Spare parts
Actual Orifice diameter d0 [mm]

13

Actual Orifice area A0 [mm2]

63.6

133

Actual Orifice diameter d0 [inch]

0.354

0.512

Actual Orifice area A0 [inch2]

0.099

0.206

Body (Item 1): Male thread


Connection size
DIN ISO 228-1

ISO 7-1/BS 21

ASME B1.20.1 NPT

1/

2"

3/

4"

1"

1/ "
2

1/

2"

1"

316L

136.7549.9000

136.7649.9000

136.8049.9000

136.8149.9000

316L

136.7549.9220

136.7649.9220

136.8049.9220

136.8149.9220

316L

136.7549.9204

136.7649.9204

136.8049.9204

136.8149.9204

Body (Item 1): Female thread


DIN ISO 228-1

316L 136.7449.9210

136.7549.9210

136.7649.9210

136.7949.9210

136.8049.9210

136.8149.9210

ISO 7-1/BS 21

316L 136.7449.9222

136.7549.9222

136.7649.9222

136.7949.9222

136.8049.9222

136.8149.9222

316L 136.7449.9211

136.7549.9211

136.7649.9211

136.7949.9211

136.8049.9211

136.8149.9211

ASME B1.20.1 NPT

Material-No. / Art.-No.

Body (Item 1): Flange design


DN 15 / PN 40 400
NPS 1/2" CL300 2500

316L

136.7449.9208

136.7949.9208

DN 20 / PN 40 400
NPS 3/4" CL150 2500

316L

136.3949.9208

136.5049.9208

136.3449.9208

136.3549.9208

136.7649.9202

136.8149.9202

PN 40 400
CL150

316L

CL300 2500

136.3449.9208

Disc with O-ring (Item 7)


Disc

NBR

200.9349.9081

CR

200.9349.9051

220.4549.9041

EPDM

200.9349.9041

220.4549.9051

FKM

200.9349.9071

220.4549.9071

FFKM

200.9349.9091

220.4549.9081

220.4549.9091
Material-No. / Art.-No.

O-ring (Item 7.4)


NBR

502.0123.2681

CR

502.0123.2651

502.0139.2641

EPDM

502.0123.2641

502.0139.2651

FKM

502.0123.2671

502.0139.2671

FFKM

502.0123.2691

502.0139.2681

502.0139.2691
Material-No. / Art.-No.

Pin (Item 57)


Pin

136.3549.9208
Material-No. / Art.-No.

1.4310

480.0505.0000

Gasket outlet body / bonnet (Item 60)

480.0505.0000
Material-No. / Art.-No.

Graphite + 1.4401

500.2407.0000

500.2407.0000

Option code L68 Gylon (Filled PTFE)

500.2405.0000

500.2405.0000

Gasket

Material-No. / Art.-No.

Ball (Item 61)


Ball

[mm]

1.4401

510.0105.0000

510.0105.0000

Bellows and bellows conversion kit (Item 15)

Material-No. / Art.-No.
p 40 bar / 580 psig = 400.7949.0000

Stainless steel
bellows

1.4571 / 316Ti

Conversion kit

PN 40/CL600

5021.1050

> PN 40/CL600

5021.1051

LWN 481.01-E

Type 462 HDD

DN 25 /
NPS 1"

p > 40 bar / 580 psig = 400.6349.0000

08/13

Type 462 HDD


Available Options

Male thread

Female thread

Flanged version

Balanced bellows

INCONEL X-750 spring


X08

Soft seal o-ring disc


J30: NBR
N
J21: CR
K
J22: EPDM
D
J23: FKM
L
J20: FFKM
C

Heating jacket
H29

Special
2.4610
2.4360
1.4462

material
Hastelloy C4
Monel 400
Duplex

Code
YYYY
Code
XXXX

Test gag
J69: H4
J70: H2

O-ring-damper H2
J65

O-ring-damper H4
J66

Type 462 HDD

Lift indicator
J93: Lift indicator

Code
ZZZZ

08/14

LWN 481.01-E

Type 462 HDD


Approvals

Approvals
Actual Orifice diameter d0 [mm]

9
63.6

133

Actual Orifice diameter d0 [inch]

0.354

0.512

Actual Orifice area A0 [inch2]

0.099

Actual Orifice area A0

Europe
Approval No.
S/G

0.83

0.61

Approval No.

TV SV 909
0.83

0.81

0.61

0.61
Coefficient of discharge K

Approval No.

M 37112

S/G

0.811

Approval No.

M 37101

0.566
Coefficient of discharge K

Canada
CRN

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.811

0.566
Coefficient of discharge w

China
AQSIQ

Russia
GOST R / RTN

Kazakhstan
GOST-K

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.61

Approval No.

Det Norske Veritas


Germanischer Lloyd

0.83

0.61

0.81
0.61
Coefficient of discharge w

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.61

0.61
Coefficient of discharge w

Approval No.

The current approval no. can be found at www.leser.com

S/G

0.83

0.81

0.61

0.61

Homepage
BV
DNV
GL

Lloyds Register EMEA

LREMEA

Registro Italiano Navale

RINA

U.S. Coast Guard

0.61

The current approval no. can be found at www.leser.com

S/G

Klassifkationsgesellschaft
Bureau Veritas

0.81
Coefficient of discharge w

Belarus
GOSPROMNAZADOR

0.61

S/G
United States
ASME Sec. VIII Div. 1

0.81
Coefficient of discharge w

Germany
PED / AD 2000-Merkblatt A2

0.206
Coefficient of discharge Kdr
072020111Z0008/0/13

U.S.C.G

www.bureauveritas.com
www.dnv.com
www.gl-group.com
www.lr.org
www.rina.org

Type 462 HDD

PED / DIN EN ISO 4126-1

LWN 481.01-E

13

[mm2]

The valid certification number is changed


with every reneval.
A sample certificate including the valid certification number
can be found at www.leser.com

www uscg.org

08/15

Type 462 HDD


Capacities Metric Units

Capacities according to AD 2000-Merkblatt A2, based on set pressure plus 10% overpressure.
Capacities at 1 bar (14.5 psig) and below are based on 0.1 bar (1.45 psig) overpressure.

Metric Units

AD 2000-Merkblatt A2

Actual Orifice diameter d0 [mm]


Actual Orifice area A0 [mm2]
LEO*) [inch2]

9
63.6
S/G = 0.082 L = 0.086
Capacities

Set pressure
Steam
saturated

Type 462 HDD

[bar]
0.5
1
2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
320
340
360

[kg/h]
40
58
93
127
158
189
220
251
282
312
343

Air
0C and
1013 mbar
[mn3/h]
47
69
113
155
195
234
274
313
353
392
432
511
590
669
748
827
906
986
1065
1144
1223
1302
1381
1460
1539
1618
1698
1777
1856
1935
2014
2409
2805
3201
3596
3992
4783
5574
6365
7156
7947
8738
9529
10320
11111
11902
12693
13484
14275

13
133.0
S/G = 0.171 L = 0.179
Capacities
Water
20C

Steam
saturated

[103kg/h]
1.53
2.07
2.93
3.59
4.14
4.63
5.07
5.48
5.86
6.21
6.55
7.17
7.75
8.28
8.78
9.26
9.71
10.1
10.6
11
11.3
11.7
12.1
12.4
12.8
13.1
13.4
13.7
14
14.3
14.6
16
17.3
18.5
19.6
20.7
22.7
24.5
26.2
27.8
29.3
30.7
32.1
33.4
34.6
35.9
37
38.2
39.3

[kg/h]
87
125
195
258
322
386
449
511
573
636
699

Air
0C and
1013 mbar
[mn3/h]
102
149
235
316
396
477
557
638
718
799
879
1040
1201
1363
1524
1685
1846
2007
2168
2329
2490
2651
2812
2973
3134
3295
3456
3617
3779
3940
4101
4906
5711
6517
7322
8127
9738
11349
12959
14570

Water
20C
[103kg/h]
3.19
4.32
6.11
7.48
8.64
9.66
10.6
11.4
12.2
13
13.7
15
16.2
17.3
18.3
19.3
20.3
21.2
22
22.9
23.7
24.4
25.2
25.9
26.6
27.3
28
28.7
29.3
29.9
30.5
33.5
36.1
38.6
41
43.2
47.3
51.1
54.6
57.9

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

08/16

LWN 481.01-E

Type 462 HDD


Capacities US Units

Capacities according to ASME Section VIII (UV), based on set-pressure plus10% overpressure.
Capacities at 30 psig (2.07 bar) and below are based on 3 psig (0.207 bar) overpressure.
ASME Section VIII

Actual Orifice diameter d0 [inch]


Actual Orifice area A0 [inch2]
LEO*) [inch2]

0.354
0.099
S/G = 0.082 L = 0.086
Capacities

Set pressure
Steam
saturated
[psig]
5
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
400
420
440
460
480
500
550
600
650
700
750
800
850
900
950
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2500
3000
3500
4000
4500
5000
5500

[lb/h]
93
114
155
196
242
287
332
377
423
468
513
604
695

Air
60 F and
14.5 psig
[S.C.F.M.]
33
41
55
70
86
103
119
135
151
167
184
216
248
281
313
346
378
410
443
475
508
540
572
605
637
670
702
734
767
799
832
913
994
1075
1156
1237
1318
1399
1480
1561
1642
1804
1966
2128
2290
2452
2614
2776
2938
3100
3262
4072
4882
5692
6502
7313
8123
8933

0.512
0.206
S/G = 0.171 L = 0.179
Capacities
Water
70F

Steam
saturated

[US-G.P.M.]
6.01
7.67
10.2
12.2
14.1
15.8
17.3
18.7
19.9
21.2
22.3
24.4
26.4
28.2
29.9
31.5
33.1
34.5
36
37.3
38.6
39.9
41.1
42.3
43.5
44.6
45.7
46.8
47.8
48.9
49.9
52.3
54.6
56.9
59
61.1
63.1
65
66.9
68.7
70.5
74
77.2
80.4
83.4
86.4
89.2
91.9
94.6
97.2
99.7
111
122
132
141
150
158
165

[lb/h]
195
238
324
410
504
599
693
788
882
977
1071
1260
1449

Air
60 F and
14.5 psig
[S.C.F.M.]
69
85
115
146
180
213
247
281
315
348
382
449
517
584
652
719
787
854
921
989
1056
1124
1191
1259
1326
1393
1461
1528
1596
1663
1731
1899
2068
2236
2405
2573
2742
2911
3079
3248
3416
3753
4091
4428
4765
5102
5439
5776
6113
6451
6788
8473
10159

Water
70F
[US-G.P.M.]
12.5
16
21.2
25.4
29.3
32.8
35.9
38.8
41.5
44
46.4
50.8
54.9
58.7
62.3
65.6
68.8
71.9
74.8
77.6
80.4
83
85.6
88
90.5
92.8
95.1
97.3
99.5
102
104
109
114
118
123
127
131
135
139
143
147
154
161
167
174
180
186
191
197
202
208
232
254

*) LEOS/G/L = LESER Effective Orifice steam / gas / liquids please refer to page 00/11
How to use capacity-sheets refer to page 00/09

LWN 481.01-E

08/17

Type 462 HDD

US Units

Type 462 HDD


h
d0

= Lift [mm]
= Flow diameter [mm] of selected safety
valve, refer to table article numbers
h/d0 = Ratio of lift / flow diameter
= Back pressure [bara]
pa0
= Set pressure [bara]
p0
pa0 /p0 = Ratio of back pressure / set pressure
= Coefficient of discharge
Kdr
acc. to DIN EN ISO 4126-1
w = Coefficient of discharge
acc. to AD 2000-Merkblatt A2
= Back pressure correction factor
Kb
acc. to API 520 topic 3.3

Determination of coefficent of discharge


in case of lift restriction or back pressure

Diagram for evaluation of ratio of lift / flow diameter (h/d0)


in reference to the coefficient of discharge (Kdr /w)
d0 9 mm
0.85

How to use please refer to page 00/08

d0 13 mm

Kdr = w = f (h/d0) S/G

0.85

0.80

Kdr = w = f (h/d0) S/G

0.75

0.75
0.65
0.70
0.55
Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.65

0.60

0.55

0.50

0.45
0.10

0.15

0.25

0.20

Ratio of lift / flow diameter h / d0

0.45

0.35

0.25

0.15
0.05

d0 9 mm

0.2

0.15

0.19

d0 13 mm

Kdr = w = f (h/d0) L

0.65

0.1

Ratio of lift / flow diameter h / d0

0.24

Kdr = w = f (h/d0) L

0.60
0.55

0.60

0.55
0.55
0.45
0.40
Coefficient of discharge Kdr / w

Coefficient of discharge Kdr / w

0.50

0.45

0.40

0.35

0.30
0.10

0.15

0.25

0.20

0.35
0.30
0.25
0.20
0.15
0.05

0.24

Ratio of lift / flow diameter h / d0

0.2

0.15

0.1

Ratio of lift / flow diameter h / d0

0.19

Diagram for evaluation of ratio of the coefficient of discharge (Kdr /w)


in reference to the ratio of back pressure / set pressure (pa0 /p0)
d0 9 mm
Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)

0.9
1.00

0.8

Kdr = w = f (pa0/p0) and Kb = f (pa0/p0)


1.10
1.00

0.8

0.90
0.7

0.90

0.7
0.80

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.2

0.00
0.3

0.4

0.5

0.6

0.7
0.66

0.70
0.5
Coefficient of discharge Kdr / w

0.5

Ratio of back pressure / set pressure pa0 / p0

08/18

0.80
0.6

0.70
Back pressure correction factor Kb

Coefficient of discharge Kdr / w

Type 462 HDD

0.6

0.60

0.4

0.50
0.40

0.3

0.30
0.2
0.20
0.1

0.10

0.0
0.3

0.00
0.4

0.5

0.6

0.7

Ratio of back pressure / set pressure pa0 / p0

Back pressure correction factor Kb

0.9

d0 13 mm

0.8
0.83

LWN 481.01-E

Accessories
and Options
Contents

09/02
09/04
09/06
09/07
09/08
09/09
09/10
09/12
09/13
09/14
09/15
09/16
09/18
09/19

Options

Overview
Caps and Levers
Threaded connections
Flanged connections
Connections and fittings
Sour gas service
Types of sealing
Soft seal material selection
Heating jacket
Balanced bellows
INCONEL X-750 spring
O-ring damper
Lift indicator
Lift restriction

Chapter/Page

LWN 481.01-E

09/01

Accessories and Options


Overview

Options
Type

Option code

459

459 HDD

462

462 HDD

Male thread

Female thread

Base / Inlet body (Pos. 1)

Flanged version DIN EN 1092-1

DN 15
Inlet

Flange rating PN 40 400

Outlet

DN 20
Inlet

Flange rating PN 40 + PN 160

Outlet

DN 25
Inlet

Flange rating PN 40 400

Outlet

Flange rating PN 40 PN 400

DN 40

Inlet

Outlet

Flange rating PN 40 400

Flanged version ASME B16.5

NPS 1/2"
Inlet

Flange rating class 150 2500

Outlet

NPS 3/4"
Inlet

Flange rating class 150 2500

Outlet

NPS 1"
Inlet

Flange rating class 150 2500

Outlet

Flange rating class 150 900

NPS 1 1/2"

Inlet

Outlet

Flange rating class 150 900

Caps and levers (Pos. 40)


H2

H3

H4

Disc (Pos. 7)
L25

Options

Disc stellited

09/02

LWN 481.01-E

Accessories and Options


Overview

Options
Type

Option code

459

459 HDD

462

462 HDD

Type of sealing

L20

J21

Metal to metal

Metal
seat

O-ring

Metal to metal stellited

Soft
seal

CR

NBR

J30

EPDM

J22

FKM

J23

FFKM

J20

J49

J48

PTFE

J44

Outlet body

H29

Bonnet spacer

H33

H2

J70

H4

J69

Balanced bellows

J78

J55J78

Hasteloy or
special material

S15

High temperature
equipment

J88

Elastomer

J79

Heat resistant 1.8159 / 1.7102

X01

Corrosion resistant 1.4310

X04

INCONEL X-750

X08

Lifting device H4

J39J93

Sealing
plate

SP
PCTFE

Heating jacket

Test gag

Bellows (Pos. 15)


High pressure bellows

Spring (Pos. 54)

Lift indicator
Lift stopper
Bush

J51

except d0 6 mm

Gag H4

J50

H2

J65

H4

J66

LWN 481.01-E

Options

O-ring damper

09/03

Accessories and Options


Caps and levers Subassembly item 40

Cap H2

Packed lever H4

1
12

14

13
1.5

1.6

24

3a

23

25
24

1.8

23

1.7

1.10
1.11

1.9
1.4

Test gag

Plain lever H3

Cap H2: J70


Packed lever H4: J69

12
14

6
93

13

93.5

3b

1
22
23

BLOCKED
Remove
after testing

24

10
4

Test gag

The test gag is used for:

The test gag prevents the spindle from lifting and keeps the
safety valve tight while the system pressure exceeds the set
pressure.

- to perform pressure tests in a system without dismantling


of the safety valve
- the individual adjustment of safety valves installed in the
same system

Options

After testing the test gag must be removed because otherwise


the safety valve cannot protect the system against unallowable
overpressure!

09/04

LWN 481.01-E

Accessories and Options


Caps and levers Subassembly item 40

Materials
Steel
Item

Component

Lever cover

Cap

3a

Spacer

3b

Hex screw

4 / 1.4

Shaft / bolt

1.5

Lifting fork

6 / 1.6

Lever

1.7

Washer

1.8

Nut
O-ring

1.9
Packing ring precast
Retaining clip

1.11

Support ring

12

Spindle cap

13

Pin

14

Retaining clip

22

Plug

23

Seal

24

Seal wire

93

Test gag

93.5

Washer

Cap H2

Plain lever H3

Packed lever H4

Cap H2

Packed lever H4

1.0718
Steel

Plastic
Plastic
1.4541
321
1.4401
B8M
Fiber
Fiber

0.7040
Gr. 60-40-18

1.4401
B7
1.4021
420

0.7040
Gr. 60-40-18

Carbon steel
Carbon steel

1.0718
Carbon steel
Steel
Steel
1.4571
316Ti
Plastic
Plastic
Plastic
Plastic
1.4541
321

0.7040
Gr. 60-40-18

1.4571
316Ti

1.0718
Steel
1.0531
Steel
1.0036
Steel
1.4401
316
A2/Poly
2H
FKM
FKM

Carbon steel
Carbon steel
Carbon steel
Carbon steel
1.0718
Carbon steel
Steel
Steel
1.4571
316Ti

Plastic
Plastic
1.4541
321
1.4401
B8M
Fiber
Fiber

1.4404
316L

Plastic
Plastic
1.4541
321
1.4401
B8M
Fiber
Fiber

1.4408
CF8M

1.4571
316Ti

1.4404
316L
1.4571
316Ti
1.4301
316SS
1.4301
316SS
1.4401
8M

Graphite
Graphite

1.4404
316L
A4
8M
1.4571
316Ti

Plastic
Plastic
1.4541
321
1.4401
B8M
Fiber
Fiber

Options

10 / 1.10

Stainless steel

LWN 481.01-E

09/05

Accessories and Options


Available connections
For dimensions and weights refer to:
Type 459 page 05/08 + 05/10
Type 459 HDD page 06/08 + 06/10
Type 462 page 07/08 + 07/10
Type 462 HDD page 08/08 + 08/10

Male thread

Threaded connections
Actual Orifice diameter d0 [mm]

Female thread

9 / 13

Actual Orifice area A0 [mm2]

28.3

63.9 / 133

241

Actual Orifice diameter d0 [inch]

0.236

0.345 / 0.512

0.689

Actual Orifice area A0 [inch2]


Valve size

0.044

17.5

0.099 / 0.206

Inlet

Outlet

Inlet

2"

V54

"

V55

0.374

Outlet

Inlet

Outlet

V541)

V55

Male thread DIN ISO 228-1


1/
3/

1"

V56

V68

V56

V68

V56

11/4"

V79

V79

V83

V79

11/2"
Female thread DIN ISO 228-1
1/ "
2

V69

V69

V57

V69

V50

V50

V51

V51

V51

1"

V66

V522)

V66

V52

11/4"

V81

V81

V84

V81

11/2"
Male thread DIN ISO 7-1/BS 21
1/ "
2

V67

V67

V53

V67

V303)

V30

V31

V31

V32

V42

V32

V42

V32

V43

V43

V33

V43

V38

V38

V39

V39

V39

V40

V36

V40

V36

V40

V37

V37

V41

V37

V61

V614)

V62

V62

3/

R/BSPT

3/

"

"

1"

11/2"
Female thread DIN ISO 7-1/BS 21
1/ "
2
Rc/BSPT

3/

"

1"

11/2"
Male thread ANSI/ASME B1.20.1
1/ "
2
3/

NPT

"

1"

V63

V73

V63

V73

V63

11/4"

V82

V82

V85

V82

11/2"

V74

V74

V64

V74

V86

V58

V58

V59

V59

V59

1"

V60

V71

V60

V71

V60

11/4"

V80

V80

V87

V80

11/2"
2"

V72

V72

V75

V72
V88

2"
Female thread ANSI/ASME B1.20.1
1/ "
2
3/

NPT

"

Flanged and threaded connections can be combined.


Threads according to other standards are available, Please specify in writing (diameter, pressure rating, standard).
Only for d0 9 mm

2)

d0 9 mm: up to PN 420

3)

Only as special design

4)

d0 13 mm: up to 125 bar and 455 C

Options

1)

09/06

LWN 481.01-E

Accessories and Options


Available connections
For dimensions and weights refer to:
Type 459 page 05/09 + 05/11
Type 459 HDD page 06/09 + 06/11
Type 462 page 07/09 + 07/11
Type 462 HDD page 08/09 + 08/11

Flanged version

Flanged connections
Valve size

Pressure
rating

d0 6 mm

d0 9 mm

d0 13 mm

d0 17.5 mm

DIN EN 1092-1 (PN > 100: DIN 2501)


Option code
DN

15

20

25

40

PN
40
160
250
320
400
40
100
40
160
250
320
400
40
160
250

Inlet
I21
I22
I23
I24
I25
I26
I27
I31
I32
I33
I34
I35

Outlet

I46
I47
I48

CL
150
300
600
900
1500
2500
150
300
600
900
1500
2500
150
300
600
900
1500
2500
150
300
600
900

Option code
Inlet
Outlet

V01

V02

V02

V03

V03

V04

V05

V06

V06

V07

V07

V08
V09
V18
V10
V19
V10
V19
V11
V20

V11

V12

Option code
Inlet
I21
I22
I23
I24
I25
I26
I27
I31
I32
I33
I34
I35

Outlet

I46
I47
I48

I49
I50
I51

Option code
Inlet
I21
I22
I23
I24
I25
I26
I27
I31
I32
I33
I34
I35

Outlet

I46
I47
I48

I49
I50
I51

Option code
Inlet

I26
I27
I31
I32
I33
I34
I35

Outlet

I49
I50
I51

ANSI/ASME B 16.5
NPS

1/ "
2

3/ "
4

1"

11/2"

Option code
Inlet
Outlet

V01

V02

V02

V03

V03

V04

V05

V06

V06

V07

V07

V08
V09
V18
V10
V19
V10
V19
V11
V20

V11

V12

V21

V22

V22

V23

Option code
Inlet
Outlet

V01

V02

V02

V03

V03

V04

V05

V06

V06

V07

V07

V08
V09
V18
V10
V19
V10
V19
V11
V20

V11

V12

V21

V22

V22

V23

Option code
Inlet
Outlet

V05

V06

V06

V07

V07

V08

V09

V10

V10

V11

V11

V12

V21

V22

V22

V23

Options

Flanged and threaded connections can be combined.


Threads according to other standards are available. Please specify in writing (diameter, pressure rating, standard).

LWN 481.01-E

09/07

Accessories and Options


Connections and fittings
Overview available flange facings for Compact Performance safety valves with flanged connection
Flange facings
acc. to DIN EN 1092

Flange facings
acc. to ASME B16.5

Option code
Inlet

Outlet

Tongue face C

H94

I98

Groove face D

H93

I99

Male face E

H96

I94

Female face F

H97

I95

O-ring male face G

J01

I97

O-ring female face H

J03

I96

Lens seal form L

J11

J12

Other
flange facings

Option code

RTJ-Nut

Inlet

Outlet

H62

H63

Option code
Inlet

Outlet

Linde-V-Nut, Form V48

J07

J08

Linde-V-Nut, Form V48A

J05

J06

IG flange (BASF High pressure technology)


Pressure
rating

Valve size

PN

DN

Inlet

Outlet

Inlet

Outlet

Inlet

Outlet

16

W02

24

W03

W18

W03

W18

W03

30

W19

45

W05

W20

10

W06

W21

24

W08

W08

10

W26

325

500
700

d0 6 mm

d0 9 mm

d0 17.5 mm

Screwed fittings
Progressive cutting ring screw fitting DIN 2353 / DIN EN ISO 8434-1 (e.g. ERMETO)
Pipe dimension
d0 13 mm

Outer x Wall thickness

Weld-on end
Pipe dimension
Outer x Wall thickness
mm
33

d0 17.5 mm

mm

Inlet

Outlet

Inlet

Outlet

25 x 2.5

V46

28 x 2.0

V47

all d0
Inlet
W51

Outlet
W52

LESER supplies components with weld-on end in 1.4404 / 316L, 1.4408 / CF8M
Note: To manufacture the requested weld-on end as specified, LESER requires the dimensions and the material on the form LWN 288.20-EN,
which can be downloaded at www.leser.com
Further connections

Options

Please state the required connections, dimensions and standards. LESER will verify the manufacturing of the connection.

09/08

LWN 481.01-E

Accessories and Options


Sour gas service (H2S)
Normative basis

NACE MR0175-2003

Section 1.4.2.2 Low-pressure oil and gas multiphase systems:

In accordance with NACE standard MR 0175-2003 sour gas service


means the presence of H2S in the following conditions:

Other Sour gas standards:

Section 1.4.1.1 All gas, gas condensate, and sour crude oil

NACE MR0103-2003: Materials resistance to sulfide stress

When the partial pressure of H2S in a wet


(water as a liquid) gas phase of a gas, gas
condensate, or crude oil system is equal to or
exceeds 0,003 bara (0,05 psia)

cracking in corrosive petroleum refining


environments.
DIN EN ISO 15156-1: Petroleum and natural gas industries
Materials for use in H2S containing environments in oil and gas production
Part 1: General principles for selection of
cracking-resistant materials (ISO 151561:2001)

Exceptions are:

Section 1.4.2.1 Low-pressure gas


When the total pressure is lower than
4,5 bara (65 psia)

Works standard:

LWN 001.91

General requirements for sour gas service

The above mentioned standards require a maximum hardness of 22 HRC for the most steels.
For the actual requirements of a specific material please refer to the applied standard.
LESER-Sauergas-Level
General: Sour gas material requirements must be fulfilled if pressure and partial pressure conditions according to the applied standard exist.
Based on these general statement LESER defines two sour gas level for safety valves:

Part definition

Level 1

Level 2

Contact with the medium in


closed position

Contact with the medium in


opened position

Conventional

Balanced bellows

Conventional

Balanced bellows

Contact area

Pressure requirements

Set pressure 4.5 bara (65 psia)

Back pressure 4.5 bara (65 psia)

Safety valve operation

closed

closed / opened

Conventional
design

Body / Nozzle
Disc

all

Balanced
bellows design

Body / Nozzle
Disc

Body / Nozzle
Disc,
Bonnet spacer, Bellows

Parts concerned

Necessary material modification

4592

Design

Part

Material

Option code

Conventional

Disc

1.4404 / 316L

L44

Balanced
bellows design

Disc

1.4404 / 316L

L44

1.4404 / 316L

L44

Balanced bellows

1.4571 / 316Ti

J78 / J55

1.4571 / 316Ti

J78 / J55

Body

1.4404 / 316L

L18

Disc

1.4404 / 316L

L44

Body

1.4404 / 316L

L18

Disc

1.4404 / 316L

L44

Balanced bellows

1.4571 / 316Ti

J78 / J55

Conventional
4593
Balanced
bellows design
Conventional
4594 +
4594 HDD

LWN 481.01-E

Balanced
bellows design

No modification required
Balanced
bellows

1.4571 / 316Ti

J78 / J55

Material

Option code

Please choose balanced bellows design

Please choose type 4594

Please choose type 4592 or 4594


No modification required
1.4571 / 316Ti

J78 / J55

Options

Type

09/09

Accessories and Options


Type of sealing

Type 459 Metal seat


LESER metal seats (disc and nozzle) are lapped to optical
flatness to ensure a tight seal. LESER safety relief valves are
supplied with standard leak tightness according to API 527.
Improved tightness is available on request.

Stellited sealing surface Option code


L20 (base / inlet body) and J25 (disc)
The sealing surfaces of the stainless steel disc and nozzle can
be stellited by build-up welding. Stellite is a cobalt-chromium
based, non-ferrous alloy with increased hardness, corrosion
resistance and wear resistance at high temperatures.

LESER recommends stellited sealing surfaces for type 4374


(seat and disc 1.4404/316L) in the following cases:
high pressure applications, due to the high stress
of the sealing surfaces
high temperature applications to avoid a permanent
deformation of the sealing surfaces,
due to the material properties of the seat and disc
applications with abrasive fluids to increase the wear
resistance of the sealing surfaces.
The stellited sealing surfaces of the disc and base / inlet body
are standard for type 459 HDD.

Hardness metal seat


Material
Item

7.1

Component

Base /
Inlet body

Disc

Hardness of sealing surface

Option
code

EN

ASME

4593

EN 10088-3,
1.4104

SA 479 430

220 HBW

EN 10088-3 Table 8

17 20 HRC1)

4592 / 4594

EN 10272,
1.4404

SA 479 316L

215 HBW

EN 10272 Table 7

16 19 HRC1)

4592/4594

L20

EN 10272,
1.4404 stellited

Manufacturers
specification

40 HRC

4593

EN 10088-3,
1.4122 hardened

Hardened
stainless steel

40 HRC

LWN 325.01
Harding procedure

42 46 HRC

4592 / 4594

EN 10272,
1.4404

SA 479 316L

215 HBW

EN 10272 Table 7

16 19 HRC1)

4592 / 4594

J25

EN 10272,
1.4404 stellited

Manufacturers
specification

40 HRC

Type

Values from standards or


manufacturers specification

SA 479 316L stellited 35 HRC

SA 479 316L stellited 35 HRC

Average value
LESER stock

Standard material of LESER balanced bellows is stainless steel 1.4571 / 316Ti.


HBW: BRINELL hardness acc. DIN EN ISO 6506-1
HRC: ROCKWELL hardness acc. DIN EN ISO 6508-1
Rockwell hardness values below 20 HRC are not allowed according to DIN EN ISO 6508-1.
Lower, fictitious values were created for better comparison.

Options

1)

09/10

LWN 481.01-E

Accessories and Options


Type of sealing

Types 459 and 462 Soft seal


LESER soft seal solutions allow for superior tightness.

simple replacement of the soft seal reduces maintenance costs

Features and bennefits

standard ARP O-ring sizes for easy worldwide procurement

one standard durometer per O-ring material for all set pressures to reduce stocking expenses

two different designs for a wide variety application


large selection of soft seal materials to best adapt
to the application
increased service life of sealing surfaces compared
to a metal to metal seat

Soft seal solutions

Series 459
Type 459, 459 HDD

Type 462, 462 HDD

Disc with inserted sealing plate, optional

O-ring disc

Design
7.2
7.5
7.2

7.1
7.3

7.5
7.1
7.4

Requirements

increased tightness at temperatures


lower than - 20C / - 4F

superior tightness maintained tightness


close to the set pressure
Pressure range: 5 180 bar, 75 2600 psig

Example application

Liquefied gases

Gas storage tanks

Subassembly of the disc (item 7), bill of materials

Materials
Disc
Soft seal
Materials refer to next page
Lifting aid
Retaining clip
Pin

Item 7.1

1.4404

Item 7.1

SA 479 316L

1.4404
SA 479 316L

Item 7.3

sealing plate

Item 7.4

O-ring

Item 7.2

1.4404

Item 7.2

1.4404

Item 7.5

1.4571

316Ti

Item 7.5

1.4310

316L

316L

Stainless steel

Options

For temperature limits and medium resistance please refer to the soft seal material selection, page 09/10.

LWN 481.01-E

09/11

Accessories and Options


Soft seal material selection

Type 459 /459 HDD Sealing plate


Material selection

Option code
Option
code

Set pressure p
[barg] [psig]

J44

1000 14504

J49
Vespel
SP-1

330

16
232
10 145

J44
PTFE-FDA
Teflon

-508 -418 -328


-300

-238 -148

-58

-250 -200 -150 -100

-50

[C] -270

J48

180 2611
100 1450

J48
PCTFE
Kel-F

[F]

4786

-90

J49

122

212

302

392

50

100

150

200

482

Code letter1)
PTFE-FDA

A Nearly all chemicals

PCTFE

Cryogenic and refrigeration


applications, flammable
G media applications (e.g.
gaseous oxygen) up to 50 bar,
725 psig at 60C, 140F

High temperature and


high pressure applications
VESPEL-SP1 A (no steam), for chemical
resistance see
www.DuPont.com

572

250

300

For other materials contact:


X your local representative or
sales@leser.com

Other
then
listed

280

Temperature t

Application2)

Type 462 /462 HDD O-ring disc


Soft seal materials

Selection

J30
Nitrile/Butatiene
NBR N

-25C/
-13F

J21
Neoprene
CR K

-40C/
-40F

Option
code
110C/
230F

100C/
212F

J22
Ethylene/Propylene

-45C/
-49F

Option code

EPDM D

J23
Viton
FKM L

-20C/
-4F

NBR

Hydraulic oil, vegetable and


animal grease and oil

J21

CR

Parafin oil, silicone oil and


grease, water and water
based solvents, refrigerants,
ozone

EPDM D

Hot water and superheated


steam up to 150 C, 302 F,
some organic and inorganic
acids, silicone oil and grease,
FDA compliant

FKM

High temperature service


(no superheated steam),
mineral oil and grease, silicone
oil and grease, vegetable and
animal grease and oil, ozone,
FDA compliant compound
available on request

180C/
356F

J23

J20
Kalrez
FFKM C

0C/
32F

250C/
482F

FFKM C

Nearly all chemicals,


standard O-ring compound
for Type 438 is Kalrez 6375
with steam resistance,
FDA compliant compound
available on request

For other materials contact:


your local representative or
sales@leser.com

[F]
-58 -40 -22

-4

14

32

77 122 167 212 257 302 347 392 437 482

J20
-50 -40 -30 -20 -10

[C]
1)

Options

2)

25

50

75 100 125 150 175 200 225 250

Temperature t

The code letters will be stamped on the disc (Item 7).


Pressure and temperature service must be considered in any case.
Chemical resistance information is supplied by the O-ring manufacturer.

09/12

Application2)

J30

J22

150C/
302F

Code letter1)

Other
then
listed

LWN 480.01-E

Accessories and Options


Heating jacket

Safety valves in systems which need to be protected from


media that are viscous, sticky, or have the tendency to
crystallize out of solution can be fitted with a heating jacket.
The heating jacket is constructed with a welded design and
covers the outlet body (Item 2), allowing heating medias (e.
g. steam, heat transfer oil, etc.) to pass through the space
created.
For the balanced bellows design a separate heating of the
bonnet spacer (Item 11) is not necessary. Sufficient heat will
transfer to the spacer by convection, due to the compact
design of the Series 459.

GInlet
A

If there is no risk of solidification of the media at the outlet a


safety valve without balanced bellows can be used as well.

GOutlet

Heating jacket
Type 459, Type 462
Actual Orifice diameter d0 [mm]

13

Type 459 HDD, Type 462 HDD


17.5

13

[mm2]

28.3

63.9

133

241

28.3

63.9

133

Actual Orifice diameter d0 [inch]

0.236

0.345

0.512

0.689

0.236

0.345

0.512

Actual Orifice area A0 [inch2]

0.044

0.099

0.206

0.374

0.044

0.099

0.206

Actual Orifice area A0

Option code
H29

H29

1.4404

1.4404

316L

316L

Heating jacket

1.4541

1.4541

321

321

Couplings

1.4571

1.4571

316Ti

316Ti

40

40

Materials
Outlet body
Standard material of LESER balanced
bellows is stainless steel 1.4571 / 316Ti.

Dimensions
Metric units
US units

A [mm]
C [mm]

67

77

A [inch]

19/16

19/16

C [inch]

2 5 /8

31/16

Connections
Ginlet
Goutlet

Female thread DIN ISO 228-1

G 3/8"

G3/8"

Female thread ASME B1.20.1

NPT 3/8"

NPT 3/8"

Female thread DIN ISO 228-1


Female thread ASME B1.20.1

3/

8"
NPT 3/

3/
8"

8"

NPT 3/8"

max. operating pressure at 20C [bar]

25

25

max. operating pressure at 210C [bar]

18

18

max. operating pressure at 68F [psig]

360

360

max. operating pressure at 410F [psig]

260

260

Options

Operating conditions

For article no. and spare parts refer to spare part page of each type, please.

LWN 480.01-E

09/13

Accessories and Options


Balanced bellows Subassembly item 15

LESER is able to provide a balanced bellows design through the


use of stainless steel bellows. Balanced bellows are generally
used for 2 applications:
to compensate for back pressure
to seal off the bonnet from the outlet chamber

AB

Compensation for back pressure


The back pressure acts on the reverse side of the disc, creating a force
in the closing direction (FC) of the safety valve. The magnitude of this
force depends on the seat area and the level of back pressure. The
balanced bellows constitute an opposed area with the same area like
the seat. The back pressure acts on both areas, thereby reducing or
eliminating the closing force. This reduction of the force in the closing
direction can be viewed as a compensating force acting in the opening direction (FO). A quantitative representation is shown in the table
below.

FO
pa

FC
AS

Actual area

Back pressure

Actual force

Direction of force

Compensation criteria

Seat area = AS

pa

FC = pa x AS

closing

AS = AB

Bellows area = AB

pa

FO = pa x AB

opening

FC = FO

but the same design is also used in the smaller A0 = 63.9 mm2
/ 0.099 inch2 and A0 = 241 mm2 / 0.689 inch2 sizes. For this
reason, the bellows do not completely balance the smaller
orifice size.

LESER Series 459 is the first safety valve line in the world to
offer stainless steel bellows in sizes less than an API D orifice.
The stainless steel bellows was designed to compensate for
back pressure in the valve size A0 = 133 mm2 / 0.206 inch2,

Sealing the bonnet from the outlet chamber


LESERs balanced bellows reliably seal the bonnet from the
outlet chamber; protecting the guide, moving parts and the

spring from problems associated with the media, such as dirt,


corrosion, impurities of temperature.

Material and design


Hastelloy or Inconel are available as well. A control thread
DIN ISO 228-1 size G1/4" is fitted into the bonnet to monitor the
condition of the bellows.

LESER Series 459 with balanced bellows is constucted with


a bonnet spacer incorporated. The spacer helps to cool the
bellows as well as shield it from turbulences during discharge,
which reduces bellows vibration and guarantees a longer
service life. Standard material of LESER balanced bellows is
stainless steel 1.4571 / 316Ti. Other bellows materials like

A discharge pipe can be fitted to the G1/4" control thread to


allow safe discharge of aggressive or toxic fluids.

Option code
Bellows design
Set pressure range
Option code

Standard

High pressure

p 40 bar / 580 psig

p > 40 bar / 580 psig

J78

J78 + J55

Options

The dimensions and weights of a safety valve with balanced bellows are displayed in the tables Dimensions and weights for
each type. The set pressure range as well as the temperature range are displayed in the tables Pressure temperature ratings
for each type.

09/14

LWN 481.01-E

Accessories and Options


Balanced bellows Subassembly item 15

Materials
Item

Component

Upper adaptor

11

Bonnet spacer

15.1

Lower adaptor

15.3

Bellows

60

Gaskets

Series 459
1.4404
316L
1.4404
316L
1.4404
316L
1.4571
316Ti
Graphite / 1.4401
Graphite / 316

Hastelloy bellows or special materials are available on request.

Balanced bellows conversion kits


LESER balanced bellows conversion kits are available for convenient from conventional design into a balanced bellows design.
The conversion kits contain all the necessary parts for conversion as well as instructions.

Conversion kits
Item

Component

11

Bonnet spacer

12

Spindle

15

Bellows

60

Gasket

Installation
instruction

Quantity

Material

1.4404
316L
1.4404
316L
1.4571
316Ti
Graphite / 1.4401
Graphite / 316

1
1
3
1

Remarks

LWN 037.06

For article no. and spare parts please refer to spare part page for each type.

INCONEL X-750 spring


LESER offers the spring material INCONEL X-750 / 2.4669
as an Option of Type 526 for all valve sizes and the complete
pressure range.

Applications
INCONEL X-750 is recommended in the following applications:

closed bonnet for medium temperatures of 538 C/1000 F


without the need of a bellows for spring heat protection.
Highly corrosive applications:
applications that require a spring material with a corrosion
resistance superior to that of stainless steel, e.g. seawater
applications.

Option Code

High temperature applications:


INCONEL X-750 allows higher operating temperatures than
other standard spring materials. With a spring in INCONEL
X-750 it is possible to use a conventional safety valve with

LWN 481.01-E

Option code X08: Spring material INCONEL X-750

Ordering
The option code for ordering is X08. Spring part numbers and
pressure limits can be taken from the actual spring charts
LWN 060.30 and 062.30.

Options

Sour gas applications acc. to NACE MR 0175 and


NACE MR 0103:
if NACE conditions are present at the outlet of the safety valve
(NACE Level 2). INCONEL X-750 is a spring material which is
recommended in the NACE standards.

09/15

Accessories and Options


O-ring damper Subassembly item 40

flutter: Abnormal rapid reciprocating motion of the movable


parts of a pressure relief valve in which the disc does not
contact the seat. Causes for fluttering are vibrations
with small or hardly measurable amplitude, where high
frequency vibrations accumulate from external influences.
The vibrations are usually induced by separate units
(e. g. motors, pumps) and transmitted via a mechanical
connection or the medium to the safety valve.

The O-ring damper effective suppress or reduce oscillations of


the movable parts of a safety valve.
Background:
In every spring loaded safety valve the movable parts disc,
spindle, lower spring plate and the spring form a so called
spring-mass system. As with all spring-mass systems, these
parts can become excited by unfavorable operating conditions
(e. g. inlet pressure drop) or by vibrations transferred from other
equipment. Vibrations occuring at resonance frequency can
cause the safety valve to undergo rapid, uncontrolled opening
and closing, which will cause the valve to function improperly
and not allow it to relieve the certified capacity.

LESER developed the O-ring damper at LESERs certified test


labs based on long experience in the operation of safety valves.
The O-ring damper is able to completely stabilize function or
reduce oscillations to slow, uncritical movements. Also, the
safety valve will still operate within the required ranges of the
applicable codes and standards. Due to its design, the O-ring
damper is able to be used for any type of oscillation.

In general two kinds of uncontrolled oscillations exists (definitions according to ASME PTC 25-2001, chapter 2.7):

LESER offers the O-ring damper incorporated in the gastight


cap H2 or in a modified lifting device H4 with packed lever.

chatter: Abnormal rapid reciprocating motion of the movable parts of a pressure relief valve in which the disc
contacts the seat. Causes for chattering are, among
other things, high pressure losses in the inlet piping,
excessive built-up back pressure and operation of the
valve in the partial load range.

For applications with lubricating fluids, e. g. oil, the balanced


bellows design must be selected to protect the O-ring damper
from the fluid.

Available design
Cap H2

Packed lever H4

Design
82
22
83
27
2
82

15

22

13

83

14

27

Option code
Conventional design

J65

J66

Balanced bellows design


p 40 bar / 580 psig

J65, J78

J66, J78

Balanced bellows design


p > 40 bar / 580 psig

J65, J78, J55

J66, J78, J55

Temperature range O-ring


-20 C to +180 C

Options

-4 F to +356 F

09/16

LWN 481.01-E

Accessories and Options


O-ring damper Subassembly item 40

Materials
Item

Component

Lever cover

Cap H2

13

Parallel Pin

14

Securing ring

15

Spindle

22

Opposite ring

27

Support bush

27

Bush

82

Spring

83

O-ring

Cap H2

Packed lever H4

1.4404
316L

1.4404
316L
1.4404
316L

1.4310
Stainless steel
FKM
FKM

1.4408
CF8M
1.4404
316L
A4
Steel
1.4571
316Ti
1.4404
316L
1.4404
316L

PTFE 15% glas


PTFE 15% glas
1.4310
Stainless steel
FKM
FKM

459, 459 HDD

462, 462 HDD

Availability
Type
Actual Orifice diameter d0 [mm]

13

13

Actual Orifice area A0 [mm2]

63.9

133

63.9

133

Actual Orifice diameter d0 [inch]

0.345

0.512

0.345

0.512

Actual Orifice area A0 [inch2]

0.099

0.206

0.099

0.206

Cap H2

Packed lever H4

Option code

Set pressure range


Metric units

[barg]

8.7 27.5

8.7 120

17.0 125

6 110

US units

[psig]

261 400

126 1740

247 1810

98 1595

Options

LESER has ensured proper performance of the O-ring damper through extensive tests at its certified test labs.
If an O-ring damper is required for a set pressure not listed in the table above further testing must be performed, which will
require a longer lead time; please contact sales@leser.com

LWN 481.01-E

09/17

Accessories and Options


Lift indicator

Lift indicators are useful devices for process automation. The lift
indicator is a useful device that can be used in process control
to monitor the operating status of a safety valve. To detect lifting, LESER provides a special lifting device H4 incorporating a
proximity switch (see drawing right).

94

The lift indicator will detect a safety valve lift equal to or more
than 1 mm / 0.04 in, which may be the result of overpressure or
of operation of the lifting device.
LESER provides inductive DC proximity switches, type
DIN EN 60947-5-6 (NAMUR) using two-wire technology. These
intrinsically safe proximity switches can be used in explosion
II 1 D Ex iaD 20 T6). Other types of
hazard area zone 0 (
proximity switch may be used. If a technical specification is
supplied along with the type of connection thread LESER can
verify compatibility.
For technical details of proximity switch refer to manufacturers
homepage: www.pepperl-fuchs.com
For assembly and adjustment refer to LESER works standard
LWN 323.02-E.

Packed lever H4

Availability
Item

Component

Option code

40

Lifting device H4 with adaptor for proximity switch M18 x 1 [mm]

J39

94

Lift indicator
M18 x 1, used type = PEPPERL+FUCHS NJ5-18GK-N

J93

Operating chart
A, closed position

B, open position

The lift indicator is positioned in front of the coupling


or control sleeve when the safety valve is closed.

When the safety valve opens or is lifted


(in both cases at least 1 mm / 0,04 inch),
lift indicator changes its signal. The signal also
changes if the lift indicator accidentally becomes
loosened or unscrewed (fail safe).

Signal

Valve lift min.


1 mm / 0.04 inch

Open position

Closed position

High

Low

time

Options

Valve opens

09/18

LWN 481.01-E

Accessories and Options


Lift restriction (lift restraining device)

A lift restriction may be needed to reduce the certified discharge capacity of a safety valve to the required discharge
capacity. The lift restriction does not interfere with the operation
of the valve.

If a lift restriction is used the following requirements of codes


and standards must be considered.

Requirements
Code / standard

EN ISO 4126-1, section 5.1.3

ASME Code case 1945-4

AD 2000-Merkblatt A2, section 10.3

Lift

30% full rated lift


not less than 1.0 mm / 1/16 inch

30% full rated lift


not less than 0.08 inch / 2.0 mm

not less than 1.0 mm / 1/16 inch

w [S/G] 0.08

w [L] 0.05

Marking of reduced
coefficient of discharge

- Capacity replaced with


Restricted capacity
- Restricted lift =_____ inch / mm

Marking of reduced
coefficient of discharge

Coefficient of discharge

Name plate marking

Design according to ASME


code case 1945-4

The restriction of valve capacity shall be permitted only by the use of a lift restraining device, which shall
limit valve lift and shall not otherwise interfere with flow throughout of the valve. The lift restricting device
shall be designed so that the adjustable feature can be mechanically locked and have access sealed.

Determining the restricted lift


Determining the restricted lift can be done by using:
the Diagram for evaluation of ratio of lift / flow diameter
(h/d0) in reference to the coefficient of discharge.
An explanation on how to use this diagram may be found
on page 00/08.

LESER sizing program VALVESTAR


LESER sizing web page www.valvestar.com

Lift restrictions
Lift restriction by bush

Lift restriction by gag

93

Design
96

22

Cap H2: J52

Option code

J51

Packed lever H4: J50

Materials
Component

22

Bush

93

Stud

96

Hex nut

LWN 481.01-E

1.4404

316L

1.4401

B8M

1.4401

8M

Options

Item

09/19

Andr Ramseyer AG
Flamatt, Switzerland
info@ramseyer.ch

Hong Kong LESER


Shenzen, China
sales@leserchina.com

LESER UK
Bristol,
United Kingdom
sales@leser.co.uk

Compact Performance

LESER worldwide

LESER Polska
Poznan, Poland
leser@leser.pl

Performance
Safety Relief Valves
Series 437
Series 459

LESER S.A.R.L.
Toulouse, France
contact@leser.fr

LESER LLC
Charlotte (NC),
USA
salesus@leser.com

LESER LLP
Singapore
sales@leser.com.sg

PROTEGOLESER do BRASIL
Rio de Janeiro, Brazil
protegoleser@protegoleser.com.br

LESER Office
Middle East
Bahrain
gopal.n@leser.com

Fainger LESER
Valves
Mumbai, India
info@fainger.com

CATALOG

Compact Performance Catalog


Edition October 2010 / 2000
LWN 481.01-E / 0777.5474

The-Safety-Valve.com
LESER GmbH & Co. KG

Compact

20537 Hamburg, Wendenstr. 133-135


20506 Hamburg, P.O. Box 26 16 51

Fon +49 (40) 251 65-100


Fax +49 (40) 251 65-500

E-Mail: sales@leser.com
www.leser.com

The-Safety-Valve.com

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