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Title: Page 1/6 Unscrewing Mold No.: 133 Kwik-Mold Inc. Rev.: A Moldmaking Guide Last Modified:
Title:
Page
1/6
Unscrewing Mold
No.:
133
Kwik-Mold Inc.
Rev.: A
Moldmaking Guide
Last Modified:
Created by:
****
Approved by:
****
3.25.05
1.the gear and rack mechanism,driven by hydraulic cylinder is most often
used in the unscrewing mold.
1
2
11
10
3
9
4
5
8
7
6
Item No.
Description
1
AL-Bronze Bushing used.
2
nitride hardening treatment to tooth face.
3
Bush to keep the concentricity between mold plates.
4
Press fit AL-Bronze if required.
5
P20 ST’L,ØA is greater than the out dia. Of gear, Øb equals
to the major dia. Of molded screw.
6
For maintaining purpose.
7
P20 ST’L,HRC35-38, nitride hardening treatment to tooth
face, separate design used for over-sized gear
8
AL-Bronze used
9
1040 or P20 ST’L , HRC 35~38
10
Lamila Bronze used
11
P20 ST’L, nitride hardening treatment to tooth face
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Title:

Page

2/6

  Kwik-Mold Inc.   Unscrewing Mold   No.: 134
 

Kwik-Mold Inc.

 

Unscrewing Mold

 

No.:

134

 

Rev.: A

Moldmaking Guide

       

Last Modified:

 

Created by:

****

Approved by:

****

3.25.05

2 general guidelines

 

2.1 the standardized gear and rack used:

 
 

(i) AISI - BOSTON (ii) DIN - HASCO

 

2.2 material for gear and rack: P20 STL 28~32HRC.

 

2.3 the preferred data:

 

Nomenclature:

P=Diametral Pitch; φ =Pressure Angle; N=Number of Teeth.

 
 

(i)

P=12( for metric:M=2)

(ii)

φ =20 o ( 14.5 o not used)

 

(iii)

N=even number and greater than 14

 
 

2.4 try to shorten the length of rack and it should be less than 15”.

 

2.5 the gear ration is between 2.5~3;

 

2.6 a clearanceof 0.005”is added to the center distance for a smooth operation;

2.7 the cylinder located on the top side of mold;

 

2.8 the specification of molded screw:size,grade,RH(LH) and lead;

 

2.9 all the gear and rack data listed on the 2D drawing;

 

2.10 the thermal expansion should be considered between gear ring and axis(Min.

0.02mm);

2.11 no rotation of molded part occurred when unscrewing.

 

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Title: Page 3/6 Unscrewing Mold No.: 135 Kwik-Mold Inc. Rev.: A Moldmaking Guide Last Modified:
Title:
Page
3/6
Unscrewing Mold
No.:
135
Kwik-Mold Inc.
Rev.: A
Moldmaking Guide
Last Modified:
Created by:
****
Approved by:
****
3.25.05
3. the clearance between the gear center
C=D1+D2+0.005"
Where :
C=center distance
D1(D2)= Pitch Diameter
Or overcut the pitch diameter.
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Title:

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4/6

  Kwik-Mold Inc.   Unscrewing Mold   No.: 136
 

Kwik-Mold Inc.

 

Unscrewing Mold

 

No.:

136

Moldmaking Guide

 

Rev.: A

 
       

Last Modified:

 

Created by:

****

Approved by:

****

3.25.05

 
 

4. Design Example I

 

GEAR

D.P.

TEETH

 

P.C.D.

  θ°

 

C.D’

 

G1

12

36

 

3.000”

20

 

4.505

G2

12

72

 

7.000”

20

G3

12

24

 

2.000”

20

 

1.005”

rack

12

   

20

20   1.005” rack 12     20 Kwik-mold is dedicated to building tools that enable

Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably

Title: Page 5/6 Unscrewing Mold No.: 137 Kwik-Mold Inc. Rev.: A Moldmaking Guide Last Modified:
Title:
Page
5/6
Unscrewing Mold
No.:
137
Kwik-Mold Inc.
Rev.: A
Moldmaking Guide
Last Modified:
Created by:
****
Approved by:
****
3.25.05
4. Design Example II
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Title: Page 6/6 Unscrewing Mold No.: 138 Kwik-Mold Inc. Rev.: A Moldmaking Guide Last Modified:
Title:
Page
6/6
Unscrewing Mold
No.:
138
Kwik-Mold Inc.
Rev.: A
Moldmaking Guide
Last Modified:
Created by:
****
Approved by:
****
3.25.05
5. Design Example III
Min. guiding
length:1/2”
Clearance added to allow
for the thermal expansion
keep the concentricity
between mold plates
AL-Bronze Bushing
AL-Bronze Bushing:
0.02mm clearance added
Min. guiding
length:1/2”
Clearance added
excluding both end.
Kwik-mold is dedicated to building tools that enable you to mold high-quality part quickly and profitably