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SOLUTIONS for

Big Bag
& Octabin
EMPTYING
COMPACTING
MASSAGING

Powder Handling Solutions

CONTENT
Means that the equipment is available
for testing at PALAMATIC PROCESS

Means that the equipment can be


installed in ATEX zone
AVAILABLE
EXISTE
CUSTOM
SUR
MADE
MESURE

Means that design and options can be


customised
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STANDARD Models
Hoist loading
Forklift loading
Low structure

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Dust Control Models


Docking system
Glove box

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High Flow Rate

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Customized Big Bag Discharge Station

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Discharge system by gravity

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Suction pipe
Tilting system
Tipping system

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Turning system

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Big Bag Discharge Stations

Range

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Standard model

Loading big bags with: overhead


crane, forklift, electric hoist,
stacker

Dust Control Model:


Docking system

Big bag contained connection


Extractor fan for hygiene

Page 4

Secured handling
Suitable for all types of big bags
Reduction of dust emissions (possibility of total containment)
Extraction of poor flowing products
Discharging rate
Adaptability to different industrial sectors: petfood, food, chemica
chemicals, fine chemicals

Dust Control Model:


Gloves box

Discharging rate i]Z]^\]ZhigViZbVnkVgnVXXdgY^c\idi]Z


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Compensation cross
Hermetic telescopic connection tube
Dedusting ring
U or V shaped spike to burst the big bag
Reservation for a pneumatic massage
Pneumatic massage system
Control valve
Commercial dosing and weighing
Lump breaker
Big bags compactor
Electric / pneumatic / manual hoist
Rubber seal
Vibrating plate
Glove box
Vacuum chamber
CIP
Station casing
Automatic big bag release
Big bag under vacuum
Big bag with single handle

Customized solutions
offers by our engineering
offices according to your
needs

Page 18

F Basic specifications of big bag discharge stations and applicable options

CAPTION:

Standard

Standard

Standard

Conned

Conned

Hoist

Forklift

Low structure

Telescopic tube

Gloves box

10 - 30

10 - 30

10 - 30

10 - 20

10 - 20

Duopal :
Big bag & sack discharging

Automation of the discharging cycle


Automatic big bag cutting
Empty big bag compactor

Page 14

Customized model

High Flow Rate

Containment of the unlacing box


Handling of toxic chemical materials
Ergonomical & comfortable for the
operator

Page 10

AVAILABLE
CUSTOM
MADE

Big bag and sack unloading on


the same discharging point
Ergonomic workstation

Page 22
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High Rate

Duopal
Hoist

Duopal
Forklift

Duopal
Low structure

20 - 40

10 - 30

10 - 30

10 - 30

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Hoist loading
BBD standard model loading by hoist
Narrow width of big bag:
1,250 & 1,500 mm
Rate: &%id(%W^\WV\h$]g#
Weight capacity/'idch$W^\WV\
Objectives/[aZm^W^a^in[dgW^\WV\h]VcYa^c\VcY
containment

Standard model

Standard model

Big Bag Discharge Station

AVAILABLE
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Advantages
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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

05

See all our options


on page 24

Big Bag Discharge Station

Standard model

Standard model

Forklift loading
FIBC standard model when loading with forklift
Clear width for big bag:
1,250 & 1,500 mm
Rate: &%"(%W^\WV\h$]g#
Weight capacity:'idch$W^\WV\
Objectives:Zg\dcdb^XhYjhiXdcigda

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Advantages

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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

07

Dedusting ring

See all our options


on page 24

Low structure

Standard model

Standard model

Big Bag Discharge Station


FIBC standard model with low structure
Narrow width of big bag:
1,250 & 1,500 mm
Rate: &%id(%W^\WV\h$]g#
Weight capacity:'idch$W^\WV\
Objectives:Zg\dcdb^XhhVk^c\

AVAILABLE
CUSTOM
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Weight capacity/'idch
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Advantages

Equipment integrated on standard versions (excluding options):


1. Big bag implementation^hZchjgZYWnndjgdlc]VcYa^c\hnhiZbh[dg`a^[i!dkZg]ZVYXgVcZ!_^WXgVcZ###VcYWnjh^c\
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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

09

Massage paddles to aid


flow

See all our options


on page 24

Docking system
BBD dust control model with docking system
Rate: &%id'%W^\WV\h$]g#
Weight capacity:'idch$W^\WV\
Objectives:idiVaYjhiXdcigda[aZm^W^a^ind[
]VcYa^c\W^\WV\h

Dust control model


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Dust control model

Big Bag Discharge Station

AVAILABLE
CUSTOM
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Advantages
Control panel

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for connecting the big bag
spout/
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Options

Extractor fan

Support frame

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Control valve

10

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED DOCKING SYSTEM
Downloadable videos & plans on our website

11

See all our options


on page 24

Dust control model

Low Structure





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Forklift Loading



Electric Hoist Loading

Docking system



Big Bag Discharge Station

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Plans downloadable on www.palamaticprocess.com

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED DOCKING SYSTEM
Downloadable videos & plans on our website

13

Dust control model

Big Bag Discharge Station


Glove box

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FIBC dust control model with glove box


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Weight capacity:'idch$W^\WV\
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Dust control model

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Big bag compactor

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Lump breaker

14

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED GLOVE BOX
Downloadable videos & plans on our website

15

See all our options


on page 24

Big Bag Discharge Station

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16

Plans downloadable on www.palamaticprocess.com

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED GLOVE BOX
Downloadable videos & plans on our website

17

Dust control model


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Objectives: automatic cutting,
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AVAILABLE
CUSTOM
MADE

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18

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED SYSTEM HIGH RATE
Downloadable videos & plans on our website

19

F Automatic loading: the


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High ow rate

High ow rate

Big Bag Discharge station


Dust control model
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20

Plans downloadable on www.palamaticprocess.com

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CONNED SYSTEM HIGH RATE
Downloadable videos & plans on our website

21

See all our options


on page 24

Mild steel, 304L stainless steel and


316L stainless steel structural framework manufacturing

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22

Customized model
I EDHH>7A:;:6IJG:H

Automatic big bag cutting (specific solutions for big bag with or without spout)
Contained solutions adapted to your powders
Extraction of very difficult materials (vibration, massage)
Implementation with reduced height
Ergonomic post
Empty big bags and sacks compacting system
Nitrogen (N ): discharging in a controlled atmosphere with continuous flow or by vacuum breaker

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


CUSTOMIZED MODEL
Downloadable videos & plans on our website

23

Customized model

Big Bag Discharge Station

AVAILABLE
CUSTOM
MADE

OPTIONS
F

Big Bag Discharge Station


& Duopal

76<=6C<:G

EC:JB6I>8DG=N9G6JA>8B6HH6<:

Keep the tension of the sides of the big bag throughout emptying.

The bulk material flow is optimized thanks to a pneumatic massage system.

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V\\adbZgViZYajbe^cidhbVaaZgX]jc`hi]ViXVceVhhi]gdj\]i]ZY^hX]Vg\Zhedjid[i]ZWV\'!)dg+VXijVidghYZeZcY^c\dci]ZineZd[edlYZg#
Higd`Z/)%%bb
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6^gXdchjbei^dc/(%%a#$]#
DeZgVi^c\egZhhjgZ/+WVgh

9JHI"EGDD;I:A:H8DE>8IJ7:

To ensure a dust proof connection between the big bag and the discharge station.
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I]ZYjhi"egdd[XdccZXi^dc^hbVYZl^i]VhZVa^c\g^c\#I]ZYdjWaZZckZadeZiZaZhXde^XijWZZchjgZhWVaVcX^c\
d[kdajbZh#
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[dgi]ZdeZgVidgh#

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JH=6E:9HE>@:ID7JGHII=:7><76<

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This valve is actuated by 2 pneumatic cylinders and allows the operator to stop or
to regulate the flow of the powders.
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To optimize containment by creating a suction flow in the periphery of the big bag
(Pouys ring).

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To inform the automaton and/or operator of the material amount extracted.


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A blade assembly pierces the center of unspouted bags to allow the material discharge without any direct action from the operator.

Our lump breakers are the ideal solution for the crushing of materials that tend
to form lumps.

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eji^iYdlcdci]ZbV^cigVn#I]Z[dgXZVeea^ZYWni]ZlZ^\]id[i]ZbViZg^Vadci]ZWaVYZhVaadlhVY^gZXiXji
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bdYZahd[\gVcjaVidgh<G(*!<G*%!<G,%#LZVahdYZh^\cXjhidb^oZYhdaji^dchidhj^iVaandjggZfj^gZbZcih#

KH=6E:9HE>@:ID7JGHII=:7><76<

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Dedicated to full bleed big bags, this V shaped spike enables to burst the
bottom of the big bag.

The PALAMATIC PROCESS big bag compactor reduces the volume of waste and
keep a healthy atmosphere without dust.

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WV\#Djg`c^[ZY^hX]Vg\ZgXVcZbeinh^c\aZig^eWja`WV\h!l]^X]]VkZcdWdiidbhedji!l^i]djilVhiZdghe^aaV\Z!ZkZci]dhZXdciV^c^c\eddg[adl^c\egdYjXih#

:[[ZXi^kZ!l^i]VXdbeVXiYZh^\c!i]ZXdbeVXidg^hhj^iVWaZ[dgVaaineZhd[WV\heVeZg!E:!ldkZceaVhi^X!
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edhh^W^a^ind[gZXdkZgnd[gZh^YjVa[^cZWnheZX^[^XigVn#

24

/URENGINEERINGOFCEISATYOURDISPOSALFORANYSPECICOPTIONS

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

25

OPTIONS
F

Big Bag Discharging Station


& Duopal

B6CJ6A$:A:8IG>8$EC:JB6I>8=D>HI

The electric hoist allows the handling of big bags by all operators (autonomy of
the workstation).
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A^[i^c\XVeVX^in/'idch

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l^i]i]Zh^YZhd[i]ZWja`WV\#L]Zci]ZW^\WV\^h[jaanhZViZY^ci]Z]deeZgi]ZbZbWgVcZXgZViZhVhZVaZY
ZcXajhZl^i]^ci]Z]deeZg#I]ZYjhiXdciV^cbZci^hdei^b^oZY#

7><76<K>7G6I>C<;G6B:

8>E

Nozzles/rotary cleaning heads for cleaning in place (CIP)


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Provide dust containment performance during the materials unloading.

76<=6C<:G;DGDK:G=:698G6C:

This specific cross loads the big bag on the dump station using a crane without
immobilization.
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The pulsed vibration facilitates the extraction of poor flowing material.

This solution provides total containment of the station during emptying phase.

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<ADK:7DM

Glove box for untying bags containing hazardous material, preventing operator
from exposure to material.
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i]ZW^\WV\#
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bVnWZidm^X#>cYZZY!i]Z\adkZWdml^aaVaadli]ZjhZgidjcYdi]Z`cdid[i]ZW^\WV\idVaadl^ihY^hX]Vg\Z#

:MIG68IDG;6C

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8VcWZY^hbVciaZY[dg^ciZgcVaXaZVc^c\#

26

DcXZ^ci]ZXV\Z!i]ZW^\WV\^hbVhhV\ZYWnhZkZgVaeV^ghd[Xna^cYZghjeid-eV^gh$&+Xna^cYZghYZeZcY^c\
dcdei^dch#I]ZecZjbVi^Xdg]nYgVja^XXna^cYZghVgZjhZYidWgZV`XV`^c\^cidi]ZW^\WV\[dgZVhnZbein^c\#
HZkZgVabVhhV\Zegd\gVbhVgZVkV^aVWaZYZeZcY^c\dci]ZadVY^c\idZchjgZigZVibZcid[i]ZZci^gZkdajbZd[
i]ZW^\WV\#I]ZhXgZZcZYX]VbWZgVaadlhhV[ZdeZgVi^dcd[i]ZhnhiZb#

The vacuum cabinet helps to increase the level of hygiene during the phase of
disconnection of the big bag. We propose a system that operates on three sides
of the station.

/URENGINEERINGOFCEISATYOURDISPOSALFORANYSPECICOPTIONS

86<:;DG7><76<EG:E6G6I>DC

The massage cage prepares the big bag before the discharging phase.

6JIDB6I>8G:A:6H:D;I=:7><76<

Automatic hooks with latch spring simplify the implementation of the handle of
the big bag.
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HZgk^XZegZhhjgZ/+WVgh
;dgXZYZkZadeZY/*%YVC

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

27

OPTIONS
F

Big Bag Discharge Station


& Duopal

OUR LAST REALISATIONS


Materials containment

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At the end of the discharge, the operator can, through the dust collector,
vacuum the big bag and thus avoid the emission of dust in the production zone.
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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


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29

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30

WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONS


BIG BAG SACK DISCHARGING SYSTEM
Downloadable videos & plans on our website

31

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on page 24

Duopal: Big Bag & Sack Discharge Station





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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

35

Octabin Unloader

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Octabin Unloader
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Octabin dumping system

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Octabin Unloader
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WWWPALAMATICPROCESSCOMPOWDER MACHINEBC SOLUTIONSBIG BAG DISCHARGING SYSTEM


Downloadable videos & plans on our website

39

Octabin Unloader

AVAILABLE
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EXAMPLES OF INSTALLATIONS

AUTOMATION
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Materials containment

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www.palamaticprocess.com/powder-machine/
aUtomation-and-control-plc-pal-toUch
Downloadable videos & plans on our website

Big Bag Massage System


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Advantages

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Downloadable videos & plans on our website

F Cylinders articulation
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Big bagCompactor

Big Bag compactor


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Advantages

F Compacting screw

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44

www.palamaticprocess.com/powder-machine/BaG-compactor
Downloadable videos & plans on our website

45

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FILLING SOLUTIONS FOR BIG BAG AND OCTABIN
To fill
EMPTYING SOLUTIONS FOR BIG BAG AND OCTABIN
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SACK SOLUTIONS
To empty, compact, handle, fill
CARDBOARD AND DRUM SOLUTIONS
To fill, condition, empty
PNEUMATIC TRANSFER EQUIPMENT
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MECHANICAL TRANSFER EQUIPMENT
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CRUMBLING AND GRINDING EQUIPMENT
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SIFTING EQUIPMENT
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CONTAINERS AND STORAGE SOLUTIONS
To fill, charge, empty, contain
DOSING EQUIPMENT
To control, regulate, empty, extract
MIXING EQUIPMENT
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FLOW AND CONNECTION
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INDUSTRIAL DUST COLLECTING EQUIPMENT
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contact@palamatic.fr
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