Gunclean Toftejorg I65 D

Instruction Manual
Gunclean Toftejorg i65 D
IM-TE91A880-EN6
Date of issue: July 3, 2012
First published: August 2009
Handling of loads
Back position of the centre of gravity: L/2 H/2 D/2
Warning:
Do not walk under hanging loads!
Contents
Handling of loads .......................................................................................................1
Contents ....................................................................................................................1
Introduction ................................................................................................................3
Intended Use .............................................................................................................4
Rating plate ................................................................................................................4
Patents and trademarks.............................................................................................4
General description....................................................................................................5
Four main parts ................................................................................................................... 5
Flow of the cleaning fluid .................................................................................................... 5
Gear Unit ............................................................................................................................ 6
Inlet Housing ....................................................................................................................... 6
Technical Description ................................................................................................8

Performance Data, without nozzle extension ...................................................................... 8
Performance Data, with nozzle extension ........................................................................... 9
General Data .................................................................................................................... 10
Leakage ............................................................................................................................ 14
Installation and Normal Operation ...........................................................................15

Before Installation ............................................................................................................. 15
Start up ............................................................................................................................. 15
Starting procedure ............................................................................................................ 15
Cleaning time .................................................................................................................... 16
Operation .......................................................................................................................... 17
Speed Adjustment ............................................................................................................ 18
Maintenance and Repair..........................................................................................20

Preventive Maintenance Guidelines and Service Kits ....................................................... 20
Maintenance intervals and Service Kits selection ............................................................. 20
General recommendations................................................................................................ 21
Additional maintenance recommendations ....................................................................... 21
To Remove Cover ............................................................................................................. 23
Removal of Gear box ........................................................................................................ 24
Gunclean Toftejorg I65 D, Complete .......................................................................26

Spare part list.................................................................................................................... 26
Assembly drawing ............................................................................................................. 27
Gunclean Toftejorg I65 D, Gear unit ........................................................................28

Spare part list.................................................................................................................... 28
Gears, spare part list......................................................................................................... 30
Gears, assembly drawing ................................................................................................. 31
Magnet unit, spare part list................................................................................................ 32
Magnet unit, assembly drawing ........................................................................................ 33
Gear 61, spare part list ..................................................................................................... 34
Gear 61, assembly drawing .............................................................................................. 35
Instruction Manual
IM-TE91A880-EN6
Page 1
Gunclean Toftejorg I65 D Inlet Housing Assembly ..................................................36

Spare part list.................................................................................................................... 36
Valve Unit Assy Options ................................................................................................... 38
Gunclean Toftejorg i65 D Down Pipe and Drive shaft .............................................40

Spare part list.................................................................................................................... 40
Gunclean Toftejorg i65 D Cleaner head ..................................................................42

Spare part list.................................................................................................................... 42
Service Kits ..............................................................................................................44

Wear Kits .................................................................................................................45
Tool Kit .....................................................................................................................46
How to order Spare Parts and Claim Procedure .....................................................47
How to contact Alfa Laval Tank Equipment A/S ......................................................47
Service Card ............................................................................................................48
Claim Report - Working Conditions .........................................................................49
Introduction
This manual is intended to assist in the handling and operation of the Gunclean Toftejorg i65 D tank cleaning
system and has been prepared as a guide for the persons who will be operating and maintaining your tank
cleaning machine. The key to long life for your tank cleaning machine will always be a system of carefully planned
maintenance; you will appreciate that a tank cleaning machine which has a rough and dirty job to do will need
more frequent attention than one working in ideal conditions.
Note: Get the best and most economical performance from your tank cleaning machine. Insufficient preventive
maintenance means poor performance, unscheduled stops, shorter lifetime and extra costs. Good preventive
maintenance on the contrary means good performance, no unscheduled stops and superior total economy.
You will find the information contained in this manual simple to follow, but should you require further assistance,
our Customer Service Department and world-wide net of Distributors will be pleased to help you. Please quote the
type and serial number with all your enquiries; this will help us to help you. The type and serial number are placed
on the gear house of the tank cleaning machine.
Note: The illustrations and specifications contained in this manual were effective at the date of printing.
However, as continuous improvements are our policy, we reserve the right to alter or modify any unit
specification on any product without prior notice or any obligation.
Warning:
Service must be made by trained or authorised staff.
Caution:
Before operation the cover must be put back.
Danger:
Tank cleaning must be made according to IMO and/or owners instructions.
2012 Alfa Laval Corporate AB

This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual
property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable
intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied,
reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise),
or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB will enforce its
rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.
Instruction Manual
IM-TE91A880-EN6
Page 3
Intended Use
It is to be verified by the end-user:
-
that the tank cleaning machine is in conformity with respect to tank, vessel or container size in which it will be
used.
that the construction materials (both metallic and non-metallic) are compatibility with product, flushing media,
cleaning media, temperatures and pressure under the intended use.
Rating plate
The Rating plate contains all identifications for the machine. The information is very useful, e.g. when ordering
service or spare parts.
i65 D - Rating plate
Alfa Laval
Tank Equipment
65D700
Patents and trademarks

This Instruction Manual is published by Alfa Laval Tank Equipment A/S without any warranty. Improvements and
changes to this Instruction Manual may at any time be made by Alfa Laval Tank Equipment A/S without prior
notice. Such changes will, however, be incorporated in new editions of this Instruction Manual.
Alfa Laval Tank Equipment A/S, 2012. All rights reserved.
The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. Gunclean Toftejorg
is a trademark or registered trademark of Alfa Laval Tank Equipment A/S. The Gunclean Toftejorg i65D product
has new patent pending. Other products or company names mentioned herein may be the trademarks of their
respective owners. Any rights not expressly granted herein are reserved.
Page 4
Instruction Manual
IM-TE91A880-EN5
General description
Four main parts
1.
Gear unit
2.
Inlet housing
3.
Down pipe
4.
Cleaner head
i65 D - Main parts
Gear unit
Inlet valve
Inlet housing
Down pipe
Cleaner head with

nozzles
Flow of the cleaning fluid

The fluid comes from the tank cleaning supply line, passes through the inlet shut-off valve, proceeds into the inlet
housing, passes through the turbine, turns downwards through the deck into the main pipe and finally exits through
the nozzle.
Instruction Manual
IM-TE91A880-EN6
Page 5
General description
The Gunclean Toftejorg i65 D tank cleaning machine consists of two main parts, a Cleaner head and a Gear Unit.
Gear Unit
The Gear Unit is the drive and operation unit and is mounted on the inlet housing.
Inlet Housing
Above deck the inlet housing with the turbine is fitted to the deck flange. The down pipe is fitted to the deck flange. The
down pipe protrudes into the tank and thereby it allows the cleaner head with the nozzle to spray cleaning fluid on all the
inner surfaces of the tank. The rotation speed normally varies between 1-2 rpm, depending on the nozzle diameter and
the line pressure at the inlet. The nozzle unit consists of a housing and two nozzles with flow guides.
The rotation of the house and nozzles is transferred by a drive shaft.
i65 D Gear unit

Speed Adjustment
( with HEX wrench)
Page 6
Instruction Manual
IM-TE91A880-EN5
General Description
i65 D Cleaner head and nozzle lift mechanism
Instruction Manual
IM-TE91A880-EN6
Page 7
Technical Description
Performance Data, without nozzle extension
Flow rate
Throw length, nozzle size 6 - 13
Note: Throw lengths are measured as max.

horizontal throw length at static condition.
Vertical throw length upwards is approx. 1/3
less.
Effective throw length varies depending on jet
transverse speed over surface, substance to be
removed, cleaning procedure and agent.
The inlet pressure has been taken immediately
before the machine inlet. In order to achieve
the performance indicated in the curves, the
pressure drop in the supply lines between
pump and machine must be taken into
consideration.

Page 8
Instruction Manual
IM-TE91A880-EN5
Performance Data, with nozzle extension
Flow rate
Note: Throw lengths are measured as max.

horizontal throw length at static condition.
Vertical throw length upwards is approx. 1/3
less.
Effective throw length varies depending on jet
transverse speed over surface, substance to be
removed, cleaning procedure and agent.
The inlet pressure has been taken immediately
before the machine inlet. In order to achieve
the performance indicated in the curves, the
pressure drop in the supply lines between
pump and machine must be taken into
consideration.

Instruction Manual
IM-TE91A880-EN6
Page 9
General Data
Weight
Machine with 1 m length of main pipe

Per additional meter of Main pipe
:
:
66 kg
8,2 kg
Servicing space
Minimum radius from centre of deck flange
R = 250
incl.
Height above dock min
900 mm
Material
(std. version)
Spare part
Material
Inlet housing
Main pipe
Lower assembly
Cover
AISI 316L
AISI 316L
AISI 316L
Stainless steel
mm valve not
Sealings
Supply Data
3
Gunclean Toftejorg i65 D is operated with a supply of cleaning fluid at a flow of approximately 8-65 m /hour and at an
inlet pressure of 0.6-1.2 Mpa.
Rotating Speed
The rotating speed can vary between 0-2 rpm.
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Instruction Manual
IM-TE91A880-EN5
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Instruction Manual
IM-TE91A880-EN6
Page 11
390
245
2" Valve w.
Camlock as shown
or w. thread
580
Inlet Flange
Shown without valve
185
18
185
60
102
11x4
22x8
Deck flange
Shown with Stiffners
Bolt Holes/Pitch dim.
acc. to:
ISO 7005-1
DN150 PN16
Type 01A
Option: JIS
L = (Lenght of gun)
200
D-D
deck opening
min. 185
Stiffners
only if length
of gun > 2000 mm
135
Yard Supply:
Stud, Washer, Nut
Gasket
Welding ring
18
18
180
240
285
A-A
Max. 275
Min. 170
65D000
Page 12
Instruction Manual
IM-TE91A880-EN5
390
245
2" Valve w.
Camlock as shown
or w. thread
580
Inlet Flange
Shown without valve
185
18
185
60
102
11x4
22x8
Deck flange
Shown with Stiffners
Bolt Holes/Pitch dim.
acc. to:
ISO 7005-1
DN150 PN16
Type 01A
Option: JIS
L = (Lenght of gun)
200
D-D
deck opening
min. 185
Stiffners
only if length
of gun > 2000 mm
135
Yard Supply:
Stud, Washer, Nut
Gasket
Welding ring
18
18
180
240
285
A-A
Max. 275
Min. 170
65D100
Instruction Manual
IM-TE91A880-EN6
Page 13
Leakage
A small leakage will appear at the places shown below in order to provide the bearing with water for lubrication and
cleaning.
This is normal and can amount to about 0.5% of the total flow of the maximum design capacity.
Consequently, the percent leakage will increase with decreased nozzle flow rate. The leakage will also alter with
pressure, flow rate as well as temperature of the cleaning media.
Defined leakage in cleaner head for self-cleaning.
Page 14
Instruction Manual
IM-TE91A880-EN5
Installation and Normal Operation

Before Installation
Make sure that the pipes have been properly flushed before installation. We know from experience that welding rods,
plastic bags, rags and other debris will block the turbine. This may result in damage and poor performance.
Start up
To prevent over-speeding, adjust the speed with the speed adjuster (see page 18) to about 1.5 rpm.
Starting procedure
Pressurize the supply line up to the inlet valve closest to the machine. Then slowly open the valve.
Instruction Manual
IM-TE91A880-EN6
Page 15

Cleaning time
The rotating Turbine shaft is via the gear connected to the Drive shaft which rotates the Cleaner head. The
horizontal rotation of the Cleaner head is through a Bevel gear coupled to a simultaneously vertical rotation of the
Nozzle head.
The combined motion of the cleaner unit body and the Nozzles ensures a fully indexed tank cleaning coverage.
After 11 1/4 revolutions of the Hub with Nozzles (10 3/4 revolutions of the machine body), one coarse cleaning
pattern is laid out on the tank surface and the first cycle has been made. During the following rotations, this pattern
is repeated 3 times, each of which is displaced and the pattern gradually becomes more dense. Finally, after 4
cycles - a total of 45 revolutions of the Hub with Nozzles (43 revolutions of the machine body), a complete cleaning
pattern has been laid out, and the first pattern is then repeated.
1st cycle
2nd cycle
3rd cycle
4th cycle
The number of cycles needed to perform an effective cleaning depends on type of soilage, distance, cleaning
procedure, cleaning agent and the peripheral speed of the jet over the surface. For substances that are easily
mobilised, i.e. are easy to remove, one cycle with relatively high rotation speed could be sufficient while in cases of
more heavy soilage (high viscous, sticky substances, etc.) a more dense pattern/more cycles and slower rotation
speed will be needed.
Apart from the jet flow through the nozzles, fluid is leaking between the Down pipe and Cleaner head, at the hub
and through the bottom.
Page 16
Instruction Manual
IM-TE91A880-EN5

Operation
Valve
Open/Close
Supply line
How to start operation

1.
Pressurize the supply line up to the inlet valve closest to the machine.
2.
Open the valve slowly to start the machine.
How to stop the machine after cleaning

1.
Close valve.
Instruction Manual
IM-TE91A880-EN6
Page 17

Speed Adjustment
The rotation speed of the cleaner can be regulated by turning the adjusting screw. To do so, slack off the
lock nut and turn the screw clockwise in order to increase the speed, or counter clockwise to decrease it.
Recommended speed:
1 2 rpm
Speed adjustment screw
Lock nut
Page 18
Instruction Manual
IM-TE91A880-EN6
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Instruction Manual
IM-TE91A880-EN6
Page 19
Maintenance and Repair

Preventive Maintenance Guidelines and Service Kits
By using Alfa Laval Tank Equipment Preventive Maintenance Guidelines and Service Kits you are
enabled to ensure the availability of your equipment at all times. You are able to plan your operating
budget and your downtime. The risk of breakdowns due to component failure is virtually eliminated and
in the long term your operating costs are reduced.
Alfa Laval Tank Cleaning Equipment Service Kits contain All you need. They comprise genuine Alfa
Laval spare parts, manufactured to the original specifications.
Maintenance intervals and Service Kits selection

Note: The following recommended preventive maintenance is based on a tank cleaning machine
working under average conditions. However, a system which has a rough and dirty job to do, will need
more frequent attention than one working under ideal conditions. We trust that you will adjust your
maintenance programme accordingly.
Alfa Laval Service Kits for Tank Cleaning Machine type, i65 D are available in two levels for the Driveand Turbine Unit: Minor Service and Major Service and in one level for the Cleaner Unit. Minor Service
kit for Drive unit (above deck) is recommended to be replaced every 250 working hours or 3 years,
whichever comes first. Major Service kit for Drive unit (above deck) is recommended to be replaced
every 500 working hours or 6 years, whichever comes first.
Gunclean Toftejorg i65 all versions. Minor Service Kit for Drive Unit, ref. TE55T600 contains
Only for i65S, not required for i65D.
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
Page 20
Instruction Manual
IM-TE91A880-EN6

All Major Service kits includes the corresponding Minor Service Kits parts. Each kit contains a
maintenance guide.
Service kit for i65D Cleaner head (below deck) is recommended to be replaced every 1200 working
hours or 12 years, whichever comes first.
i65 D Service Kit for Cleaner head ref. TE55T730 contains
General recommendations
Always read the instruction and maintenance manuals before undertaking the service.
Some kit contains a small quantity of parts not need for each tank cleaning machine model.
These are not included in the price and may be disregarded.
Always replace all parts included in the Service Kit.
Always use only proper tools. Use the Alfa Laval Tank Equipment standard tool kit. Never force,
hammer or pry components together or apart. Always perform all assembly/disassembly steps in the
order described in this manual. Never assemble components without previous cleaning. This is
especially important at all mating surfaces. Work in a clear, well-lighted work area.
Additional maintenance recommendations

Cleaner head
Bearings and bushings to be cleaned or replaced if necessary, see reference list for Cleaner head.
Inlet Housing
Check Plates TE65S583 and Balls TE51F017 for wear regularly, see placement TE65S310 Inlet
Housing. Replace if wear is visible, see wear kits available on page 45.
Gear Unit
Rust protected and greased for six months after delivery from our factory (see next page).
Check the function of the positions Magnet unit assy TE65S325, see placement TE65S311. Replace if
required, see wear kits available on page 45. Rust protected and greased for six months after delivery
from our factory (see recommended grease page 22).
Instruction Manual
IM-TE91A880-EN6
Page 21

Every month
Loosen drain plug and check for the presence of water. Drain if necessary.
Check that all the moving parts are well-greased. If not, all parts must be greased (see
recommended grease below).
Check rust protection. All parts inside the Gear Unit must be greased.
Check for leakage during operation.
Drain plug
Check valve
Recommended grease
Make
Grease
Mobil
Texaco
Shell
BP
Statoil
Mobilith SHC 460

Hitex 1P2
SRS 4000
Super Grease
Grease way CaH92
Page 22
Instruction Manual
IM-TE91A880-EN6

To Remove Cover
For service and maintenance the cover has to be removed.
1.
Unscrew the hand crank screw and the screw for cover and remove the upper cover.
2.
Lift the lower cover.

Warning:
Service must be made by trained or authorised staff.
D102557
Caution:
Before operation the cover must be put back.
Instruction Manual
IM-TE91A880-EN6
Page 23
Maintenance and Repair (continued)

Removal of Gear box
1.
Remove the screw and the seal.
2.
Remove the top hat.
3.
Remove the pin.
4. Remove the four screws from the inlet housing.
Caution:
Be careful not to damage the

magnets.
5. Remove the5.gear box from the inlet housing.
Page 24
Instruction Manual
IM-TE91A880-EN6
Maintenance and Repair (continued)
Torque for screws (turbine cover) must be 25 Nm in order to secure optimal tightness.
All screws must be tightened crosswise.
The gasket is made of PTFE and after short while the gasket will float and the torque will be reduced.
However, the torque is still high enough to secure tightness.
Instruction Manual
IM-TE91A880-EN6
Page 25
Gunclean Toftejorg I65 D, Complete

Spare part list
Article no. TE65Dxxxxxxxx
XX = nozzle size
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Page 26
Drwg.No
TE65D3XX
TE73A310
TE51T180
TE65D3XX
TE65D311
TE65D3XX
TE910569
TE51B024
TE51A519
TE73A759
TE156
TE73A758
TE651
TE50B0XX
TE52F0XX
TE65D700
TE51C151
TE51C232
TE916319
TE65S514
TE918335
TE910250
TE448
TE51A500
TE52D588
TE73M640
TE50B101
Description
Down pipe for x m machine
Cleaner head
Gasket on spool
Drive shaft assy for x m machine
Gear unit
Inlet housing assy
Screw
Spring washer
Nut
Screw with hole for locking wire
Spring washer
Screw with hole for locking wire
Locking wire
Nozzle size 6 12 mm
2 valve
Rating plate
Drive rivet
Cylinder stift
O-ring
Top hat for lifting/rotating rod
Seal
Screw
Split pin
Nut
Screw
Screw
Nozzle extension 3/5
Pcs.
1
1
1
1
1
1
4
6
6
1
4
4
2
2
1
1
4
1
1
1
1
1
1
1
1
4
2
Material
Stainless steel
Assy
Polymer
Stainless steel
Assy
Assy
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Elastomer
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Instruction Manual
IM-TE91A880-EN6
Gunclean Toftejorg I65 D, Complete

Assembly drawing
Article no. TE65Dxxxxxxxx
Instruction Manual
IM-TE91A880-EN6
Page 27
Gunclean Toftejorg I65 D, Gear unit

Spare part list
Article no. TE65D311
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Page 28
Drwg.No
Description
TE65S542
TE65S325
TE65S591
TE912051
TE65S327
TE65S326
TE65D333
TE65S546
TE65S526
TE65S507
TE65D528
TE51T213
TE910558
TE916319
TE916410
TE65D524
TE65S569
TE104224
TE910250
TE910573
TE65S324
TE914047
TE900181
TE51L142
TE65S610
TE51T126
TE51L145
TE916397
TE910568
TE900542
TE65S342
TE65S547
TE916315
TE51A509
Gear platform lower/machined

Magnet unit assy
Stand for elevation
Cyl. pin
Gear shaft No.1
Gear shaft No. 2
Gear shaft No. 3
Stand support for gear box
Outer lifting rod upper
Key for lifting rotating rod
Pipe guide for drive shaft
O-ring
Screw
O-ring
O-ring
Gear platform upper machined
Gear box cover, lower
Washer
Screw
Screw
Upper cover assy
Lock nut
Wire
Bearing
Plug
O-ring
Bearing
O-ring
Screw
Washer
Gear 61 assy
Support for magnet system
O-ring
Nut
Pcs.
1
1
1
2
1
1
1
2
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
6
1
1
1
1
4
2
1
1
1
1
Material
Stainless steel
Steel
Stainless steel
Stainless steel
Steel
Stainless steel / CK 45
Stainless steel
Elastomer
Elastomer
Elastomer
Bronze
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Bronze
Stainless steel
Elastomer
Bronze
Stainless steel
Stainless steel
Bronze
Elastomer
Stainless steel
Instruction Manual
IM-TE91A880-EN6

Assembly drawing
Article no. TE65D311
65D311
Instruction Manual
IM-TE91A880-EN6
Page 29

Gears, spare part list
Pos
Drwg.No
Description
1
2
4
5
6
7
8
9
10
11
TE65S523
TE65S332
TE51L142
TE51B061
TE51C233
TE65S554
TE65S534
TE65S336
TE51C059
TE65D343
Gear shaft No. 2

Gear 70 complete
Bearing
Star washer
Retaining washer
Gear shaft No. 1
Gear shaft No. 3 for gear 24
Gear 70 with driver
Tubular rivet
Gear 70 assy
Page 30
Pcs.
1
5
8
9
5
1
1
1
1
1
Material
Stainless steel
Bronze
Brass
Spring steel
Stainless steel
Stainless steel
Stainless steel
Instruction Manual
IM-TE91A880-EN6

Gears, assembly drawing
5
4
6
5
10
4
5
4
4
5
6
5
4
11
2
2
5
4
4
5
5
1
7
6
5
Instruction Manual
IM-TE91A880-EN6
Page 31
Gunclean Toftejorg I65 D Gear unit

Magnet unit, spare part list
Article no. TE65S325
Pos
Drwg.No
Description
1
2
3
4
5
6
7
TE65S330
TE915024
TE65S548
TE914304
TE913169
TE65S629
TE51C233
Magnet dish assy

Ball bearing
Shaft for magnet system
O-ring
Circlip
Distance magnet bearings
Retaining washer
Page 32
Pcs.
1
2
1
1
1
1
2
Material
Stainless steel
Elastomer
Spring Steel
Steel
Spring Steel
Instruction Manual
IM-TE91A880-EN6

Magnet unit, assembly drawing
M65S325-iso
Instruction Manual
IM-TE91A880-EN6
Page 33

Gear 61, spare part list
Pos
Drwg.No
Description
1
2
3
TE65S555
TE65S559
TE51A549
Gear 61 for gear box

Hub
Screw
Page 34
Pcs.
1
1
6
Material
Stainless steel
Bronze
Steel
Instruction Manual
IM-TE91A880-EN6

Gear 61, assembly drawing
M65S342-iso
Instruction Manual
IM-TE91A880-EN6
Page 35
Gunclean Toftejorg I65 D Inlet Housing Assembly

Spare part list
Article no. TE65S310-XX, 65S308-XX, 65S309-XX, 65S313-XX, 65S314-XX, 65S315-XX, 65S317-XX
XX = nozzle size
Pos
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Page 36
Drwg.No
Description
TE65S503
TE65S786
TE65S785
TE65S652
TE65S653
TE65S651
TE65S655
TE65S525
TE65S331
TE65S576
TE65S581
TE65S520
TE51T214
TE65S560
TE65S552
TE910566
TE65S550
TE918179
TE51T027
TE918227
TE918221
TE65S583
TE51F017
TE65S630
TE65S631
TE65S631-2
TE51A141
TE65S618
TE65S623
TE65S628
TE918178
TE51U229
TE51A013
TE914016
TE914130
TE51T180
TE910569
Inlet housing for Valve

Inlet housing w. JIS 5K-50A
Inlet housing w. ISO 7005-DN65 PN16
Turbine Cover
Hysteresis w. Turbine shaft
Inset for Turbine
Carbon bushing for turbine
Gasket for Turbine Cover
O-ring
Gasket for Packing Box
Packing box for lift & rotating rod
Screw
Connect. pipe - Gear/Packing Box
O-ring (red)
O-ring
O-ring (black)
Lipseal Furon
Plate
Ball
Guide big hub
Guide small hub
No Guide small hub
Screw
Turbine - 6 vanes hub 40
Bearing
Prop/Plug w. valve
Set Screw
Nut
Washer
Expand. Gasket
Screw
Pcs.
Material
1
1
1
1
1
1
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
1
1
1
3
1
1
1
1
4
1
1
1
1
1
2
2
1
1
1
8
1
1
1
1
1
2
6
6
1
4
Stainless steel
Stainless steel
Carbon
Polymer
Elastomer
Polymer
Stainless steel
Stainless steel
Stainless steel
Elastomer
Elastomer
Elastomer
Polymer
Alloyed steel
Ceramic
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Bronze
Technopolymer
Stainless steel
Stainless steel
Stainless steel
Polymer
Stainless steel
Instruction Manual
IM-TE91A880-EN6
Gunclean Toftejorg i65 D Inlet Housing Assembly

Assembly drawing
Article no. TE65S310-XX, 65S308-XX, 65S309-XX, 65S313-XX, 65S314-XX, 65S315-XX, 65S317-XX
XX = nozzle size
19
2
17
16
3
5
5
11
18
13
20
10
23
23
5
21
17
Red 12
16
6
22
9
27
8
1
Black
14
15
27
24
25
26
Instruction Manual
IM-TE91A880-EN6
Page 37

Valve Unit Assy Options
Part Lists
Warning:
When carrying out assembly or repair please note that the valve must be closed. Otherwise,
the polymer-sealing can be damaged.
Valve 2 with 1 Camlock with Strainer, Article no. TE52F067

Pos.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty
Description
Material
TE51Y041
TE51Y163
TE52D008
TE51Y164
TE51Y033
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE51T202
TE59A024
1
1
1
1
1
4
1
4
4
4
1
1
Valve 2. Complete with lock

CAM Adapter 2fl. w. 1 BSP female
Filter 1
CAM 1 male Adapter. 1 BSP male.
CAM 1 Dust cap
Key ring
Chain
Screw
Nut
Washer
1 Envelope Gasket f. 1 CAM coupl.
Oxygen thread tape
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer coated elastomer
Polymer
Valve 2" w. 2" Camlock w.Strainer, Article no. TE52F077

Pos.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty
Description
Material
TE51Y041
TE51Y169
TE52D011
TE51Y165
TE51N035
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE51T203
TE59A024
1
1
1
1
1
2
1
4
4
4
1
1

Adapter flange w. 2 female
Filter 2
CAM male adapter, male 2 BSP.
Dust cap 2
Key ring
Chain
Screw
Nut
Washer
Gasket 2.
Oxygen thread tape
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer coated elastomer
Polymer
Valve 2" w. 1.5-9NH conn. w. Strainer, Article no. TE52F076

Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Page 38
Part No.
Qty
Description
Material
TE51Y041
TE51Y163
TE52D008
TE51K031
TE51K001
TE51A223
TE51A517
TE51B014
TE59A024
TE000137
TE000138
TE000305
TE000306
TE51A135
1
1
1
4
1
4
4
4
1
1
1
1
1
1

CAM Adapter 2fl. w. 1 BSP female
Filter 1
Key ring
Chain
Screw
Nut
Washer
Oxygen thread tape
Nipple 1 BSP and 1.5-9NH
Dust cap
Gasket
Dust cap
Screw
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Polymer
Stainless steel
Stainless steel
Polymer
Elastomer
Stainless steel
Instruction Manual
IM-TE91A880-EN6

Valve Unit Assy Options
Assembly Drawings
Article nos. TE52F067 and TE52F077: Valve 2 with 1 or 2 Camlock with Strainer
Thread to be
sealed with:
12
10
11
Article no. TE52F076, Valve 2" w. 1.5-9 NH conn., with Strainer

Thread to be
sealed with:
5
14
Instruction Manual
IM-TE91A880-EN6
10
13
12
11
Page 39
Gunclean Toftejorg i65 D Down Pipe and Drive shaft

Spare part list
Pos
1
2
Page 40
Drwg.No
Description
TE65D318-XX
TE65D370-XX
TE65D371-XX
TE65D372-XX
TE65D373-XX
TE65D374-XX
TE65D375-XX
TE65D376-XX
TE65D380-XX
TE912227
Drive shaft
Down Pipe for Xm w. JIS 5K 200A flange
Down Pipe for Xm w. Onomischi standard flange
Down Pipe for Xm w. ISO DN150 PN16 flange
Down Pipe for Xm w. JIS 5K-250A flange
Pin
Pcs.
1
1
1
1
1
1
1
1
1
Remarks
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
XX = Cleaner length
Instruction Manual
IM-TE91A880-EN6
Gunclean Toftejorg i65 D Down Pipe and Drive Shaft

Assembly drawing
D102561 v. 2
Instruction Manual
IM-TE91A880-EN6
Page 41
Gunclean Toftejorg i65 D Cleaner head

Spare part list
Article no. TE73A310
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
Page 42
Ref. no.
TE20G565
TE20G563
TE20G570
TE20G318
TE20G574
TE20G579
TE73A560
TE73A513
TE73B527
TE51C105
TE724-2-16
TE73B510
TE73B509
No./Unit
1
1
1
2
2
1
1
1
1
1
1
1
1
Description
Retainer spring
Retainer ring
Stem nut w. ball race
Ball retainer w. balls
Ball race
Liner
Stem
Body
Hub
Split pin
Hub nozzle part
Hub nut w. ball race
Lip seal
Material
Stainless steel
Stainless steel
Stainless steel
PFA/ Stainless
Stainless steel
Polymer
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Stainless steel
Elastomer
Instruction Manual
IM-TE91A880-EN6
Gunclean Toftejorg i65 D, Cleaner head

Assembly drawing
Article no. TE73A310
1
12
Instruction Manual
IM-TE91A880-EN6
13
11
4
9
10
Page 43
Service Kits
i65 all versions. Minor Service Kit for Drive Unit, ref. TE55T600 contains
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
i65 D Service Kit for Cleaner head ref. TE55T730 contains

Qty. x P/n.
2 x TE20G318
2 x TE20G574
1 x TE51C105
1 x TE73B509
1 x TE651
Page 44
Description
Ball retainer with balls
Ball race
Split pin
Lip seal
Locking wire 0.14m
See placement
Cleaner Unit
Cleaner Unit
Cleaner Unit
Cleaner Unit
Instruction Manual
IM-TE91A880-EN6
Wear Kits
I65 all versions. For Gear Unit, Article no. TE55T805
Qty. x Part no.
Description
See placement
1 x TE51L035
1 x TE51L045
2 x TE51B061
2 x TE51C233
2 x TE51C059
2 x TE915024
Roller clutch
One way clutch
Washer
Retaining washer
Tubular rivet
Ball bearing
Gear Unit
Gear Unit
Gear Unit
Gear Unit
Gear Unit
Magnet Unit Assy
I65 all versions. For Inlet Housing, Article no. TE55T810 contains
Qty. x Part no.
Description
See placement
2 x TE65S583
2 x TE51F017
2 x TE65S581
Plate
Ball
Carbon bushing for turbine
Inlet Housing
Inlet Housing
Inlet Housing
Instruction Manual
IM-TE91A880-EN6
Page 45
Tool Kit
Article no. TE55T900
Pos.
Part No.
Quantity
1
TE900080
2
TE900529
3
TE900600
4
TE900081
5
TE900082
6
TE900085
7
TE900086
8
TE918207
9
TE900090
10
TE81B111
11
TE59A230
12
TE65S421
TE81B556
* Not required for i65D
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Tool Box 400x200x160

Crank Handle
17mm Sleeve
Hexagon bar wrench 2 mm
Hexagon bar wrench 2.5 mm
17mm Box wrench
Retaining ring plier
Retaining ring plier
Padlock 25 for Tool Box
Pitch scale*
Torque wrench only on request
3
4
5 5
6
7
8
9
10
11
12
Page 46
Instruction Manual
IM-TE91A880-EN6
How to order Spare Parts and Claim Procedure

How to Order Spare Parts
On the Cross Sectional Drawing as well as on all instruction drawings, the individual parts have a pos.
No., which is the same on all drawings. From the pos. No. the part is easily identified in the Reference
Lists of Parts, page 28 - 46.
Individual parts should always be ordered from the Reference Lists of Parts, page 28 - 46. Ref. No. and
Description should be clearly stated.
Please also quote the type of machine and serial No. This will help us to help you. The type and serial
Nos. are stamped on the Gear house of the tank cleaning machine.
Claim Procedure
In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our
evaluation that the problem as well as the working conditions of the machine is described as detailed
as possible.
For description of the working conditions, fill in copy of Claim Report - Working Conditions, which you
will find at the back of this manual.
How to contact Alfa Laval Tank Equipment A/S

For further information please feel free to contact:
Alfa Laval Tank Equipment A/S
Baldershoej 19
P.O. Box 1149
2635 Ishoej
Denmark
Phone no.: +45 43 55 86 00
Fax no.:
+45 43 55 86 01
www.alfalaval.com
www.toftejorg.com
Contact details for all countries are continually updated on our websites.
Instruction Manual
IM-TE91A880-EN6
Page 47
Service Card
Type of Machine
Serial No.
Configuration
Date
No. of Working
Hours
0
Nozzle diameter
mm
Impeller
Guide
Maintenance Actions/
Exchanged Parts
Remarks
Sign.
Machine put into operation
V. 94.2
Page 48
Instruction Manual
IM-TE91A880-EN6
Claim Report - Working Conditions

Page 1/2
Ref. Claim Case
Machine/Cleaner Type
Serial No.:
Configuration
- Nozzles
- Turbine/Inlet Guide
mm
Working Conditions
Inlet pressure at machine/cleaner
Type of Valve in inlet line
Can hydraulic shock be disregarded:
Yes
No
Inlet line flushed before installation of tank cleaner?
Yes
No
Working hours before failure
hours
Cleaning Programme
Cleaning media and conc.
Temperature
Is sterilising being used?
Procedure (media/temp.)?
Is steam injection being used for heating?
Time
Recirculation?
Yes
No
Yes
No
Time: __________
Temperature: __________
Instruction Manual
IM-TE91A880-EN6
Page 49
Claim Report - Working Conditions

Page 2/2
Condition of Cleaning Media
Clean
Contaminated with (nature and description)
Chemicals/Solvents ___________________________
High viscous
Soluble
Sticky/tenacious
Low viscous
Solidifying
Hard particles/size _____________________________
Crystallizing
Soft particles/size ______________________________
Yes
Has filter been installed in inlet line?
Mesh size:
Is tank cleaner flushed with clean water after tank cleaning?
No
Yes
mm
No
Type of Soilage/Tank Contents to be removed

Name, formula/concentration of material to be removed from tank
What is material soluble in
Nature of material:
Volatile/explosive
Sticky/tenacious
Contains soft particles
Low viscous
Solidifying
Contains hard particles/fibres
High viscous
Crystallizing
Yes
Is tank cleaner submerged in material?
No
Other information/Remarks
Date:
Sign.:
V. 98.1
Page 50
Instruction Manual
IM-TE91A880-EN6
How to contact Alfa Laval

Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to access the information directly.
Alfa Laval Corporate AB

This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this
document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any
form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB
will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.

Gunclean Toftejorg I65 D

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Instruction Manual

Gunclean Toftejorg i65 D

Back position of the centre of gravity: L/2 H/2 D/2

Do not walk under hanging loads!

Technical Description ................................................................................................8

Installation and Normal Operation ...........................................................................15

Maintenance and Repair..........................................................................................20

Gunclean Toftejorg I65 D, Complete .......................................................................26

Gunclean Toftejorg I65 D, Gear unit ........................................................................28

Gunclean Toftejorg I65 D Inlet Housing Assembly ..................................................36

Gunclean Toftejorg i65 D Down Pipe and Drive shaft .............................................40

Gunclean Toftejorg i65 D Cleaner head ..................................................................42

Service Kits ..............................................................................................................44

Service must be made by trained or authorised staff.

Before operation the cover must be put back.

Tank cleaning must be made according to IMO and/or owners instructions.

2012 Alfa Laval Corporate AB

i65 D - Rating plate

Patents and trademarks

Cleaner head with

Flow of the cleaning fluid

i65 D Gear unit

i65 D Cleaner head and nozzle lift mechanism

Throw length, nozzle size 6 - 13

Note: Throw lengths are measured as max.

Throw length, nozzle size 14 - 19

Throw length, nozzle size 6 - 13

Note: Throw lengths are measured as max.

Throw length, nozzle size 14 - 19

Machine with 1 m length of main pipe

Minimum radius from centre of deck flange

Height above dock min

Defined leakage in cleaner head for self-cleaning.

Installation and Normal Operation

Installation and Normal Operation

Installation and Normal Operation

How to start operation

Open the valve slowly to start the machine.

How to stop the machine after cleaning

Installation and Normal Operation

Speed adjustment screw

Maintenance and Repair

Maintenance intervals and Service Kits selection

Only for i65S, not required for i65D.

Maintenance and Repair

i65 D Service Kit for Cleaner head ref. TE55T730 contains

Always replace all parts included in the Service Kit.

Additional maintenance recommendations

Maintenance and Repair

Mobilith SHC 460

Maintenance and Repair

Lift the lower cover.

Service must be made by trained or authorised staff.

Before operation the cover must be put back.

Maintenance and Repair (continued)

Remove the screw and the seal.

Remove the top hat.

Remove the pin.

4. Remove the four screws from the inlet housing.

Be careful not to damage the

5. Remove the5.gear box from the inlet housing.

Maintenance and Repair (continued)

Gunclean Toftejorg I65 D, Complete