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Tank Calculations
TANK CALCULATIONS
Kinder Morgan
Relief Tank
30-0" D x 40-0" H
Tag# TBD
Edson Station
2014-031-1
DESIGN ENGINEER
Chris Samm
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Comments
Comments
Shell
Joint efficiency for all shell courses = 100%. X-rays are required. Quantity of x-rays shall
be per 8.1.2.
Roof
Roof is single lap welded
Internal pressure does not exceed weight of roof. Appendix F calculations not required.
Wind
Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.
Shell External Pressure
Per 5.2.5, vacuum calculations are not required.
Seismic
Tank is self-anchored
Freeboard equal to 0.7 times the calculated wave height is recommended but not required. The
required minimum freeboard = 0.334. The available freeboard = 0.000.
Tank is stable against sliding.
Anchor Bolt and Anchor Chair
Tank is not anchored
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Design Data
Tank Diameter ..........................................
40'- 0.0000"
40'- 0.0000"
40'- 0.0000"
0'- 0.0000"
211,198 gallons
5,029 barrels
211,198 gallons
5,029 barrels
Design Standard.........................................
-40 F
200 F
200 F
20.00 psf
45.90 psf
38.56 psf
0.00 psf
Wind:
Velocity per ASCE 7-05 Figure 6-1 . . . . . . . . . . .
88 mph
1.00
Exposure ...........................................
Seismic:
Site Class .........................................
1.00
Ss Value ...........................................
10.00 %
S1 Value ...........................................
5.00 %
0.00 g
12
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Specific Gravity .......................................
Internal Pressure (Design)..............................
(Operating)..............................
External Pressure (Design)..............................
(Operating)..............................
Rev.: 0
1.000
0.06 inches of water
Atmospheric
1.00 inches of water
Atmospheric
Corrosion Allowance:
Bottom .............................................
0.0000 in
0.0000 in
Courses 2 - 2 ................................
0.0000 in
Courses 3 - 5 ................................
0.0000 in
Roof ...............................................
0.0000 in
0.0000 in
Page 2 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Summary
Total Weight of Tank: 54,226 lbs
Total Operating Weight: 1,816,094 lbs
Total Testing Weight: 1,816,094 lbs
Bottom
Flat Bottom:
0.2500 in (CSA G40.21M-38W FG) PL
: 20.5560
Roof Rise:
5.6250 ft
Page 3 of 15
(A36)
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Bottom Design
Flat Bottom
Material Grade:
Thickness (tb):
Corrosion Allowance (CA):
CSA G40.21M-38W
0.2500 in
0.0000 in
Page 4 of 15
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Shell Design
Per 5.6.3.2
td = 2.6_(H_-_1.0)D_G
Sd
+ CA
where
Diameter (D) = 30.0000 ft
Specific Gravity (G) = 1.000
tt = 2.6_(H_-_1.0)D
St
Shell Course 01
Material Grade:
Shell Height:
CSA G40.21M-38W FG
8.0000 ft
(2.6)(40.0000_-_1.0)(30.0000)(1.0000)
24000.0000
(2.6)(40.0000_-_1.0)(30.0000)
25700.0000
tt =
+ 0.0000 = 0.1268 in
= 0.1184 in
Shell Course 02
Material Grade:
Shell Height:
CSA G40.21M-38W FG
8.0000 ft
tt =
(2.6)(32.0000_-_1.0)(30.0000)(1.0000)
24000.0000
(2.6)(32.0000_-_1.0)(30.0000)
25700.0000
(Per 5.6.1.1 - min. t = 0.1875 in)
Actual t = 0.2500 in
Page 5 of 15
+ 0.0000 = 0.1008 in
= 0.0941 in
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Shell Course 03
Material Grade:
Shell Height:
CSA G40.21M-38W FG
8.0000 ft
(2.6)(24.0000_-_1.0)(30.0000)(1.0000)
24000.0000
(2.6)(24.0000_-_1.0)(30.0000)
25700.0000
tt =
+ 0.0000 = 0.0748 in
= 0.0698 in
Shell Course 04
Material Grade:
Shell Height:
CSA G40.21M-38W FG
8.0000 ft
tt =
(2.6)(16.0000_-_1.0)(30.0000)(1.0000)
24000.0000
(2.6)(16.0000_-_1.0)(30.0000)
25700.0000
(Per 5.6.1.1 - min. t = 0.1875 in)
Actual t = 0.2500 in
Page 6 of 15
+ 0.0000 = 0.0488 in
= 0.0455 in
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Shell Course 05
Material Grade:
Shell Height:
CSA G40.21M-38W FG
8.0000 ft
tt =
(2.6)(8.0000_-_1.0)(30.0000)(1.0000)
24000.0000
(2.6)(8.0000_-_1.0)(30.0000)
25700.0000
(Per 5.6.1.1 - min. t = 0.1875 in)
Actual t = 0.2500 in
Page 7 of 15
+ 0.0000 = 0.0228 in
= 0.0212 in
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
CSA G40.21M-38W
0.2500 in
0.0000 in
Live
Snow
Dead
Ext.
30.0000 ft
Load (Lv):
Load (Sb):
Load (DL):
Pressure (Pe):
20.0000
38.5560
10.2100
5.1960
lbf/ft
lbf/ft
lbf/ft
lbf/ft
in
Per 5.10.5.1:
tr =
______D______
400.0000 sin
__T__
45.0000
________30.0000______
400.0000 sin(20.5560)
+ CA =
_50.8444_
45.0000
+ 0.0000 = 0.2270 in
______D______
460.0sin
__U__
45.0000
________30.0000______
460.0 sin(20.5560)
+ CA =
_70.1224_
45.0000
Page 8 of 15
+ 0.0000 = 0.2319 in
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Per 5.10.5.2:
p = Greater of T or U = 70.1224 lbf/ft
For Shell, Fy = 38000.0000 psi
For Roof, Fy = 38000.0000 psi
For Compression Ring, Fy = 36000.0000 psi
Least Fy = 36000.0000 psi
Fa = 0.6Fy = 0.6 * 36000.0000 = 21600.0000 psi
Ar =
____pD______
8Fa tan
_____(70.1224)(30.0000)______
8 * 21600.0000 * tan(20.5560)
Page 9 of 15
= 0.9739 in
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Compression Ring
Horizontal bar - 0.5000 inches thick x 4.0000 inches wide per Detail h
Bar is welded to the outside of the shell
Bar is attached 0.3750 inches below the top of shell
Material: A36
API-650_Figure_F-2
Rc = 180.0000 in
Roof Angle () = 20.5560
R2 = Rc/(sin ) = 180.0000/(sin 20.5560) = 512.6402 in
th = 0.2500 in
wh = 0.3 (R2th) = 0.3 (512.6402 * 0.2500) = 3.3962 in
not to exceed 12.0000 in
therefore wh = 3.3962 in
Available area from roof (Ar) = thwh = 0.2500 * 3.3962 = 0.8491 in
tc = 0.2500 in
wc = 0.6 (Rctc) = 0.6 (180.0000 * 0.2500) = 4.0249 in
Available area from shell (As) = wctc = 4.0249 * 0.2500 = 1.0062 in
tb = 0.5000 in
Horizontal projection of bar (a1) = 4.0000 in
Maximum horizontal projection = tb * 3000/(Fy)= 0.5000 * 3000/(36000.0000)
= 7.9057 in
therefore a1 = 4.0000 in
Available area from compression ring (Ac) = a1tb = 4.0000 * 0.5000 = 2.0000 in
Total available area (At) = Ar + As + Ac = 0.8491 + 1.0062 + 2.0000 = 3.8553 in
Page 10 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Wind Calculations
Wind Velocity per ASCE 7-05 Figure 6-1 = 88 mph
Tank diameter (D) = 30.0000 ft
Thinnest shell course thickness (t) = 0.2500 in
Exposure C
Importance factor (I) = 1.00
Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.
For Shell:
Centroid of shell Cs = 20.0000 ft
z = Cs but not less than 15.00 ft
z = 20.0000 ft from bottom of tank
Per ASCE7, zg = 900.00 ft
= 9.50
Kz = 2.01(20.00/900.00)^(2/9.50) = 0.902
Kd = 0.95
Kzt = 1.00
h/D = 40.00/30.00 = 1.33
Per 5.2.1(k)(1)(a), V = (88)( 1.0000)= 88.00 mph
qz = 0.00256KzKztKdV =
(0.00256)(0.902)(1.00)(0.95)(88.00) = 16.99 lbf/ft
Cf = 0.50 +[(0.60 - 0.50)/(7.00 - 1.00)](1.33 - 1.00) = 0.5056
G = 0.85
Pw = qzGCf = (16.99)(0.85)(0.5056) = 7.2991 lbf/ft
but not less than 10.0000 lbf/ft
= 10.0000 lbf/ft
For Roof:
Top of roof Cs = 45.63 ft
z = Cs but not less than 15.00 ft
z = 45.63 ft from bottom of tank
Per ASCE7, zg = 900.00 ft
= 9.50
Kz = 2.01(45.63/900.00)^(2/9.50) = 1.073
Page 11 of 15
Rev.: 0
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Kd = 0.85
Kzt = 1.00
V = 88.00 mph
qz = 0.00256KzKztKdV =
(0.00256)(1.073)(1.00)(0.85)(88.00) = 18.0792 lbf/ft
GCp = 0.90
Uw = qzGCp = (18.0792)(0.90) = 16.2713 lbf/ft
Pwr = qzGCf = (18.0792)(0.85)(0.5056) = 7.7691 lbf/ft
but not less than 10.0000 lbf/ft
= 10.00 lbf/ft
Per 5.9.7.1:
Per ASCE7, Kz = 0.90
Kd = 0.95
Kzt = 1.00
V = 120.00 mph
G = 0.85
P = 5.00 lbf/ft
Pw = 0.00256KzKztKdVIG + P =
(0.00256)(0.90)(1.00)(0.95)(120.00)(1.00)(0.85) + 5.00 = 31.8470 lbf/ft
Multiplier (m) = Pw/36.00 = 31.8470/36.00 = 0.8846
not less than 1.0, therefore m = 1.0000
Per 5.9.7.1: H1 = 600000.00t[(t/D)](120/V) =
(600000.00)(0.2500)[(0.2500 / 30.0000)](120/88.00) = 212.1859 ft
tuniform
tactual
W (ft)
Tactual (in)
Wtr (ft)
8.0000
0.2500
8.0000
8.0000
0.2500
8.0000
8.0000
0.2500
8.0000
8.0000
0.2500
8.0000
8.0000
0.2500
8.0000
Page 12 of 15
40.0000
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Overturning moment:
Total vertical height (H) = 40.0000 ft
Overturning Moment (Mw) = (PwDH/2 + Uw D/8) =
= [(10.0000)(30.0000)(40.0000)/2 + (16.2713)( )(30.0000)/8] = 412522.8125 ft-lbs
Overturning moment:
Total shell vertical height (H) = 40.0000 ft
Vertical roof area (Ar) = 84.3750 ft
Distance to roof (Hr) = 45.6250 ft
Overturning Moment (Mws) = (PwDH/2 + PwrArHr) =
= [(10.0000)(30.0000)(40.0000)/2 + (10.0000)(84.3750)(45.6250)]
= 278496.0938 ft-lbs
wL
Page 13 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Page 14 of 15
Customer:
Kinder Morgan
Job Number:
2014-031-1
Date: 09-26-2014
Rev.: 0
Foundation Loads
Dead
Dead
Dead
Wind
Load
Load
Load
Load
=
+
+
+
497 lbf/ft
Live Load = 647 lbf/ft
Snow Load = 786 lbf/ft
Dead Load = 891 lbf/ft
47,006 lbs)
Page 15 of 15