Академический Документы
Профессиональный Документы
Культура Документы
A
TECHNICAL SEMINAR REPORT
On
By
P.AKHIL
(128R1A0346)
(2015- 16)
CERTIFICATE
This is to certify that Technical seminar entitled AUTOMATIC SIDE STAND
RETRIEVING SYSTEM FOR TWO WHEELERS is a seminar presented by
MR.AKHIL P, Roll No 128R1A0346 Submitted to DEPARTMENT OF MECHANICAL
ENGINEERING, CMR ENGINEERING COLLEGE, HYDERABAD in partial fulfillment of
the requirement for the award of BACHELOR OF TECHNOLOGY IN MECHANICAL
ENGINEERING during the academic year 2015-2016.
Internal Guide
A.HARISH KUMAR
Asst.Prof
H.O.D
Prof. N.JEEVAN KUMAR
M-Tech, (Ph.D)
Dept.of Mechanical Engg.
CMREC
DEAN
Dr. K.Reddy
M-Tech, (Ph.D)
Dept of mechanical Engg
CMREC
DECLARATION
I hereby declare that the Technical seminar topic entitled AUTOMATIC SIDE
STAND RETRIEVING SYSTEM FOR TWO WHEELERS", recorded in this report.
I further declare that, this Seminar topic is my IV Year B.Tech and submitted to
DEPARTMEN OF MECHANICAL ENGINEERING, CMR ENGINEERING
COLLEGE, affiliated to JNTU Hyderabad, in partial fulfillment of the requirement
for the award of Bachelor of Technology in Mechanical Engineering during the
academic year 2015-2016.
Place: Hyderabad
P.AKHIL
Date:23-2-2016
(128R1A0346)
ACKNOWLEDGEMENT
The satisfaction that accompanied the successful completion of any task would
be incomplete without the mention of the people who made it possible and whose
constant encouragement and guidance has been a source of inspiration throughout the
course of completion of this project work.
I express my heartfelt thanks to Dr. A. Srinivasula Reddy, Principal and
Dr.K.S.Reddy, DEAN, CMREC, for permitting me to do the project work.
My sincere thanks to B.VIJAYA KRISHNA M.E, Asst.Prof.(Internal Guide) &
Prof.N.JEEVAN Kumar, Head of the Department Mechanical Engineering, for their
valuable guidance and encouragement.
I also thank all the staff members and Lab Assistants of the Mechanical
Engineering Department who guided and encouraged me throughout the completion
of this dissertation.
I express my sincere gratitude to my parents for their moral support and love
rendered during the course of my dissertation work.
At last I would like to thank all the people who are involved directly or
indirectly in the completion of my dissertation work.
P.AKHIL
CONTENTS
Abstract
vii
List of figures
viii
List of tables
ix
CHAPTER I
1. Introduction
10
10
11
12
CHAPTER II
2. Construction and components
13
2.1 Construction
2.1.1.Components&its design
2.1.2
2.1.3
Axle
sprocket pinion
14
15
16
CHAPTER III
3
specification of components
18
19
20
CHAPTER IV
4.assembling and arrangement
21
22
23
24
CHAPTER VI
6. Working:
25
26
27
29
30
Cost analysis
31
Fabrication
32
ABSTRACT
Every day we see many two wheeler drivers riding keeping their side stands on. Forgetting to
lift the side stands play a major role in bike accidents that we hear every day. Why cant we
build a side stand retrieve system and save lives?
High end motor bikes already come with automatic stand retrieving systems, only the
common mans two wheelers dont have them. And the reason is high cost. So the alternate
would be a low cost side-stand retrieving system. This is where SPROCKET SIDE-STAND
RETRIEVE SYSTEM comes to play. This retrieving system works based on the working of
the two wheelers i.e., their power transfer. We know that for a two wheelers the power is
transferred from the engine to the back tyre via a chain -sprocket arrangement. Without this
arrangement a bike wont work and this arrangement is not needed when the bike is idle ie,
stand-still. When two-wheeler is started, Engines pinion transmits power to the rear wheel by
the chain drive. The inciter assembly which is kept at the center of the chain drive gets rotates
as the sprocket gets engage with chain drive. so, when the sprocket rotates the lifting lever
mounted with axle rotates. hence the lifting lever lifts engaged the pushing lever and
therefore the pushing lever pushes the side stand by clamping it with the C shaped clamp
stand holder and hence the spring tensed in the side stand get compressed quickly as a result
side stand get retrieves.
LIST OF FIGURES
FIG.NO
2.1
2.2
2.3
2.4
2.5
4.1
4.2
6.1
6.2
6.3
9.1
9.2
9.3
9.4:
9.5:
9.6 :
9.7:
9.8:
DESCRIPTON
axel with key way
sprocket with bearing
sprocket with nomenclatures
lifting lever
pushing lever
inciter assembly
retriever assembly
resting condition
riding condition
side view of sprocket side stand retrieve system
front veiw of inciter assembly
side veiw of inciter assembly
lifting lever
at resting condition
retrivel condition
retrived condition
side veiw of model
top veiw of model
PAGE . NO
13
14
15
16
17
21
22
26
27
29
32
33
34
35
36
37
38
39
LIST OT TABLES
TABLE NO.
1.1
3.1
3.2
3.3
3.4
3.5
81
8.2
8.3
DESCRIPTION
reasons for accident
specifications of sprocket
specifications of axel
specifications of lifting lever
specifications of lifting lever
specifications of spring
cost analysis of model
cost analysis of final model
cost analysis of system
PAGE NO
10
18
18
19
19
20
31
CHART.NO
5.1
5.2
6.1
DESCRIPTION
power source of component
action flow
working positions
PAGE.NO
23
24
28
10
CHAPTER I
1. INTRODUCTION
1.1 INTRODUCTION TO THE AUTO MOBILE
In modern world the living status were developed and developing more equipped. The
automobile takes a great part in the development, since it plays one of a major key in daily
life.while automobile is concern two-wheeler i.e (motorcycles and bike) it plays
very
important role because it saves the time of traveler by reaching the target place very faster.
Although it saves the time it does not safe the life of rider if rider is careless, there are some
sad facts on them such as accidents.
1.2 SOURCE FOR ACCIDENTS
While the two-wheelers is concerned accidents occurs due to riding the vehicle in high speed,
ignores to use helmets, does not maintains the speed limit and forgets to lift the side stand
while riding the vehicles. These are the major source for accidents. Forgetting to lift the side
stand causes huge accidents in rural areas partly in urban areas too, because all the other
source of accident has preventive measure, but accident due to side stand do not have proper
preventive measure. If you see the accident status 36% of the accidents occur due to this
problem.
Table 1.1
11
S.NO
%OF
YEAR
ACCIDENTS
1.
2002-2008
36%
2.
2002-2008
38%
3.
2002-2008
22%
4.
2002-2008
Other problems
04%
functioning of engine and its parts. This play its role in dashboard, this indicates the gear
shifting, side stand, to wear helmet in digital display E.g, Hero Hondas Karizma ZMR. But
the people ignore to listen those indicators and safety rules. so for safe guard many
mechanical projects have been found to retrieve the side stand automatically.
1.3.2. MECHANICAL PROJECT
In existing mechanical project many ideas had been found to lift the side-stand
automatically.
i)
One small flat rod is kept attached and pivoted between the gear actuator lever
and the side stand of the bike. when the gear is actuated the side stand get lifted
automatically.
12
ii)
Small stepper motor is connected between the side stand and the engine
,when engine is started the stepper motor gains the source of power and retrieve side
stand automatically
These are some methods to retrieve side stand automatically when the vehicle moves but
it is not implemented in practical use due to its drawback.
1.4 DRAWBACK OF EXISTING METHODS
ECU methods are implemented only in costlier bikes but it does not implemented in
normal domestic bikes due to their cost.
When we come across those mechanical projects we could note some drawbacks like
wear out of gears, making injuries in legs while actuating gears. Major drawback is it
cannot use in all type of two-wheelers. So, in order to solve this we thought and designed
SPROCKET-SIDE STAND RETRIEVE SYSTEM this system can be attached in all
type of two-wheelers (mopeds, geared, non-geared, hand geared bikes).
13
CHAPTER II
2.1.4
Axle
Sprocket pinion
Lifting lever
pushing lever
AXLE:
Axle is the metallic rod made up of mild steel. It connects the lifting lever and
sprocket centrally. The axle is welded centrally to the sprocket. The axle is hold by a
holder. The holder is welded with the frame. The holder is used to prevent vibration
14
and to provide support to the axle. The holder has small metallic tube and a rectangular
metal plate.
15
Since it is a free wheel it allows the toothed part to rotate free from central portion in
a direction. Hence this type of sprocket is used as the rear power transmission device
in by cycle that makes the wheel to rotate and also allows toothed area to rotate in
anticlockwise when pedaled anticlockwise direction. This action of
sprocket allows
attached lifting lever to adjust freely automatically or manually when it does not
engages with pushing lever properly.
Heavy duty
Smooth running
Tempered
Long life
16
axle. The free ends of the lifting leaves is tapered well. The ends are machined well for
tapered shape for smooth engaging with pushing lever.
17
Fig 2.5 Pushing lever
The pushing lever is made of ms-flat rod with the length according to the distance of
side stand arrangement. Its top end is made tapered so as to engage with lifting lever.
The bottom end of the lever is made as C-clamp, which holds the side stand as shown
in fig2.5
These are four major components using in this system and other small
components like Nuts and bolts, hooks etc., are used in this system. specification and
dimension of the component is described in chapter 3.
CHAPTER III
SPECIFICATION OF COMPONENTS
PITCH
12.7mm
WIDTH
30mm
TEETH
16
BALLS
18
3.2 SPECIFICATION OF AXLE
Table 3.2
MATERIAL
Mild Steel
SHAPE
Cylindrical rod
LENGTH
50mm
DIAMETER
13mm
30mm
THICKNESS
3mm
95mm
THICKNESS
10mm
TAPERED ANGLE
45deg
CHAMFERED ANGLE
20deg
POSITION
Parallel to Sprocket
WELDED LENGTH
13mm
MATERIAL USED
Mild Steel
19
3.4 SPECIFICATION OF PUSHING LEVER
Table 3.4
MATERIAL
Mild Steel
LENGTH OF LEVER
180mm
THICKNESS
3mm
DIAMETER OF HOLE
8mm
LENGTH
THICKNESS
30mm
10mm
DIAMETER OF CLAMP
28mm
DIAMETER OF STAND
25mm
PIVOTED ANGLE
55deg
BOLT DIAMETER
8mm
3.5SPECIFICATION OF SPRING
Table 3.5
NO.OF COIL
32
DIAMETER OF COIL
2mm
DIAMETER OF WIRE
15mm
12mm
13.5mm
Closed coil helical spring
17mm*2=34mm
Stainless Steel
20
CHAPTER IV
21
22
CHAPTER V
5. POWER SOURCE
This chapter deals with the power source of the working component and how the each
component and assembly of component works is explained below with flow chart.
Engine
23
Chain
Sprocket
Axle
Lifting lever
Pushing lever
Side stand
Flow chart 5.1 Power source of component
5.1 POWER SOURCE OF INCITER ASSEMBLY
Inciter assembly gets the power from the linear chain motion i.e. ( as engine
transmit power to the rear wheel through chain drive since the setup is kept at the bottom
and sprocket get engage with chain so ,when chain rotates in anti-clockwise direction the
sprocket engaged rotates in clockwise direction) as sprocket rotates the axle rotates as the
result lifting lever rotates in clockwise direction.
24
Rotary motion
Linear motion
Rotary motion
Lifting
Pushing
Retrieving
CHAPTER VI
6. WORKING:
6.1 WORKING PRINCIPLE
Sprocket side stand retrieve system retrieves the side stand automatically if the rider forgets
to lift the side stand while moving the bike. It works based on the working principle of the
25
two-wheelers .every bikes transmit power from engines pinion to the rear wheel i.e. rotary
motion of the pinion makes the linear motion of the chain. that linear motion of the chain is
absorbed by rear wheels sprocket and converted into rotary motion. That rotary motion of the
rear wheel makes the bikes to move. Based on this Sprocket side stand retrieve system is
designed.
If Sprocket is kept between the chain drive, it make the sprocket to rotate so, using the
sprocket as the major component this system works. It gains the power from the chain and
make specially designed component (lifting lever) to rotate. This rotation incites engaged
pushing lever to push the side stand to retrieve.
When chain rotates anti-clockwise direction the inciter assemblies sprocket
absorbs the power and rotates in clockwise direction
The working of Sprocket-Side Stand Retrieve System is explained below in both (resting &
riding condition of two-wheeler)
26
Pushing levers length can be changed according to type of bikes and distance calculated
between the side stand and chain drive. Closed coil helical spring which gets pulled ,the coil
of spring get tensed during stand resting in ground .This is the condition of system during
resting stage.
27
The working of Sprocket-Side Stand Retrieve System is explained below in the flowchart
6.1
Sprocket Meshing
28
Rightward Linear Motion
C-clamp forces
29
7. CONCLUSION
30
Sprocket- side stand retrieve system will definitely good retrieve system. since the setup is
compact it does not affect the performance of the vehicle. Because of the power is obtained
from chain drive. Definitely this system could be used in all type of two-wheelers (Tvs-XL,
all front, back, hand geared)for retrieving the side stand ,it will be the major system to control
accidents
due side stand problem and protect the careless rider. These system can be
implemented in all types of bikes by changing small variation in size and cost of this system
also very low and so it will not affect the economic level also. while compare to other system
this AUTOMATIC SIDE STAND RETRIEVE SYSTEM will be the life saver
REFERENCE:
[1] Analysis on braking ability of automobile equipped with
eddy current retarder.HE Ren, HE Jian-qing(School of
Automobile and Traffic Engineering, Jiangsu University,
Zhenjiang,Jiangsu 212013, China).
[2] Modelling and analysis of Two wheeler connecting
rod.International journal of Modern Engineering Research
(IJMER) Vol.2, Issue.5, Sep-Oct. 2012 pp-3371 cting rod,
Dr. K.Tirupathi Reddy2. Syed Ataf Hussain.
[3] Shigley, J.E. and C.R. Mischke, 2001. Mechanical
Engineering Design, McGraw-Hill, New York, 776.
Webster, W.D., R.Coffell and D. Alfaro, 1983.
[4] Meriam, J.L. and L.G.Kraige., 1998. Engineering Mechanics,
5th Edition, New York, john willey, 712.
[5] Kolchin, A., V. Demidov, 1984. design of Automotive
Engines, MIR publication.
8. COST ANALYSIS
8.1)COST OF THE MODEL
31
MATERIAL
SPROCKET 2 NOS
LARGER SPROCKET 1NOS
WHEEL CHAIN
SIDE STAND WITH BOLT&SPRING
MS RODS
COST
35*2=
(FRAME,LIFTING&PUSHING LEVER)
PEDAL
TOTAL
70RS
80RS
50RS
98RS
300RS
80RS
678RS
COST
678RS
300RS
90 RS
1068
COST
35RS
175RS
LEVER)
MACHINING COST
100RS
310 RS
TOTAL COST
=
=
9. FABRICATED MODELS
APPENDIX-1
1068RS
310RS
32
APPENDIX-2
33
APPENDIX - 3
34
APPENDIX - 4
35
APPENDIX-5
36
APPENDIX-6
37
APPENDIX -7
38
APPENDIX -8
39