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PROCEDURES
REMOVAL
Engine removal is not required for this procedure.
1.
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2.
3.
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4.
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(2) Remove the bolt(B), nuts(C,D) and engine mounting support bracket(A).
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(3) Remove the bolt(B) and engine support bracket stay plate(A).
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5.
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6.
7.
8.
9.
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11. Turn the crankshaft pulley, and align its groove with timing mark "T" of the timing belt cover. Check that the
timing mark of camshaft sprocket is aligned with the timing mark of cylinder head cover. (No.1 cylinder
compression TDC position)
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NOTE:
If the timing belt is going to be reused, make an arrow indicating the turning direction to make sure that the belt is
reinstalled in the same direction as before.
16. Remove the bolt(B) and timing belt idler(A).
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(1) Disconnect the spark plug cables and do not pull on the cable by force.
NOTE:
Pulling on or bending the cables may damage the conductor inside.
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(2) Remove the PCV (Positive Crankcase Ventilation) hose(A) and the breather hose(B) from
the cylinder head cover.
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(3) Remove the accelerator cable(A) from the cylinder head cover.
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(4) Loosen the cylinder head cover bolts(B) and then remove the cover(A) and gasket.
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(1) Hold the portion(A) of the camshaft with a hexagonal wrench, and remove the bolt(C) with
a wrench(B) and remove the camshaft sprocket.
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CAUTION:
Be careful not to damage the cylinder head and valve lifter with the wrench.
INSTALLATION
1.
Install the camshaft sprocket and tighten the bolt to the specified torque.
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2.
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(2) Install the PCV(Positive Crankcase Ventilation) hose(A) and breather hose(B) to the
cylinder head cover.
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3.
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4.
Align the timing marks of the camshaft sprocket(A) and crankshaft sprocket(B) with the No. 1 piston placed
at top dead center and its compression stroke.
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5.
Install the idler pulley(A) and tighten the bolt(B) to the specified torque.
Tightening torque :
42.2 - 53.9N-m (4.3 - 5.5kg-m, 31.1 - 39.8lb-ft)
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6.
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7.
Install the belt so as not give slack at each center of shaft. Do as following procedures when installing timing
belt. Crankshaft sprocket(A) ->idler pulley(B) ->camshaft sprocket(C) ->timing belt tensioner(D).
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8.
Temporarily install tensioner pulley using center bolt to add tension force to the belt.
9.
(1) Rotate the crankshaft clockwise(view from front) through angle equivalent to two teeth(18)
of camshaft sprocket(A).
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(2) Using a hex-wrench, apply tension to the timing belt in the clockwise direction so that there
is no slack in the belt on the tension side.
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(4) Recheck the belt tension. When the tension side of timing belt is pushed horizontally with a
moderate force [approx. 2kg (20N, 5lb)], the timing belt cog end sags in approx. 4 - 6mm
(0.16 - 0.24in).
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10. Turn the crankshaft two turns in the operating direction (clockwise) and realign crankshaft sprocket and
camshaft sprocket timing mark.
11. Install the timing belt lower cover(A) with 5bolts(B).
Tightening torque :
7.8 - 9.8N-m (0.8 - 1.0kg-m, 5.8 - 7.2lb-ft)
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12. Install the flange and crankshaft pulley(A), and then tighten crankshaft pulley bolt(B). Make sure that the
crankshaft sprocket pin fits into the small hole in the pulley.
Tightening torque :
166.7 - 176.5N-m (17 - 18kg-m, 123.0 - 130.2lb-ft)
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Tightening torque :
7.8 - 9.8N-m (0.8 - 1.0kg-m, 5.8 - 7.2lb-ft)
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(1) Install the engine mounting support bracket stay plate(A) with
bolt(B).
Tightening torque :
42.2 - 53.9N-m (4.3 - 5.5kg-m, 31.1 - 39.8lb-ft)
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(2) Install the engine mounting support bracket(A) with nuts(C,D) and
bolt(B).
Tightening torque
:
Nut(D) : 68.6 - 93.2N-m (7.0 - 9.5kg-m, 50.6 - 68.7lb-ft)
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Tightening torque :
88.3 - 98.1N-m (9.0 - 10.0kg-m, 65.1 - 72.3lb-ft)
Tightening torque :
3.9 - 5.9N-m (0.4 - 0.6kg-m, 2.9 - 4.3lb-ft)
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