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bearing system
Contents
The SKF brand now stands for more
than ever before, and means more
to you as a valued customer.
Summary
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Summary
The problem
The solution
This bearing system accommodates misalignment as well as axial displacement, virtually without friction, thereby eliminating the
problems caused by induced axial loads. The
compromise-free SKF self-aligning bearing
system provides designers with options that
can significantly reduce costs through downsizing, eliminating components and simplifying assembly, while simultaneously improving
reliability and performance. Depending on the
machine and application, benefits of the SKF
self-aligning bearing system include
safer, more optimized designs
extended bearing service life
extended maintenance intervals
lower running temperature
lower vibration and noise levels
greater throughput of the machine
same throughput with a lighter or simpler
machine
improved product quality/less scrap.
Heavy axial loads and stresses are induced in the bearings system
if the non-locating bearing is restricted from axial motion
Fig. 2
Fr
Influence of friction
A more general, but less recognized, consequence of a bearing installed with a loose fit
is that there is always a certain amount of
friction between the loose bearing ring and
its seat in the housing (or on the shaft). In
a conventional bearing system, the shaft
must overcome this frictional resistance
before the bearing will move on its seat.
This resistance has the magnitude
Fa = Fr m, where Fa is the axial force, Fr is
the radial load carried by the bearing in the
non-locating position, and m the coefficient
of friction between the loose bearing ring
and the housing or shaft. (For steel-steel
and steel-cast iron interfaces, values for m
are typically around 0,120,16 for surfaces
in good condition and are much higher if
either of the contact surfaces are worn
ordamaged).
Until the shaft overcomes the frictional
resistance, both bearings on the shaft are
subjected to an additional thrust load,
equivalent to several percent of the radial
load ( fig. 3). As a result of these internal
induced axial loads, the load distribution
within the bearings is adversely affected,
with each row of rollers carrying a different
load ( fig. 4).
Friction between the outer ring and housing induces axial load
Fig. 3
Fig. 4
Fr
Fa
Fa = Fr
Fr
Note that for SKF CC and E type spherical roller bearings, the ratio of axial load to
radial load must be quite high (15 % or more)
before there is a significant increase in the
total rolling friction inside the bearing (total
friction = load-dependent friction + viscous
friction from the lubricant). Therefore, for
bearings under nominally pure radial load,
there must be a significant axial force resulting from friction between the bearing outer
ring and housing seat in order for temperature variations such as those in the diagram
to be noticeable. The fact that a change in
temperature is easily measured shows that
the acting friction factor is > 0,1.
Diagram 1
Axial position of the outer ring and corresponding bearing temperature during start-up
Temperature
Time
Diagram 2
Small initial axial clearance (rings centred at mounting)
start-up period
Diagram 3
Bearing jammed in the housing
1,5
0,2
1
Steady state
0,1
0,5
0
Time
Non-locating bearing
jammed in the housing
Time
Fig. 1
Fig. 2
normal
twisted ring
misaligned
axially displaced
Fr
There are no induced
axial loads, this ensures
even load distribution
in both bearings
Fig. 4
10
Diagram 1
Radial load factor
4
Conventional selfaligning bearing
system
1
Required radial load
for smooth operation
of a conventional
self-aligning bearing
system with two
spherical roller
bearings, as a function
of housing friction
m
0
0,25
0,5
0,75
0,89 1
11
Improving operating
conditions and reliability
Following are three examples where the SKF
self-aligning bearing system was able to provide immediate operational improvements,
byenhancing internal load distribution
between the locating and non-locating bearings. The first case ( diagrams 2 and 3) is
avery large axial flow fan originally equipped
with spherical roller bearings 22244/C3W33
in both positions ( diagram 2). The bearing
in the non-locating position was replaced by
adimensionally identical CARB toroidal roller
bearing (C 2244/C3). The result was the elimination of the high vibration peaks and an
almost immediate stabilization of bearing
temperatures to approximately 20 C above
ambient ( diagram 3).
Diagram 2
Fan with a spherical roller bearing 22244 CC/C3W33 at both positions
Vibration, mm/s
Temperature rise
above ambient, C
Temperature
60
40
20
0
Vibration
12,0
10,0
8,0
6,0
4,0
2,0
0,0
0,5
1,5
2,5
3,5
Hours
Diagram 3
The same fan with a CARB toroidal roller bearing C 2244/C3 at the non-locating position
Temperature rise
above ambient, C
Vibration, mm/s
Temperature
20,0
0
0,6
0,4
Vibration
0,2
0
0,5
1,0
1,5
2,0
Hours
12
Diagram 4
Industrial fan rebuilt with a CARB toroidal roller bearing C 2216 K. Grease lubrication, 3 000 r/min
16 C
12 C
9 C
4 C
22216 EK + 22216 EK
22216 EK + C 2216 K
Diagram 5
Industrial fan rebuilt with a CARB toroidal roller bearing C 2216. Oil lubrication, 3 000 r/min
26 C
26 C
18 C
12 C
22216 E + 22216 E
22216 E + C 2216
13
Diagram 6
The SKF self-aligning bearing system can give better life even with smaller bearings
1,20
C 3148
23148 CC/W33
C 3144
23144 CC/W33
Reducing costs
bydownsizing
downsizing
0,70
0,37
14
*)
0,05
0,1
0,15*) 0,2
0,25
The compromise-free
solution
With the SKF self-aligning bearing system,
utilizing a CARB toroidal roller bearing in the
non-locating position, the many excellent
design features and operating capabilities
ofSKF spherical roller and self-aligning ball
bearings can now be fully exploited. With this
bearing system, design engineers will be able
to optimize their designs and provide customers with the most reliable solution possible.
Diagram 7
System life comparison for self-aligning ball bearings
4,9
2222 M
C 2222
2220 M
C 2220
3
2,2
1
1 +
1
=
(L10, sys)e (L10, loc)e (L10, non-loc)e
0,45
0,05
0,1
0,15*) 0,2
0,25
Note
Bearing system fatigue life = L10, sys
0,3
0,35
0,4
2222 M
2222 M
Friction coefficient
*)
15
Less risk of
underloading
Reduced
cage
failure
Low cage
forces
No axial
vibration
Longer
grease
life
No
vibration
Improvements
with the SKF
selfaligning bearing system (axial
freedom)
Tight fit
possible
Reduced
maintenance
costs
No
housing
wear
Lower
friction
Increased
productivity
Elimination of
axial forces
Even
load
distribution
Low
stress
levels
Increased
fatigue life
Reduced
maintenance
Downsized
bearings
16
Increased
grease life
Reduced
maintenance
Increased
productivity
Less risk of
smearing
Lower
grease
cost
Improved
bearing
reliability
Lower grease
cost
Low noise
Increased
productivity
Reduced
maintenance
General
machine
improvement
Reduced
vibration
Improved
product quality
Lower reject
costs
Increased
productivity
Increased
lubricant
film
thickness
Reduced
temperature
Lower
grease
cost
Longer
grease
life
Lower
power
usage
Less
risk of
smearing
Improved
bearing
reliability
Reduced
vibration
Increased
product
quality
Lower
price
Lower
noise
No risk
of underloading
Low
friction
Reduced
maintenance
Reduced
temperature
Lower
power
usage
General
machine
improvement
Longer
grease
life
Increased
productivity
Less risk
of cage
failure
Increased
grease
life
Increased
productivity
Reduced
maintenance
Reduced
wear
Lower
reject
costs
Reduced
maintenance
Lower
grease
cost
Increased
lubricant
film
thickness
Improvements with the SKF selfaligning bearing system
17
Operating
conditions
Typical
applications
Heavy load
Low speed
Wheel
Continuous casters
Screw conveyors
Grinding mills
Press rolls
Gear shafts
Medium to heavy
load
Medium to high
speed
Light load
High speed
Drying cylinders
Conveyor pulleys
Roller tables
Calanders
Crushers
Propulsion equipment
Flour mills
Gear shafts
Felt rolls
Wire rolls
Industrial fans
Blowers
Agricultural machinery
Gear shafts
Suction rolls
Temperature
reduction
Vibrating screen
Washing machinery
Crank press
Indeterminate
loads
Medium to high
speed
Shredders
Chippers
Industrial lawn mowers
Large electric motors
Crushers
Blowers
Mixers
Harvesters
Pumps
Paper dryers
Heated calenders
Cookers
Mixers
Yankee drying cylinders
Heat exchangers
No influence:
18
Housing or shaft
wear reduction
Eccentric motion
Cetrifugal loads
Heated rotors
Large thermal
expansion
Vibration and
noise reduction
Little influence:
Some influence:
Strong influence:
Reduced
maintenance
Increased
throughput
Decreased
stopping time
Simpler cheaper
structure
Simpler installation
procedure
Influences of the SKF self-aligning bearing system for different types of machines
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SKF is also a leader in automotive by-wire technology, and has partnered with automotive engineers to
develop two concept cars, which employ SKF mechatronics for steering and braking. Further by-wire
development has led SKF to produce an all-electric
forklift truck, which uses mechatronics rather than
hydraulics for all controls.
Seals
Bearings
and units
Mechatronics
20
Lubrication
systems
Services
21
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