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Production sites
BASF INDIA LIMITED
Unit I, Plot No. 6214/6216, GIDC Phase IV
Ankleshwar - 393002, Gujarat
Phone: +91 02646617120 Fax: +91
2646238039
Unit II, Plot No. 8001, GIDC Phase IV,
Ankleshwar - 393002, Gujarat,
Phone: +91 2646617452 Fax:+91
2646238039
BASF INDIA LIMITED
Khasara No. 87/1 Village, Beer Plassis,
Solan District, Nalagarh174101,Himachal Pradesh
Phone: +91 1795265335/ 36 Fax: +91
4427454490
Number of employees:
2,186
Projects:
TOYO India has bagged EPC-LSTK contract, through competitive bidding, for
GIR Project for BASF at Dahej, Gujarat, India. This GIR Project (Polyurethane / Care
Chemicals / Dispersions Plant) includes Engineering, Procurement, Construction, etc.
on lump sum turnkey basis. This project was scheduled for completion in year Jan
2014. Production is ongoing at present.
Client
Contractor
Site
Units
Scope
Completion Date
2014
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For Fluor, this is our first project in India for BASF with a focus on utilizing
local engineering and locally sourced equipment.
The new site will be an integrated hub for polyurethane manufacturing and
will house production facilities for care chemicals and polymer dispersions for
coatings and paper. The chemical complex also comprises associated
infrastructure, storage, utilities, and offsites.
Fluor assisted BASF's three business units by preparing the front-end
engineering and design (FEED) package, reducing costs through value
engineering, increasing synergy among the process plants, and performing
engineering, procurement, and construction management services for select
areas of the project. Start of production at this large-scale GIR chemical
complex is planned for 2014.
Fluor's Solution
Execution Strategy - As BASFs Engineering Partner in Asia Pacific, Fluor led a
five-part execution approach to address the project scoping.
Fluor also prepared the RFP for the EPC contractor selection for the
three production plants and assisted BASF in technical evaluation
of the bids submitted. Fluor executed engineering, procurement,
and construction management services for the Utilities and Offsites
for the plant along with the integrated Infrastructure including nonplant buildings, DM plant, Boiler, Cooling Tower, Thermal
Oxidizer, Compressor, Tempered Water Package, Waste
Water treatment, 66-KV Switchyard, F&G, and Auxiliary
System, etc.
German chemical company BASF has launched production at a new chemical complex in Dahej,
India.
With a project cost of approximately EUR150 million ($192 million), the new plant represents BASF's
largest single investment in India.
Facilities at the new complex include an integrated hub for polyurethane manufacturing and
production facilities for care chemicals and polymer dispersions. The site has 200 employees and
supports another 300 jobs indirectly.
The care chemicals facility at the Dahej site hosts the first BASF sulfation plant in India, supplying
customers in the fast-moving consumer goods sector. The polymer dispersions plant complements
BASF's existing facility in Mangalore and will serve paper and board, architectural coatings,
construction, adhesives and fiber bonding customers in northern and western India.
The integrated polyurethane manufacturing facility will host South Asia's first MDI (methylene
diphenyl diisocyanate) splitter for processing crude MDI, a core component in the manufacture of
versatile polyurethane products. According to BASF these products are used extensively for cold as
well as heat insulation applications and are the preferred material for improving safety in
transportation and for enhancing energy efficiency and comfort at home.
In addition, the site will produce Elastollan TPU (Thermoplastic Polyurethane), Cellasto
(microcellular polyurethane components) and Polyurethane Systems. The integrated hub will support
demand from manufacturers in the appliances, footwear, automotive, construction and furniture
industries, BASF India Ltd. said.
Dr. Raman Ramachandran, chairman of BASF in India, commented that with the new production hub
BASF is well positioned to increase its long-term competitiveness in this key market. "We will serve
our customers in the Asia Pacific region even better through stable product supply in terms of both
quality and volume," he added.