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Abstract
Fractionation of dhaincha (Sesbania aculeata), kash (Saccharum spontaneum) and banana stem (Musa Cavendish) was investigated by atmospheric formic acid pulping. Pulping of dhaincha, banana stem and kash was not satisfactorily delignified when the
formic acid concentration was limited to 70%; even longer cooking time (120 min) at this concentration did not produce pulp of
lower lignin content. The marked effect of delignification was observed in case of 90% formic acid concentration. Peroxyformic
acid effectively reduced the residual lignin of the formic acid pulp. In alkaline peroxide bleaching, formic acid pulp was bleached to
7583% brightness depending on the nonwood. The strength properties were almost comparable to conventional pulp. The dhaincha
pulp was stronger than the banana stem and kash pulp. The bleaching improved the strength properties of the pulp. Isolated lignin
from formic acid spent liquor had higher syringyl unit than guaiacyl unit. Its -O-4 bond was cleaved during formic acid pulping,
which increased phenolic hydroxyl group. The lignin was formylated during pulping. The major devolatilization of formic acid
lignin was occurred between 200 and 550 C as shown by TG graph. The xylose was the main sugar in water-soluble fractions of
formic acid spent liquor that represented 5060% of the content in original raw materials.
2007 Elsevier B.V. All rights reserved.
Keywords: Nonwood; Formic acid pulping; Peroxide bleaching; Lignin; Syringyl unit; -O-4 linkage
1. Introduction
The world paper consumption is continuously
increasing. Globally the forest resources are diminishing
while the demand of paper is increasing. Forest deficient
countries like Bangladesh are looking for alternative
fibrous resources especially nonwood. The production
of nonwood pulp mainly takes place in China and India,
where 90% of production occurs. Traditionally nonwood
material is cooked with alkali-based chemicals. In delig-
Corresponding author.
E-mail address: m sarwar@bdonline.com (M.S. Jahan).
0926-6690/$ see front matter 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.indcrop.2007.03.012
325
2.1. Materials
326
Table 1
Effect of cooking time and formic acid concentration on the formic acid pulping of nonwood
Time (min)
Formic acid
concentration
Dhaincha
Banana stem
Kash
Klason lignin
Klason lignin
Klason lignin
60
70
80
90
65.1
59.4
54.5
15.3
13.0
11.2
63.1
56.3
49.7
12.7
11.4
10.3
63.5
56.4
49.8
11.8
10.9
9.8
90
70
80
90
64.3
57.8
53.7
14.1
11.9
9.3
62.3
55.1
49.3
11.5
10.1
9.0
62.7
55.3
49.5
10.2
9.3
8.8
120
70
80
90
63.8
56.2
52.9
13.2
11.1
8.5
61.0
54.3
48.3
10.3
9.0
7.4
61.3
54.3
48.2
9.7
8.5
7.1
concentrate, which precipitates the degraded hemicellulosic fragments (sugars). The precipitate was dried by
vacuum drying over P2 O5 . The carbohydrate in the liquor
was analyzed by alditol-acetates method (T 249 cm 00).
2.7. Acetylation of lignin
Formic acid lignin 100 mg was added in 1.5 ml of
dry pyridineacetic anhydride (1:1) for 72 h. The solution was added to a 10-fold volume of ice-cold water
whereupon the acetylated sample was recovered as a
precipitate, which was purified by successive washing
with water and dried under vacuum over P2 O5 .
2.8. Thermal properties
Thermal gravimetrical analysis was performed with
about 5 mg of air-dried lignin using a Perkin-Elmer
TGA7 and a heating rate of 20 C/min under nitrogen
atmosphere.
2.9. Spectroscopy
2.9.1. FTIR
Infra red spectra were recorded by using a Shimadzu FTIR spectrometer model 8201PC. The dried
samples were embedded in KBr pellets in the concentration of about 1 mg/100 mg KBr. The spectra were
recorded in the absorption band mode in the range 4000
400 cm1 .
2.9.2. 1 H NMR
Spectra of lignin solution (100 mg of acetylated lignin
contained in 0.5 ml CDCl3 ) were recorded in a Bruker
400 spectrometer. Solvent was used as internal standard
(7.25 ppm).
327
Table 2
Effect of peroxide charge on the peroxyformic acid treatment of nonwood
H2 O2
concentration
Time
(min)
Temperature
( C)
Dhaincha
Banana stem
Kash
Pulp
yield (%)
Klason
lignin
Pulp
yield (%)
Klason
lignin
Pulp
yield (%)
Klason
lignin
2
4
6
60
60
60
80
80
80
51.2
51.0
50.9
6.0
5.4
5.1
48.2
47.4
46.7
5.1
4.4
3.9
48.5
47.2
46.5
4.3
3.6
3.0
2
4
6
120
120
120
80
80
80
50.8
50.4
49.9
5.4
4.8
3.5
47.5
46.8
46.1
4.3
3.4
2.7
47.1
46.7
46.2
3.7
3.0
2.5
2
4
6
180
180
180
80
80
80
50.1
49.7
49.2
4.0
3.9
3.0
47.0
46.1
45.4
3.5
2.8
2.2
46.6
46.1
45.4
3.1
2.3
2.0
charge could be reduced to 2% by increasing peroxyacid treatment time or reducing residual lignin in the first
formic acid stage through proper equipment (agitation).
3.3. Bleaching
The bleaching of peroxyformic acid treated dhaincha,
banana stem and kash pulp was done by an alkaline peroxide treatment. Kash pulp responded well as compared
to banana stem and dhaincha pulp in the same bleaching treatment. It is clearly seen from Fig. 1 that the kash
pulp reached to 83% brightness at 4% peroxide charge,
while banana stem and dhaincha pulps were 79 and 75%,
respectively, at the same peroxide charge. Since increase
of peroxide from 4 to 6% charge decreased viscosity
(Fig. 1), but slightly increased the brightness. These
results show that the bleaching on nonwood formic acid
pulp using TCF sequence is an efficient one.
3.4. Strength properties
Pulp strength properties in the unbleached state and
after bleaching with alkaline peroxide were determined.
The pulps were beaten in a PFI mill for 1000 revolutions.
The results showed that dhaincha pulp was stronger than
banana stem or kash pulp (Table 3). The results given in
Table 3 show that the bleaching improved the strength
properties of the pulp. This can be explained by a better
hydration of pulp on alkaline peroxide bleaching. The
fibrillation can take place more easily during the beating. This result is in good agreement with carboxylic
acid and peroxyacid pulping of wheat straw (Lam et al.,
2001). The breaking length of dhaincha pulp increased
to 6420 m from 5371 m on bleaching, while kash and
banana stem pulp increased to 5712 and 5361 m from
328
Fig. 1. Effect of peroxide charge on the brightness and viscosity on different nonwood pulps.
Table 3
Physical properties of unbleached and bleached formic acid pulping from nonwood
Properties
Freeness ( SR)
Breaking length (m)
Burst index (mPa m2 /g)
Tear index (mN m2 /g)
Dhaincha
Banana stem
Kash
UB
UB
UB
44
5371
3.8
7.4
49
6420
4.7
7.7
47
4845
3.7
6.1
53
5361
4.5
6.6
50
4374
3.4
5.7
53
5712
4.3
5.9
stage (Tf ). Both banana stem and dhaincha lignin decomposed in a single thermo gravimetric step with inflexion.
But kash lignin showed a different pattern of thermo
gravimetric curve. The decomposition takes place in a
wide temperature range; the major devolatilization step
occurring between 200 and 550 C. The initial weight
loss was caused by the moisture. Till 200 C no clear
weight loss occurred, indicating that these lignins are
thermally stable till this temperature. The char residues
at 590 C were 42.9% for kash, 39.4% for dhaincha and
Kash
Dhaincha
Banana stem
Temperature ( C)
Ti
Tm
Tf
250.2
293.8
271.9
344.2
352.3
354.7
405.2
384.3
376.6
42.9
39.4
45.8
329
Table 5
Assignment of FTIR spectra of formic acid lignin from nonwood
Peak location range (cm1 )
Assignment
Dhaincha
Kash
Banana stem
34123460
30002842
17381709
OH stretching
CH stretch in methyl and methylene group
C O stretch in unconjugated ketone, carbonyl and ester
groups
C O stretching in comjugated p-subst. Aryl ketones
Aromatic skeleton vibrations plus C O stretching; S > G:
Gcondensed > Getherified
Aromatic skeleton vibrations (G > S)
CH deformations (asym in CH3 and CH2 )
Aromatic skeleton vibrations combined with CH in plane
deformations
Aliphitic CH stretching in CH3 and phen. OH
Condensed S and G ring (G ring bound via position 5)
G ring plus C + O stretching
CC + CO + C O stretching (Gcondensed > Getherified )
Typical for HGS lignins; C O in ester groups (conj.)
Aromatic CH in-plane deformation (typical of G unit;
Gcondensed > Getherified )
Typical of S unit; also secondary alcohol and C O strt.
CO deformation in sec. alcohol and aliphatic ether
Aromatic CH in-plane deformation (G > S) plus CO
deform. in primary alcohols plus CH stretching
(unconjugated)
HC CH out of plane deformation. (trans)
CH out of plane (aromatic ring)
CH out of plane in positions 2, 5 and 6 (G units)
CH out of plane in positions 2 and 6 of S units
CH out of plane in positions 2, 5 and 6 of G units
3417.6
2933.5
1716.5
3421.5
2918.1
1720.4
3415.5
2937.4
1720.4
1608.5
1607.8
1604.7
1506.3
1456.2
1423.4
1508.2
1458.1
1421.5
1508.2
1458.1
1421.5
1328.9
1325.3
1328.1
1224.7
1224.5
1163
1118.6
1031.8
1118.6
1031.8
1118.6
1031.8
16751655
15931605
15051515
14601470
14221430
13651370
13251330
12661270
12211230
1166
1140
11251128
1086
10301035
966990
915925
853858
834835
817832
833.2
330
7.3 and 7.6 ppm is assigned to aromatic protons of pcoumaric acid and ferulic acid, usually found in nonwood
such as grass lignins.
Glucose
Xylose
Mannose
Galactose
Arabinose
Dhaincha
Banana stem
Kash
1.9
12.3
0.3
0.3
0.2
2.1
11.9
0.2
0.6
0.3
2.2
12.6
0.5
0.5
0.3
331
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