GIS 06-311-Rev-0 - Procurement of Cathodic Protection Goods and Services (Review Sheet)

Guidance on Industry Standard for
Procurement of Cathodic Protection Goods

and Services
GIS 06-311
BP GROUP
ENGINEERING TECHNICAL PRACTICES
Document No. GIS 06-311
Applicability Group
Date 20 November 2006
GIS 06-311
Guidance on Industry Standard for Procurement of Cathodic Protection Goods and Services
REVISION
09-06-2008
Rev.
Date
First issue (as review report)

Issue, Modification
Caglar
Zehl
Prepared
Checked
Flammang
Approved
Page 2 of 64
GIS 06-311
GUIDANCE ON INDUSTRY STANDARD FOR PROCUREMENT OF

CATHODIC PROTECTION GOODS AND SERVICES
Executive Summary (General commentary on overall compliance)
This ETP was reviewed and compared with the below mentioned BTC Crude Oil
P/L Project Specifications as well as vendor/subcontractor documents:
ILF-SPC-EPP-PLG-001-Rev-2
General Requirement for Cathodic Protection of

Buried Pipeline
ILF-SPC-EPP-PLG-002-Rev-0
Cathodic Protection Materials
ILF-DAT-EME-TRG-014-Rev-0
Internal Cathodic Protection of Crude Oil Tanks
Inside Ceyhan Terminal - Data Sheet
ILF-DAT-EPP-PLG-001-Rev-1
Cathodic Protection for Pipeline Data Sheet
ILF-DAT-ESE-GEN-023-Rev-1
Cathodic Protection for Pump Stations P1 - P4
and Intermediate Pigging Station Data Sheets
TKN-SPC-EMT-TCP-001-Rev-C
Cathodic Protection - Jetty T/R Unit
Specification
TKN-SPC-EMT-TCP-101-Rev-C
Equipment Specifications and Data Sheets
(Cathodic Protection, Metering Station)
TPC-REP-ESE-SPG-001-Rev-0
Permanent Cathodic Protection (PCP)System
Design Verification Report Including: Design
Calculations, Material Specifications &
Datasheets, Installation Specifications &
Drawings
TPN-DAT-EPP-PLA-001 to 013-Rev-0
Data Sheets for CP System Materials
STA-DAT-EPP-PLB-001-Rev-0
Cathodic Protection For Pipeline Data Sheets
PLL-DAT-EPP-PLC-104-Rev-0
Data Sheet - Permanent Cathodic Protection
Works
Although there are not any HSE related non-compliance identified after the
review, below findings are technical deviations.
Key Deviations (non-compliance with Mandatory requirements):
1 Contrary to requirements of Annex A.1.1. Data sheet for CP-TR-aircooled: the following requirements are not met due to reasons stated
below:
Location:
Degree of protection:
Rectifier characteristics:
Output control:
Breather
Required
Outdoor
IP 65
Silicon thyristor
Manual or automatic
thyristor control with
adjustable current limit.
Silica gel
Provided
Indoor
IP44 (as indoor)
Silicone rectifier diodes in
LotA & C, Pump Stations
and CMT
Manual by on-load autotransformer
Silica gel is not required for
indoor air-cooled TR
rectifiers
Page 3 of 64
GIS 06-311
2- Contrary to silicon thyristor requirement for rectifier in Annex A.1.2. Data

sheet for CP-TR-oil-cooled, silicone rectifier diodes have been used in
CMT-Jetty CP-TR units.
Recommended Actions (including justification):
1 None, as the deviations do not create any HSE risk
.
2- None, as the deviations do not create any HSE risk
Technical Authority Endorsement: ..
Page 4 of 64
Copyright 2005, BP Group. All rights reserved. The information contained in this
document is subject to the terms and conditions of the agreement or contract under which
the document was supplied to the recipients organization. None of the information
GIS 06-311
contained in this document shall be disclosed outside the recipients own organization
Guidance
on Industry
Standard
for Procurement
ofunless
Cathodic
without the prior
written permission
of Director
of Engineering,
BP Group,
the Protection Goods and Services
terms of such agreement or contract expressly allow.
Foreword
This is the first issue of Engineering Technical Practice (ETP) BP GIS 06-311. This Guidance on
Industry Standard (GIS) replaces heritage documents from the merged BP companies as follows:
British Petroleum
PTA CP-CP-ANOD-P
PTA CP-CP-00-A
Corrosion ProtectionCathodic ProtectionSacrificial High-Potential

Magnesium AnodeProcurement Specification.
Corrosion ProtectionCathodic ProtectionAcceptable Vendors
Specification.
Amoco
A CP-CP-00-A
A CP-CP-ANOD-P
A CP-CP-AOP-P
A CP-CP-AOS-P
A CP-CP-GAOP-E
Corrosion ProtectionCathodic ProtectionAcceptable Vendors

Specification.
Corrosion ProtectionCathodic ProtectionSacrificial High-Potential
Magnesium AnodeProcurement Specification.
Corrosion ProtectionCathodic ProtectionAnodes for Offshore
PipelinesProcurement Specification.
Corrosion ProtectionCathodic ProtectionAnodes for Offshore
StructuresProcurement Specification.
Corrosion ProtectionCathodic ProtectionDesign of Galvanic Anodes
for Offshore PlatformsEngineering Specification.
Copyright 2006, BP Group. All rights reserved. The information contained in this
document is subject to the terms and conditions of the agreement or contract under which
the document was supplied to the recipients organization. None of the information
contained in this document shall be disclosed outside the recipients own organization
without the prior written permission of the Director of Engineering, BP Group, unless the
terms of such agreement or contract expressly allow.
Page 5 of 64
GIS 06-311
Table of Contents
Page
Foreword.......................................................................................................................................... 5
1.
Scope...................................................................................................................................... 9
2.
Normative references.............................................................................................................. 9
3.
Terms and definitions............................................................................................................. 11
4.
Symbols and abbreviations...................................................................................................13
5.
Basic selection criteria........................................................................................................... 14

5.1. General...................................................................................................................... 14
5.2. Galvanic (sacrificial) systems.....................................................................................14
5.3. Impressed current systems........................................................................................16
6.
Initial market review...............................................................................................................18
7.
Identification of requirements................................................................................................19
7.1. General...................................................................................................................... 19
7.2. Invitations to bid.........................................................................................................20
7.3. Contract/orders..........................................................................................................21
7.4. Deviations and alternatives........................................................................................22
7.5. Lead times.................................................................................................................. 22
7.6. Spare parts................................................................................................................. 22
8.
Accountabilities and roles......................................................................................................22

8.1. Specifying engineers..................................................................................................22
8.2. Procurement personnel..............................................................................................23
8.3. Vendors...................................................................................................................... 24
8.4. Electrical personnel....................................................................................................25
9.
Design review and approval..................................................................................................25
10.
Manufacture and test (or service provision)...........................................................................26

10.1. General...................................................................................................................... 26
10.2. Material identification..................................................................................................26
11.
Handling, packing, transportation, and storage.....................................................................27
12.
Technical documentation.......................................................................................................28
13.
Quality assurance................................................................................................................. 29
Annex A (Normative) Materials Data Sheets..................................................................................29

A.1.1. Transformer rectifier air cooled................................................................................29
A.1.2.
A.1.3.
A.1.4.
A.1.5.
A.1.6.
Transformer rectifier oil cooled................................................................................30

Transformer rectifier switch mode...........................................................................30
Solar power................................................................................................................30
Thermoelectric generators (TEG)...............................................................................30
Closed cycle vapour turbo generator (CCVT).............................................................30
Page 6 of 64
GIS 06-311
A.2. Impressed current anodes.....................................................................................................30

A.2.1. Mixed metal oxide on titanium substrate probe/ tube/ wire/ ribbon/ mesh.................30
A.2.2. Silicon iron with chrome solid/ tubular.....................................................................30
A.3. Galvanic anodes................................................................................................................... 30
A.3.1. Aluminium flush mount, stand-off, and bracelet.......................................................31
A.3.2.
Magnesium ingot/ ribbon.........................................................................................31
A.3.3.
Zinc flush mount, stand-off, ribbon and bracelet......................................................31
A.4. Cables - PVC/PVC, XLPE/PVC, XLPE/PVC/SWA/PVC, HMWPE, KYNAR/HMWPE,

EPR/CSPE............................................................................................................................ 31
A.5. Reference electrodes............................................................................................................ 31
A.5.1. Copper/copper sulphate (Cu/CuSO4) permanent/ portable......................................31
A.5.2. Silver/silver chloride (Ag/AgCl) permanent/ portable...............................................31
A.5.3. Zinc permanent.......................................................................................................31
A.6. Junction boxes - GRP, stainless steel, carbon steel (painted), galvanized steel enclosures..31
A.7. Test facilities Post and flush mounted polycarbonate, concrete, metallic.........................31
A.8. Isolation devices/ surge protection & earthing.......................................................................31
A.8.1. Monolithic isolating joint.............................................................................................32
A.8.2. Gasket isolation kit.....................................................................................................32
A.8.3. Spark gaps................................................................................................................. 32
A.8.4. Polarisation cell.......................................................................................................... 32
A.8.5. Polarisation cell replacement solid state..................................................................32
A.8.6. Over voltage protector solid state............................................................................32
A.9. Testing equipment.................................................................................................................32
A.9.1. Digital multimeter and clamp meter............................................................................32
A.9.2. Earth resistivity tester and insulation tester (radio frequency)....................................32
A.9.3. Close interval potential (CIP) survey equipment.........................................................32
A.9.4. Direct current voltage gradient (DCVG) equipment....................................................32
Annex B (Informative) BP concession request form.......................................................................32
A.1.2. Transformer rectifier oil cooled................................................................................35
A.1.3. Transformer rectifier switch mode...........................................................................38
A.1.4. Solar power................................................................................................................41
A.1.5. Thermoelectric generators (TEG)...............................................................................42
A.1.6. Closed cycle vapour turbo generator (CCVT).............................................................43
A.2. Impressed current anodes.....................................................................................................44
A.2.1. Mixed metal oxide on titanium substrate probe/ tube/ wire/ ribbon/ mesh.................44
A.2.2. Silicon iron with chrome solid/ tubular.....................................................................45
A.3. Galvanic anodes................................................................................................................... 46
A.3.1. Aluminium flush mount, stand-off, and bracelet.......................................................46
A.3.2. Magnesium ingot/ ribbon.........................................................................................47
A.3.3. Zinc flush mount, stand-off, ribbon and bracelet......................................................48
A.4. Cables - PVC/PVC, XLPE/PVC, XLPE/PVC/SWA/PVC, HMWPE, KYNAR/HMWPE,
EPR/CSPE............................................................................................................................ 49
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A.5. Reference electrodes............................................................................................................ 50

A.5.1. Copper/copper sulphate (Cu/CuSO4) permanent/ portable......................................50
A.5.2. Silver/silver chloride (Ag/AgCl) permanent/ portable...............................................51
A.5.3. Zinc permanent.......................................................................................................51
A.6. Junction boxes - GRP, stainless steel, carbon steel (painted), galvanized steel enclosures..52
A.7. Test facilities Post and flush mounted polycarbonate, concrete, metallic.........................52
A.8. Isolation devices/ surge protection & earthing.......................................................................53
A.8.1. Monolithic isolating joint.............................................................................................53
A.8.2. Gasket isolation kit.....................................................................................................54
A.8.3. Spark gaps................................................................................................................. 54
A.8.4. Polarisation cell.......................................................................................................... 55
A.8.5. Polarisation cell replacement solid state..................................................................55
A.8.6. Over voltage protector solid state............................................................................56
A.9. Testing equipment.................................................................................................................58
A.9.1. Digital multimeter and clamp meter............................................................................58
A.9.2. Earth resistivity tester and insulation tester (radio frequency)....................................59
A.9.3. Close interval potential (CIP) survey equipment.........................................................60
A.9.4. Direct current voltage gradient (DCVG) equipment....................................................62
Annex B (Informative) BP concession request form.......................................................................64
Page 8 of 64
GIS 06-311
ETP
1.
BTC/TK
compliance
Y/N
Description
Scope
This GIS provides guidance on procurement
of materials and services for cathodic
protection applicable to buried and immersed
metallic structures including, but not limited
to, pipelines, offshore structures, storage
tanks, well casings, firewater and sea water
pump caissons, fixed and floating production
facilities, and internal submerged
compartments.
2.
Normative references
The following normative documents contain
requirements that, through reference in this
text, constitute requirements of this technical
practice. For dated references, subsequent
amendments to, or revisions of, any of these
publications do not apply. However, parties
to agreements based on this technical
practice are encouraged to investigate the
possibility of applying the most recent
editions of the normative documents
indicated below. For undated references, the
latest edition of the normative document
referred to applies.
American Society for Testing and

Materials (ASTM)
ASTM A694
ASTM A518
Standard Specification for

Carbon and Alloy Steel
Forgings for Pipe Flanges,
Fittings, Valves, and Parts
for High-Pressure
Transmission Service.
Standard Specification for
Corrosion-Resistant HighSilicon Iron Castings.
Det Norske Veritas (DNV)

DNV RP-B401 Recommended Practice
Cathodic Protection Design.
Page 9 of 64
GIS 06-311
ETP
BTC/TK
compliance
Y/N
Description
International Electrotechnical
Commission (IEC)
IEC 60143
IEC 60228
IEC 60502
IEC 60529
Series Capacitors for Power

Systems.
Conductors of insulated
cables.
Power cables with extruded
insulation and their
accessories for rated voltages
from 1kV (Um=1,2kV) up to
30kV (Um= 36kV).
Degrees of protection
provided by enclosures (IP
Code).
International Organization for

Standardization (ISO)
ISO 9000
Quality management
systems - Fundamentals and
vocabulary.
ISO 9001
Quality management
systems Requirements.
ISO 10005
Quality management.
Guidelines for quality plans.
ISO 13879
Petroleum and natural gas
industries. Content and
drafting of functional
specifications.
ISO 13880
Petroleum and natural gas
industries Content and
drafting of a technical
specification.
ISO/TS 29001 Petroleum, petrochemical
and natural gas industries Sector-specific quality
management systems Requirements for product
and service supply
organizations.
NACE International (NACE)

NACE RP0387 Metallurgical and Inspection
Requirements for Cast
Sacrificial Anodes for
Offshore Applications.
NACE TM0190
Impressed
Current Test Method for
Page 10 of 64
GIS 06-311
ETP
BTC/TK
compliance
Y/N
Description
Laboratory Testing of
Aluminium Anodes.
3.
Terms and definitions

For the purposes of this GIS, the following
terms and definitions apply:
Concession request
A written application by the Vendor
requesting BP (or designated agent) to accept
at least one action or item that deviates from
agreed specifications as a consequence of
non-conformance.
Functional specification
Document that describes the features,
characteristics, process conditions,
boundaries and exclusions defining the
performance and use requirements of the
product, process or service [ISO 13879].
Goods
Equipment or materials used for cathodic
protection purposes.
Invitation to bid
A solicitation from BP (or designated agent)
for a Contractor to bid. Bid shall mean a
tender, proposal or quotation submitted by
the Contractor. Note that Invitation to Tender
(ITT), Request for Proposal (RFP) and
Request for Quotation (RFQ) all have
different meanings; for the purposes of this
document, Invitation to Bid encompasses all
these terms.
3Y
Non-conformance
A non-fulfilment of a requirement within an
agreed specification for design, manufacture,
construction, intervention, test, or
commissioning.
Quality
Assurance: Part of quality management
focused on providing confidence that quality
requirements will be fulfilled. [ISO 9000].
Quality plan
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ETP
Document specifying which procedures and

associated resources shall be applied by
whom and when specific to a project,
product, process or contract. [ISO 9000].
BTC/TK
compliance
Y/N
3Y
Description
Note: Guidance for the

production of Quality Plans
is given in ISO 10005.
Specifying engineer
The Cathodic Protection Engineer or
Corrosion Discipline Engineer responsible
for identifying functional and technical
requirements for cathodic protection Goods
and services.
Technical authority
An engineer with specific discipline
expertise appointed by the Engineering
Authority. The primary role of a Technical
Authority is to manage technical integrity
within their designated engineering
discipline or activity by ensuring the safe and
consistent application of Company and
regulatory codes and standards and good
engineering practices.
Technical specification
Document that defines technical
requirements to be fulfilled by the product,
process, or service in order to comply with
the functional specification. [ISO 13880].
Vendor
Manufacturer or supplier contracted to
supply cathodic protection Goods or services
on behalf of BP.
Throughout this document, the words will,
may, should, shall and must, when used in
the context of actions by BP (or designated
agent) or others, have specific meanings as
follows:
Will
Normally used in connection with an action
by BP (or designated agent) rather than by a
Vendor.
May
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GIS 06-311
ETP
BTC/TK
compliance
Y/N
Description
Used if alternatives are equally acceptable.

Should
Used if a provision is preferred or
recommended.
Shall
Used if a provision is considered mandatory
to follow recommendations of this
document.
Must
Only used if a provision is a statutory
requirement.
4.
Symbols and abbreviations

For the purpose of this GIS, the following
symbols and abbreviations apply:
a.c.
Alternating current
AgCl
Silver chloride
CCVT
generator
Closed cycle vapour turbo
CIPS
survey
Close interval potential
CuSO4
Copper sulphate
d.c.
Direct current
DCVG
gradient
Direct current voltage
HMWPE
polyethylene
High molecular weight
PCR
replacement
Polarisation cell
PSCM
Procurement and supply
chain management
PVC
Polyvinyl chloride
TEG
Thermo electric generator
Page 13 of 64
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ETP
5.
TR
Transformer rectifier
XLPE
Cross-linked polyethylene
BTC/TK
compliance
Y/N
Description
Basic selection criteria
5.1. General
Refer to GP 06-31.
Two distinct types of cathodic protection
systems exist; these being:
Galvanic (sacrificial) anode systems.
Impressed current systems.
Galvanic systems provide cathodic

protection current by the preferential
corrosion of the anode alloy, which is more
electronegative in the galvanic series with
respect to the carbon-steel (C-steel)
structure to be protected (the cathode).
Anodes are usually directly attached to the
C-steel structure with an electrically
continuous mechanical connection, such as
a bolt or weld.
Impressed current systems use inert, noncorroding anodes. As the anodes are inert
and do not provide their own protection
current through corrosion of the alloy, an
external d.c. power source is required. As
anodes are not directly connected to the
structure, external cabling is required to
complete the electrical circuit between
anode, cathode and external power source.
5.2. Galvanic (sacrificial) systems
5.2.1. General
a.
There are basically three main
options that shall be considered for use
in galvanic cathodic protection systems.
These being:
1.
Aluminium.
2.
Magnesium.
3.
Zinc (secondary alternative to

aluminium and magnesium).
b.
Galvanic systems should be
5.2.1 Y
Page 14 of 64
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ETP
BTC/TK
compliance
Y/N
Description
provided for systems in which life

spans of 5 10 years are required for
onshore structures, and between 20
30 years for offshore structures.
5.2.2. Aluminium
a.
Aluminium anodes should be
primarily considered for aqueous and
offshore applications.
5.2.2.N/A
5.2.2 In this project aluminium

anodes are not designed
and used.
b.
Aluminium anodes shall not be
used for potable water storage
applications due to the toxic nature of
the corrosion products.
c.
Aluminium anodes may be
considered for use in onshore buried
and freshwater applications if water
resistivity does not exceed 10 -m
(33 -ft), as passivation is likely to
occur beyond this value.
5.2.3. Magnesium
a.
Magnesium anodes should
predominately be considered for buried
onshore applications and also for nonsaline aqueous applications in which
resistivity is between 5 150 -m (16
490 -ft).
Note Due to the self-corrosive
nature of magnesium, a
practical anode life of
between 10 12 years is
likely regardless of
theoretical anode mass
calculation.
b.
For resistivity below 5 -m
(16 -ft), alternative alloys such as
aluminium and zinc should be
considered.
Magnesium anode alloys are available in
two grades which give two distinct output
potentials.
c.
Anodes should be pre-packaged
in cotton bags containing moisture
retentive, low resistivity back fill,
containing hydrated gypsum, bentonite,
and sodium sulphate.
Page 15 of 64
GIS 06-311
ETP
BTC/TK
compliance
Y/N
Description
5.2.4. Zinc
a.
Zinc anodes may be considered
as a secondary alternative to Aluminium
and Magnesium if their individual
limitations for use may preclude them
for selection. Zinc anodes may be used
for aqueous and offshore applications,
although they may be used in buried
applications if conditions are suitable
subject to their limitations.
b.
Zinc anodes should not be used if
water resistivity exceeds 30 -m
(100 -ft), and shall not be used in
environments in which operating
temperature will exceed 50C (122F).
5.2.4.b Y
Zinc anodes are not subject to a minimum

resistivity value restriction.
5.3. Impressed current systems
5.3.1. General
a.
The following anode materials
shall be considered for use in impressed
current cathodic protection systems:
1.
Mixed metal oxide (MMO) on

titanium substrate.
2.
Silicon iron with chrome addition.
3.
Other alternatives to MMO and

silicon iron anodes (rarely used).
5.3.1 Y
b.
Unlike galvanic anodes, external
power is provided to the impressed
current anode, and hence they may
operate in much higher electrolyte
resistivity (approx. 500 1 000 -m
(1 640 3 280 -ft)), the limiting
factor being the driving voltage of the
external power supply and the overall
circuit resistance.
c.
For buried applications, the
anodes should be surrounded with a low
resistivity carbonaceous backfill either
contained within a C-steel canister or
loose filled around the anode within its
excavated hole.
d.
Relevant specifications are given
in clause A.2.1 A.2.2 for MMO and
Page 16 of 64
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ETP
BTC/TK
compliance
Y/N
Description
silicon iron anodes.

5.3.2. Mixed metal oxide (MMO) on titanium
substrate
a.
MMO anodes should be chosen,
as they are technically superior and
cheaper to install than the other
commonly used impressed current
anodes in most applications.
MMO anodes are predominately used in
onshore applications, in both aqueous and
buried environments; however, MMO anodes
are commonly found on ships cathodic
protection systems.
MMO anodes have proven performance with
over twenty years experience operating at
very high current densities and in extreme
conditions.
In comparison with silicon iron, MMO
anodes are:
Lighter (a typical 5 Amps MMO anode

weighs less than 1 kg (2,2 lb) compared
with up to 50 kg (110 lb) for an
equivalent solid silicon iron anode).
Cheaper and easier to transport and
install (due to weight saving).
Not prone to long term cable breakage
(due to lower weight).
Not easily broken (Silicon iron anodes
are brittle and prone to breakage).
Not prone to end effect wastage.
Not subject to high consumption rates.
Typical anode consumption rates are as
follows:
MMO 0,000 5 kg/amp-year
(0,001 lb/amp-year).
Silicon iron with chrome 0,45 kg/ampyear (1 lb/amp-year).
These figures must be taken into account

when calculating minimum anode mass
required for the project assigned design life,
particularly with respect to silicon iron
anodes. It is however common practice to
include an additional contingency of 25% to
overall current demand over the minimum
theoretical value.
5.3.2 Y
5.3.2 b Y
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ETP
BTC/TK
compliance
Y/N
Description
b.
MMO anodes shall not be used in
environments containing the halides of
bromine, fluorine, or iodine as these are
detrimental to the operation of the
anode and may lead to premature
failure.
5.3.3. Silicon iron with chrome addition
Silicon iron anodes should be considered as a

secondary alternative choice to MMO but
limitations to the points raised above.
Silicon iron anodes have been the traditional
choice since the inception of the impressed
current system in the 1940s.
5.3.4. Alternatives to MMO and silicon iron
anodes
Guidance should be sought from EPTG

whenever projects/operations consider
utilising these anodes.
Other impressed current anode types such as
graphite, magnetite, and platinised titanium
may also be encountered, but are rarely
used. MMO and silicon iron anodes are most
common to the industry and have a more
diverse application range.
Platinised titanium is basically used for
aqueous applications.
Magnetite and graphite anodes are used for
buried onshore applications only, and suffer
many of the disadvantages of silicon iron
due to their similar brittle nature.
6.
Initial market review

Specifying engineers are responsible for
ensuring market reviews are undertaken for
goods or services in their specific areas of
responsibility.
a.
PSCM should be consulted
before undertaking market reviews and
under most circumstances the
expectation is that the specifying
engineers will work closely with PSCM
for the conduct of market reviews.
Once the main functional and technical
requirements are known for critical
Page 18 of 64
GIS 06-311
ETP
BTC/TK
compliance
Y/N
Description
equipment it is necessary to determine

whether suitable equipment provision
already exists and whether it can be supplied
or supported locally. There is no process
associated with the initial market review,
which simply involves informal contact with
potential vendors.
b.
In addition to the information
available from vendors, similar projects
should be reviewed, BP (or designated
agent) should be consulted, and external
databases on equipment performance
should be reviewed.
c.
As well as identifying potential
vendors, the market review should
determine whether the functional and
technical requirements could be met
with:
1.
Standard-design this is
equipment that is already in use
and has an established
performance record.
2.
Modified-design this is standard

design equipment with a limited
number of project specific
modifications.
3.
New-design this is required if

standard equipment cannot be
modified or upgraded and new
equipment/service is required
specifically for the project.
For standard-design and modified-design

equipment, the expected output at this stage
is an outline design or description of
potentially suitable equipment that has
already been supplied to, or proposed for,
other projects. If a new-design is required,
the expected output is a conceptual design
that could be developed and supplied within
the time frame available.
Based on findings during the market review,
the bidders or sole source (as applicable)
will be identified.
7.
Identification of requirements
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ETP
7.1. General
BTC/TK
compliance
Y/N
Description
7.1.a Y
a.
The specifying engineer shall
liaise closely with the procurement
representative to ensure relevant
technical, quality, quantity, schedule,
and delivery requirements are properly
addressed.
b.
If cathodic protection goods
and/or services are procured directly by
BP, procurement shall comply with
applicable BP policies and procedures
and be conducted through the Business
Units PSCM Team or other BU
approved process.
7.1.b N/A
7.2. Invitations to bid

a.
identify functional requirements and
known technical requirements for the
cathodic protection system. Guidance
for producing functional specifications
is given in ISO 13879.
7.2.a Y
b.
Known technical requirements
should be given by using the relevant
Material Data Sheet, see Annex A.
c.
For the purpose of an Invitation
to Bid, the specifying engineer shall
ensure that the purchasing
representative receives the following:
1.
Scope of work.
2.
Functional specification and

technical requirements including
sparing philosophy.
3.
Quality assurance including

technical documentation
requirements.
4.
Delivery requirements, e.g.

timing and location.
7.2.c Y
d.
The non-technical information
for an Invitation to Bid, such as
Instructions to Tenderers, Form of
Tender, Terms & Conditions, Tax
Information Guidelines, Warranties,
etc., will be provided by the
procurement representative.
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e.
The following statements, or
statements identifying the same
requirements, should be included in the
Invitation to Bid and subsequent
contract/order:
1.
The vendor shall not deviate from

contractual requirements unless
authorisation for a change or
deviation has been agreed in
writing with BP (or designated
agent).
2.
The vendor shall collaborate

jointly with BP (or designated
agent) to identify and agree
technical and commercial
communication routes and
methods/formats to be used.
BTC/TK
compliance
Y/N
Description
7.2.e.1 Y
7.2.e.2 Y
As Employer BOTAS/as
consultant ILF have been
involved in technical discussions
where required.
f.
The contract will identify the
type(s) of document required, e.g.,
Quality Plan, material certificates, etc.
The onus is on the vendor to contact BP
(or designated agent) if guidance is
required for document content.
g.
A pre-production meeting shall
be arranged when requested by BP (or
designated agent). In any event, the
vendor shall contact BP (or designated
agent) well in advance of the proposed
production schedule to determine preproduction meeting requirements.
h.
BP (or designated agent) reserves
the right to perform inspections,
appraisals or audits of the vendors
facilities, systems, procedures or
working practices; this shall also extend
to subcontractors if applicable. Access
to the works shall be afforded by the
vendor and subcontractors for such
activities.
7.2.g Y
7.2.g Y
7.2.h Y
7.2.h Y
BOTAS as employer had the

right to inspect the facilities of
Vendor and/or their
subcontractors at any time.
7.3. Contract/orders
a.
The final commitment documents
(Purchase Orders, Service Orders,
Contracts, etc.) need to identify the
technical specifications or technical
requirements that are to apply in order
to comply with the stated functional
requirements.
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BTC/TK
compliance
Y/N
Description
Note: Technical specifications

are normally produced by
a bidder in response to the
Invitation to Bid or
following a subsequent
evaluation and clarification
process.
b.
Technical requirements shall be
agreed between the specifying engineer
and vendor before manufacture/supply
or service provision. The specifying
engineer should endeavour to determine
and agree technical requirements precontract/ order.
7.3.b Y
7.4. Deviations and alternatives

a.
The vendor may be permitted to
offer a technically superior item for
consideration, providing that it provides
an improvement over the minimum
standard laid out in the specification or
data sheet.
b.
Accepted deviations and
alternatives shall be signed off by the
responsible specifying engineer or
appointed technical authority.
7.4.b Y
7.5. Lead times

Due consideration must be made for long
lead time items, such as transformer
rectifiers and other power supply systems,
which are custom built devices, with an
approximate lead time of 8 to 14 weeks.
More standard items such as sacrificial
anodes and cable may be available ex-stock
or are usually available within 4 weeks from
order.
7.5 Y
7.6. Spare parts

Due consideration should be made for
necessary spare parts. If no specific
requirements exist, these would normally
include the following:
a.
Start-up and commissioning
spares.
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8.
b.
2-years operating spares.
c.
Insurance spares.
BTC/TK
compliance
Y/N
Description
Accountabilities and roles
8.1. Specifying engineers

a.
Specifying engineers shall be
accountable for developing functional
specifications, for acceptance of the
final equipment design (including
material selection) and for the final
acceptance of the goods and/or service.
b.
Major steps to fulfil this
accountability shall include, but are not
limited to, the following:
1.
Performing a market review (see

clause 6), liaising with other
projects, EPT, and vendors to
identify possible equipment,
materials and designs.
2.
Establishing, reviewing and

approving functional and technical
requirements with vendors prior to
finalizing the design. Obtaining
schedules for all goods and
services.
3.
Establishing vendor bid lists,

coordinating with procurement
representatives to manage bid
solicitation package, evaluating
bids and recommending vendors.
4.
Reviewing and approving vendors

quality plans, exceptions and
concession requests, as appropriate
including participation in premanufacturing and/or preinspection meetings to ensure that
vendors deliver quality
expectations/ requirements.
5.
Conducting periodic audits,

reviewing non-conformance
records of vendors and
maintaining a sufficient level of
BP (or designated agent) presence
during manufacturing, installation
and testing as well as ensuring the
8.1.a Y
8.1.b Y
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BTC/TK
compliance
Y/N
Description
final documentation package is

compiled and forwarded in line
with requirements identified by
contract/order.
8.2. Procurement personnel
Personnel used for procuring cathodic
protection materials or services shall be
accountable for administering all aspects of
the tender and purchasing process to deliver
Goods that meet technical, quality, and
schedule requirements. Major steps to fulfil
this accountability shall include, but are not
8.2 Y
Procurement of the goods and

services has been performed by
each Contractor individually as
per the design specifications and
data sheets of the project.
8.2 Y
a.
Assisting the specifying engineer
with the initial market review and
coordinating the pre-qualification
process in liaison with the responsible
specifying engineer.
b.
The preparation, compilation,
and issue of Invitations to Bid and
commitment documents liaising with
PSCM to ensure compliance with all
BP procurement policies and
procedures and the specifying engineer
to ensure all technical, quality
assurance and schedule requirements
are included.
c.
Non-technical evaluation of the
tenders/quotations.
d.
Establishing or amending
existing Contract, as necessary, to
satisfy the level of technical/quality
requirements for the goods and
services.
e.
Managing the shipping process to
ensure delivery of correct goods to the
correct location on the required dates.
8.3. Vendors
a.
BP (or designated agent) shall
ensure that vendors are accountable for
delivering goods and services in
compliance with agreed specifications
and contract/order terms, using the
vendors systems (including quality
plans), which are reviewed, revised as
8.3.a Y
Approved CP Vendors to be
utilized in the project were
determined by the Contract.
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BTC/TK
compliance
Y/N
Description
necessary, and approved by BP to

ensure compliance with BP policies,
guidelines and requirements.
b.
The key steps to fulfil this
accountability shall include, but are not
1.
Ensuring appropriate resources,

personnel, systems, processes,
procedures and quality plans are in
place to deliver goods in
accordance with contract/order
requirements; this includes
compliance with requirements and
expectations for HSE and quality.
2.
Providing a point of contact for

contact with BP (or nominated
agent) and subcontractors ensuring
that quality plans are
reviewed/approved and audited by
BP (or nominated agent) in
accordance with the agreement.
3.
Ensuring that their staff are aware

of, and adhere to, contract/order
requirements, including HSE and
quality expectations and ensuring
BP-approved quality plans are
fully executed.
4.
Performing and documenting

inspection and testing activities in
accordance with the BP (or
designated agent) approved quality
plans including identification,
documentation and reporting of
non-conformances.
5.
Ensuring goods and services are

delivered to the agreed
specifications and other
requirements of the contract/order.
Deviations should be directed
through the relevant BP personnel.
8.3.b Y
8.4. Electrical personnel

a.
The vendor shall employ, directly
or indirectly, competent electrical
personnel who shall be suitably
certificated for the electrical testing
operations that they will undertake on
8.4.a Y
8.4.a Y
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power supply systems such as TRs or

similar.
b.
Electrical personnel shall hold
the appropriate and current level of
certification for the appropriate
electrical test methods.
9.
BTC/TK
compliance
Y/N
Description
8.4.b Y
Design review and approval

a.
Before manufacture, the final
design and associated technical
requirements, inclusive of drawings and
schedule, shall be agreed and approved
by the responsible specifying engineer.
b.
The final design and technical
requirements shall be accepted by BP
(or nominated agent) before the review
of the vendors quality plan.
9.a Y
9.b Y
10. Manufacture and test (or service

provision)
10.1. General
BP (or nominated agent) should request a
monthly progress report from the vendor. If
short delivery periods (typically less than
4 weeks) are expected, a weekly progress
report should be negotiated with the vendor.
10.2. Material identification
10.2.1.
General
Due consideration shall be made by the

specifying engineer regarding any specific
marking, nameplate or tagging requirements
for the goods. If no specific requirements
exist, the vendor may propose his own inhouse standard by means of a nameplate
drawing supplied to the purchasing
representative for review and acceptance.
10.2.2.
10.2.1 Y
Concession requests
a.
Following commencement of
manufacture, concession requests (see
Definitions) may only be made in
exceptional circumstances.
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b.
The vendor shall discuss with the
specifying engineer any proposal to
submit a concession request. If the
specifying engineer agrees that the
request can be considered, the vendor
shall submit the request using a
standard BP concession request form;
see Annex B.
BTC/TK
compliance
Y/N
10.2.2.b Y
Description
10.2.2.b Y
c.
A concession request is not
required for authorisation to perform
normal in-process repairs or rework,
providing that the agreed requirements
permit such repairs or rework.
d.
Accepted concessions
(deviations) shall be signed off by the
specifying engineer or appointed
technical authority.
10.2.3.
Control of nonconforming goods
a.
The vendor shall ensure that any
goods not meeting contract
requirements are identified and
controlled to prevent their unintended
use or delivery. The controls for dealing
with nonconforming goods should be
defined clearly in the vendors quality
management system.
10.2.2.d Y
10.2.3.a Y
10.2.3.b Y
b.
The vendor shall deal with
nonconforming items by taking any of
the following actions:
1.
Reject the non-conforming items.
2.
Take steps to eliminate the nonconformance within specification

constraints, e.g., by repair.
3.
Accept the goods following a

purchaser concession; see
clause 10.2.2.
c.
The vendor shall maintain
records of non-conformances and
details of subsequent actions.
d.
The vendor shall take action to
eliminate the cause of nonconformances in order to prevent
recurrence.
10.2.4.
BP surveillance
10.2.3.c Y
10.2.3.d Y
10.2.4 Y
BOTAS as employer had the

right to inspect the facilities of
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At BPs request, the vendor shall allow

access to BP (or designated agent) for the
surveillance of manufacturing, test and
inspection activities at the vendors works. If
applicable, and should BP (or designated
agent) request it, the vendor shall also
arrange access for the surveillance of
manufacturing and inspection activities
performed by the vendors subcontractors
works.
11.
BTC/TK
compliance
Y/N
Description
Vendor and/or their

subcontractors at any time.
10.2.4 Y
Handling, packing, transportation,

and storage
a.
consider any special requirements with
regards to handling and storage
requirements, which are required for
individual items.
b.
The vendor shall provide any
special handling and storage protection
procedures for the items. Where no
special requirements exist, BP (or
designated agent) shall specify the
minimum requirements expected from
the vendor.
11.a Y
11.b Y
11.b Y
12. Technical documentation

a.
Technical documentation
requirements, inclusive of the various
technical document submissions to be
made by the vendor and the related
actions required by BP (or designated
agent) representative, shall be clearly
defined in the contract/ order. In
addition, normative documents and
reports applicable to processes,
products, tests or services shall be
identified in the vendors Quality Plans.
b.
Requirements and submissions
shall be considered and clearly defined
for the following (as applicable):
1.
Design documents/ drawings.
2.
Quality plans.
3.
Operator qualification records.
12.a Y
12.a Y
12.b Y
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4.
Progress/ status reports.
5.
Non-conformance reports/
certificates of conformance/
concession requests.
6.
Material certification/ inspection/

dimensional reports/ test reports/
inspection release notes.
7.
Manuals for assembly/ installation/

operation/ process/ maintenance.
c.
BP (or designated agent) shall
approve the technical documentation
packages submitted by the vendor
before the release of the goods for
shipment.
BTC/TK
compliance
Y/N
Description
12.c Y
13. Quality assurance

a.
The vendors quality assurance
system shall be in compliance with
either ISO/TS 29001 (API Q1) or
ISO 9001.
b.
Responsibility for quality
assurance shall rest with the vendor
who shall prepare and implement a
Quality Plan for the systematic control
of construction, inspection and testing.
The Quality Plan shall define
inspections and tests and the sequence
in which they are to be performed
during fabrication and the level of
involvement for the vendors quality
control/inspection personnel, third-party
inspection personnel, and BP (or
designated agent).
c.
The vendors Quality Plans shall
provide assurance that the functional
and technical requirements of the
contract/ order will be fulfilled.
d.
The Quality Plan shall be
submitted to BP (or designated agent)
and approval obtained (including
approval of any revisions) prior to
commencement of work.
13.a Y
ISO 9001
13.b Y
13.b Y
13.c Y
13.d Y
13.e Y
e.
The level of inspection required
shall be based on the criticality
assessment of the particular item. For
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BTC/TK
compliance
Y/N
Description
example, a transformer rectifier would

normally require third party inspection
and/or factory acceptance test, whereas
a document review of vendor in-house
test data and procedures and certificates
may be sufficient for a lesser item such
as cable.
Annex A
(Normative)
Materials Data Sheets

A.1.
A.1.1.
Power supplies
N
Transformer rectifier air cooled

N
Location:
Indoor
Degree of protection :
Transformer rectifiers are located
in the buildings therefore IP65
not necessary
Rectifier Characteristics:
In Lot A & C, Pump Stations and
CMT silicon rectifier diodes and
Lot B silicon thyristors have
been used.
N
Output control:
Manual by on-load autotransformer
N
Breather:
Silica Gel can not be used for aircooled transformers
N
A.1.2.
Transformer rectifier oil cooled
A.1.3.
Transformer rectifier switch

mode
N/A
A.1.4.
Solar power
N/A
A.1.5.
Thermoelectric generators (TEG)
N/A
A.1.6.
Closed cycle vapour turbo
N/A
Rectifier Characteristics:
In CMT-jetty, silicon rectifier
diodes have been used.
In this project Transformer
rectifier-switch mode are not
designed and used.
In this project Solar power are
not designed and used.
In this project Thermoelectric
generators are not designed and
used.
In this project Closed cycle
vapour turbo generator are not
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BTC/TK
compliance
Y/N
designed and used.
generator (CCVT)
A.2.
Impressed current anodes
A.2.1.
Mixed metal oxide on titanium

substrate probe/ tube/ wire/
ribbon/ mesh
A.2.2.
Silicon iron with chrome solid/

tubular
A.3.
Galvanic anodes
A.3.1.
Aluminium flush mount, standoff, and bracelet
N/A
A.3.2.
Magnesium ingot/ ribbon
A.3.3.
Zinc flush mount, stand-off,

ribbon and bracelet
A.4.
Cables - PVC/PVC,
XLPE/PVC,
XLPE/PVC/SWA/PVC,
HMWPE, KYNAR/HMWPE,
EPR/CSPE
A.5.
Reference electrodes
A.5.1.
Copper/copper sulphate
(Cu/CuSO4) permanent/
portable
A.5.2.
Silver/silver chloride (Ag/AgCl)

permanent/ portable
A.5.3.
Zinc permanent
Description
In this project Aluminium anodes

are not designed and used.
In this project Zinc anodes are not

designed and used.
N/A
N/A
In this project Zinc reference

electrodes are not designed and
used.
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A.6.
Junction boxes - GRP,

stainless steel, carbon steel
(painted), galvanized steel
enclosures
BTC/TK
compliance
Y/N
A.7.
Test facilities Post and flush

mounted polycarbonate,
Y
concrete, metallic
A.8.
Isolation devices/ surge

protection & earthing
A.8.1.
Monolithic isolating joint
A.8.2.
Gasket isolation kit
A.8.3.
Spark gaps
A.8.4.
Polarisation cell
A.8.5.
Polarisation cell replacement

solid state
A.8.6.
Over voltage protector solid

state
A.9.
Testing equipment
A.9.1.
Digital multimeter and clamp

meter
A.9.2.
Earth resistivity tester and

insulation tester (radio
frequency)
A.9.3.
Close interval potential (CIP)

survey equipment
Description
N/A
In this project Zinc anodes are not

designed and used.
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A.9.4.
Direct current voltage gradient

(DCVG) equipment
Annex B
(Informative)
BP concession request form
BTC/TK
compliance
Y/N
Description
Y
Y
Project specific Concession

Request Form has been used if
required.
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DATA SHEET
TRANSFORMER RECTIFIER (TR) AIR COOLED
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
Permanent power supply for Cathodic Protection system

As per assigned project specification
CLASSIFICATION & SERVICE

MODEL
TYPE
ENCLOSURE
SECURITY
LOCATION
DEGREE OF PROTECTION
CLASSIFICATION
DIMENSIONS
MOUNTING TYPE
Vendor to state
Air Cooled
2 mm (0,08 in) galvanized C-steel
Padlock facility
Outdoor
Ingress Protection rating IP65
Hazardous or non-hazardous as per project specification
Vendor to provide
DC CHARACTERISTICS
OUTPUT VOLTAGE
OUTPUT CURRENT
OUTPUT CONTROL
CONTROL MODULES
CYCLIC TIMER
As per project requirements, or Vendor to provide

Manual or automatic thyristor control with adjustable current limit.
Additional secondary tap to be included for low current operation.
Inductive/capacitive filter on d.c. output for smoothing.
Removable (plug-in type)
Electronic (0,6 seconds 60 minutes) with independently variable ON &
OFF times.
RECTIFIER CHARACTERISTICS
TYPE
Silicon thyristor
AC CHARACTERISTICS
INPUT VOLTAGE
AC FREQUENCY
As per project requirements (Volts, phase, number of wires)

As per project requirements (Hertz (Hz), +/ tolerance)
PROTECTION CIRCUITRY
INCOMING AC
RECTIFIER
DC OUTPUT
Thermal magnetic breaker, Vendor to specify rating

High speed fuses, Vendor to specify rating
Fused, Vendor to specify rating
METERS
TYPE/ ACCURACY
SCALES
ANCILLARY ITEMS
CABLE ENTRIES
OIL
EARTHING POINT
SUNSHADE
LIFTING LUGS
BREATHER
TEMPERATURE GAUGE
Analogue or digital, +/ tolerance

Vendor to provide (Volts, Amps)
Bottom entry Removable gland plate
Vendor to specify
External
Vendor to specify
4 No.
Silica Gel
Vendor to specify
IDENTIFICATION
NAME PLATE/TAG PLATE
As per project assigned requirements
PAINTING
PREPARATION
SYSTEM
FINISH COLOUR

2 layer coating system as a minimum
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DATA SHEET
TRANSFORMER RECTIFIER (TR) AIR COOLED
INSPECTION & TESTING
AC RECTIFICATION
INSULATION TEST
VOLTAGE PRESSURE TEST
NO LOAD/ FULL LOAD
HEAT RISE (24 HRS)
SHORT CIRCUIT
100% to IEC 60143

100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
SCHEMATIC DIAGRAM
Included inside door
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A.1.2.
Transformer rectifier oil cooled
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DATA SHEET
TRANSFORMER RECTIFIER (TR) OIL COOLED
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.


MODEL
TYPE
ENCLOSURE
SECURITY
LOCATION
CLASSIFICATION
DIMENSIONS
MOUNTING TYPE
Vendor to state
Oil Cooled
Padlock facility
Outdoor
Vendor to provide
DC CHARACTERISTICS
OUTPUT VOLTAGE
OUTPUT CURRENT
OUTPUT CONTROL
CONTROL MODULES
CYCLIC TIMER

Manual or automatic thyristor control with adjustable current limit.
Additional secondary tap to be included for low current operation.
Inductive/capacitive filter on d.c. output for smoothing.
Removable (plug-in type)
OFF times.
TYPE
Silicon thyristor
AC CHARACTERISTICS
INPUT VOLTAGE
AC FREQUENCY

As per project requirements (Hertz, +/ tolerance)
INCOMING AC
RECTIFIER
DC OUTPUT
Thermal magnetic breaker (Vendor to specify rating)

High speed fuses (Vendor to specify rating)
Fused (Vendor to specify rating)
METERS
TYPE/ ACCURACY
SCALES
ANCILLARY ITEMS
CABLE ENTRIES
OIL
EARTHING POINT
SUNSHADE
LIFTING LUGS
BREATHER
TEMPERATURE GAUGE

Vendor to specify
External
Vendor to specify
4 No.
Silica Gel.
Vendor to specify
IDENTIFICATION
As per project assigned requirements.
PAINTING
PREPARATION
SYSTEM
FINISH COLOUR

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DATA SHEET
TRANSFORMER RECTIFIER (TR) OIL COOLED
AC RECTIFICATION
INSULATION TEST
NO LOAD/ FULL LOAD
HEAT RISE (24 HRS)
SHORT CIRCUIT
100% to IEC 60143

100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
SCHEMATIC DIAGRAM
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A.1.3.
Transformer rectifier switch mode
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DATA SHEET
TRANSFORMER RECTIFIER (TR) SWITCH MODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.


MODEL
TYPE
ENCLOSURE
SECURITY
LOCATION
CLASSIFICATION
DIMENSIONS
MOUNTING TYPE
Vendor to state
Air Cooled
Padlock facility
Outdoor
Vendor to provide
DC CHARACTERISTICS
OUTPUT VOLTAGE
OUTPUT CURRENT
OUTPUT CONTROL
CYCLIC TIMER

Switch mode power module (s), manual or automatic control
OFF times.
TYPE
Switch mode power module(s)
AC CHARACTERISTICS
INPUT VOLTAGE
AC FREQUENCY

As per project requirements (Hertz, +/ tolerance)
INCOMING AC
RECTIFIER
DC OUTPUT
Thermal magnetic breaker (Vendor to specify rating)

High speed fuses (Vendor to specify rating)
Fused (Vendor to specify rating)
METERS
TYPE/ ACCURACY
SCALES
ANCILLARY ITEMS
CABLE ENTRIES
OIL
EARTHING POINT
SUNSHADE
LIFTING LUGS
BREATHER
TEMPERATURE GAUGE

Vendor to specify
External
Vendor to specify
4 No.
Silica Gel
Vendor to specify
IDENTIFICATION
PAINTING
PREPARATION
SYSTEM
FINISH COLOUR

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DATA SHEET
TRANSFORMER RECTIFIER (TR) SWITCH MODE
AC RECTIFICATION
INSULATION TEST
NO LOAD/ FULL LOAD
HEAT RISE (24 HRS)
SHORT CIRCUIT
100% to IEC 60143

100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
100% to IEC 60143
SCHEMATIC DIAGRAM
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A.1.4.
Solar power
DATA SHEET
SOLAR POWER UNIT
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
TECHNICAL DATA
BATTERY SIZING
BATTERY TYPE
SYSTEM AUTONOMY
RELIABILITY AND AVAILABILITY

CONSTRUCTION DATA
SOLAR ARRAY
CHARGE CONTROLLER
CHARGE CONTROLLER
(CONTINUED)
INVERTERS
Remote power solution for Cathodic Protection system

State of charge to be at least 20%, and daily depth of discharge to not be
more than 15%
Lead-acid, Voltage regulated lead-acid or nickel-cadmium
Support for average continuous load for a period of 5 days in the event of
little or no solar resource. 5 day period to be from fully charged battery
(100% state of charge) to a 20% state of charge level at the end of the
5th day.
System to have a 99,7% calculated reliability, utilising standard industry
accepted reliability calculations.
Shall comprise of a suitable number of series and parallel connected
solar modules to produce the nominal output specified. Provision shall be
made to prevent partial shading of the solar array or failure of a single
solar module from effecting the total solar array output, e.g. by means of
blocking diodes, or a charge controller with multiple inputs.
Frame mounted, constructed from corrosion resistant material, and
suitable for installation at the site. The structure shall be designed for
tilting for optimum absorption of solar energy, and creating a self-cleaning
effect of the surfaces during rain showers. A single solar module must be
easily replaceable, and the total construction designed to withstand a
wind speed of 150 km/h (93 mph).
Shall provide as a minimum;
Overcharge protection for the batteries by switching off the solar array
when batteries are fully charged
Charge voltage set point(s) compensation for temperature changes of the
battery
Battery protection by switching off the load, if the voltage drops below a
minimum specified level
Prevention of overnight discharge of the batteries through the solar
module
Solar module inputs and battery connections must be protected against
reverse polarity
Electrical overload protection for outputs
Local indicator of sub-array status (connected/disconnected)
Local indicator of low battery voltage/ load disconnect
Local indicator of sub-array status (connected/disconnected)
Local indicator of low battery voltage/ load disconnect
Local indicator of high battery voltage
Minimum efficiency 85% at full load for single and three
Shall be of sine wave type
Inverter line regulation 0,5%
Inverter frequency regulation 0,1%
To include protective circuitry for over voltage, thermal protection, and
short circuit protection
Shall be capable of automatically disconnecting from the battery when
battery low voltage is achieved
Page 42 of 64
GIS 06-311
DATA SHEET
SOLAR POWER UNIT
Minimum efficiency 90%
Load/Line regulation 0,1%
Peak to Peak output ripple 1%
Adjustable output range from nominal to 10%
Minimum degree of protection of IP31 if mounted within a shelter, or
minimum of IP56 if mounted externally in accordance with IEC 60529
Interconnecting cables shall be cross-linked polyethylene (XLPE)
insulated, galvanised C-steel wire armoured (or braided for sizes up to
and including 10 mm) and PVC over sheathed
Earthing cables shall be PVC sheathed, coloured yellow/green, for both
underground and above ground use. Conductors shall be a minimum
cable cross section of 6 mm between enclosures and extraneous
metallic objects.
DC TO DC CONVERTERS
ENCLOSURES
CABLES AND ACCESORIES
INSPECTION AND TESTING
A.1.5.
Insulation test applied for 1min to specified circuits

Functional test to ascertain the correct function of all measuring
instruments, alarms and indicators, and protection and controls
Site Acceptance Test
Thermoelectric generators (TEG)

DATA SHEET
THERMOELECTRIC GENERATORS (TEG)
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
SPECIFICATION DATA
TYPE
FUEL TYPE
FUEL CONSUMPTION
(RATING DEPENDENT)
FUEL PRESSURE
(RATING DEPENDENT)
OUTPUT POWER RATING
OUPUT POWER FORMAT
CATHODIC PROTECTION MODULE
AREA CERTIFICATION
ENCLOSURE
DIMENSION RANGE
(RATING DEPENDENT)
WEIGHT RANGE
(RATING DEPENDENT)
MAINTENANCE INTERVAL
Remote power solution for cathodic protection system

Solid state thermoelectric generating set
Propane, butane, natural gas
Natural gas, 2,1 48,0 m3/day (74 1 700 ft3/day)
Propane,
3,0 76,0 litre/day (0,8 20 gal/day)
103 1 724 kPa (15 250 psi)
21 500 W dependent on application required
DC power at 6,7 48 V dependent on application required. Variable resistor
to control output current
Optional auto potential control module in 200, 300, 500 W versions with 012 or 0-24 V d.c. outputs. Split current package to allow one generator to
supply two Cathodic Protection loads if required
Optional Class 1, Division I and Division II, Group D
Lockable, weather proof in Stainless Steel, requiring no additional shelter
347 x 335 x 449 mm to 1 410 x 1 410 x 2 290 mm
18 680 kg
Annually
Page 43 of 64
GIS 06-311
A.1.6.
Closed cycle vapour turbo generator (CCVT)

DATA SHEET
CLOSED CYCLE VAPOUR TURBOGENERATOR (CCVT)
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
SPECIFICATION DATA
TYPE
FUEL TYPE
OUTPUT POWER RATING
OUPUT POWER FORMAT
DC POWER LOAD REGULATION
AREA CERTIFICATION
CONTROL INTERFACE
MAINTENANCE INTERVAL
SYSTEM LIFE
Remote power solution for Cathodic Protection system

Hermetically sealed Rankine cycle generating set
Natural Gas (offshore), Liquefied Petroleum Gas, Liquefied Natural Gas,
kerosene, jet fuel, diesel fuel
200 4 000 W dependent on application required
DC power provided from rectified and filtered three phase a.c. output from
turbo alternator
Automatic control of the amount of fuel delivered to the burn
Zone 2, Group II (Class I, Division 2), Temperature Class T3
Digital control compatible with SCADA protocols
Annually
30 years minimum
Page 44 of 64
GIS 06-311
A.2.
Impressed current anodes
A.2.1.
Mixed metal oxide on titanium substrate probe/ tube/ wire/ ribbon/ mesh
DATA SHEET
MIXED METAL OXIDE (MMO) ANODE PROBE/ WIRE/ RIBBON/ MESH
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
SOIL CONDITIONS
SOIL RESISTIVITY RANGE
Impressed current anode for Cathodic Protection

ANODE DATA
ANODE SUPPLIER & TYPE
GEOMETRY
COATING TYPE
SUBSTRATE
CURRENT DENSITY
DIMENSIONS
COATING THICKNESS
COATING LOADING
MAX. CURRENT OUTPUT
Vendor to specify
Probe/ Tube/ Wire/ Ribbon/ Mesh
MMO (Oxides of Iridium/ Tantalum)
Titanium, Grade 1 (ASTM B265)
Vendor to specify
Vendor to specify
Proprietary information as per Vendor standard
Proprietary information as per Vendor standard
Vendor to specify for design life

VISUAL
DIMENSIONAL
CABLE-TO-ANODE RESISTANCE
ACCELERATED WEAR TEST
On Certificate of Conformity
Less than 0,004
If required per assigned project specification
Page 45 of 64
GIS 06-311
A.2.2.
Silicon iron with chrome solid/ tubular

DATA SHEET
SILICON IRON WITH CHROME ANODE SOLID/ TUBULAR
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
SOIL CONDITIONS
SOIL RESTIVITY RANGE
ANODE DATA
ANODE SUPPLIER & TYPE
GEOMETRY
COMPOSITION
Impressed current anode for Cathodic Protection

CURRENT DENSITY
DIAMETER
LENGTH
WEIGHT
NOMINAL CURRENT OUTPUT
PROJECTED LIFE
Vendor and designation to be given

Tubular or solid
ASTM A518 Grade 3, Silicon 14,2 14,75%, Manganese 1,5% max.,
Carbon 0,7 1,10%, Chromium 3,25 5,0%, Molybdenum 0,20% max.,
Copper 0,5% max., Iron - balance
Vendor to specify
Vendor to specify
Vendor to indicate
CABLE DATA
CONDUCTOR
CABLE INSULATION
CABLE-TO-ANODE CONNECTION
CABLE LENGTH
XX mm single core, stranded tinned copper

HMWPE or KYNAR/ HMWPE
Galvanised C-steel expansion connector
As per project requirements

CABLE-TO-ANODE RESISTANCE
Less than 0,004
Page 46 of 64
GIS 06-311
A.3.
Galvanic anodes
A.3.1.
Aluminium flush mount, stand-off, and bracelet

DATA SHEET
ALUMINIUM ANODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
SOIL/WATER CONDITIONS
RESISTIVITY RANGE
ANODE DATA
ANODE TYPE
GEOMETRY
MATERIAL TYPE
ALLOY POTENTIAL
ALLOY CAPACITY
NET WEIGHT
PACKAGED GROSS WEIGHT
ANODE DIMENSIONS
THEROETICAL CURRENT OUTPUT
BETWEEN RESISTIVITY RANGE
ANODE COMPOSITION
IRON
SILICON
COPPER
ZINC
INDIUM
TITANIUM
GALLIUM
OTHERS (EACH)
ALUMINIUM
WEIGHT
CHEMICAL COMPOSITION
ELECTROCHEMICAL
VISUAL
Galvanic anode for cathodic protection

Up to 10 -m (33 -ft)
Vendor and anode designation
Ingot, ribbon or bracelet
Aluminium
1,1 V/ (vs. Cu/CuSO4 ref cell)
2 700 Amp-Hour/kg (1 225 Amp-Hour/lb) (Theoretical)
Vendor to state
Vendor to state (if applicable)
Vendor to state
Vendor to specify
Generic Aluminium-Zinc-Indium alloy
0,12% max (onshore), 0,09% max (offshore), 0,06% max (offshore, if
depth > 300 m (1 000 ft))
0,08 0,21%
0,006% max
2,8 6,5%
0,01 0,02% max
0,025% max
0,005 0,020%
0,02 max
Balance
One test per 10 anodes (min)
Every heat (min)
One test per batch (min) DNV RP-B401 Section 11, Annex B, NACE
TM0190
NACE RP0387
Page 47 of 64
GIS 06-311
A.3.2.
Magnesium ingot/ ribbon

DATA SHEET
MAGNESIUM ANODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
SOIL CONDITIONS
RESISTIVITY RANGE
Galvanic anode for cathodic protection

5 to 150 -m (16 to 492 -ft)
ANODE DATA
ANODE TYPE
GEOMETRY
MATERIAL TYPE
ALLOY POTENTIAL
ALLOY CAPACITY
NET WEIGHT
ANODE DIMENSIONS
CABLE SPECIFICATION
CABLE TERMINATION
CABLE LENGTH

Ingot (circular or d-shaped), ribbon
Low/ High Potential magnesium
1,55 V/ 1,75 V (vs. Cu/CuSO4 ref cell)
1 230 Amp-Hour/kg (558 Amp-Hour/lb) (Theoretical)
Vendor to state
Vendor to state
6 mm XLPE/PVC (RED), or as per requirements
Silver solder or mechanical bolt connection
As per requirements
Vendor to specify
ANODE COMPOSITION
ALUMINIUM
ZINC
COPPER
SILICON
MANGANESE
IRON
NICKEL
LEAD
OTHERS
MAGNESIUM
Low potential
5,3 6,7%
2,3 3,5%
0,08% max
0,3% max
0,25% max
0,005% max
0,003% max
0,03% max
Balance
CHEMICAL BACKFILL COMPOSITION
Gypsum 75%, Bentonite 20%, Sodium Sulphate 5%

WEIGHT
ELECTROCHEMICAL

Every heat (min)
One test per batch (min)
High potential
0,01% max
0,02% max
0,05% max
0,5 1,3% min
0,03% max
0,001% max
0,30% max total
Balance
Page 48 of 64
GIS 06-311
A.3.3.
Zinc flush mount, stand-off, ribbon and bracelet

DATA SHEET
ZINC ANODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
RESISTIVITY RANGE
To be stated
Up to 30 -m (100 ft)
ANODE DATA
ANODE TYPE
GEOMETRY
MATERIAL TYPE
ALLOY POTENTIAL
ALLOY CAPACITY
NET WEIGHT
ANODE DIMENSIONS

Ingot, ribbon or bracelet
Zinc
1,1 V/ (vs. Cu/CuSO4 ref cell)
780 Amp-Hour/kg (354 Amp-Hour/lb) (Theoretical)
Vendor to state
Vendor to state
Vendor to specify
ANODE COMPOSITION
ALUMINIUM
CADMIUM
COPPER
IRON
LEAD
MAGNESIUM
MIL-A-18001
0,1 0,5%
0,02 0,07%
0,005% max
0,005% max
0,006% max
Balance

WEIGHT
ELECTROCHEMICAL
VISUAL

Every heat (min)
One test per batch (min) DNV RP-B401 Section 11, Annex B
NACE RP0387
ASTM B418 Type II

0,005% max
0,003% max
0,002% max
0,001 4% max
0,003% max
Balance
Page 49 of 64
GIS 06-311
A.4.
Cables - PVC/PVC, XLPE/PVC, XLPE/PVC/SWA/PVC, HMWPE,

KYNAR/HMWPE, EPR/CSPE
DATA SHEET
CABLES
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOIL CONDITIONS
Cables for Cathodic protection

CABLE DATA
CONDUCTOR
INSULATION
SHEATH
STRANDING
ARMOURING
CONSTRUCTION
OUTERSHEATH COLOUR
Annealed tinned copper wire to IEC 60228 Class 2

KYNAR (Irradiated PVDF), XLPE, PVC, EPR, HMWPE
HMWPE, PVC, CSPE
Vendor to specify (cross section and number) to IEC 60228 Class 2
Cable to be armoured with round galvanized C-steel wire
According to IEC 60502, 600/ 1 000 V
Black
IDENTIFICATION
VISUAL
CONDUCTIVITY
PHYSICAL PROPERTIES
Surface ink printed Minimum information

Insulation/ Sheath type/ Conductor size/ 600/ 1 000 V
Visual Inspection of the Cable for defects in the inner and outer sheaths/
colour/ size etc.
Vendors Certificate of Conformity
Vendors Certificate of Conformity
Page 50 of 64
GIS 06-311
A.5.
Reference electrodes
A.5.1.
Copper/copper sulphate (Cu/CuSO4) permanent/ portable

DATA SHEET
COPPER / COPPER SULPHATE PERMANENT/PORTABLE REFERENCE ELECTRODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
SOIL CONDITIONS
Reference electrode for cathodic protection (non-saline use)

ELECTRODE DATA
TYPE
MODEL
ELEMENT TYPE
ELECTROLYTE
ACCURACY
PROJECTED DESIGN LIFE
CASING LENGTH/DIAMETER
CASING MATERIAL
PRE-PACKAGING
CABLE TAIL
Copper/Copper Sulphate
Vendor to state
Copper (99,99% purity)
Copper Sulphate crystals in deionised water
5 mV over design life
Vendor to state for permanent cell
Vendor to state
Vendor to state
Vendor to state, if applicable for permanent cell
Vendor to state, or as per requirements

ACCURACY
VISUAL INSPECTION
Page 51 of 64
GIS 06-311
A.5.2.
Silver/silver chloride (Ag/AgCl) permanent/ portable

DATA SHEET
SILVER/ SILVER CHLORIDE REFERENCE ELECTRODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
RESISTIVITY RANGE
Reference electrode for Cathodic Protection

ELECTRODE DATA
TYPE
MODEL
MATERIAL TYPE
ELECTROLYTE
ACCURACY
PROJECTED DESIGN LIFE
ELEMENT LENGTH
ELEMENT DIAMETER
GEOMETRIC SURFACE AREA
ACTUAL SURFACE AREA
CASING LENGTH/DIAMETER
CASING MATERIAL
PLUG
PRE-PACAKAGING
CABLE TAIL
Silver / Silver Chloride

Vendor to state
Sintered Silver Supplier to advise concentration
Sintered Silver Supplier to advise concentration
10 mV over design life (< 3 amp load)
Vendor to state for permanent cell
Vendor to state
Vendor to state
Vendor to state
Vendor to state
Vendor to state
Vendor to state
Vendor to state, if applicable for permanent cell

ACCURACY
VISUAL INSPECTION
A.5.3.
Zinc permanent
DATA SHEET
ZINC PERMANENT REFERENCE ELECTRODE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
RESISTIVITY RANGE
Permanent reference electrode for cathodic protection

ELECTRODE DATA
TYPE
MODEL
ELEMENT TYPE
WEIGHT
DIMENSIONS
PRE-PACKAGING
CABLE TAIL & CONNECTION
Zinc
Vendor to state
Zinc (99,99% purity)
Vendor to state
Vendor to state
Vendor to state, if applicable for cell

ACCURACY
VISUAL INSPECTION
Page 52 of 64
GIS 06-311
A.6.
Junction boxes - GRP, stainless steel, carbon steel (painted), galvanized

steel enclosures
DATA SHEET
JUNCTION BOXES
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
Junction boxes for cathodic protection

DISTRIBUTION BOX DATA

MAKE/TYPE
ENCLOSURE MATERIAL
DIMENSIONS
WEIGHT
MOUNTING TYPE
CIRCUITS
CIRCUIT RATING
DOOR
SECURITY
INTERNAL BOLTED FIXINGS
FIXING BOARD
Vendor to state
IP65 min (non-hazardous), IP67 min (hazardous)
Vendor to state
Vendor to state
Vendor to state
Number and type to be stated, including resistors/shunts
Vendor to state in Watts
Vendor to state type, hinged, removable etc.
Padlockable handle and 3 point latch
Brass, double nuts and spring washers
Phenolic, 6 mm (1/4 in) thick
CABLE ENTRY DETAILS

TYPE
BOTTOM ENTRY
Un-drilled gland plate

Vendor to state type, e.g. glands, hub/conduits
IDENTIFICATION
TERMINALS
Engraved traffolyte or equivalent
A.7.
Test facilities Post and flush mounted polycarbonate, concrete,

metallic
DATA SHEET
TEST FACILITY POST AND FLUSH MOUNTED
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
Test facilities for cathodic protection

TEST STATION DATA

MAKE/TYPE
ENCLOSURE MATERIAL
TERMINATIONS
DIMENSIONS
WEIGHT
SECURITY
Vendor to state
Vendor to state
Vendor to state, number and type
Vendor to state
Vendor to state
Vendor to state
ANCILLARY ITEMS
CONDUIT DETAILS
Vendor to state, if applicable
Page 53 of 64
GIS 06-311
A.8.
Isolation devices/ surge protection & earthing
A.8.1.
Monolithic isolating joint

DATA SHEET
MONOLITHIC ISOLATING JOINT
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
CONSTRUCTION DATA
TYPE/MODEL
COMPONENTS
PRESSURE RATING
AGGRESSIVE FLUIDS
SPECIFICATION DATA
TEST PRESSURE
DIELECTRIC STRENGTH
ELECTRICAL RESISTANCE
WELDING AND NDT
OPERATING TEMPERATURE
Pipeline isolating joint

Type 1 single pair of O ring seals
Type 2 double pair of O ring seals
Pipe pups to API 5L
C-steel sections (forgings or rings) to ASTM A694 (F 52)
Sealing gasket nitrile O rings
Insulating rings glass or fabric reinforced epoxy
Dielectric filler epoxy resin
External coating/ internal lining epoxy resin 150 m (6 mil) dry film
thickness (DFT)
PN25 PN400 (ASME Class 150 2500)
Special carbon and Stainless steels available for aggressive fluids including
wet sour gas and low temperatures
1,5 times design pressure
> 2,5 kV in dry air with minimal current leakage and no reduction in
resistance
5 M at 1 000 V in dry air
As per assign project specification
20 to 85C (4 to 185C). Up to 150C (302F) possible with specialised
non-metallic materials
Page 54 of 64
GIS 06-311
A.8.2.
Gasket isolation kit

DATA SHEET
GASKET ISOLATION KIT
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
CONSTRUCTION DATA
TYPE
COMPONENTS PER SET
PRESSURE RATING
SPECIFICATION DTA
WATER ABSORPTION
(24 HOUR IMMERSION)
DIELECTRIC STRENGTH
INSULATION RESISTANCE
FLEXURAL STRENGTH
AT 20C (68F) (B949F/ B949)
COMPRESSIVE STRENGTH
FLATWISE AT 20C (68F)
(B949F/B949)
COMPRESSIVE STRENGTH
FLATWISE AT 80C (176F)
(B949F/B949)
DENSITY
A.8.3.
Flange insulation kit

Type F (raised face), Type E (full face), Type D (ring type joint, RTJ)
One neoprene coated reinforced phenolic gasket, or phenolic ring type joint
One phenolic or MYLAR sleeve per bolt
Two reinforced phenolic washers per bolt
Two Zinc plated mild C-steel washers per bolt
10,3 172,4 Bar (150 2 500 psi)
0,5%
30 kV flatwise, 15 kV edgewise
105 M as received, 105 M after water immersion
190/ 180 Mpa (27 600/ 26 100 psi)
450/ 350 Mpa (65 300/ 50 800 psi)
300/ 250 Mpa (43 500/ 36 300 psi)
1,35 g/cm3 (0,78 oz/in3)
Spark gaps
DATA SHEET
SPARK GAPS
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
TECHNICAL DATA
MAKE/TYPE
NOMINAL DISCHARGE CURRENT
(8/20)
LIGHTNING IMPULSE CURRENT
AC SPARKOVER VOLTAGE (50 Hz)
100% LIGHTNING IMPULSE
SPARKOVER VOLTAGE (1,2/50)
PHYSICAL DATA
DEGREE OF PROTECTION/
APPROVAL
ENCLOSURE
CONNECTION
DIMENSION
To be used across isolating pipe joints

EXFS L
100 kA
In accordance with DIN 48810
1 kV
2.2 kV
Special degree of protection (Ex) is in accordance with DIN VDE 0171,

49, temperature class G4.
Die-cast zinc plastic
M10 (3/8 in) screw or connecting cable (NSLFF 25 mm) with terminal lug
and M10 screw and nut
63 mm (2 in), 90 mm (3 in) long
Page 55 of 64
GIS 06-311
A.8.4.
Polarisation cell
DATA SHEET
POLARISATION CELL
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
Earthing in conjunction with cathodically protected structures

TECHNICAL DATA
MAKE/TYPE
RATED CAPACITY FOR ONE-HALF
SECOND
MAXIMUM RATED STEADY STATE
CAPACITY
OPERATING TEMPERATURE RANGE
PHYSICAL DATA
POLARISATION PLATE MATERIAL
NUMBER OF POLARISATION PLATES
(PAIRS)
ELECTROLYTE
CONDUCTOR SIZES
TOTAL WEIGHT
OPTIONAL ENCLOSURES FOR
OUTDOOR USE
A.8.5.
K-5A/ K-25/ K-50

K-5A: 5 000 A, K-25: 25 000 A, K-50: 50 000 A
K-5A: 30 A, K-25: 175 A, K-50: 350 A
40C to 46C (40F to 115C)
Stainless Steel
K-5A: 5, K-25: 12, K-50: 25
30% Potassium Hydroxide solution (ships dry)
K-5A: 10-35 mm ( AWG), K-25: 35-125 mm ( AWG), K-50: 50-250 mm
( AWG)
K-5A: 2,7 kg (6 lb), K-25: 33,5 kg (74 lb), K-50: 40,8 kg (90 lb)
Models 5-1/5-1L/5-2L/5-3L/5-4L/5-5/5-6L, IP32 (NEMA 3R/3S), available in
0,81/ 1,63/ 2,31 mm (0,032/ 0,064/ 0,091 in) thick galvanised C-steel
Polarisation cell replacement solid state

DATA SHEET
POLARISATION CELL REPLACEMENT (PCR) SOLID STATE
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
TECHNICAL DATA
TYPE/USE
MODEL
THRESHOLD VOLTAGE
FAILURE MODE
ALLOWABLE LIGHTNING FAULT
CURRENT RATING
AC FAULT CURRENT RATING 50 Hz
STEADY-STATE CURRENT RATINGS

HAZARDOUS AREA CLASSIFICATION
ENVIRONMENTAL PROTECTION
TEMPERATURE RANGE
CABLE TAILS (OPTIONAL)
CABLE CONNECTORS

Solid state, polarisation cell replacement
PCR-3.5 KA/ PCR-9 KA/ PCR-14 KA
3/+1 V d.c.
Short Circuit
100 kA crest, 8 x 20 s waveform
PCR-3.5 KA cycles 1/ 3/ 10/ 30 6 100/ 4 700/ 3 900/ 3 500 A.
PCR-9 KA cycles 1/ 3/ 10/ 30 19 000/ 14 000/ 11 000/ 9 000 A.
PCR-14 KA cycles 1/ 3/ 10/ 30 33 000/ 25 000/ 20 000/ 14 000 A.
All models 50 Hz/ 60 Hz 45 A/ 50 A at 20C (68F)
All models 50 Hz/ 60 Hz 35 A/ 40 A at 65C (149F)
NFPA 70: Class I, Division 2, Groups B, C, D
IP66
45C to 65C (49F to 149F)
2 x 70 mm flexible cable length as required
Bolted or lug connection to suit specific application
Page 56 of 64
GIS 06-311
A.8.6.
Over voltage protector solid state

DATA SHEET
OVER VOLTAGE PROTECTOR (OVP)
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
SOLAR EXPOSED TEMP.
CONSTRUCTION DATA
TYPE/USE
MODEL
THRESHOLD VOLTAGE
FAILURE MODE
ALLOWABLE LIGHTNING FAULT
CURRENT RATING
AC FAULT CURRENT RATING 50/60
Hz
HAZARDOUS AREA CLASSIFICATION
EC COMPLIANCE
MAX. CONTINUOUS AMBIENT
CABLE TAILS
CABLE LUG/CONNECTOR

OPERATION
VISUAL INSPECTION

Solid state, spark gap replacement
Vendor to state
2/ +2 V d.c., or 3/ +1 V d.c.
Short Circuit
100 kA crest, 8 x 20 s waveform
> 6 000 A, 1 cycle. > 3 500 A, 30 cycles
NEC, CSA: Class I, Division 1 & 2, Groups A, B, C, D
Independent EC certification
IP66
55C (131F)
2 x 25 mm flexible cable 300 mm (12 in) length
10 mm (3/8 in) diameter hole in galvanised C-steel brackets for attachment
to isolating joints
Page 57 of 64
GIS 06-311
A.9.
Testing equipment
A.9.1.
Digital multimeter and clamp meter

DATA SHEET
DIGITAL MULTIMETER
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
Multimeter for cathodic protection

SPECIFICATION DATA
TYPE/USE
MODEL
VOLTAGE DC
VOLTAGE AC
CURRENT DC
CURRENT AC
RESISTANCE
CAPACITANCE
FREQUENCY
BATTERIES
SIZE/WEIGHT
Digital Multimeter with temperature reading

Vendor to state
1 000 V max, 0,1 mV resolution, (0,09%+2)
1 000 V max, 0,1 mV resolution, (1,0%+3)
10 A max, 0,01 mA resolution, (1,0%+3)
10 A max, 0,01 mA resolution, (1,0%+3)
50 M, 0,1 resolution, (0,9%+1)
10 000 F max, 1,0 F resolution, (1,2%+2)
100 kHz max, 0,01 Hz resolution, (0,1%+1)
Alkaline, 200 hours life (typical)
Vendor to state
10 to +50C (14 to 122F)

OPERATION
ACCURACY
DATA SHEET
CLAMP ON AMMETER
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
SPECIFICATION DATA
TYPE/USE
MODEL
VOLTAGE DC
Clamp on Ammeter for Cathodic Protection

BATTERIES
SIZE/WEIGHT
Clamp on Ammeter
Vendor to state
1 000 V max, 100 mV/ 1 V resolution (400/600 V range), (1,0%+3). Crest
factor 6 for V < 1 000 V peak. 1 M impedance
1 000 V max, 100 mV/ 1 V resolution (400/600 V range), (1,0%+3). Crest
factor 6 for V < 1 000 V peak. 1 M impedance
40/200 A range, 200 A d.c. max. or a.c. peak, 10/100 mA resolution
(40/200 A range), (1,3%+3). Crest factor 6 maximum for True RMS
measurements
9 V Alkaline, 40 hours life (typical)
Vendor to state
0 to +50C (32 to 122F)

OPERATION
ACCURACY
VOLTAGE AC
CURRENT AC/DC
Page 58 of 64
GIS 06-311
A.9.2.
Earth resistivity tester and insulation tester (radio frequency)

DATA SHEET
EARTH RESISTIVITY TESTER
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
Earth resistivity tester for cathodic protection

SPECIFICATION DATA
TYPE/USE
MODEL
RESISTANCE RANGES
ACCURACY
TEST FREQUENCY
TEST CURRENT
INTERFERENCE
MAX. OUTPUT VOLTAGE
MAX. VOLTAGE PROBE RESISTANCE
TEMPERATURE EFFECT
OPERATING RANGE
OPERATION
ACCURACY
Earth resistivity/ Megger tester

Vendor to state
0,01 to 19,99 , 0,1 to 199,9 , 0,001 to 1,999 k, 0,01 to 19,99 k (auto
ranging)
2% of readings 3 digits
128 Hz
20 range 10 mA a.c. r.m.s.
200 range 1 mA a.c. r.m.s.
2/20 k range 100 A a.c. r.m.s.
Max. effect 40 V pk-pk 50 Hz nominal
Interference voltage is 1% of reading in 20 to 2 k ranges
50 V
75 k
0,1%/C over operating temperature range
20C to +45C, 90% RH max. at 45C
DATA SHEET
INSULATION TESTER (RADIO FREQUENCY)
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
Testing of above ground pipeline insulators

SPECIFICATION DATA
TYPE/USE
MODEL
TEST FREQUENCY
OPERATING RANGE
METERS/READ-OUT
BATTERY
PROBES
DIMENSIONS
WEIGHT
Insulation Tester (radio frequency)

RF/IT
221 kHz with internal band-pass filter
20C to 45C (4F to 113F)
IP54
LCD analogue style meter with audible alert
6 x Alkaline AA cells, with 10 minutes auto power-off
2 x detachable
203 x 102 x 76 mm (8 x 4 x 3 in)
0,9 kg (2 lb)
Page 59 of 64
GIS 06-311
A.9.3.
Close interval potential (CIP) survey equipment
Page 60 of 64
GIS 06-311
DATA SHEET
CLOSE INTERVAL POTENTIAL (CIP) SURVEY EQUIPMENT
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
SPECIFICATION DATA
TYPE/USE
SWITCHES AND DATALOGGERS
Potential measurement survey of buried pipeline

Potential measurement survey equipment
Maximum time error of 20 ms between any two switches during ON or
OFF readings at the determined switching interval.
Data loggers are similarly synchronised to switches and to each other with a
maximum time error between any 2 data loggers or any data logger and any
switch of 20 ms and that measurements of Instant OFF pipe/soil potentials
are undertaken between 100 ms 500 ms 20 ms of switching OFF; ON
potentials are measured at the end of the ON period 100 ms 20 ms before
switching OFF. The synchronisation accuracy of all data loggers and
switches shall be maintained within 20 ms, one to another, or 10 ms to
absolute time, throughout all survey work.
The synchronisation between all switches and data loggers to 20 ms (or
each unit to 10 ms to absolute time) at all times during survey operations
may be achieved by using GPS time signals, radio time signals, or crystal
oscillator clock systems of sufficient reliability and accuracy to meet the
requirement at all times during the survey.
If the synchronisation relies upon GPS or radio signals that can be interrupted
or if the signals from which may be shielded in particular localities, the
switches and data loggers shall be able to maintain their synchronisation
accuracy to within 20 ms between all units for a minimum of 8 hours without
receipt of any time signal from GPS or radio network.
The synchronisation of switches and data loggers shall be demonstrated at
the commencement and end of survey work each day by the use of
oscilloscope or suitable data logger able to display 0,5 V to 2,5 V with a
discrimination of 1 mV or better and a time discrimination of 1 ms or better
All switches and data loggers shall be conclusively proven to be operating
within the synchronisation accuracy of 20 ms between units. If any units are
out with this synchronisation limit, any survey work undertaken since the
previous successful synchronisation check shall be repeated with fully
synchronised equipment and the unit(s) that were out with the synchronisation
limits shall be quarantined and not used in the survey until proven to be
rectified/operating within the 20 ms unit to unit limit.
Page 61 of 64
GIS 06-311
DATA SHEET
CLOSE INTERVAL POTENTIAL (CIP) SURVEY EQUIPMENT
PROBES
DATA LOGGER/ VOLTMETER

SPECIFICATIONS
A.9.4.
Designs of reference electrode, which utilise copper sulphate gel such as the
types designed for permanent installation, shall not be used for CIP surveys,
and should be of saturated Copper/ Copper Sulphate solution in
demineralised water.
The measurement shall be by a recording digital voltmeter (data logger) with
the following minimum characteristics:
Minimum of 1 independent channel, measuring simultaneously, with
measurement time and period able to be synchronised to 10 ms with other
data loggers and switches stable for a minimum of 24 hours within 10 ms.
Measurement range 3,5 V minimum with a sensitivity of 1 mV or better and
an accuracy of 0,25% of the measured value.
Each channel, balanced input. Common mode noise rejection > 75 dB for d.c.
inputs, > 100 dB for a.c. inputs 50-60 Hz. Normal mode noise rejection
> 60 dB for a.c. inputs 50-60 Hz up to 10 V.
Input impedance 10 M or greater
Measurement period, minimum 200 ms commencing a minimum 100 ms after
synchronised switch OFF. Period after switch OFF adjustable over the range
of at least 100 to 500 ms. The collection of many measurements with a
measurement period (count period) of less than 100 ms and then selecting the
least negative (or the second least negative or some other non-synchronised
selection) as representing Instant OFF shall not be permitted.
Real time measurement to 1 second accuracy (maintaining 10 ms
synchronisation), each voltage data set to incorporate time.
Feature codes (e.g. to represent roads, test points, etc) to be able to be
entered at the data logger, during voltage measurement, and to be
incorporated into the voltage data
To facilitate analysis of the CIPS data, pipe/soil potential data from a static
location, normally at the start of the survey section, is required for pipeline
surveys by using an additional data logger positioned at the static location. It
is essential that the static data can be accurately linked to the moving data;
this is best achieved using the time signal from GPS.
Direct current voltage gradient (DCVG) equipment
Page 62 of 64
GIS 06-311
DATA SHEET
DIRECT CURRENT VOLTAGE GRADIENT (DCVG) EQUIPMENT
ENVIRONMENTAL DATA
APPLICATION
TEMPERATURE
HUMIDITY
EXPOSED TEMP.
SPECIFICATION DATA
TYPE/USE
SURVEY METER
PROBES (PAIR)
CURRENT INTERRUPTER
ACCESSORIES
Detection of buried pipeline coating defects

Coating defect location equipment
Input impedance 106
Centre zero, and full scale deflection in ranges of;
10 mV, 20 mV, 100 mV, 200 mV, 500 mV, 1 000 mV, 2 000 mV, 5 000 mV
Meter movement hermetically sealed and ruggedised
High noise rejection, input protection against static over-voltages, current
limited output meter.
Water resistant case and switches.
Batteries: 12 V, 500 mA NiCad lowing up to 80 hours continuous operation
without recharging
Handles with switchable bias voltage ranges from 30 mV to 1,3 V. Body of
each probe is a Copper/ Copper Sulphate reference cell making contact to
the ground through a porous wooden tip saturated with Copper/ Copper
Sulphate solution
100 V/ 100 A d.c., solid state switching
Switching speed 0,2 seconds ON, 0,8 seconds off
Batteries: 12 V, 2,5 Amp-Hour sealed lead-acid allowing 7 days continuous
operation
Ruggedised transit case for meter and interrupter, and separate probe case
Page 63 of 64
GIS 06-311
Annex B
(Informative)
BP concession request form

BP P.O. No:
Equipment/Material Description:
Concession Request No.(1)
Supplier:
P.O. Item No. & Description:
Date Raised:
Sections above & below to be completed by Supplier

A. Description of request:
B. Drawings/ documents affected by request:
C. Justification for acceptance:
Name and position:
Signed:
Date:
Sections below to be completed by BP

D. Concession rejected (giving justification):
Name and position:
Signed:
Date:
E. Concession approved (outlining any special requirements):
Name and position:
Signed:
Date:
Approvals
BP Specialist Engineer
Position:
Name:
Signed:
BP Integrity Assurance Engineer

Name:
Signed:
BP Business/Project Rep.
Position:
Name:
Signed:
Date:
Date:
Date:
Page 64 of 64

GIS 06-311-Rev-0 - Procurement of Cathodic Protection Goods and Services (Review Sheet)

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GIS 06-311-Rev-0 - Procurement of Cathodic Protection Goods and Services (Review Sheet)

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Guidance on Industry Standard for

Procurement of Cathodic Protection Goods

First issue (as review report)

GUIDANCE ON INDUSTRY STANDARD FOR PROCUREMENT OF

General Requirement for Cathodic Protection of

2- Contrary to silicon thyristor requirement for rectifier in Annex A.1.2. Data

Technical Authority Endorsement: ..

Corrosion ProtectionCathodic ProtectionSacrificial High-Potential

Corrosion ProtectionCathodic ProtectionAcceptable Vendors

Terms and definitions............................................................................................................. 11

Symbols and abbreviations...................................................................................................13

Basic selection criteria........................................................................................................... 14

Initial market review...............................................................................................................18

Accountabilities and roles......................................................................................................22

Design review and approval..................................................................................................25

Manufacture and test (or service provision)...........................................................................26

Handling, packing, transportation, and storage.....................................................................27

Annex A (Normative) Materials Data Sheets..................................................................................29

Transformer rectifier oil cooled................................................................................30

A.2. Impressed current anodes.....................................................................................................30

Magnesium ingot/ ribbon.........................................................................................31

Zinc flush mount, stand-off, ribbon and bracelet......................................................31

A.4. Cables - PVC/PVC, XLPE/PVC, XLPE/PVC/SWA/PVC, HMWPE, KYNAR/HMWPE,

A.5. Reference electrodes............................................................................................................ 50

American Society for Testing and

Standard Specification for

Det Norske Veritas (DNV)

Series Capacitors for Power

International Organization for

NACE International (NACE)

Terms and definitions

Document specifying which procedures and

Note: Guidance for the

Used if alternatives are equally acceptable.

Symbols and abbreviations

Closed cycle vapour turbo

Close interval potential

Direct current voltage

High molecular weight

Thermo electric generator

Basic selection criteria

Galvanic (sacrificial) anode systems.

Impressed current systems.

Galvanic systems provide cathodic

Zinc (secondary alternative to

Galvanic systems should be

provided for systems in which life

5.2.2 In this project aluminium

Zinc anodes are not subject to a minimum

Mixed metal oxide (MMO) on

Silicon iron with chrome addition.

Other alternatives to MMO and

silicon iron anodes.

Lighter (a typical 5 Amps MMO anode

These figures must be taken into account

Silicon iron anodes should be considered as a

Guidance should be sought from EPTG

Initial market review

equipment it is necessary to determine

Modified-design this is standard

New-design this is required if

For standard-design and modified-design

7.2. Invitations to bid