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Doc No.

: ZTT-20073675
Version: 1.1.2

TECHNICAL SPECIFICATIONS
For Optical Fiber Overhead Ground Wire (OPGW)

OPGW - 2S 1/24B1 (59/30 -57.9 )

Designer

Engineer of ZTT Overseas Department

Approver

Technical Director of ZTT Overseas Department

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 1/8

1. SCOPE

This specification covers the general requirements and performance of OPGW which ZTT
offered including optical characteristics, electrical characteristics, mechanical
characteristics, geometrical characteristics.
2. REFERENCES

The OPGW which ZTT offered shall be designed, manufactured and tested according to
international standards as follows:
ISO 9001

Quality Management Systems

ISO 14001

Environmental Management Systems

IEEE Std 1138

IEEE Standard construction of composite fiber


( OPGW) for use on electric utility power lines

IEC 60793-1

Optical fiber Part 1: Generic specifications

IEC 60793-2

Optical fiber Part 2: Product specifications

IEC 60794-4

Optical fiber cables Part 4: Sectional specification Aerial optical cables along
electrical power lines

IEC 60104

Aluminum magnesium-silicon alloy wire for over-head line conductors

IEC 61232

Aluminum clad steel wire for electrical purposes

IEC 60888

Zinc-coated wire for stranded conducts

IEC 60889

Hard-drawn aluminium wire for overhead line conductors

IEC 60114

Recommendation for heat-treated aluminum alloy bus bar material of the


aluminum-magnesium-silicon type

IEC 61089

Round wire concentric lay overhead electrical stranded conductors

IEC 61395

Overhead electrical conductors Creep test procedures for stranded conductors

IEC 61396

Electrical mechanical and physical requirements and test methods of optical


ground wire (OPGW)

EIA/TIA 598

Color code of fiber optic cables

ITU-T G.650

Definition and test methods for the relevant parameters of single-mode fibers

ITU-T G.652

Characteristics of a single-mode optical fiber cable

ITU-T G.655

Characteristics of a non-zero dispersion shifted single-mode optical fiber cable

optic overhead ground wires

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 2/8

3. OPTICAL FIBER: Type G. 652D


The optical fiber shall be made of high pure silica and germanium doped silica. UV curable
acrylate material is applied over fiber cladding as optical fiber primary protective coating. The
detail data of optical fiber performance are shown in the following table:
Category
Attenuation

Optical
Specifications

@1310 nm

Mechanical
Specifications

After cable

0.34 dB/km

0.36 dB/km

@1383 nm (after aged)

0.32 dB/km

0.35 dB/km

@1550 nm

0.20 dB/km

0.23 dB/km

@1625 nm

0.23 dB/km

0.25 dB/km

@1310 nm, 1550 nm

0.05dB

Point Discontinuity

@1310 nm, 1550 nm

0.05 dB

Attenuation vs. Wavelength

@1260~1330 nm

0.07 dB/km

@1288 nm1330 nm

0.05dB/km

@1525~1575 nm

0.02 dB/km

Zero Dispersion Wavelength

1300~1324 nm

Zero Dispersion Slope

0.093 ps/nm2km

Dispersion

@1288~1339 nm

3.5 ps/nmkm

@1271~1360 nm

5.3 ps/nmkm

@ 1550 nm

18 ps/nmkm

Polarization Mode Dispersion (PMD)

0.2 ps/km

PMD Link Design value

0.08 ps/km

Cable Cutoff Wavelength (cc)

1260 nm

Macrobending Loss (100 turns; 50 mm)

@1550 nm

0.05 dB

(100 turns; 50 mm)

@1625 nm

0.10 dB

Effective Group Index of Refraction

Specifications

Pre-cable

Attenuation Nonuniformity

Mode Field Diameter

Dimensional

Specifications

Description

@1310 nm

9.20.4m

@1550 nm

10.40. 8m

@1310 nm

1.466

@1550 nm

1.467

Fiber Curl Radius

4.0 m

Cladding Diameter

125 0.7m

Core / Clad Concentricity

0.5m

Cladding Non-Circularity

1.0%

Coating Diameter

245 5m

Coating / Cladding Concentricity

6m

Coating Non-Circularity

6.0%

Proof Test

1.0% ( 0.69MPa )

Fatigue Resistance Parameter (Nd)

20

Peak Coating Strip Force

1.3~8.9 N

Temperature Cycling Induced Attenuation

@1310nm1550 nm, 1625 nm

(-60 to +85)
Damp Heat Aging Induced Attenuation

Environmental

(+852, 85%RHfor 30 days)

Specifications

Heat Aging Induced Attenuation

@1310nm1550 nm,1625 nm
@1310nm1550 nm, 1625 nm

(852for 30 days)
Water Immersion Induced Attenuation
(232for 30 days)

@1310nm1550 nm, 1625 nm

0.05 dB/km
0.05 dB/km
0.05 dB/km
0.05 dB/km

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 3/8

OPGW Cable Specifications

ZhongTian

Cable Type:

Serial No:

ZTT2008

Bid No:

OPGW

OPGW - 2S 1/24B1 (59/30 -57.9 )

Industry standard:

OPGW-24B1-89 [61.2;57.9]

Cross Section:

Greased
AS wire
OP unit
AA wire

Material
Fiber

Structure

No

G.652D

Material

24

No.

Material Dia.

G.655

Center 20.3%ASwire

Diameter

2.60 mm

Layer1

14%ASwire

AA wire

Diameter

2.50 mm

SUS Tube
Layer2 20.3%ASwire

1
0

Fibers(all tube)
AA wire

24
12

Tube-Dia.
Diameter

2.50 mm
2.50 mm

according to IEC, IEEE standards


Stranded:core and layer1 greased, layer1 and layer2 greased
stranding direction of outer layer is right hand(Z-stranding)
Cable Diameter
Cable Weight
Supporting Cross Section
Section of AS Wire
29.85 mm 2
Section of AA Wire
58.90 mm 2
Ultimate Tensile Strength (UTS)
Rated Tensile Strength (RTS)

12.60 mm
395 kg/km
88.8 mm 2

63.5 kN
61.2 kN
99.9 kN/mm 2
16.8 10-6/

Technical Data Modulus of Elasticity (E-Modulus)


linear expansion coefficient
Permissible Maximum Working Stress (40% RTS)
Everyday StressEDS) (16%~25% RTS)
Ultimate Exceptional Stress (70% RTS)
DC Resistanceat20
Short Time Current

(0.25s, 20~160)
2

Short Time Current Capacity I t


Minimum Bending RadiuInstallation
Operating
Ratio between Pull and Weight

110.3

275.8
~172.4
482.7
0.492
15.2
57.9
252
189
15.8

N/mm
2
N/mm
2
N/mm
/km
kA
2

kA S
mm
mm
km

-10 ~ +50
-40 ~ +80

Temperature Installation
Range: Transportation and Operation
Remarks: All Sizes and Values are Nominal Values
Rev. ZHC-TD/R 10-2006 Designer

Zhang Xiaomin

Authorized

2008/6/12

5. COLOR IDENTIFICATION OF FIBER IN OPGW


5.1 Color code of fiber in OPGW shall be identified referring to the following table:
Typical number of fiber: 24

Remark

Fiber No. & Color


1

Without Color

Blue

Orange

Green

Brown

Gray

White

Ring

10

11

12

Red

Black

Yellow

Violet

Pink

Aqua

13

14

15

16

17

18

With S60 Color

Blue

Orange

Green

Brown

Gray

White

Ring

19

20

21

22

23

24

Red

Nature

Yellow

Violet

Pink

Aqua

Remark: The black color with color ring is changed into nature color.

Color ring method:

S60Use single black color ring on the fiber surface with 60mm alternation

60mm

2.0mm

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 5/8

6. TEST REQUIREMENTS FOR OPGW

OPGW shall be accordance with applicable standard of OPGW and requirement of


customer. The following test items shall be carried out according to corresponding
reference.
No

Item

Reference

Tests of Optical Fiber


1

Attenuation coefficient

IEC 60793-1-40

Chromatic dispersion

IEC 60793-1-42

Mode field diameter

IEC 60793-1-45

Cladding diameter

IEC 60793-1-20

Cladding non-circularity

IEC 60793-1-20

Core/clad concentricity error

IEC 60793-1-20

Cable cutoff wavelength

IEC 60793-1-44

Tests of Wire Before Stranding


1

Diameter

IEC 60104

Tensile strength

IEC 61232

Elongation at breaking

IEC 60888

Resistance

IEC 60889

Tests of Completed OPGW


1

Tensile Test

IEC-60794-1-E1

EIA/TIA 455-33A

Stress-strain test

IEC-60794-1-E1

EIA/TIA 455-33A

Crush test

IEC-60794-1-E3

EIA/TIA 455-41

Impact test

IEC-60794-1-E4

EIA/TIA 455-25A

Temperature cycling test

IEC-60794-1-F1

EIA/TIA 455-3A

Water penetration test

IEC-60794-1-F5

EIA/TIA 455-82B

Drip test

IEC-60794-1-E14

EIA/TIA 455-81A

Sheave test

IEEE Std 1138

Short circuit test

IEEE Std 1138

10

Aeolian vibration test

IEEE Std 1138

11

Galloping test

IEEE Std 1138

12

Creep test

IEC 61395

Note: the above-mentioned items 9-12 (bold font) which are considered as type test will not be
included in factory test report. Other items of completed OPGW can be tested and inspected in
our factory.

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 6/8

7. PACKING AND DRUM FOR OPGW

OPGW shall be wound on a non-returnable wooden drum or metal drum. Both ends of
OPGW shall be securely fastened to drum and sealed with a shrinkable cap. The
required marking shall be printed with a weather-proof material on the outsides of
drum according to customers requirement.

Cable
Diameter
(mm)

Drum
Length
(m)

Drum Dimensions & Weights


D

weight

cm

cm

cm

cm

cm

kg

2000

120

90

110

80

11

240

3000

120

90

110

80

11

240

4000

120

90

110

80

11

240

5000

130

90

110

80

11

250

2000

120

90

110

80

11

240

3000

120

90

110

80

11

240

4000

130

90

110

80

11

250

5000

130

90

110

80

11

250

2000

120

90

110

80

11

240

3000

120

90

110

80

11

240

4000

130

90

110

80

11

250

5000

140

90

110

80

11

260

2000

120

90

110

80

11

240

3000

130

90

110

80

11

250

4000

130

90

110

80

11

250

5000

140

90

110

80

11

260

9-9.5

9.5-10.0

10.5-11.0

11.5-12.0

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 7/8

2000

120

90

110

80

11

240

3000

130

90

110

80

11

250

4000

140

90

110

80

11

260

5000

150

90

110

80

11

270

2000

120

90

110

80

11

240

3000

130

90

110

80

11

250

4000

140

90

110

80

11

260

5000

150

90

110

80

11

270

2000

130

90

110

80

11

250

3000

140

90

110

80

11

260

4000

150

90

110

80

11

270

5000

160

90

110

80

11

280

2000

130

90

110

80

11

250

3000

140

90

110

80

11

260

4000

150

90

110

80

11

270

5000

160

90

110

80

11

280

2000

130

90

110

80

11

250

3000

140

90

110

80

11

260

4000

150

90

110

80

11

270

5000

160

90

110

80

11

280

2000

130

90

110

80

11

250

3000

150

90

110

80

11

270

4000

160

90

110

80

11

280

5000

180

95

120

90

11

300

12.0-12.5

12.5-13.0

13.0-14.5

14.5-15.0

15.0-15.5

15.5-16.0

Note: The value D dont contain the dimension of seal.

8. HARDWARE AND ACCESSORIES

ZTT can also manufacture and supply corresponding tension clamp, suspension
clamp, down-lead clamp, vibration damper and joint enclosure etc.

No.6 Zhongtian Road, Nantong Economic and Technical Development Zone, Jiangsu Province, P. R. China
Tel: +86- 513- 8359 9668
Fax: +86-513-8359 9670
Page: 8/8

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