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Because of built in Heat Pipe technology, Synventive Nozzles require one or no heaters for uniform
temperature operation. Downtime due to electrical equipment failure is virtually eliminated.
Copyright 4/03 Synventive Molding Solutions Inc. Printed in U.S.A. 2003. These products may be covered by some or all of the following patents: Patent No. 5,492,467, Patent No. 5,545,028 and Patent No. 5,554,395.
MN1
CB1
PRDMMNNA3
Important!
Heaters or Not?
The Heat Pipe is a hollow or evacuated chamber, inside of which is a liquid and a capillary wick,
which acts as a transport device. The phenomena of evaporation, condensation, and surfacetension pumping of liquid in the wick are used to transfer latent heat of vaporization
continuously from one region to another. No external forces are required to activate the Heat
Pipe; only a heat source is necessary.
Heat Input
Capillary Wick
Evaporation
Solid Copper
Heat Pipe
100c
Ambient
20
20
sec.
min.
Vapor Transport
Section
Uniform Heat
Output
Condensation
Non-uniform temperatures in a nozzle will adversely affect the plastic melt. Conventional
machine nozzles require several heater bands along their length in an attempt to maintain
uniform temperatures. Downtime due to heater band failure, heater wires coated with plastic,
crimped or broken thermocouple wires, etc., is common.
MN2
CB2
PRDMMNNA3
100c
80c
100c
100c
TYPE AP
TYPE BIG
12.7 mm [.500]
19 mm [.750]
BORE DIAMETER
LENGTH
L1
mm
150
200
250
300
L1
mm
200
250
300
380
457
533
L2
mm
64
114
165
216
L2
mm
132
183
234
310
386
462
MINIMUM REAR
THREAD DIAMETER
45 mm [1.75]
45 mm [1.75]
MAXIMUM REAR
THREAD DIAMETER
<60 mm [2.36]
<60 mm [2.36]
MATERIAL
TIP STYLE
Metric
Thread
Rear Opening
7/8-14
Thread
.500
Rear Opening
11 mm
.437
Steel or BeCu
BAND HEATER
ID
Width
Watts
350
Metric
12.7 mm
Max. Orifice
Material
Inch
Part Number
120V
240V
81-20-102
81-20-104
SPECIAL FEATURES
* Heater is optional (see page MN5-MN6 for
more information on when heater is required)
Inch
1-1/4-12
Max. Orifice
Material
19 mm
.750
15.8 mm
.625
Steel or BeCu
ID
Width
Watts
2.25
2.50
1000
Part Number
120V
81-22-124
240V
81-22-125
MN3
CB3
PRDMMNNA3
BORE DIAMETER
TYPE M/M-BIG
TYPE F/F-BIG
Type M
19 mm [.750]
Type F
12.7 mm [.500]
Type F-BIG
19 mm [.750]
45 mm [1.75]
45 mm [1.75]
45 mm [1.75]
<60 mm [2.36]
<60 mm [2.36]
<60 mm [2.36]
Same as
Type A/AP
Same as
Type BIG
Same as
Type A/AP
Same as
Type BIG
Same as
Type A/AP
Same as
Type BIG
Same as
Type A/AP
Same as
Type BIG
*Heater is optional
*Mixing element is permanently
bonded to nozzle bore for
maintenance free operation
LENGTH
Type M-BIG
19 mm [.750]
L1
L1 = 267 mm [10.5]
L2 = 178 mm [7]
L2
MINIMUM REAR
THREAD DIAMETER
45 mm [1.75]
MAXIMUM REAR
THREAD DIAMETER
MATERIAL
TIP STYLE
BAND HEATER
SPECIAL FEATURES
MN4
CB4
PRDMMNNA3
*Heater is optional
*One heater band required
*Two groove styles available
*Three groove styles available
- see page MN7 for options
- see page MN7 for options
*Type F filter elements can be *Type F-BIG filter elements can
ordered separately - see page be ordered separately - see page
MN7 for more information
MN7 for more information
Special Processing
Considerations
Nylon
Similar to conventional nozzles,
Synventive Nozzles require special
attention when processing nylon.
Due to nylons very narrow temperature
processing range, tip drooling or
freezing are common processing
problems. Consistent reliable
processing of nylon can be easily
achieved by following several simple
precautions.
MN5
CB5
PRDMMNNA3
PVC
Nozzle Installation
As with conventional injection machine nozzles, good installation procedures are important to
prevent seizing or galling of the threaded connection and to facilitate removal.
This can be easily accomplished by following a few simple rules.
Safety
Burning out of the Synventive Nozzle in
any manner such as torching, oven
baking, salt bath or fluidized bed at
temperatures above 371C [700F] will
cause the Heat Pipes to become
inoperative and voids the warranty.
Also, excessive heating at temperatures
above 649C [1200F] would cause a
non-repairable rupture in the nozzle
body.
1. Before threading the nozzle into the machine barrel or adapter be certain that both male and
female threads are clean. All traces of plastic and other material must be removed from both
the male and female threads.
2. All burrs, dings, etc., must be filed off the threads.
Threads should be sufficiently clean to allow the nozzle to be threaded in completely by hand.
3. Before final assembly, coat internal and external threads with a high temperature antiseize compound.
4. When threading a cold nozzle into a hot barrel or adapter, do not completely thighten the
nozzle until the nozzle is nearly at the same temperature as the barrel or adapter.
5. The nozzle sealing surface (the face of the threaded end) and the machines mating face must
also be inspected for dings, dents, etc., prior to assembly to prevent leakage.
The same rules apply to removable tip assembly and for any high temperature, high pressure
threaded connections.
GENERAL SPECIFICATIONS
All standard Synventive Nozzle bodies
are of the removable tip type and are
manufactured from 4140 alloy steel.
MN6
CB6
PRDMMNNA3
Installation
GROOVE
FILTER TYPE
PART #
A*
B**
18-3-99-463
20 gm/sec
18-3-99-471
80 gm/sec
F-BIG
18-3-99-206
140 gm/sec
F-BIG
F-BIG
280 gm/sec
330 gm/sec
45 mm [1.771]
GROOVE SIZE
MN7
CB7
PRDMMNNA3
Mixing Elements
Recommended for use in color mixing
applications on large parts, the Synventive
Type M-BIG Mixing Element is available
with Synventive Type BIG Nozzles greater
than or equal to 300 mm [12 inches] in
length. They can also be ordered separately
and simply installed into any conventional
nozzle over 300 mm [12 inches] long
with a 19 mm [.750] bore.
__________________
Part No. 18-3-99-241
__________________
Spare Parts
Band Heaters
ID
WIDTH
WATTS
Thermocouple
PART NUMBER
120V
240V
SYNVENTIVE NOZZLE
350
81-20-102
81-20-104
Type AP, M, F
2.25
2.50
1000
81-22-124
81-22-125
Type BIG
PART NUMBER
DESCRIPTION
RADIUS
ORIFICE
PART NUMBER
DESCRIPTION
RADIUS
ORIFICE
19-2-1-5-5-00
Steel
12.7 [.500]
3.18 [.125]
19-6-1-5-7-00
Steel
12.7 [.500]
3.18 [.125]
19-2-1-5-5-02
Steel
12.7 [.500]
4.74 [.187]
19-6-1-5-7-02
Steel
12.7 [.500]
4.74 [.187]
19-2-1-5-5-06
Steel
12.7 [.500]
9.53 [.375]
19-6-1-5-7-06
Steel
12.7 [.500]
9.53 [.375]
19-2-1-7-5-00
Steel
19 [.750]
3.18 [.125]
19-6-1-5-7-20
Steel
12.7 [.500]
19-2-1-7-5-04
Steel
19 [.750]
6.35 [.250]
19-6-1-7-7-00
Steel
12.7 [.500]
3.18 [.125]
19-2-2-5-5-00
BeCu
12.7 [.500]
3.18 [.125]
19-6-1-7-7-02
Steel
19 [.750]
4.74 [.187]
19-2-2-7-5-00
BeCu
19 [.750]
3.18 [.125]
19-6-1-7-7-06
Steel
19 [.750]
9.53 [.375]
19-2-1-5-5-06
Steel
12.7 [.500]
9.53 [.375]
19-6-1-7-7-20
Steel
19 [.750]
19-6-2-5-7-02
BeCu
12.7 [.500]
4.74 [.187]
19-6-2-7-7-02
BeCu
19 [.750]
4.74 [.187]
MN8
CB8
PRDMMNNA3
MN9
CB9
PRDMMNNA3
HOT
Nozzle Tip
Hot Runner
System Inlet
Troubleshooting
Most processing problems with all
injection machine nozzles are associated
with the tip.
The following application rules will avoid
potential trouble in this area.
GOOD
BAD
GOOD
BAD
MN10
CB10
PRDMMNNA3
Fax:
Att.:
This worksheet needs to be filled out completely. Information not applicable, please fill in N/A.
Customer information
Company
Machine Type:
Address:
Contact:
Length:
Tel:
Thread Size:
PO#:
How To Order
1.
Does your machine screw tip protrude into the nozzle rear opening?
Yes
No
No
G
Standard 1.62 (41.1mm)
Angle
(if applicable)
Tip Style:
G.P.
Nylon
Steel
Material:
BeCu
Radius:
12.7 mm [.500]
Orifice Diameter:
3.2 mm [1/8]
19.05 mm [.750]
4.8 mm [3/16]
9.5 mm [3/8]
3.
Nozzle Type:
AP
Tip Threads:
Required Voltage:
120V
208V
BIG
M-BIG
F-BIG
7/8-14 (AP)
1 1/4-12 (BIG)
240V
Type J
Type K
MN11
CB11
PRDMMNNA3