Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard
Sharp edges of tools and equipment that
are not easily spotted.

Preparation and
hauling of tools and
equipment prior to
start of work.

Hot and humid weather resulting to heat

stress and dehydration.

Improper manual lifting technique.

Incompetent / poor maneuvering of

equipment.

Positioning of
equipment:
Trailer trucks,
Boom truck and
Cranes.

HSE-001 Risk Assessment

1

Existing Control
Secure approve and appropriate
work permit prior to start of work.
Safe access and walk ways shall be
provide and free from any
obstruction.
Provide proper personal protective
equipment to all employees as per
project requirement assigned for the
activity.

Provision of cool drinking water

and shaded rest place.
Supervisor shall monitor their work
force by looking for signs of
dehydration.
Heat Stress management plan shall
be establish and communicated to
all employees at site.
Maintain proper back posture and
body position during manual lifting
of materials.
Position the body where less effort
is exerted and less strain.
Divide load weight between
coworkers.
All Employees must be aware about
the site plan and safe access routes
inside the project including ongoing
activities.
Use proper personal protective
equipment.
Approved and appropriate work
permit with all required attachment
shall be posted or carry at site prior
for work execution.
Only designated operator or driver
must operate to their assigned
equipment.
Follow safe and defensive driving
practices.
Check the equipment prior to
operate.
Equipment must be inspected and
received the inspection pass
sticker from Samsung C&T prior to
mobilize at site.
Adequate lightings shall be

Current Risk
Prob. Risk

Cons.

Additional Control
All employees that will be mobilize/assign at site must be inducted by
SAMSUNG C&T HSE Dept.
Good housekeeping must be maintained at the work area.
Sharp and pointed edged materials and equipment will be segregated and
stored properly.
Adequate lighting will be provided during night time works and in low
visibility areas.
Directional signboards shall be provided and appropriate access
illumination shall maintain at dark areas or during night works.
Sharp and pointed edges of equipment that are not possible to remove
shall be provided with softener, protection or to be barricaded.

Impose staggered working hours. Include substitution n of workforce to

allow sufficient rest in between employees.
Provision of secured sun shades for direct sunlight works during hot
season.
Supplied Drinking water at site will be mixed with glucose with the
assistance of the project nurse during hot season.
Heat Stress awareness banners, alert and bulletins will be posted at site
during hot season.
Use lifting equipment if the load to be carried is too heavy for manual
lifting.
Follow manual lifting procedures; use the leg not the back. Seek for
assistance if the load is too heavy for you.
Never carry too much of your tools at the same time.
Proper communication must be maintained between working groups and
discipline.
Access ways and walk ways must be free from any obstruction and
spills.
Material management and housekeeping shall be maintained on, before
and during the execution of work.
Use mechanical aid (e.g. forklift, wheelbarrow, pallet truck, cranes, etc.)
when the load exceeds on body capacity.
Assigned competent flagman during transportation.
Assigned flagman shall be equipped with color green/red flags during
day hours and color green/red stick lights during night works. .
Equipment shall be maintained in a regular basis with the update
appropriate checklist.
Equipment shall be equipped with reverse tail light and back horn.
Ensure all side and rear mirrors of equipments are in good condition and
proper position.

Cons.

Final Risk
Prob. Risk

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard

Existing Control

Current Risk
Prob. Risk

Cons.

Additional Control

Cons.

Final Risk
Prob. Risk

provided during night works.

Poor stability of crane.

Unsecured load.

Over speeding.

Transport of
Electrical Testing
Equipment:
High voltage testing
equipment.
Low voltage testing
equipment

Crane outrigger pads shall be in

good condition,
standard/appropriate dimensions as
per crane capacity.
Crane outriggers must be fullextend prior to operate.
Crane to be leveled horizontally
'before commencing lifting
operations.
Secured the equipment with binder
and straps before transportation.
Ensure competency of employees
assigned in securing the load.
Observed and maintain imposed
speed limit of: a.) 20 kph inside R2IPP Project site and b.) 60 kph from
outside Samsung C&T project site
to Rabigh2 main road.
Apply wheel chokers when boom
truck is on full stop.
Only competent person (rigger)
shall do the rigging works and give
signal to operator during lifting of
load using boom truck or crane.

Improper lashing of load.

Crane outriggers shall be position for at least 2 meters away from the
edge of excavation.
Underground utilities/facilities shall be identified and mark with
necessary additional protection when positioning the crane.
Locking pins for outriggers shall be utilized during crane operations.

Provide additional softener for sharp edged materials prior for securing
the load.
All tools must be inspected, color coded and in good condition prior to
use.
No one shall pass or stay underneath of suspended load.

Assigned competent flagman for mobile equipment during transportation

inside project site and ensure the provision of escort vehicle during
transportation of long or oversized loads.
Ensure the provision of enough speed limit signboards along the access
roads for the awareness of all vehicle and equipment at site.

Ensure working radius of Boom truck is clear of any obstruction during

loading and off-loading of materials.
Appropriate rigging tackles and equipment shall be used in lifting,
loading and off-loading of loads.
Provide and use softener for sharp edged materials or equipment.
Observed double choke for long loads to prevent slip.

Operator must aware with the appropriate rigging hardware and chain
blocks or pullers to be use.
Operators must conduct visual inspection with their respective units prior
to operate.
Issues regarding unauthorized operating of equipment shall be discuss
during tool box meeting with the corresponding disciplinary rules/action.

Wind speed monitoring shall be log or posted on site for the awareness
of other equipments without anemometer or wind meter device.
Use minimum of two (2) taglines to control load movement.
Ensure all cranes are retracted every end of shift and to be park in a
designated equipment parking area.\
Rigging in charge shall be responsible to disseminate the winds velocity
monitoring to all lifting equipment.

Trailer operators shall possess with

their valid license.
Do not exceed the capacity of load
Lifts shall not be made in winds
that exceeds that manufacturers
recommendation of the equipment
or greater without approval from
the ARCC Rigging Supervisor.
Incompetent operator.
3

High wind velocity.

HSE-001 Risk Assessment

2

As per Samsung C&T lifting rules,

up to 40 km/h wind velocity, the
relevant the competent lifting
supervisor responsible shall
determine the level of risk for each
load and act accordingly.

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard
Unsecured tools, materials

Hand tools used at elevated areas

shall be secured with a retaining
string.
Observed proper material
management and housekeeping at
elevated work platforms.
Elevated working platforms shall be
free from bolts, nuts and stockpiled
materials

Unsafe working practices.

Workers assigned on elevated area

with a height of 1.8 m. (6 ft) or
greater shall be equipped with an
inspected and color coded bull body
harness.
Maintain 3-point contact when
descending or ascending on a
ladder.
Use required personal protective
equipment.
Secure work permit and complete
the required checklist prior to work.

Electrical
equipment/instrument
/tools for testing:

Damaged / defective electrical tools,

cables and outlets.

Housekeeping/Use
of hand tools for
Testing.

HSE-001 Risk Assessment

3

Existing Control

Ensure electrical tools must be

inspected and color coded.
Handles and guard in place.
Do not alter the design of the
equipment.
Only trained personnel will use
power tools.

Defective electrical facilities.

Do not dilapidated electrical cables

and tampered outlet.
Use outlet or electric source with
GFCI or ground fault circuit
interrupter.
Do not use dilapidated extension
cables and tampered outlets.
Do not alter engineering design of
equipment.

Improper manual lifting technique.

Maintain proper back posture and

body position during manual lifting
of materials. Position body where
less effort is exerted and less strain.
Apply buddy system when the load
is heavy.
Divide load weight between coworkers.
Use proper personal protective
equipment.

Current Risk
Prob. Risk

Additional Control

Cons.

Provide bolt bags for small materials to be use at elevated area.

Secure materials and tools by means of retaining string when working on
elevated areas.
Use the appropriate tools for the job.
Ensure all elevated areas and plat forms are free from any loose
materials.
All materials at elevated areas are properly stock or piled that prevent
from rolling.
Barricade and warning signs are provided.
Avoid holding any materials when descending or ascending a ladder.
No one shall pass beneath the suspended load.
Responsible supervision must discuss the JSA to all involved personnel
prior to job execution.
Keep body parts out of pinch points.
Only competent or qualified persons are allowed to perform the activity.
Do not remove guarding and replace the dead man switch of grinders.

Defective tools must be immediately surrendered at tool room for repair.

Do not alter the design of the equipment.
Do not coiled the cable direct on the steel structure or scaffold pipes to
prevent from damaged.

Install cables properly so as not to pose obstruction to any work location.

Only approved electrical hardware shall be used.
Wear the correct type of hand protection.
Damaged electrical outlets shall be replaced immediately.

Use lifting equipment if the load to be carried is too heavy for manual
lifting.
Proper communication must be maintained between working groups and
discipline.
Access ways and walk ways must be free from any obstruction and
spills.
Material management and housekeeping shall be maintained on, before
and during the execution of work.
Use mechanical aid (e.g. forklift, wheelbarrow, pallet truck, cranes, etc.)

Cons.

Final Risk
Prob. Risk

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard

Existing Control

Current Risk
Prob. Risk

Follow manual lifting procedures;

use the leg not the back. Seek for
assistance if the load is too heavy
for you.
Never carry too much of your tools
at the same time.

Maintained proper housekeeping on

the work area.
Only workable materials must be
present on the work area.
Proper material management and
storage should be done.

Unsecured tools and materials

Unsafe condition.

Ensure all equipment is properly

secure with grounding.
Only workable materials shall be
present on the work area.
Provide proper storage area for all
materials.

Fall of personnel and materials from elevated

work areas.

Secure approve and appropriate

work permit for scaffold works
prior to start of work.

or

Required attachments shall be

complied as required by Samsung
C&T

Use of scaffold
structure.

Final Risk
Prob. Risk

All tools or equipment to be used are inspected and color coded.

Only approved electrical hardware shall be used.
Electrical cable gladding shall be in-place and in good condition.
Standard splicing procedures shall be practiced and checked by the
assigned supervisor prior and subjected for testing.

Conduct housekeeping before and after work.

Provide sufficient lighting during night time.
Electrical facilities must be free from any water leakages and flammable
liquids.
Access ways and walk ways must be identified inside electrical rooms.

Adequately lightings shall be provided near the manhole entrance.

Adequate working pat form shall be provided as per activity
requirements.

Maintain 3-point contact when descending or ascending on a ladder.

Avoid carrying materials when descending and ascending the access
ladder.

Scaffold erectors and personnels

going down thru the straight access
ladder more than (7) seven meters,
shall provide retractable lanyards
hooked on to the rigid tubular
structure.
3
Scaffold erector, supervisor and
inspector must observe the use of
chin strap, full body harness and

HSE-001 Risk Assessment

4

Cons.

when the load exceeds on body capacity.

Homemade tools are strictly not allowed at site.
Provision of barricades and warning signs to prevent unauthorized
personnel for the job.
Wear complete PPEs for the job.
Ensure all tools are in good condition with updated inspection color
code.

electrical

Testing of electrical
cables and Busbar.
6

Only qualified/competent
electricians to inspect all electrical
system prior to work.
Damaged equipment shall be
immediately removed at work area.
Wear appropriate PPEs for the job.

Faulty / exposed
connections.

Additional Control

Cons.

Observed proper housekeeping and material management when the

work is done.

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard

Existing Control

Current Risk
Prob. Risk

Cons.

Additional Control

Cons.

Final Risk
Prob. Risk

observe 100% tie-off while

working.

Unsafe acts and poor working practices.

Inspect scaffold before climbing.

Check for the scaffold tag.
Provide sufficient access on the
scaffold. Laid cables on ladder
rungs are prohibited.
Scaffolds must have a safe distance
from electrical / power source.
Barricade the working area and
install corresponding warning signs.

Use fall protection equipment while

working on the top of scaffold or
working platforms with a height
above of 1.8m (6 ft.). Observed 100
% tie-off in using full body harness.
High intensity noise.

Approved hot work permit

shall be posted or carry by the
working group at work site
prior to execute the
task/activity.
Wear ear protection (ear plugs,
earmuffs) when using or
assisting in grinding and
cutting works or any activity
with noise intensity more than
85 dB.

Unsafe practices while on heights,

improper use of fall protection system.

Elevated working platforms shall be

free from bolts, nuts and stockpiled
materials. Provide bolt bags for bolt
and nuts.
Workers assigned on elevated work
area with a height of 1.8 m. (6 ft)
or greater shall be equipped with an
inspected and color coded bull body
harness and 100% tie-off whenever
possible.
Adequate anchorage points shall be

HSE-001 Risk Assessment

5

Workers/employees/staff to be
assigned in work at heights must be
trained by Samsung C&T HSE
department.

Working at Heights.

Required attachment for PTW shall be provided.

Noise monitoring shall be conducted and communicated to all working
personnel involve in the task with expected high intensity of noise.
Use of double hearing protection is highly recommended dB level
monitored is highly extreme.
Barricades and safety signboards shall be provided for high noise areas.

Entry exit point shall provide with sufficient illumination.

Wearing of clear safety glasses on dark or covered areas is required.
Scaffold platform should be free of oil, bolts and nuts, gravels and other
materials that can cause slip, trip or fall.
Refrain storing materials that could slip from the top of scaffold platform
to the ground.

Only trained personnels for working at heights are allowed to work on

elevated areas.
Responsible supervision must discuss the RA to all involved personnel
prior to job execution.
Make sure work area is free of tools and materials that pose obstruction
or trip hazard.
Involve workers/staff/employees in working at height must have the
training sticker located on the right side of their respective helmet.

Hand tools shall be provided with retaining strings.

Hoisting area must be barricaded with signage and adequate lifting
materials shall be used.

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard

Existing Control

Current Risk
Prob. Risk

Additional Control

Cons.

provided for fall protection system.

Only workable materials shall be
present in the elevated work area.
Observe proper material
Unsecured materials on the elevated
area.
management and maintain good
housekeeping.
All materials must not be stored
near the edges of structure or open
hole.
Secure materials properly, use bolt
bags for small material parts to
prevent from falling.

HSE-001 Risk Assessment

6

Do not leave tools and other materials unattended on working platforms.

Use proper containment for small materials such as bolt bag.
Working platforms shall be free from unprotected floor opening.
Fall protection system shall be inspected and maintain in good condition
prior for work execution such as: working plat forms, full body harness,
anchorage points, guard rails, barricades, signboards and etc.

Cons.

Final Risk
Prob. Risk

Risk Assessment Title:

Risk Assessment High Voltage Testing Cable and GIB

Risk Assessment Rabigh 2 IPP Project

JHRA 2015-210-Rev.0

JHRA NO. / Revision:

Item

Task (Steps)

Potential Hazard

Prepared By:
A - Architect (Architect engaged by Samsung C&T)
PM Project Manager
CM Construction Manager
LM Logistics Manager
PLM Plant Manager
HSEM HSE Manager
PS Project Supervisor (Samsung C&T / Subcontractor)
SC Subcontractor

Severity (S)
1
2
3
4
5

Current Risk
Prob. Risk

Existing Control

Minor Injury
Major Single Injury
Major Multiple Injuries
Single Death
Multiple Deaths

Frequency (F)
1
2
3
4
5

Additional Control

Cons.

Improbable
Possible
Occasional
Frequent
Regular

Risk Rating (RR)

R=SxF
Unacceptability Limits
More than 5 is unacceptable re-assess task
and preventative actions.
S = 0 is deemed to be the limit of practicability
of control measures.

Cons.

Very High
15-25
S
5
4
3
2
1

5
25
20
15
10
5

High
8-12
4
20
16
12
8
4

Medium
4-6
3
15
12
9
6
3

Risk assessment complied by:

Risk Assessor

Johnson M Joseph
NAME

HSSE ENGR. II
Designation

Signature

Date

Signature

Date

Signature

Date

Signature

Date

Risk assessment approved by:

Construction

HSE Department

Management

HSE-001 Risk Assessment

7

John M Bosco

CONSTRUCTION MANAGER

NAME

Designation

Varun S Nath

HSSE ENGR. II

NAME

Designation

S. Baskaran

Managing Director

NAME

Designation

Final Risk
Prob. Risk

2
10
8
6
4
2

Low
1-3
1
5
4
3
2
1