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Contents
Introduction
Test-case series overview
Code types
Material definition
Summary of previous test-cases
Test-case series #3
Next steps
2 7th European Workshop on TPS and Hot Structures 8-10 April, 2013
Introduction
Goal
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Test-case overview
TACOT: Theoretical Ablative Composite for Open Testing created from literature data. It is a
low-density carbon/phenolic.
2nd test-case series (2012) progress: convective boundary condition & recession
2.1
2.2
2.3
2.4
- bridge between 1st and 2.2 (non-physical but useful for code developers)
- 1D state-of-the art design level low heat-flux
- 1D state-of-the art design level high heat-flux
- Comparison of methods to compute recession rates (e.g. B tables)
3.0: high heat-flux, isotropic material, no recession (non-physical but useful for code
developers)
3.1: high heat-flux, isotropic material, with recession
3.2: high heat-flux, orthotropic-material, axis-symmetric model
3.3: high heat-flux, orthotropic-material, full 3D model
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Code types
Inter-calibration of codes of the same type (focus: numerical methods and data
interpretation)
Comparison of codes of different types (focus: modeling approach).
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Material definition
Elemental composition
Reinforcement: ex-cellulose carbon fibers, heat treated at 2000 K, density 1600 kg/m3,
length: 1mm, diameter: 10 microns.
Matrix: ex-novolac/formaldehyde polymer, virgin density 1200 kg/m3
Architecture
3Dnumericalconstructionofthe
architectureofTACOT
Properties (given)
Inspired from open literature data - when available for similar materials
conductivity, heat capacity, pyrolysis gases (composition, decomposition, finiterate chemistry)
Derived/computed - when not found in the literature
formation enthalpy of the solid, thermodynamic properties of the pyrolysis gases at
equilibrium, viscosity, permeability, tortuosity, B table for air.
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Material definition
Material properties are given
virgin
Char
Conductivity [W/m.K]
3.00
2.50
2.00
1.50
1.00
0.50
0.00
0
500
1000
1500
2000
Temperature [K]
2500
3000
B-table material TACOT (char is pure graphite); p= 1 atm; T=300-4000K; under air, with the
following constraints:
Air (in mol fractions): O2=0.21, N2=0.79
Pyrolysis gas (in mol fractions): C=0.206 / H=0.679 / O=0.115
Equal diffusion coefficients, frozen chemistry in the boundary layer, no erosion or failure,
CEA database, equilibrium chemistry.
Mixture (25 species): C; H; O; N; CH4; CN; CO; CO2; C2; C2H; C2H2,acetylene; C3; C4;
C4H2,butadiyne; C5; HCN; H2; H2O; N2; CH2OH; CNN; CNC; CNCOCN; C6H6; HNC.
7 7th European Workshop on TPS and Hot Structures 8-10 April, 2013
Test-case series #1
Initialconditions:T=298K,p=1atm,initialgas
compositionleftopen(air,Ar,pyrolysisgas,)
TopB.C.
Tsurface =f(time)
psurface =1atm
Tsurface (K)
1644K
h=5cm
BottomB.C.
Adiabatic,impermeable
0.1s
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1minute
time
Test-case series #2
Objectives
2.1: low heating, no recession (non-physical intermediate test case found useful by code
developers)
2.2: low heating, recession should be in the finite-rate chemistry regime for model
comparison
2.3: high heating, recession should be in the equilibrium chemistry regime
2.4: computation of the ablation rate of TACOT for a temperature range of 300K-4000K
and an air pressure of 101325 Pa (1 atm).
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Test-case series #2
Initialconditions:T=300K,p=101325Pa(1atm),air.
he=f(t)
he=f(t)
ConvectiveB.C.
rhoeueCH
60s.
h=50mm
0.1s
60.1s
120s.
BottomB.C.
Adiabatic,impermeable
References describing the convective boundary condition as implemented in CMA (and still used
in most of the design codes) are made available. This does not mean that the CMA model must
be used.
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time
Test-case series #3
3.0: high heating, isotropic material, no recession (non-physical intermediate test case
found useful by code developers)
3.1: high heating, iso-tropic material, recession
3.2: high heating, orthotropic-material oriented along the axis of axis-symmetry - axissymmetric model
3.3: high heating, orthotropic-material oriented under and angle with the axis of axissymmetry full 3D model
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Test-case series #3
60s.
q T4 Tw4
Initialconditions:T=300K,p=101325Pa(1atm),air.
0.1s
60.1s
Ch
2B0'
'
Ch0 e 2 B0 1
0 .5
120s.
time
Test-case series #3
Geometry:
Elliptic arc geometry
Less pronounced heat load peak on shoulder
eueCh s eueCh 0
qw
qw 0
Test-case series #3
Isotropic material:
3.0: no recession
3.1: with recession
Orthotropic material
3.2: Axis-symmetric model
3.3: Full 3D model
TTT
IP
1 0
isotropic
0 2
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Test-case results
Temperature distribution
Pressure distribution
Density distribution
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Test-case results
Temperature evolution (Test 3.3)
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Test-case series #3
Wall enthalpy
Gas enthalpy
4.00E+07
3.50E+07
3.00E+07
2.50E+07
E n th a l p y [J / k g ]
2.00E+07
1.50E+07
1.00E+07
5.00E+06
0.00E+00
-5.00E+06
500
1000
1500
2000
-1.00E+07
Temperature [K]
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2500
3000
3500
4000
Next steps
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