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to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

K I T S TAT *

Radio Station Kit

w o r d s

t o

f l y

* Some of these products may have patent protection in specific countries.

90

h e l p i n g

ISO

calzavara

01

SGS

KITSTAT Radio Station Kit


Telecommunication networks need radio stations which are able to ensure quality standards, fast installation, limited costs, easy
KITSTAT, the integrated radio station developed by calzavara, provides an answer to the most widely varying needs of radio
industries and operators.

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KITSTAT is an integrated
v such as guyed
vradio station in which the equipment a vaccessories, as well as station infrastructures
a
a
pole,
installation
kit,
base
structure
with
container consists
of
a
special
20
container
fitted
out
to
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steel wires, grounding system andafencing.
contain, during
a transport, all the station infrastructures,
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This room can be convertedc
into a second equipment room
mounting
radiant systems, storage batteries,
GENERAL DESCRIPTION
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(Room A2), similar to the first equipment room (Room A), by


an optional upgrade kit (Art. KSUA), allowing the radio station
to be shared by two operators.
Room E can be equipped with storage batteries (art. KSBA).

electrical and radio equipment.


The aim is to provide a product which can be quickly and easily
transported and assembled on site, without any need for civil
works and suitable for any environmental conditions.

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The EQUIPMENT AND POWER CONTAINER, which has a


reinforced structure with two access doors, divided by an
intermediate partition to create two separate rooms (E or A2
and A), of similar area.
ROOM E is used during transport to contain the support
infrastructures, radiant systems and accessory components.
Once installation has been completed, it is used as a power
room for housing the storage batteries or as an additional
equipment room (room A2), which can be used by a second
independent operator.
ROOM A is however used only for housing the electrical and
radio equipment.
Conversion of the power room (room E) into a second
equipment room (room A2), can be achieved by means of a
special upgrade kit (Art. KSUA).
This kit includes an intermediate movable wall between the
power room (E or A2) and the equipment room (A). This allows
the area of the two rooms to be divided up to suit operating
needs.

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ROOM A (electrical and radio equipment room) is thermally


insulated with polyurethane panels which are 50 mm thick with
a density not less than 40 kg/m3. The floor consists of a 40 mm
thick layer of insulating material and a further layer of 20 mm
marine plywood.
The value of the global heat exchange coefficient (K) is less
than 0.59 W/m2K.
On request, room A can also be equipped with all the accessories
and equipment needed for station operation, such as:
electrical and lighting system (art. KSIE)
integrated power station (art. KSEI)
alarm system (art. KSIA)
fire prevention system (art. KSIN)
air conditioning system (art. KSIC)
equipment room grounding kit (art. KSGR).

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The ANTENNA SUPPORTING POLE, erected on top of the

container, consists of flanged cylindrical segments ( 194 mm)


and an antenna mount at the summit ( 114 mm). The
maximum length of each pole element is 3 m.
The pole is stabilized by several rows of guys which allow a
maximum height of 31 m to be reached.
The structure is reinforced with windbraces on the base frame.
Both the guys and windbraces are anchored to the outer end of the
ballast weights; no additional foundations are therefore required
and the maximum area taken up by KITSTAT is extremely compact,
corresponding to the outer limits of the ballast weight boxes.
The pole allows both panel and dish antennas to be installed at
its summit.
Accessories include night-time and daytime aircraft warning
systems conforming to ICAO or FAA Standards (art. S..).

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The CLIMBING LADDERS are rung type with "T" rail safety
climb system (art. URPI .). Top and bottom stops, complete
with intermediate, fold-up footrest, approximately every 9 m.
To prevent access by unauthorized persons, the ladder is
equipped with an anti-climb device.

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During transport, ROOM E or A2 (materials storage


area/power room or, as an alternative, second electrical and
radio equipment room), contains all the system accessories
such as cables, antennas and their fixing and grounding

The BASE STRUCTURE, on which the container and all the


station infrastructures are secured, consists of a grid structure
of metal beams, bolted together and reinforced by horizontal
and vertical windbraces.
Stability is ensured by 6 ballast boxes which are connected to
the base beams and can be filled on site, with local materials
such as concrete, bricks, stones, sand, etc.
The maximum ground area taken up is less than 38 m2, while the
maximum load on the ground is less than 2 Kg/cm2.
The base structure has been designed to ensure overall vertical
stability of the station, even when installed on ground which is
not levelled.
KITSTAT can be supplied with an optional grounding kit
consisting of copper conductors, busbars and copper-plated
rods (art. GRPI).

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The VERTICAL CABLE TRAY consists of shaped L sections


bolted to the pole and positioned next to the climbing ladder

calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 136

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

transportation, avoiding, in some cases, foundations works.

KITSTAT Radio Station Kit

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

along its whole length.


The cables enter the electrical and radio equipment room(s)
through one or more waterproof entries.
The ACCESS LADDER TO THE CONTAINER ROOF provides
access to the roof from the ground for inspection, maintenance
and to facilitate the erection of the pole.
A handrail (art. KSPS) or safety fencing (art. KSRC) may be
installed around the edge of the roof.

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TECHNICAL SPECIFICATIONS
DESIGN AND STRUCTURAL ANALYSIS STANDARDS
Design follows the most modern measuring criteria, with the
aid of advanced software systems.
Structural analysis, static and dynamic tests conform to the
most recent United States (EIA 222) and Italian (CNR-UNI)
Standards. Tests to other International Standards
(EURONORM, BS, NV65, etc) can be carried out on request.

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WIND LOADS
KITSTAT is designed to withstand an equivalent surface area of
antennas equal to 2.4 m2 at the summit, which corresponds to
3 x 2000 mm panel antennas and 3 x 600 mm dish antennas
(or alternatively 1 x 1000 mm dish antenna).
In the two-operator configuration with 4 m antenna mount at
the top, the loads correspond to 6 x 1300 mm antennas fitted
on two levels and 3 x 600 mm dish antennas.
Design is in accordance with the requirements of Standards
EIA 222: basic wind speed equivalent to 100 mph (160 km/h).
The structures are also designed in accordance with Italian
Standards for the various wind zones specified in D.M. of
16/01/96, with the operating limits indicated in the
installation, use and maintenance manual.

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TWIST & SWAY


Maximum twist and sway at the top of the kitstat, with a
constant wind speed of 100 km/h, is less than 0.5 (30).

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MATERIALS
The materials comply with European Standards (Euronorm):

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Structural parts:
Nuts and bolts:

S275JR (Fe 430 B) EN 10025


S235JR (Fe 360 B) EN 10025
class 6.8. EN 20898-1

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GROUND LOADS
The maximum ground load is less than 2 Kg/cm2.

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GALVANIZATION
All steel materials are protected by hot-dip galvanizing in
accordance with ASTM A123 and Euronorm EN 1461
Standards.

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 137

ENVIRONMENTAL CONDITIONS
For air-conditioned rooms, environmental operating conditions
are as follows:
- external air temperature:
max. +45 C / min. -20 C
- external relative humidity:
max. 70%
max. +30 C / min. +10 C
- internal air temperature:
- internal relative humidity:
max. 50%.

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FLATNESS OF THE INSTALLATION
AREA
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Depending on the
configuration, the installation area is no larger
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than 6.0 x 6.20
m, equivalent to about 38 m . In this area,
the
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maximum difference in level must be no greater than +/-3 cm.
2

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Greater differences in level can be compensated by levelling the


ground and inserting special steel spacer plates.
TRANSPORT AND ASSEMBLY
Kitstat is designed to be transported like a normal 20 container
using the ISO corner lifting blocks.
On-site assembly is simple and the pole can be installed using a
normal derrick, included in the optional installation kit
(art. KSKI).
The integrated assembly system (art. KSMI), which also includes
the installation kit (art. KSKI), entirely avoids the use of cranes
and other lifting equipment, even for positioning the container on
the base structure.
The installation of all station infrastructures takes about 1-2
working days.

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 138

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

KITSTAT Radio Station Kit

KITSTAT Radio Station Kit


114 mm

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ACCESSORIES
These parts are additional to those provided in the basic versions
and must be ordered separately:
Equipment
electrical and lighting plant
art. KSIE
integrated power station
art. KSEI
alarm system
art. KSIA
fire extinguishing system
art. KSIN
air-conditioning system
art. KSIC
second equipment room upgrade
art. KSUA
wall cut-outs
art. KSAO
Antenna Mounts
universal pipe bracket for panel antennas
art. TAPB ....
universal pipe bracket for dish antennas
art. TAMA ....
Antennas
antenna systems
art. KSAS
Grounding protection
equipment room grounding kit
art. KSGR
grounding kit
art. GRPI
art. S........
Aircraft warning light system
Day-time warning system
art. SOVD
Installation kit
art. KSKI
Integrated assembly system
art. KSMI
Fencing
art. KSPS
container roof safety handrail
art. KSRC
armour plated door and safety fencing
R.F. cables & grounding kit
art. KSCK
art. IISP.....
Waterproof entries

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Article

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KIST 2238
KIST 2538
KIST 2838

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KIST 3138

22.0

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25.0

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r a< 2

kg

kg

10500

20000

<2

11000

20000

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<2

12500

20000

100

<2

14000

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H
kg/cm2

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km/h mph

160 100
160 100

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a20000

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Max. height Max. load Gross weight Max. transportable


Max.
from ground on ground of basic layout
weight
wind speed
m

194 mm

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4000 mm

STANDARD SUPPLY
Provides the minimum configuration required for commissioning of
the station infrastructures, excluding radiant systems and their
mounts. Standard supply includes:
equipment and power container (special Container)
base structure comprising bolted beams and windbraces
ballast weight containers
access ladder to the container roof
antenna support pole complete with guys
antenna mount ( 114 mm, H = 4000 mm)
climbing ladder with footrests
vertical cable rack
installation, use and maintenance manual
vertical fixing system for feeders and service cables.

100

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FRONT
l zVIEW
a
c B - 6200 mm
A - 6000 mm

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

CATALOGUE PRODUCTS

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 139

KITSTAT Radio Station Kit

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a
250x50 ground busbar

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air conditioner

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SIDE VIEW

air conditioner

Width int. - 2235 mm

Width ext. - 2435 mm

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SINGLE OPERATOR LAYOUT

mains supply panel


cable entry

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cable bridge

Q.E./S.E.
ca/cc

CDZ02

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electrical panel/power station a.c./d.c.

CDZ01

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circuit-breaker thermostat

Height int. - 2338 mm

Height ext. - 2580 mm

high temperature thermostat

equipment storage room


- room E -

smoke detector

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2x3.6V bulbs

equipment room
-room A -

19 radio rack

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2500 mm

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3315 mm
Length int. - 5905 mm
Length ext. - 6055 mm
PLAN VIEW

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DUAL OPERATOR LAYOUT

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CDZ02

Q.E./S.E.
ca/cc

CDZ01

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equipment storage room
- room E -

smoke detector

equipment room
-room A -

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movable partition wall

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alternative configuration - 2700 mm
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- 3100 mm
alternative configurationc
standard dimensions - 2500 mm

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3315 mm
3115 mm
2715 mm

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PLAN VIEW

calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 140

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

CONTAINER

KITSTAT Radio Station Kit


EQUIPMENT

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

art. KSIE

electrical and lighting plant

The electrical system provides all component protection and


personal safety functions. It is controlled from the mains supply
switchboard (QAR), installed next to the entry door.
A power generator can be connected to the external power socket.
The lighting system comprises a ceiling fitting with 36 W
fluorescent tubes and an emergency light.

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calzavara isa
able to supply alternative solutions to meet
aany
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specific Customer requirement.

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art. KSEI

integrated power station

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The integrated power station has the following functions:


protection of a.c. circuits (400/230 V)
protection of d.c. circuits (48 V)
uninterrupted 48 V d.c. supply via rectifiers and backup
batteries.
monitoring, control and management
detection of faults and transferable alarms.

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calzavara is able to supply alternative solutions to meet any


specific Customer requirement.

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The alarm system
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PLC power
c station faults, low battery voltage, mainsc faults,
art. KSIA

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valarm system

power station failure, non urgent failure, door open, air


conditioner fault.
calzavara is able to supply alternative solutions to meet any
specific Customer requirement.

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art. KSIN

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fire extinguishing system

The fire extinguishing system, installed on the access door to the


equipment rooms, consists of two x 2 kg CO2 extinguishers and
one 6 kg power extinguisher, installed inside the equipment room.
An optical sensor detects the presence of smoke inside the rooms.

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calzavara is able to supply alternative solutions to meet any


specific Customer requirement.

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 141

KITSTAT Radio Station Kit


EQUIPMENT
art. KSIC
The air-conditioning system consists of two monobloc units having
the following main characteristics:
230 V a.c. - 50 Hz main supply
48 V d.c. emergency supply
electrical power drawn by each unit: 2.5 kW
nominal cooling power of each unit: 5.2 kW (24 C, 50%
UR/35)
nominal air flow 1200 m3/h
heating power 4.5 kW.

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calzavara is able to supply alternative solutions to meet any


specific Customer requirement.

art. KSUA

second equipment room upgrade and movable middle wall

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This is a thermo-acoustically insulated equipment room with an


access door. It is also equipped with a movable middle partition
wall, which is also thermo-acoustically insulated.
It can accomodate the following systems:
1 or 2 conditioners (art. KSIC)
1 power station (art. KSEI)
1 electric and lighting system (art. KSIE)
1 alarm system (art. KSIA)
1 fire extinguihing system (art. KSIN)

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The partition wall between the two equipment rooms, which is


bolted to the internal walls of the container, can be installed in
pre-set positions.

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movable
partition wall

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art. KSAO

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3315 mm

2500 mm

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3115 mm

2700 mm
3100 mm

2715 mm

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wall cut-outs

If required, additional wall cut-outs can be made at the factory to


meet Customer requirements.

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 142

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

air-conditioning system

KITSTAT Radio Station Kit


ANTENNA MOUNTS
universal pipe bracket for panel antennas

Hot-dip galvanized pipe bracket, used for fixing panel or


omnidirectional antennas.
This mount can be installed on tubes with diameters between 114
and 194 mm.
The item is supplied complete with fixing hardware.

Article

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250 mm

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60 mm

SIDE VIEW

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Dimensions
200 mm

SUPPLY CONFIGURATION

mm

TAPB 1120

114

TAPB 1920

194

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PLAN VIEW

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Hot-dip galvanized
c a pipe with adjustable bracket, to becusedafor
fixing dish antennas up to 600 mm in diameter.
art. TAMA ....

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Dimensions

mm

8915
c a TAMA
TAMA 1521

89-159
159-219

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universal pipe bracket for dish antennas

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114 mm

This mount can be installed on tubes with diameters between 89


and 219 mm.
The item is supplied complete with fixing hardware.

Article

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800 mm

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

art. TAPB ....

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300 mm

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SUPPLY CONFIGURATION

PLAN VIEW

installation example

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art. TAPB 1120

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art. TAMAc
8915

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 143

KITSTAT Radio Station Kit

art. KSAS

GROUNDING PROTECTION
art. KSGR

antenna systems

calzavara can include any antenna systems in the KITSTAT supply,


at the Customers request.

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art. GRPIa
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Allows system grounding inside the equipment room by means of


a copper bar which runs along the whole room. All the grounding
cables of each system are connected to the copper bar.

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equipment room grounding kit

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grounding kit

The kit is designed to dissipate to ground the electrical discharge


picked up by the lightning protection system.
For further information and ordering instructions, please consult
the technical sheet Grounding protection in the SITETOOLS
Radio Station Accessories section on page 171.

ca

a
lz

a
r
a
ca

a
lz

a
r
a
ca

art. S........

aircraft warning light system

Configurations complying with ICAO and FAA Standards are


available.
The items available are:
flashing medium intensity light
steady low intensity light.

l
a
c

a
lz

a
r
a

v
a
z

a
r
a

l
a
c

v
a
z

a
r
a

For further information and ordering instructions, please consult


the guide to Aircraft warning light system in the Radio Station
Accessories section on page 193.

art. SOVD

a
a
r
With regard to flight obstaclersignalling, the structure will be
v a - Annex 14 (Upper third portion a v a
painted as for ICAO Standards
a
with red - RAL 2002;
l z white - RAL 9010).
lz
A primer coat
will be applied to a thickness of 40 microns. Finally,
a
a
c
c
the primer coat will be followed by the application of two coats of

l
a
c

v
a
z

a
r
a

day-time warning system

l
a
c

v
a
z

a
r
a

epoxy paint, 40 microns each.

calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 144

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

ANTENNAS

KITSTAT Radio Station Kit


INSTALLATION KIT
art. KSMI

installation kit

The kit includes an aluminium derrick comprising 3 sections of


3 m each and a suitable toolbox (screws, spanners, screwdrivers)
for assembly of KITSTAT.

z
al

r
va

This kit comprises an assembly derrick complete with relevant tools


and 4 hydro-electric jacks at the base corners of the container to
allow lifting.

a
c

z
al

integrated assembly system

r
va

a
c

z
al

r
va

r
a
v

art. KSMI

ca

art. KSPS

a
lz

r
a
v

a
ca

a
lz

r
a
v

a
ca

a
lz

FENCING

container roof safety handrail

art. KSRC armour plated door and safety fencing

The handrail, about 1 m high, includes angle profiles bolted to the


4 top corners of the container and a steel wire stretched on two
levels round the whole container perimeter.

The armour plated door has the same dimensions as the standard
door, but with 4 locking points.
The fencing, about 2 m high, comprises angle profiles bolted to
the metal ballast support frames and grating fencing surrounding
the whole perimeter of the kit station.

ca

a
lz

a
r
a
ca

a
lz

a
r
a

a
r
a

safety fencing

ca

a
lz

armour plated
door

aentries
a
a .....
r
r
r
waterproof
R.F. cables & grounding kit
art.
IISP
va
va
va
calzavara can supplya
waveguides or R.F. cables (7/8 or 1/4), a Waterproof entries for cables and feedersaconsisting of a plate
lwithz one or more holes for
l z jumpers and feeder grounding kit, atathel z bolted to the side of the container
stainless steel clamps,
a
a
cable passage. 3 types of entry
Customers
care available.
c request.
c
D

art. KSCK

For further information and ordering instructions, please consult


the technical sheet in the CLAMPCO SISTEMI Plant Accessories
section on page 204 onwards.

220 mm

100 mm

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.

art. KSKI

al

v
a
z

a
r
a
c

al

v
a
z

a
Article
r
a

aPack
r
a

External plate Wall opening Holes


dimensions dimensions
B
mm

v
a
z

mm

n
-

100

270x100x270

al

lxhxd
mm

IISP00101

220

IISP00201

333

230

380x100x270

IISP00401

585

490

620x100x270

calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it calzavara@calzavara.it - Catalogue 2004 - page 145

All legal rights in this document are the exclusive property of calzavara and no part of it may be reproduced or communicated to any other party without our authorization. All data in this catalogue is for reference only and may be changed without notice, in line with our policy of continuous technical development.