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Design capacities
4 trains x 0.7
MMTPA
1.5 MMSCMD
165 TPD (LPG) &
50 TPD (NAPTHA)
Off Gas
Compressors-I
(OGC-I)
Off Gas
Compressors-II
(OGC-II)
Gas Injection Unit
I (GIU-I)
Gas Injection Unit
II (GIU-II)
3 nos x 0.18
MMSCMD
3 nos x 0.38
MMSCMD each
4 LCMD
4 nos x 0.17
MMSCMD each
2 nos x 0.5 LSCMD
6 nos x 0.17
MMSCMD
Combined Cycle
Power Plant
(CCPP)
Combined Cycle
Power Plant
(CCPP)
20.5 MW (GT)28
MW (Combined
cycle
Without Auxiliary
firing) 31 MW
(Combined cycle
With Auxiliary
firing)
720 m3/d (Ph-I)
5000 m3/d(Ph-II)
5000 m3/d(Ph-III)
1.5 MMSCMD (Ph-I)
8.0 MMSCMD (PhII)
4 nos x 10000 m3
4 nos x 20000 m3
3 nos x 1572 m3
2 nos x 1000 m3
Effluent
Treatment Plant
(ETP)
Flare
Crude Oil Storage
Tanks
LPG Sphere
Naphtha storage
Tanks
Wax Storage
Crude Oil Pumping
system (COPS)
Instrument Air
System4
2 nos
3 nos x 400m3/hr
4 nos comp.( Total
2100 Nm3/hr)
Cooling water
system
Inert gas system
(N2)
Fuel Gas System)
Raw Water System
Fire Water
System(FW)
2 Compressors
(250 Nm3/hr
3 tankers at a
time
2 tankers at a
time
Product Handling
Gantry LPG
Product Handling
Gantry Naphtha
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SAFETY SYSTEMS:
Following safety systems have been
provided at CPF:
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1.
2.
3.
4.
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Methane
Ethane
Propane
Butane
Pentane
20% LEL
40% LEL
Sensor Location:
If the gas is lighter than air (CH4, H2),
the sensor is located above the
probable leak source. If the gas is
heavier than Air (e.g.Butane, Propane,
Hexane, H2s) then the sensor is located
below the probable leak source. The
most critical locations are of lowpressure sites, as the leakage at low
pressure can not be easily detected
physically.
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Internal:
PA system
Control room with plant units: 64
locations
Fire stations with plant units: 20
locations
Sub station to plant units: 17 locations
CCPP C Room to plant units: 13
locations
EPABX Phones
: 110 locations
Wind Socks
(To know the wind direction)
:04
Siren: 01
External:
-EPABX
-Telemetry
-MART
-P&T
-Wireless VHF
-FAX
ENVIRONMENT MANAGEMENT SYSTEM:
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GREEN BELT:
Green plants & trees reduce the level
of air pollution in the atmosphere and
hence Air pollution. they are therefore
generously grown to act as antipollution measures. CPF has a 200 mtr
wide Green belt all around the
peripheral boundary of plant consisting
of Green plants & trees.
Total area of green belt is 240 acres
(Total plant area: 480 acres)
AMBIENT AIR QUALITY & STACK
EMISSIONS MONITORING:
Ambient air is regularly monitored by a
Mobile Van for Suspended particulate
matter (SPM), sulphur oxides (Sox),
nitrogen oxides (NOx), and
Hydrocarbons (HCs), flare gas emissions
from process stacks are also monitored
through on-line monitoring equipments.
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Chemicals/Products
CFU
GDU
TEG/Natural Gas
CSU
Demulsifier/Natural Gas,
Crude Oil
CW System
WIU
IWFP
ETP
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Auto-ignition temp
O
C
589
516
450
466
430
309
247
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Gasoline
Kerosene
Lub. Oil
256
254
417
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Product
Hydrogen
Methane
LEL
%vol/vol
4.1
5.3
HEL
%vol/vol
74.2
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Ethane
Propane
Butane
Pentane
Hexane
Naphtha
Keros
3.2
2.37
1.6
1.45
1.2
1.1
1.16
12.5
9.5
8.5
7.5
6.9
6
6
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While working.
* Check all the electrical wires in the
unit are properly insulated.
*Check Security system of LPG spheres,
Crude oil storage tanks at
regular intervals.
*Check
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Do
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CPF
QHSE Certified Plant
(ISO9001, OHSAS18001,
ISO14001)
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