10 Appendix: This Chapter Provides Referential Information Such As Service Data and Exploded Views

PJ-1614NX PJ-2216NX Maintenance Manual
10 Appendix
10 Appendix
10.1 Introduction
This chapter provides referential information such as service data and exploded views.
10.2 Wiring Diagram
10-1
10 Appendix
10.3 Jig and Tool List

This section provides lists of jigs and tools required for service operations.
10.3.1Required Tools
(1) Tools for part replacement
Table 10-1 Tools for Part Replacement
No.
Tool
Part code
Remark
Philips driver No.2
Generic product
Shaft length should be 250mm or more.
Philips driver No.2
Generic product
Shaft length should be 50mm or less.
Philips driver No.1
Generic product
Flat-head driver
Generic product
Ratchet
Generic product
Pliers
Generic product
Tweezers
Generic product
Hexagon wrench set
Generic product
(2) Tools for adjustment

Table 10-2 Tools for Adjustment
No.
Tool
Part code
Remark
Personal computer
Generic product
Tension gauge
Generic product
Max. capacity should be 4000g.
Tension gauge
Generic product
Max. capacity should be 500g.
Y-axis tension attachment
JD-42050
Flash memory card
Generic product
Spec.:
4MBFlash Memory Card
Type-II(PCMCIARel.2.1/JEIDAVer.4.2)
Marking film
(TBD)
For adjusting drawing accuracy
Straight scale (1000mm)
Generic product
PF_ENC locating jig
(TBD)
Platen height adjusting jig
(TBD)
10-2
10 Appendix
10.4 Exploded Views/Service Parts List

This section includes the exploded views of respective units and service parts list.
10-3
10 Appendix
10-4
10 Appendix
10-5
10 Appendix
Table 10-3 Cover Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
Cover R sensor assembly
DF-42443
Cover L sensor assembly
DF-42444
Remark
Table 10-4 Panel Section

No.
3
Service part
PANEL board assembly
Service
diagram
Component part
Qty.
diagram
DE-35092
10-6
Remark
10 Appendix
12
13
10
14
11
10-7
12
13
10
14
11
10 Appendix
10-8
10 Appendix
Table 10-5 Board Base Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
POWER-A board assembly
DE-35241
Power supply 5V/5W
DF-43170
Power supply 12V/50W
DF-43171
Power supply 5V/50W
EA-47797
DF-43172
DF-43173
POWER-B board assemblyy
DE-35242
DF-43174
DF-43175
10
MAIN board assembly
DE-35234
11
DIMM
DF-42303
12
MOTHER board assembly
DE-48667
13
HDD_MOTHER board assembly
DF-42518
14
SUB board assembly
DE-35235
10-9
Remark
10 Appendix
10-10
10 Appendix
10-11
10 Appendix
Table 10-6 PF Driving System

No.
Service part
Service
diagram
Component part
Qty.
diagram
Reduction pulley
PF scale assembly
PF_ENC assembly
DF-42440
PF
DE-34087
P_REAR_R sensor assembly
DF-42637
Lever motor assembly
DE-35023
Transmission type photo sensor
E-GP1S74P
Heater (PJ-1614NX)
DE-35265
12
Heater (PJ-2216NX)
DE-35265
16
Thermister assembly (PJ-1614NX)
EA-47711
Thermister assembly (PJ-2216NX)
EA-47711
motor assembly
DE-35051
1
1
10-12
Remark
10 Appendix
10
10-13
10
10 Appendix
10-14
10 Appendix
Table 10-7 CR Driving System

No.
Service part
Service
diagram
Component part
Qty.
diagram
Remark
T-fence (PJ-1614NX)
DE-35169
T-fence (PJ-2216NX)
DE-35170
2jus teSLID motor assembly
DE-35228
HD SLIDE sensor assembly
DF-42522
CR Tape ((PJ-1614NX)
DF-43125
Data Ribboncab le
CR Tape ((PJ-2216NX)
DF-43126
Data Ribbon cabl e
Steel bearer (PJ-1614NX)
DF-42879
Steel bearer (PJ-2216NX)
DF-42563
Tube guide (PJ-1614NX)
DE-35187
Tube guide ((PJ-2216NX)
DE-35188
Ink tube ((PJ-1614NX))
Ink tube ((PJ-2216NX))
10
Y-axis motor assembly
DE-35050
CR drive pulley
DF-42559
10
Steel belt (PJ-1614NX)
DF-43271
10
Steel belt (PJ -2216NX)
DF-43325
10-15
Return pulley
15
13
14
12
17
16
10
10 Appendix
10-16
10 Appendix
15
13
14
12
17
16
10
10-17
10 Appendix
Table 10-8 Cursor Section

No.
Service
diagram
Service part
Component part
Qty.
diagram
CR cursor assembly
CR_ENC assembly
DF-42441
Three-way valve (PJ-1614NX)
DE-35276
Three-way valve (PJ-2216NX)
DE-35276
CR_BASE board assembly
DE-35236
CR_HEAD board assembly
DE-35237
VALVE_SENSE board
assembly (PJ-1614NX)
DE-35246
VALVE_SENSE board
assembly (PJ-2216NX)
DE-35246
Three-way Valve(hand) (PJ1614NX)
DE-35262
Three-way Valve(hand) (PJ2216NX)
DE-35262
Cartridge heater (PJ-1614NX)
DF-43284
DF-43284
12
Thermister (PJ-1614NX)
DF-43285
DF-43285
12
10
Sub tank assembly (PJ-1614NX)
DF-43279
10
Sub tank assembly (PJ-2216NX)
DF-43279
Remark
Table 10-9 Head Bracket Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
11
P_EDGE sensor assembly
DF-43182
12
Head assembly (PJ-1614NX)
12
Head assembly (PJ-2216NX)
13
Head board assembly (PJ1614NX)
DE-35238
13
Head board assembly (PJ2216NX)
DE-35238
14
14
15
15
16
Capping (PJ-1614NX)
DE-21691
17
Cap sponge (PJ-1614NX)
DF-43299
17
Cap sponge (PJ-2216NX)
DF-43299
10-18
Remark
10 Appendix
12
11
10
10-19
12
11
10
10 Appendix
10-20
10 Appendix
Table 10-10 Ink Supply Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
TERM_PUMP board assembly
DE-35239
Ink pump assembly (PJ-1614NX)
DF-43233
Ink pump assembly (PJ-2216NX)
DF-43233
Safety valve holder assembly (PJ1614NX)
DE-35266
Safety valve holder assembly (PJ2216NX)
DE-35266
Ink filter (PJ-1614NX)
DF-43288
Ink filter (PJ-2216NX)
DF-43288
Air pump
DE-35268
Regulator
DF-43253
Bimor pump
DE-35269
Air chamber
DE-35270
Nipple
DF-43261
10
Throttle valve
DF-43262
11
PRESS_SENSE board assembly
DE-35248
12
Two-way valve
DE-35271
10-21
Remark
10 Appendix
10-22
10 Appendix
10-23
10 Appendix
Table 10-11 Winding Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
Geared motor (PJ-1614NX)
WN-4L940
Winding switch assembly
EA-47720
Limit gear
WN-4L487
Mini keeper
E-MK12
Snap
N-40197E
Limit spring
WN-4L745
Sensor assembly
DF-41253
TERM_ROLL board assembly (PJ1614NX)
DE-35249
TERM-ROLL board assembly (PJ2216NX)
DE-35249
10-24
Remark
10 Appendix
10-25
10 Appendix
Table 10-12 Sending Section

No.
1
Service part
Winding motor (PJ-2216NX)
Service
diagram
Component part
Qty.
diagram
DE-35319
10-26
Remark
2
6
10 Appendix
10-27
8 7
2
6
10 Appendix
10-28
10 Appendix
Table 10-13 Leg Section

No.
Service part
Service
diagram
Component part
Qty.
diagram
Main bottle (PJ-1614NX)
DF-43306
Main bottle (PJ-2216NX)
DF-43306
Waste fluid bottle
DF-43307
Bottle cap (PJ-1614NX)
DE-35283
Bottle cap (PJ-2216NX)
DE-35283
Ink cap (PJ-1614NX)
DF-43308
Ink cap (PJ-2216NX)
DF-43308
Waste ink cap
DF-43309
Level switch (ink) (PJ-1614NX)
DF-43312
Level switch (ink) (PJ-2216NX)
DF-43312
Level switch (waste fluid)
DF-43313
TERM_TANK board assembly
DE-35240
Remark
Table 10-14 Accessory

No.
9
Service part
Foot switch assembly
Service
diagram
Component part
Qty.
diagram
DE-35131
10-29
Remark
10 Appendix
10-30

10 Appendix: This Chapter Provides Referential Information Such As Service Data and Exploded Views

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PJ-1614NX PJ-2216NX Maintenance Manual

10.2 Wiring Diagram

PJ-1614NX PJ-2216NX Maintenance Manual

10.3 Jig and Tool List

Philips driver No.2

Shaft length should be 250mm or more.

Philips driver No.2

Shaft length should be 50mm or less.

Philips driver No.1

Hexagon wrench set

(2) Tools for adjustment

Max. capacity should be 4000g.

Max. capacity should be 500g.

Y-axis tension attachment

Flash memory card

For adjusting drawing accuracy

Straight scale (1000mm)

PF_ENC locating jig

Platen height adjusting jig

PJ-1614NX PJ-2216NX Maintenance Manual

10.4 Exploded Views/Service Parts List

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

Table 10-3 Cover Section

Cover R sensor assembly

Cover L sensor assembly

Table 10-4 Panel Section

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

Table 10-5 Board Base Section

POWER-A board assembly

Power supply 5V/5W

Power supply 12V/50W

Power supply 5V/50W

Power supply 24V/150W

Power supply 48V/75W

POWER-B board assemblyy

Power supply 48V/100W

Power supply 24V/30W

MAIN board assembly

MOTHER board assembly

HDD_MOTHER board assembly

SUB board assembly

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

Table 10-6 PF Driving System

P_REAR_R sensor assembly

Lever motor assembly

Transmission type photo sensor

Thermister assembly (PJ-1614NX)

Thermister assembly (PJ-2216NX)

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

PJ-1614NX PJ-2216NX Maintenance Manual

Table 10-7 CR Driving System

2jus teSLID motor assembly

HD SLIDE sensor assembly

Data Ribbon cabl e

Steel bearer (PJ-1614NX)