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Systems approach to
knowledge management
Preparing platforms to
operate unmanned
Game Changing
E&P Results
Know how.
Put all the pieces together. Achieve breakthrough team performance
with Schlumberger Information Solutions.
Avocet* Integrated Asset Modeler software. “Resolved discrepancies in simulations
and saved tens of millions USD on upfront facilities cost.” SPE paper 90976.
Petrel* software. “Sidetracked lateral wells through the predicted high-quality reservoir
and enhanced average production by 3,000 bbl/d in each well.” Hardy Oil and Gas.
ECLIPSE* software through rapid response services. “Made critical field development decisions
in a tight timeframe while achieving operational expenditure and activity goals.” BG Group.
Petrel software. “Accurately visualized the geometry of a complex fault system and drilled
the second most productive basement well in Vietnam's history.” Hoan Vu JOC.
Contact details:
Ulysses Systems UK Ltd , 3rd Floor, Transworld House, 100 City Road, London, EC1Y 2BP, England
Phone: +44 (0)20 7324 5700 • Fax: +44 (0)20 7324 5701
Email: info@ulysses-systems.com • Web: www.ulysses-systems.com
hell has established, we want smart tech- Mr van den Berg talked about the Draugen which were calibrated 15 years ago. "We're cali-
avid Storey, principal IT technical advi- Systems “There are many things in this world that we
e have developed a new method pressures and fracture gradients, and the geologi- The solution enables engineers, management and
Inputs can include: Quality of assumptions for ios from which management can selection imple- basis for true lean energy management which is the
drilling, contingencies, cost of additional data, mentation plans. next great step towards maximizing shareholder
HES value.
For human resources: the availability and Business intelligence The promise of lean is not just anointed on
capability of people, and their confidence in the Business Intelligence (BI) is beginning to take on those with deep pockets, value will be earned using
drilling option the mantel of Field Intelligence, recognizing that sophisticated decision-support models such as
The various well options can be evaluated for revenue generation and direct costs are the major described herein.
whether the G and G assumptions need refining; variables in any upstream operator.
One has only to look at other industry sectors
if cost criteria are met; if the drilling assumptions To-date, management dashboards are fairly sim-
who have employed lean techniques such as statis-
have been validated; how good the drilling plistic, far short of providing executives with the
tical process control to see who the winners and
practises are; how good the engineering tools necessary to run the revenue producing asset
losers are.
assumptions are. and the enterprise at optimal levels.
This type of solution has been used in other
The computer can crunch the information This is the beginning of real analytic and deci-
industries with great success and it is now poised to
and determine the quality of the preliminary sion support power—the optimal solution that
do the same for upstream oil and gas.
and final risk assessments, the level of confi- decision makers from the field to the board room
For example, one recent simulated scenario
dence in the final model, how good the different can use to attain competitive advantage.
saved a refinery almost 18% during an upgrade
drilling options are, which is the preferred serv- This approach towards asset utilization is
process. The value is documented and it is substan-
ice company and ultimately the level of project grounded in economics and capitalizes on the
tial.
risk. proven portfolio management techniques to realize
A similar scenario is possible for the upstream
Finally, the output can feed to executive significant value to the firm.
sectors as it embarks on the digital path.
dashboards, adding a level to field intelligence Inference engines when tasked to specific
The future will belong to the bold and innovative,
that typical solutions, including those with processes offer high value propositions and will
just like it always has in the oil and gas industry.
Monte Carlo simulation, cannot emulate. help firms realize the potential of digital energy.
The output will include a number of scenar- These tools and techniques are forming the
Oil and gas suppliers are getting used to using e-commerce in their dealings
with oil and gas companies; they are only now starting to think about using it for their
own purchasing. They probably need to go about this in a different way than they did
for selling electronically. By Dave Wallis, European representative, and Bill LeSage, CEO, of OFS Portal
or the last five years, the focus of e-com- processes are also similar. For example, both the Standardisation around PIDX in upstream oil
F
nies.
merce for upstream oil and gas service
suppliers has been on the sell side;
exchanging documents with oil compa-
be able to connect with smaller companies additional IT software, to handle varied connectivi-
because they represent a larger percentage of the ty protocols as well as manual connections and
business. integration across industries will be necessary to OFS Portal is a group of
For these smaller companies, the bias is connect to a wide variety of trading partners.
towards an easy to implement technology, that is diverse suppliers working
cheaper to implement, but does not have to be as Managing an integrated organisation
robust. Although there are significant differences in together with a non-profit
Often, the IT systems of buy side trading part- requirements between sell side and buy side e-
ners cannot even support integrated connections, commerce for the upstream oil and gas services objective to provide stan-
so manual steps are often acceptable on the buy supplier, there are enough common aspects that
side, where they would not be on the sell side. they should be managed by a single organisation. dardized electronic informa-
The primary challenge in managing this inte-
To connect to these smaller, non-integrated
trading partners, some type of ‘manual’ web form grated organisation is in balancing the different tion to B2B trading partners
priorities of the buy side and sell side business
or file upload capability may be more practical
stakeholders, while being able to take advantage
to facilitate e-commerce in
alternatives.
of shared knowledge and infrastructure to be able
There is also a standardisation aspect to the
to scale the organisation.
the upstream oil and gas
technology.
Since document exchange for the sell side of Establishing an objective measure for compar-
ing projects with different business owners is the
industry. Members include
service companies is based on the PIDX standards,
it is possible to be able to manage the entire sell best way to balance priorities, while establishing Baker Hughes, BJ Services,
side e-commerce program with a single technolo- best practices for integration project management
gy (Rosettanet Integration Framework (RNIF) for and document libraries is necessary to be able to Cameron, FMC
example.) take advantage of shared knowledge and scale the
Although PIDX standards are mature and work organisation. Technologies, Greene Tweed
very well on the sell side of service companies; on Experience has shown that to achieve overall
the buy side, because of multiple standards, and program success it is necessary to have C-level & Co., Halliburton, M-I
the complexity of RNIF, it is also necessary to sup- program sponsorship, preferably from an execu-
port additional integrated protocols. tive with responsibility over both the sales and SWACO, Schlumberger,
A good additional protocol to use is AS2, which procurement organisations.
is both a PIDX recommended protocol, and has When a service company initiates a buy side e- Smith International,Trican,
commerce program, the company should establish
wide cross industry acceptance.
The third consideration when beginning a buy a plan for managing an integrated IT organisation Vetco Gray, and
which serves both the buy side and the sell
side e-commerce program is to recognize the
side.
Weatherford.
EDS develops oil and gas IT outsourcing Wellogix PIDX invoices for smaller com-
services panies
Global IT giant EDS is promoting Oil and gas copmanies keep busi- were the realm of large service
IT outsourcing services to the oil Houston oil and gas purchasing
ness components which reflect their providers, costing thousands of dol-
and gas industry. and payment systems company
core business competences in house, lars and taking weeks, sometimes
Wellogix has deployed its PIDX
such as technical computing, months, to complete," the company
Small Business Adapter, which
"IT outsourcing of infrastructure upstream applications, engineering,
enables small to medium sized says.
related components is increasing non-standard software applications, oilfield service companies to put The first company to install the
within this industry," says David asset management and work man- together a PIDX compliant system was SOA Pump and Supply,
Smith, head of portfolio energy agement applications. invoice process, much more which installed it in order to meet
industry frameworks for the oil and Software applications which are cheaply and quickly than they requests for electronic invoices from
gas sector, at EDS. likely to be outsourced include "cor- otherwise could. customers without having to rekey
"Global oil and gas organizations porate systems like financial services, invoice data and without having to
need a robust, secure and flexible IT human resources and supporting Using the adapter, service hire additional personnel.
capability to help them capture, ana- applications, like document manage- providers can create invoices in PIDX After using the adapter for three
lyze, communicate and apply the ment," he says. XML format straight out of their months, SOA says it has seen a
information needed for effective Oil and gas companies should accounting software. They can put reduction of 20 days in its Day’s Sales
decision making." choose EDS because it can rapidly the process together in ´minutes´ at Outstanding.
A major trend is 'applications put in place IT components globally, a cost of ´less than a thousand dol-
outsourcing,' enabling a company to and provide outsourced financial lars,´ the company says. www.wellogix.com
run its software applications over a servies, human resources, procure- They can import them into their
single network, rather than over ment and logistics services, he sug- Wellogix Complex Services
many different networks in different gests. Management Suite (CSMsm), which
locations. This can be cheaper to run checks the security, reliability of the
and enable business processes to be www.eds.com
content and the receipt. No data
streamlined and standardised across rekeying is required.
the company, he says. "Previously, PIDX integrations
here has been plenty of talk in the oil Activity models can be built for any task people create anyway.
Premium Drilling
signs to SpecTec
Premium Drilling, an operator of 16 jack-up rigs, has signed up to use
maintenance and spares management software by SpecTec, a compa-
ny which produces software which is used onboard 6,000 deep sea
Giampiero Soncini, president of SpecTec
vessels. "providing the best combination of planned and
condition maintenance - Giampiero.."
remium´s sister company Premium of an Electric Motor) and get an alert if the reading
P
nents can be moved from one rig to the other, or
Offshore has also signed up to use the from a stock room ashore to a rig,” says Giampiero changes.
software to manage maintenance and Soncini, president of SpecTec. “I try to convince customers, you need the best
spares onboard onboard 4 Floating, “It is easy to do when you deal with one data- combination of planned maintenance and condi-
Production, Storage and Offloading vessels base located centrally, with all remote computers tion maintenance,” says Mr Soncini.
(FPSOs). linked via cable. But when you try to do so in scat- “But where SpecTec is going to go full force, is
SpecTec´s biggest oil and gas client is Saipem, tered locations such as rigs, well, you soon find out towards reliability centered maintenance and risk
the world’s largest offshore services supplier, the difference between one software and another.” analysis. This is what the customer advisory board
which signed a deal 10-15 years ago to use the If the same piece of data is changed in two dif- advice has been, and this we are already doing”
software onboard oil rigs and barges. ferent locations, then business rules are written to
SpecTec also has a strong penetration within determine what should be done. New offices
Italian oil company ENI, and oil company Agip This is something which cannot be achieved SpecTec has recently opened offices in
Libya. using software applications designed for shore Shanghai, Greece, Dubai, Germany and Ukraine. It
Several oil and gas companies are using the industries, such as SAP or Microsoft Navision. plans to expand in former Soviet countries, with a
software for planned maintenance and condition new office planned in Moscow in addition to the
already existing one in St Petersburg, and possibly
maintenance, monitoring temperature, vibration “I try to convince cus- in South America where it is represented only by
and pressure.
tomers, you need the best one agent.
For limited data connectivity The company is also planning to reinforce its
SpecTec´s software is specifically designed for combination of planned operations in Asia.
applications where there is limited data connectiv- SpecTec’s strength, Mr. Soncini believes, is in
ity between remote computers and headquarters.
maintenance and condi- the size of its international network, which allows
Many rig operators are finding that even fast tion maintenance,” says it to provide a software engineer or consultant at
always on VSAT connections struggle to run main- short notice at any major maritime or offshore
tenance software which has been designed for Mr Soncini. centre, with an intimate knowledge of both the
land applications where data connectivity is not shipping / offshore industry and of the software.
an issue, such as SAP and Microsoft Navision.
“But where SpecTec is Software development is handled in Norway
Often with VSAT communications from rigs, going to go full force, is and Cyprus, and is currently opening new, fully
software communication is queued up behind owned, product development offices in Ukraine
voice and videoconferencing, so there is no instant towards reliability cen- and the Middle East.
connectivity with the main database, which con-
fuses the software.
tered maintenance and AMOS2
The company has started developing and
SpecTec´s software does not have any of these risk analysis. This is what rolling out the next generation of its software,
problems, because it was specifically designed for
use on ships, where the shipboard computer com- the customer advisory AMOS2, which will work in a different way, push-
municates with the headquarters computer briefly ing information which users need out to them,
twice a day, but the headquarters still needs to
board advice has been, and rather than requiring them continually to go into
the software to find what they need.
know what is going on. this we are already doing” “The system recognises you,” says Mr Soncini.
All of the data is labelled; so the computer sys-
tem always knows which piece of data has been “The usability of the software is different, yet it will
changed in which database, so the necessary look familiar to our users.”
Condition maintenance The first 200 ships will go live using the soft-
updates can be made during the database replica- Many SpecTec customers are starting to look at
tion. ware in September / October this year.
condition monitoring systems, using, for example,
So, for example, a large cruise ship operator, The development of Amos2 will be driven by
vibration data to check on the condition of equip-
which has 1.45 million spare parts in circulation, the Customer Advisory Board. It is an upgrade to
ment as a supplement to the normal planed main-
has 1.45m ID codes (known as ‘primary keys’). Amos, but will take into consideration more than
tenance.
“The trick is to be able to create separate pri- 300 suggestions received by the customers.
SpecTec’s standard approach to condition
mary keys for databases which then need to share monitoring is to set things up so you receive con- www.spectec.net
information, so that, for instance, spares or compo- tinuous information about one item (eg vibration
Marise Mikulis,
Microsoft
Marise Mikulis, worldwide oil and gas industry manager with Microsoft
Corporation, speaking at the IQPC Future Fields conference in
Amsterdam in June, said that a lot of her passion is about accelerating
adoption of software tools in the oil and gas industry.
ommonly the sense is, it's not happen- "On one hand, perception is reality for our col-
C
of the world is going through the same turmoil as
ing fast enough. How do we help accel- they are. leagues. But we need to uncover the facts to shift
erate the adoption?," she said. "When we talk to colleagues about what we're these perceptions.
trying to do, it's important that they see this is not "We need to think about where reliability is
Ms Mikulis has been in the oil and gas industry a spurious activity," she said. "People have to and isn't. You have operations reliability, project
for 20 years. She was previously chief marketing understand, things have changed while they were reliability, user reliability and privacy reliability.
officer for Upstreaminfo, which supplies asset looking for oil and gas." There are a number of aspects of reliability that are
management systems to the oil and gas industry. The book talks about three things all happen- getting attention."
Before that she was with Petroleum Geo-Services, ing at the same time which are forcing enormous "Certain parts are reliable, like control systems.
POSC, Digital Equipment Corp and Superior Oil change to all industries. These are new ways of There is a perception that communications sys-
Company. doing business, new populations of workers, and tems and IT infrastructure have questionable relia-
"I want to be provocative - bring in ideas you new technologies. bility."
may not have seen before," said Marise Mikulis, The relationships between companies and Ms Mikulis raised the issue of using software to
worldwide oil and gas industry manager for suppliers worldwide is changing, as echoed in the improve the reliability of project management.
Microsoft, speaking at IQPC'sFuture Fields confer- changing relationships between national oil com- "We know how much money this industry spends
ence in Amsterdam in June. panies, international oil companies and suppliers. on capital projects," she said. "You can manage
Ms Mikulis said that many oil and gas compa- "We can do business in new ways," she said. "This projects better if you have more information avail-
nies have got a lot further with installing 'smart' is the most important force in shaping global eco- able. We call it project intelligence."
technology in individual wells, than they have for nomics and politics." One way to improve project intelligence would
the reservoir (integrated operations). Ms Mikulis said that most people have an opin- be to bring in digital oilfield technologies much
Putting the question to conference delegates, ion, positive or negative, about POSC earlier in the exploration and well development
nobody in the room said they had optimised their (Petrotechnical Open Standards Consortium), a efforts.
entire reservoirs, but many delegates thought they "The broader the base of the information you
had made progress on individual technology and can get, the better chance you have of managing
subsystems.
"A lot of new people com- it well," she said.
The biggest challenge is persuading colleagues ing into the industry have Ms Mikulis raised the issue of using computer
to get more enthusiastic about technology, she game-type tools for training, perhaps enabling the
said. "We need a lot more confidence and trust. a whole different set of oil and gas industry to draw on Microsoft's expert-
"The soft stuff is the hard (difficult) stuff. We need ise building the X-Box. "Computer games are no
people willing to take the leap." boundaries about sharing, longer a sub culture," she said. "The average 8th
Microsoft has a big advertising campaign what information has to grader plays video games over 5 hours per week."
called 'people ready,' stressing the user friendliness "The Federation of American Scientists (FAS) is
of the software. "That's the core of what we're try- be kept confidential and producing new learning tools with gaming tech-
ing to do," she said. "Corporations don't do the niques, that are more usable and attractive," she
work, people do," she said. what doesn't," said. "These tools are highly motivating and can be
However Ms Mikulis noted that new younger more impactful in making sure learning gets
employees are likely to have a very different atti- body which develops electronic communications through. This helps accelerate the depth of expert-
tude. "A lot of new people coming into the indus- standards for upstream oil and gas. "There is so ise. It has the potential to teach complex, higher
try have a whole different set of boundaries about much scepticism, so many bruises out there, so order skills."
sharing, what information has to be kept confiden- many failed projects," she said. FAS is doing similar work for the US
tial and what doesn't," she said. Ms Mikulis talked about the audience vote Department of Defence and medical industry, she
On the topic of workflows, Ms Mikulis said that held at the Intelligent Energy 2006 conference in said.
the topic is "bubbling up more prominently now." Amsterdam, about how reliable delegates thought On the subject of security, Ms Mikulis talked
There is a gradual shift from a dashboard / por- intelligent completions were, with most present about digital rights management, which is includ-
tal model for software (where you have all the saying they thought they were around 50 per cent ed in standard Microsoft Office software. You can
information available on a screen) to workflow reliable. This is clearly an inhibitor to further devel- define who can read a document, who can for-
software, where the software tells each user what opment of the technology. ward it, and how long it lasts for (so access is auto-
specific task they have to do. "Advancing that I "There have been some big successes. We have matically denied after a certain time).
think is quite key," she said. to make sure our colleagues are hearing about This is a useful tool to make sure that out of
Ms Mikulis talked about some of the world them. Our assumptions of vulnerability are not date documents are expired and everybody is
changes mentioned in Thomas Friedman's book always well founded," she said. "If our colleagues using the right version.
'The World is Flat,' because it could be some com- don't think this can be done, they're not going to
fort to oil industry executives to know that the rest do it."
RigNet ties real time data tool to IHS sells iNodes wireless sensors to
satcoms Ferguson Beauregard
RigNet Inc has signed a market- dard in the industry for real-time Oil and gas information company company like Ferguson Beauregard,
ing agreement with Sense data management based on IHS Energy has sold its iNodes which specializes in the manufactur-
Intellifield to market, sell and WITSML,” says RigNet.”Our agree- wireless sensors range to oilfield ing and field service of oilfield equip-
support its ‘SiteCom’ real time ment with Sense Intellifield allows us equipment manufacturer ment and automation,” IHS says.
data management products. to be the only independent single- Ferguson Beauregard of Tyler, IHS launched iNodes in 2004, to
source solution that links multiple Texas. gather data automatically in the
This means that RigNet will be drilling rigs with real-time onshore field, so that it would not have to be
selling Sense Intellifield’s real time decision centres and applications. IHS is selling iNodes because it all entered by hand. It was intended
data management products togeth- “Our services now include the feels that providing and supporting as an extension to its FieldDIRECT
er with its oil rig satellite communi- complete communications package oilfield monitoring equipment is not services which use handheld person-
cations services. of voice, video, networking, and real- part of the company´s core compe- al digital assistants (PDAs) to trans-
The SiteCom software can be time data management.” tency, which is delivering critical mit daily production data from the
used to automate data manipulation These services are available to information to customers. field to a remote hosting centre.
and management tasks associated link any data source offshore with “We believe a better way to wide-
with real time data, as well as con- any client system onshore through ly implement these innovative prod- www.ihsenergy.com
vert the data so vendors can be the standard WITSML format.” ucts and provide value to our cus-
WITSML compliant. tomers is to sell the technology to a
““SiteCom is the recognized stan- www.rig.net
II’s focus is on making sure staff can get you a very good tool to make sure you are keeping
T
“We have a data collector that is able to read or
all of the information, from all of the communicate with every type of device regardless all these devices maintenance and on schedule.”
devices, all of the time, in real time, of manufacturer, he says. Staff can use the data to make sure everything
rather than some of the data, some of The data collector tags all data sent to shore, so is running properly and maintenance tasks are
the time, and with a certain time delay. it is possible to work out which specific device the being properly carried out.
The company is installing systems in 3 rigs off data was generated from and what time the data “We have created a very flexible software sys-
Brazil; in 10 rigs between Trinidad, Tobago and was generated. tem,” he says. “We have over 150 different screen
Venezuela; and 6 rigs on land in Turkmenistan. It is The data packets are very small; for example, a and report configurations - which pretty much
also involved in another project to remotely moni- small temperature gauge spits out about 4 bytes cover every aspect of production management.”
tor oil barges in Iraq. Its contractors in most cases of information in a temperature reading. “If there’s a new device that’s invented today -
are international oil service companies. Future plans are to incorporate digital photo- or a new approach to analysing data - we can react
The Brazil and Trinidad projects send data back graphs into the system, including infra-red and quickly and make it.”
to shore over a special Inmarsat MPDS satellite thermographic photographs, even underwater “We have a very robust software platform that
communications device. photographs. The photographs can be sent on can take the data and make something useful out
The Turkmenistan project is for a base rig and 6 demand via Inmarsat, or there can be a continual of it,” says Mr Faller. “We’re approaching being a
exploratory rigs, with four of five staff onboard. For stream of data if it is over a higher bandwidth sys- plug and play company.”
this project, the monitoring data communications tem.
will use an iDirect VSAT communications system, Satcom
also providing voice communications, e-mail and Data processing The Brazilian and Venezuelan projects use a special
internet access. All of the data processing is handled in TII’s data Inmarsat terminal manufactured by Thrane and
The Iraq project is to monitor flowmeters centre in Tulsa, Oklahoma, which can display the Thrane, which provides packet data services (but
onboard barges carrying oil from the Northern oil- data however needed, or be programmed to send has no voice communications), designed as a
fields to the port of Basra, being implemented to alerts if the data goes outside a certain range. “We SCADA data terminal, at a small fraction of tradi-
try to prevent oil thefts from the barges. interpret it, characterise it, reformat it - and put it tional satellite costs.
Currently 200,000 barrels of oil a week are in a usable format,” he says. The terminal is about 10 inches square. “It’s a
being stolen from the barges at some point along “We can feed directly onto the web or into a really unobtrusive device as for finding a spot for it
their route. customer’s data centre so they can put it on a cor- on the rig,” he says.
TII will connect the flowmeters to an Inmarsat porate intranet,” he says. Karl Faller, president of Telecom International,
satellite communications system, so a remote Mr Faller thinks that one of the most interest- says that by sending the data back through a com-
team can be alerted if the flowmeters are removed ing recent developments is how the data can be pletely separate channel to the main oil rig com-
or if any oil is being unloaded at an unexpected made available to many different employees in dif- munications channel (normally VSAT), is a way to
time. ferent roles, all formatted to their specific needs, ensure that the monitoring data gets through
Over the past 4 years, TII has installed systems using web hosted software. immediately, avoiding the data having to compete
in about 200 locations onshore, particularly in East “In the past, one or more of the things just with phone calls and e-mails.
Texas oilfields and Oklahoma, connecting ‘tens of mentioned has been developed or accomplished, “We could superimpose everything we’re doing
thousands of devices,’ sending data by cellular, Eg one group in operations would have access to on the primary communications network, but we
paging or microwave network. Now it is expand- the data,” he says. get a really good reception by being able to offer
ing the business into offshore. “What we’ve been able to do is take that data this as a standalone,” he says. “We’re not compet-
“Once you go offshore - the complexity and the and characterise or format it for a large number of ing with voice service or a video conference. We
number of devices expand exponentially - and you decision makers - or experts throughout the enter- have total control.”
add the additional complexity of getting it thou- prise.” “In some cases we’re presenting information lit-
sands of miles offshore into the company intranet “All this data can be organised to meet the erally minutes or less than a minute after it has
in real time,” says president Karl Faller. needs of every possible decision maker or expert.” occurred. The data is that fresh,” he says. “One com-
Data being collected includes vibration, revolu- “It’s a fairly robust interrelational database - pany said they are getting data which previously
tions per minute, flowrate, temperature of differ- that collects all the information you would want took 44 days to get.”
ent devices, intake pressure, surface pressure and from a device and organises it the way you want “To do it properly - its very time sensitive,” he
temperature, discharge pressure, output voltage, it.” says. “We want the data, when we want the data,
output current, frequency, alarms. Data can be col- “If you are upper management - you can see in real time.”
lected from between 15 and 100 different devices about how much production. “We want it every minute, we want it once an
on the rig. That’s different to the needs of the engine hour, we do not want any interruptions - we don’t
The systems can be set up to receive data only supervisor.” want a low prioritising. We don’t want to be in
on request (‘polling’) or get a reading say every ten “If you are on the operations side - you can do competition with the primary communications
minutes. predictive analysis - you can avoid potential prob- system on the rig. We need to have the capability
So for example, if there is an alarm, personnel lems that could interrupt production.” of the real time two way interaction.”
can request information from all of the sensors so “If you are doing routine maintenance it gives
they can investigate it. www.telecominternationalinc.com
digital energy journal - September 2006 September 2006 - digital energy journal 21
Communications and Monitoring
uring the building phase, the rig can However for the offshore installation, the sat-
D
system, including data loggers and cameras, was
only be accessed by someone dan- com engineers from JSC Ream Division decided tested by Nera in Norway.
gling from a helicopter, and so it was that a more robust system was needed, due to The rig has data logging equipment supplied
absolutely critical that all monitoring possible vibration of the rig, possible damage due by ITAS of Norway.
components would be absolutely reliable. to steam condensation from heating elements There is a CR1000 measurement and control
The oil company is Sakhalin Energy Investment inside the radome, and the difficulty in replacing system by Campbell Scientific Services. It has a
Company, joint venture between Shell, Mitsui and any parts that broke. It chose the Inmarsat Fleet 55 2Mb memory, a 16 bit Hitachi microcontroller with
Diamond Gas Mitsubishi Corporation. The rig is terminal, designed for maritime use. 32 bit internal CPU, and temperature compensated
being built by Aker Kvaerner and Pharos Marine. Before doing the installation, engineers from clock. It has a battery to ensure that data and clock
The system is to remotely monitor two JSC Ream Division went through a special course time is maintained if there is a problem with the
unmanned offshore rigs under construction in of study to do installation work, and the whole power supply to the unit.
Sakhalin. Three rugged closed circuit cameras were used,
The system sends back data every 15 minutes, supplied by Hernis of Norway, which have their
including television pictures, fog monitoring, own wipers and windshield washer fluid. Images
power generator performance, fuel levels, fire con- “It is a complex array from the cameras are recorded and processed
trol system, doors on onboard containers and plat-
form lights.
of information and this is by a TeleObserver TO3100.
Other sensors were supplied by Pharos Marine.
The data is monitored by Aker Kvaerner`s con- the first time Nera has "It’s a complex array of information and this is
trol room in Oslo.
There are two rigs, Piltun-Astokhskoye-B (PA-B),
used Fleet F55 in such the first time Nera has used Fleet F55 in such con-
ditions," says Nera.
for offshore oil extraction and Lunskoye Platform conditions”.
(LUN-A) for gas. They are linked to the shore by www.nera.no
pipeline.
The longer term plan is to build fibre optic installing the satellite monitoring
cables to send data back to shore, but the satellite equipment onboard the rig
communications is being used while the rigs are
being built.
An Inmarsat Fleet 55 system, manufactured by
Nera and designed for use onboard deep sea mar-
itime vessels, is used for the satellite communica-
tions.
The first plan was to use Orbcomm for remote
monitoring, but this plan was shelved when the
project team discovered that Orbcomm was not
type approved for this type of installation and did
not have a license to be used in Russia.
Aase-Karin Ronningen from Nera reports that
the original plan was to use a Nera World
Communicator satellite terminal, designed for use
on land, but put inside a protective maritime sat-
com radome, with a small heater (eg a lightbulb)
inside to stop the system from freezing.
Nera has made a few installations like this at oil
and gas installations on land.
ntary
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nexpo November 29-30, 2006
Javits Convention Center
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Automation
Roxar multiphase measure the amount of oil, conden-
sate, gas and water at the well
Umbilical cable
meters to Vetco heads.
Roxar says that the meters are
with 24 kilovolt
Gray lightweight, designed for maximum
reliability, performance and flexibili-
power
Roxar has signed letters of intent ty. BP America has awarded cable
to supply subsea multiphase The meters have a removable company Nexans a NOK 98m
meters and subsea wet gas canister containing electronics, com- (USD 16m) contract to design and
meters to engineering company puter processing and power, so this manufacture a 26km, 1700m
Vetco Gray, for use in two off- part can easily be replaced if neces- deep umbilical cable with a 24
shore African fields. sary by remote operated vehicle kilovolt power connection,
(ROV). believed to be the world´s first.
Ten subsea multiphase meters
will be supplied to a field offshore www.roxar.com The installation is part of a proj-
Angola, and seven subsea wetgas ect to retrofit two subsea wells in
meters will be supplied to a field off- Roxar multiphase meters - being used off- BP´s King Complex in the Gulf of
shore South Africa. shore South Africa by Mexico with multiphase pumps.
Vetco Gray
The meters will continuously The cable includes both high
voltage and low voltage electrical
power, fibre optical communications,
and chemical injection and lube oil
Emerson to automate Nigerian FPSO for Total services.
The King Complex is tied back to
delivery to management personnel. the Marlin Tension Leg Platform,
Oil major Total has chosen Design (FEED), and has planned a
The automation architecture will 135km South East of New Orleans, in
Emerson Process Management as phased delivery of the automation
be Emerson’s open standards 988m water depth.
main automation contractor for equipment.
PlantWeb system, which includes It will be more efficient to trans-
its Akpo Floating Production, The water depths are 1100 to
Storage and Offloading (FPSO) digital automation systems, intelli- port and install a combined power
1700 metres. The FPSO is 310m long
vessel 200km off the coast of gent field devices and predictive and umbilical cable, rather than sep-
and 61m wide, with a storage capac-
Nigeria. maintenance software. arate umbilical and power cables.
ity of 2 million barrels of oil.
There will be a network of ‘intelli- Nexans says that the concept of
Start-up is planned for the third
Emerson will digitally automate gent’ sensors which deliver continu- integrating a power cable with a
quarter of 2008, with the gas and
the FPSO and set up a fast produc- ous process and health information subsea umbilical has proven very
condensate field coming on stream
tion start-up system. It will also pro- to personnel operating the FPSO, challenging from both mechanical
in late 2008, with production expect-
vide co-ordination and consistency with a predictive diagnostics system and electrical design aspects, ensur-
ed to quickly reach 225,000 barrels
between contractors in Europe and to enable maintenance tasks to be ing that electrical interference
of oil per day.
South Korea, and be involved in made before they become critical between conductors and inductive
Emerson says it has already
installation, commissioning and (proactive maintenance). losses are minimised, also with the
worked with Total on a number of
start-up in Nigeria. Emerson will supply its DeltaV challenges of making a cable which
projects, particularly in West Africa.
As prime automation contractor, digital automation system, its AMS can operate at 1700m depth.
“The project provides another
Emerson’s responsibilities include maintenance software, its Intelligent The cable is being manufactured
opportunity to draw from the experi-
development, installation, configura- Device Manager, its Rosemount pres- at Nexans´ plant in Halden, Norway,
ence of our European engineering
tion, testing and commissioning of sure and temperature transmitters, with the fibre optic and low voltage
centres who have implemented
the systems, controlling vessel top- Saab Rosemount TankRadar tank cables being delivered by the
PlantWeb digital architecture in hun-
sides, hull, subsea and radar tank gauging transmitters, Fisher general Nexans factory in Rognan, in the
dreds of upstream projects, enabling
gauging, also integrating the safety and severe service control valves, North of Norway. Delivery is sched-
improved safety, availability and
system. FIELDVUE digital valve controllers uled for the second half of 2006.
operational efficiency,” says Emerson.
The automation system will and Bettis actuators.
Emerson collaborated with Total www.nexans.com
enable optimum process control, www.GoToEmerson.com
asset management and information on the Front End Engineering and
ptical seismic systems can provide monitoring, one can be measure temperature, one
O
sensors and subsea communication infrastructure
high resolution seismic images close to improve our overall reservoir and production can handle four pressure / temperature gauges, or
to the well bore, and be used to cali- management,” says Statoil. one flowmeter and two pressure / temperature
brate 4D surface seismic data. Weatherford has reached agreements with gauges.
FMC Kongsberg Subsea and Nexans Norway to The systems cost slightly more than standard
They can listen passively for acoustic events (mini work on the communication system. electrical systems, Weatherford says, but it believes
explosions), leading to improved understanding of “This project allows Weatherford to increase its that the reliability and ability to add new capabili-
fluid movement through the reservoir. ties compensates for this.
optical sensing portfolio and integrate all of these
Weatherford has been working with BP Norway The seismic sensors can be used to map frac-
sensors into a new generation subsea communica-
for two years to design and build a system which tures and monitor fluid fronts.
tions architecture,” says Weatherford.
can be deployed in a well.
The system includes five 3-component optical Over 100 optical sensors Optical sensor case studies
accelerometer stations and an optical pressure / Weatherford has installed over 100 optical One Weatherford customer, operating a long hori-
temperature gauge, installed inside the produc- pressure / temperature sensors during 2005. zontal well in West Africa, wanted to monitor pres-
tion tubing, near the reservoir. This compares to 60 in 2004, 30 in 2003, 40 in sure and have a better understanding of the pro-
The system provides continuous seismic and 2002, 18 in 2001 and under 10 for 1993 to 2000. duction zone.
pressure / temperature data. It is interfaced with Of the 100 optical sensors installed in 2005, 60 The production zone had a 1,000m section of
the existing permanent ocean bottom cable sys- were pressure / temperature, 11 flowmeters, 22 sand screen with a lateral half way along.
tem for collecting seabed seismic data. distributed temperature sensors, and 7 seismic Weatherford installed four optical pressure /
“Simultaneous collection of permanent seabed sensors. temperature gauges, two on each side of the later-
and downhole seismic data represents a signifi- It has also installed over 1 million feet of opti- al, to monitor reservoir pressure, with a distributed
cant milestone for the industry,” says Weatherford. cal cable to support pressure / temperature temperature sensor across the whole horizontal
BP will use the system to see if there is a rela- gauges, single phase / multiphase flowmeters, dis- section to highlight sections with the greatest
tionship between observations made in the well tributed temperature sensors and seismic sensors. flow.
and remote observations of production effects. The pressure / temperature gauges can meas- Another customer, Statoil Veselfrikk, has a four
It will use this knowledge to help improve its ure the stain on the glass associated with pressure zone injection well in the North Sea, where water
management of water injection and production, and temperature. and gas are injected alternately.
by knowing more about what was happening The flowmeters measure flow by monitoring It has three combination pressure / tempera-
underground. dynamic strain in a section of production tubing. ture and flowmeter sensors with remote flow con-
The system has accelerometers which monitor When combined with other sensors to work trol valves at three of the zones.
active (artificially created) or passive seismic sig- out fluid density and speed of sound transmission, By being able to control flow into each zone
nals. it is possible to work out the flow of all three phas- separately, Statoil was able to avoid drilling anoth-
The seismic stations are carried down the well es (oil, water, gas). er injection well, saving over $10m.
on the production tubing, but have a special On the distributed temperature system, the The permanent optical sensors have also elimi-
clamping system which couples the sensor the whole fibre acts as a sensor, and can give a tem- nated expensive wireline interventions,
casing and decouples it from the tubing when it is perature log for the whole length of the cable. Weatherford says.
in the well. The seismic sensors are tiny, incredibly sensi- In a third example, in South West France, where
tive accelerometers. natural gas is stored underground, beneath a pop-
Statoil project The optical sensors are more reliable, stable ulated area, Weatherford optical sensors have
Weatherford has signed a three year ‘technolo- been used for many years to monitor fluid levels.
and flexible than traditional sensors, the company
gy development co-operation agreement’ with Monitoring levels from the surface, using seis-
believes. They can work in temperatures of 175
Statoil to develop fibre optic sensing and commu- mic technology, would have been ‘expensive, dis-
degrees C and pressures of 137.9 MPa.
nication systems, part of Statoil’s Subsea Increased ruptive and less accurate,’ Weatherford says.
There are no moving parts and no downhole
Recovery (SIOR) initiative.
electronic components to degrade or drift.
Weatherford will build a fibre optic communi-
They can take a lot of vibration stress, including
Optimising production
cations network to deliver reservoir, wellbore and Weatherford has helped ChevronTexaco reduce
from perforation guns nearby. The pressure read- annual well failure rates from 30 to 10 per cent on
subsea data to shore.
ings do not drift over time, as most conventional its Cymric field in San Joachim Valley, by using its
The two companies will develop downhole
pressure gauges do. ‘Life of Well Information System’ software (LOWIS).
optical sensing systems and a fibre optic commu-
The complexity is on the surface, with a unit The Cymric field in San Joachim Valley has
nication system. Field testing is included in the
which transmits light to the sensors, collects the 1,000 sucker rod wells in the field, which are
agreement. Statoil will do pilots on the Norwegian
light and analyses the data. described as ‘aging’.
continental shelf.
They also provide flexibility. A typical cable will Well failure rates rose from 15 per cent to 30
“The goal of the project is to develop smart
have three fibres - one can be used for seismic
going over unlimited distance at data speeds of "We spend quite a lot of money and time in
Fibre optics at BT tens of terabits per second. "They all have their communication technology," he said. "We lead the
role," he said. world in this."
and Alcatel WIMAX might be used more in the oil and gas Any pressure, temperature change or even
industry, for communications between platforms sound on a fibre optic cable changes the way light
Speakers from BT and Alcatel, at close to each other, or with nearby vessels. Alcatel passes through it, and so very sophisticated tools
is installing a WIMAX system on a Floating can be developed.
IQPC's Future Fields conference in Production Storage and Operations (FPSO) unit for With a fibre optic cable down a well, it is possi-
Amsterdam, talked about how Total in Nigeria. ble to measure temperatures every metre along
For fibre optics, Mr Mainguy said that the bene- the well at 0.1 degrees accuracy.
technology is developing for fibre fits were high reliability and independence of the This is a useful tool for pinpointing where oil is
optic technologies weather, but there can be problems if the cable is entering the well, because it expands and cools as
not buried deep enough and hit by a ship.Mr it does so, increasing pressure and causing
Mainguy recommended create a fibre optic ring, changes to the temperature.
so there's always another data routing option if Fibre optic cables can be used as a security
Robert Mainguy, there's a break in the cable anywhere. "Its future tool, because if there is any interference (vibration)
director business proof - there's no bandwidth limitation," he said. near a fibre optic cable, the light pattern changes.
development and Alcatel has put together a subsea monitoring This listening capability could be used for
marketing, oil and system off the West Coast of Canada using fibre many things. For example, a fibre optic cable
gas, with Alcatel, optic cables, and could do this for the oil and gas around a pressure vessel could 'listen' for any sign
talked about some industry, he said. which could indicate a possible leak. It could also
of the develop-
'hear' a valve closing, proving a secondary reassur-
ments with data
ance that the control system is working.
communications
The fibre system could also immediately detect
services in the oil
sand production in a well, because the sand makes
and gas industry.
Matthew Owen, a large amount of noise, which would affect the
"The communications infrastructure is at the
head of oil and gas light pattern through the cable.
heart of this process," he said. "It takes data from
industry marketing, Fibre optics are safe to use in hazardous envi-
sensors in the field."
BT, talked about ronments, small, unobtrusive and simple to install.
The common communications options are
how BT is develop-
VSAT, getting 1.2mbps over unlimited distance;
ing fibre optic tech-
Microwave, with communications up to 80km at
nology which could
speeds of over 155 mbps; WIMAX at distances up be useful in the oil
to 15km with speeds up to 25 mbps; and fibre, and gas industry.
Wärtsilä power contract The MPF 1000 has been described as the
largest and the most versatileoffshore drilling unit
cal and automation systems.
Delivery of the major components will be dur-
for largest mobile drilling ever built. It can combine floating production,
storage and offloading with drilling.
ing the first quarter of 2008.
Wärtsilä will deliver eight 16-cylinder Wärtsilä
unit It is designed for simultaneous drilling and pro-
duction in deep waters and harsh environments
32 diesel engines with a combined power output
of 58,880 kW, generators, medium voltage
Power system manafacturer Wärtsilä has won including ultra deep water. switchgear, low voltage distribution boards, fre-
a contract to deliver a total power system for The vessel is 290 meters long and has storage quency converters, safety and automation systems
the largest mobile oil drilling unit ever built, capability of one million barrels of oil. (including emergency shut down, fire and gas,
the MPF 1000 offshore drilling vessel, to be The contract, worth over EU 50 million, power management, vessel automation), a dynam-
completed and delivered from Spanish yard involves detail design, products, systems and com- ic positioning system, thruster control and infor-
Dragados Offshore in the fourth quarter of missioning of the power plant, propulsion, electri- mation management systems.
2008.
I
systems inside out, as Invensys does, is allowing the Conversely, it might be harmful to the equip-
many different manufacturers including ABB, systems to integrate with the business manage- ment to operate it 99 per cent of time, the risk of
Honeywell, Rockwell, Schneider, Emerson. ment systems. unscheduled breakdown can be higher, than if you
Communication is by TCP-IP. There are over Disparate control systems have been blamed for give the equipment a few moments of rest or main-
300 interfaces developed so far. many things. Operators cannot look at the whole tenance.
The middleware can connect to management plant as one single entity, they have to manage Some people focus on maximizing availability –
systems, such as supplier relationship management every part of it separately. although this is not so much use of the equipment
/ customer relationship management / supply chain Individual systems sound alarms when some- is not utilized when it is available. But focusing on
management / enterprise resource planning thing is going wrong; but when something goes maximizing utilization is not so helpful either
(finance, HR). very badly wrong, the operator just hears a lot of because there may ultimately be less equipment
It will provide business performance measure- alarms and doesn’t know which ones to respond to breakdowns if the equipment is not driven into the
ment, real time finance management, real time The way automation systems have been viewed, ground.
business intelligence, business performance Invensys believes, has gradually changed. From It can be useful in maintenance – eg analyse
improvement. 1970s to 1990s, they were seen as equipment to equipment in real time, real time failure mode
The middleware layers include planning, sched- make plants work. From 1990, expectations analysis. It can help with fault finding.
uling, yield management, operations management, increased, with optimisation tools. Now the focus is A key component is the ‘asset dashboard,’ where
site support, alarm analysis, alert management, per- on optimising everything. people all over the world can see all the information
formance management, system configuration, con- they need in one place (see photograph).
dition monitoring / diagnostics, device diagnostics. Middle layer Information being shown includes plant video
It should help detect and respond to unanticipated There are plenty of more benefits to this middle monitoring, business value portal, plant scorecard,
problems. layer. compressor availability analysis, operational per-
The benefits are that management personnel The computer model can process the enormous formance measures, KPI analysis, condition monitor-
get much better information about how well the amounts of data generated by the systems. ing and maintenance schedules.
plant is operating, and can easily and quickly make For example, the large amounts of equipment
adjustments as required. monitor data can be fed into a computer model, Security
Advanced software tools can be used to monitor which can estimate quite well if any components There are plenty of security concerns about the idea
the health of equipment, and make predictions are about to fail. of being able to adjust plant over the internet.
about how long equipment will operate for before Invensys observes that the traditional ways of Security issues quickly arise with this kind of sys-
failure, so maintenance and overhauls can be working out how well plant is working, looking at tem – because it becomes theoretically possible to
planned at times they will cause least disruption to utilisation and equipment availability, is not neces- control dangerous plant systems over the internet.
operations, while minimising the risk of equipment sarily the best way to find out what companies real- Invensys employs security staff to analyse the
failure. ly want to know, which is how much value they are risks, and work out how to achieve security but
Invensys imagines a more sophisticated tool for getting out of their equipment. without losing any of the openness.
measuring how well equipment is going than the For example, it is not much use knowing if the Invensys points out that in the US, 90 per cent of
current maximising equipment availability and equipment is available 99 per cent of the time if you systems have an online connection. In Europe its 15
maximizing utilization. The best route is something don’t know how much of this time it is actually per cent. Many plant managers say they don’t want
between these two. being used for. an online connection.
Invensys will release the system in two phases –
the first will be to release a system “designed to sig-
nificantly reduce the cost of automation.” The sec-
ond is to release a set of performance services to
get more value from the plant.
There will be two components to the perform-
ance services – performance measurement / real
time accounting, and performance improvement
services.
The performance services will be conducted by
a team of professionals with 10 years plant engi-
neering experience and accounting MBAs.
The software tools are a result of 5 years of
development work, Invensys says.
The problem
Connecting business systems with plant is some-
thing which has been desired for a long time, some-
thing which many oil and gas companies have been
slowly developing over the past few years.
Whilst trying to connect plant to business man- The InFusion Collaboration Wall can also be used to provide plant
agement systems is not new, what is probably new operators, maintenance technicians, engineers, and managers with a
shared view of process control, maintenance, performance, and busi-
is the depth to which Invensys is doing it, and the
ness application displays to encourage and facilitate creative collabo-
fact that a company which understands the control ration
Logistic Management
Maintenance Management
Procurement Management
Project Management
Remote Management