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MASTER OF TECHNOLOGY
IN
STRUCTURAL ENGINEERING
By:
PRASHANTH .N
USN: 1GC11CSE05
Under the Guidance of:
SAYEED SULAIMAN
Assistant Professor
Dept of Civil Engineering, G.C.E,
Ramanagaram-571511
SYNOPSIS:
Natural draught cooling towers are very common in modern day thermal and nuclear power
stations. These towers with very small shell thickness are exceptional structures by their
sheer size and sensitivity to horizontal loads. This paper deals with to study the effect of
seismic and wind loads on hyperbolic cooling of varying dimensions and rcc shell thickness.
For the purpose of comparison an existing cooling tower is consider as reference, (BTPS,
Karnataka).For other models the dimensions and rcc shell thickness is varied with respect to
reference cooling tower.
Bellary thermal power station is a power generating unit near kudithini village in Bellary
taluk, Bellary district and karnataka state. Basic wind speed is 39 m/sec, risk co-efficient
factor K1 shall be taken as 1.06, terrain category shall be 2 and corresponding values shall be
taken for K2, risk co-efficient factor K3 shall be taken as 1.0. The seismic zone is zone III,
importance factor (I) is 1.5.
The boundary condition of the cooling tower has been top end free and bottom end is fixed.
The material properties of the cooling tower have young modulus 31GPa, Poisson Ratio 0.15
and density of RCC 25 Kg/m3. These cooling towers have been analyzed for seismic & wind
loads using Finite Element Analysis (ANSYS v.10). The seismic load will be carried out for
0.5g, 0.6g& 0.7g in accordance with IS: 1893 (part 1)-2002 and by modal analysis and wind
loads on these cooling towers have been calculated in the form of pressures by using the
design wind pressure coefficients as given in IS: 11504-1985 code along with the design
wind pressures at different levels as per IS: 875 (Part 3) - 1987 code. The analysis has been
carried out using 8-noded 93 Shell Element.
The out come & result are Max Deflection, Max Principal Stress & Strain, Max Von mises
Stress & Strain are mapped & tabulated.
ACKNOWLEDGEMENT
This satisfaction and euphoria that accompany the successful completion of any task would
be but incomplete without mentioning the names of the people who made it possible, whose
constant guidance and encouragement crowned the efforts with success.
I convey my regard to SAYEED SULAIMAN, Assistant Professor, Department of Civil
Engineering, GCE, for his valuable insights and suggestions offered during the course of the
Project work.
I express my deep gratitude to Dr. MOHAMED ILYAS ANJUM, Vice principal, Prof. &
HOD, Department of Civil Engineering, GCE for providing support and encouragement.
I express my thanks to Dr. MOHAMED HANEEF, Principal, for providing congenial
atmosphere to work in.
I express my thanks to PRAKASH, Chief Engineer, and KPCL for providing data to our
Project work.
I express my thanks to KIMDHASAIAH, Executive Engineer, and KPCL for helping to our
project work.
I express my thanks to Sunil Reddy for Guidance of ANSYS Software to our project work.
I also thank full to our Family and Friends. Their Constant faith in our sincerity has helped
us to stay confident in the entire course of the project.
I thank all the Teaching Staff, Supporting Staff who have directly or indirectly helped us in
successful completion of our project work.
PRASHANTH N
CONTENTS:
Abstract
List of Tables
iv
List of Figures
Abbreviations
viii
1.8 Objective
10
10-13
14
15
17
18
20
20
21
22
ii
26
26
28
29
30
35
40
49
52
55
57
63
66
67
REFERENCES
68
iii
LIST OF TABLES:
Table 5.1: Shell 93 real constants
28
31
Table 6.2: Input geometry values to create model in ANSYS for CT1
32
Table 6.3: Input geometry values to create model in ANSYS for CT2
33
Table 6.4: Input geometry values to create model in ANSYS for CT3
34
37
38
39
Table 6.8: Result of variation hourly mean wind speed with height for CT1
41
Table 6.9: Result of variation hourly mean wind speed with height for CT2
42
Table 6.10: Result of variation hourly mean wind speed with height for CT3
42
45
45
46
47
48
48
55
57
59
61
63
65
iv
LIST OF FIGURES:
Fig1.1: Group of cooling towers
15
19
23
26
30
37
39
40
52
52
52
52
53
53
Static analysis:
Fig7.7: Deflection for CT1
53
54
54
54
54
Modal Analysis:
Fig7.12: Deflection for CT1
55
56
56
56
56
57
58
58
58
58
59
60
60
60
60
61
62
62
62
62
vi
Wind Analysis:
Fig7.32: Applied wind pressure for CT1
63
64
64
64
65
65
vii
ABBREVIATIONS
For the purpose of this standard, the following letter symbols shall have the meaning indicated
against each:
r t= top radius
Ht= vertical distance from the throat to the top of the shell
Y= vertical coordinates
<f>= angle between vertical and the normal to an element of the shell
= the circumferential angle
= Poisson's ratio of concrete
IS 875 (part 3)-1987: Code of practice design loads (other than earthquake)
A = surface area of a structure or part of a structure
Ae= effective frontal area
Az = an area at height z
b= breadth of a structure or structural member normal to the wind stream. in the horizontal
plane
Ct=
Cfn=
C't=
Cp=
pressure coefficient
Cpe=
CPt=
diameter of cylinder
F=
Fn=
normal force
Ft=
transverse force
F'-=
frictional force;
K= Multiplication factor
l = length of the member or greater horizontal dimension of a building
pa = design wind pressure
pz = design wind pressure at height z
pe = external pressure
p1= internal pressure
Re = Reynolds number
Vb = regional basic wind speed
Vz = design wind velocity at height z
x = distance down wind from a change in terrain category
= wind angle from given axis
= inclination of the roof to the horizontal
= effective solidity ratio
= solidity ratio
z = a height or distance above the ground
= average height of the surface roughness
ELx = Response quantity due to earthquake load for horizontal shaking along x-direction
ELy = Response quantity due to earthquake load for horizontal shaking along y-directicn
ELz = Response quantity due to earthquake load for vertical shaking along z-direction
Froof = design lateral forces at the roof due to all modes considered
Fi= Peak lateral forces at the floor i due to all modes considered
g = Acceleration due to gravity
h = Height of structure, in meters
I = Importance factor
Mk = Modal mass of mode k
n = Number of storeys
Pk =Modal participation factor of mode k
Qi = Lateral force at floor i
Qik = Design lateral force at floor i in mode k
,-
CHAPTER-1
Page 1
Page 2
Page 3
Page 4
Page 5
Page 6
The maximum spacing shall be restricted to twice the thickness of the shell in either
direction. It is preferable to provide reinforcement at both the faces of the shell. For shells of
175mm thick and above two layers of reinforcement should invariably provide.
Page 7
1.8 OBJECTIVE:
1. To analyze the hyperbolic cooling tower by using finite element analysis (FEA).
2. For the purpose of comparison an existing tower should be considering, bellary
thermal power plant (details from KPCL, Bangalore) and studied the seismic and
wind loads of hyperbolic cooling tower.
3. For other models dimensions and rcc shell thickness is varied with respect to
reference tower.
4. Analysis has been carried out using 8 noded 93 shell elements using ANSYS V.10.
5. The out come of result is Max deflection, Max Principal stress & strain & Von mises
stress & strain.
Page 8
Page 9
CHAPTER-2
REVIEW OF LITERATURE:
2.1 INTRODUCTION:
The field of finite element analysis of shells and shell structures has been very widely researched
consequently enormous literature was available regarding various aspects of their behavior. It
would be impossible to cover all such publications; therefore some selected segments of the
literature were presented herein by the way providing the literature survey. The important aspect
in such publications was concisely presented in the form of the abstracts of the subject matter
presented in such publications. Hence, it was opined that the listing of the abstracts of the
selected segment of the literature should serve the purpose of literature review adequately. The
Page 10
Page 11
Page 12
Page 13
CHAPTER-3
Page 14
The surface that bisects the shell is called the middle surface. It
specifies the form of this surface and the thickness h at every point.
3. Analysis of thin shells consists the following steps:
Page 15
Page 16
Page 17
CHAPTER-4
Page 18
Page 19
Page 20
Page 21
4.5
FEA PROGRAM:
1.
ANSYS
2.
MSC.Nastran
3.
NISA
4.
MARC
5.
LS-DYNA
theory
reference;
structural
analysis
guide;
thermal
analysis
guide;
electromagnetic fields analysis guide; fluid dynamics guide; and coupled field analysis
guide. Taken together, these manuals provide descriptions of the procedures, commands,
elements, and theoretical details needed to use the ANSYS program. All of the above
manuals except the ANSYS theory reference are available online through the ANSYS help
system, which can be accessed either as a standalone system or from within the ANSYS
program. A brief description of the information found in each of the manuals follows.
Engineering capabilities of ANSYS products are: structural analysis (linear stress, nonlinear
stress, dynamic, buckling); thermal analysis (steady state, transient, conduction, convention,
radiation, and phase change); CFD analysis (steady state, transient, incompressible,
compressible, laminar, turbulent); electromagnetic fields analysis (Magnetostatics,
electrostatics); field and coupled field analysis (acoustics, fluid-structural, fluid-thermal,
magnetic-fluid, magnetic-structural, magnetic-thermal, piezoelectric, thermal-electric,
thermal-structural, electric-magnetic); sub-modeling; optimization; and parametric design
language.
Page 22
Page 23
4.5.2.1
PREPROCESSOR:
Within the preprocessor the model is set up. It includes a number of steps and usually in the
following order:
1. Build geometry: Depending on whether the problem geometry is one, two or three
dimensional, the geometry consists of creating lines, areas or volumes. These
geometries can then, if necessary, be used to create other geometries by the use of
Boolean operations. The key idea when building the geometry like this is to simplify
the generation of the element mesh. Hence, this step is optional but most often used.
Nodes and elements can however be created from coordinates only.
2. Define materials: A material is defined by its material constants. Every element has to
be assigned a particular material.
3. Generate element mesh: The problem is discretized with nodal points. The nodes are
connected to form finite elements, which together form the material volume.
Depending on the problem and the assumptions that are made, the element type has to
be determined. Common element types are truss, beam, plate, shell and solid
elements. Each element type may contain several subtypes, e.g. 2D 4-noded solid, 3D
20-noded solid elements. Therefore, care has to be taken when the element type is
chosen.
Page 24
4.5.2.2
SOLUTION:
Here you solve the problem by gathering all specified information about the problem:
1. Apply loads: Boundary conditions are usually applied on nodes or elements. The
prescribed quantity can for example be force, traction, displacement, moment,
rotation. The loads may in ANSYS also be edited from the preprocessor.
2. Obtain solution: The solution to the problem can be obtained if the whole problem is
defined.
4.5.2.3
GENERAL POSTPROCESSOR:
Page 25
CHAPTER-5
Page 26
Page 27
Page 28
5.4.2 RESTRICTIONS:
When used in the product(s) listed below, the stated product-specific restrictions apply to this
element in addition to the general assumptions and restrictions given in the previous section.
ANSYS Professional:
1. The DAMP material property is not allowed.
2. The special features allowed are stress stiffening and large deflection.
Page 29
CHAPTER 6:
Rt=31.85
35.75
Rthr=30.5
143.5
107.75
98.55
9.2
X
Rb=55
Page 30
Description
Parametric value
Symbols
CT1
(BTPS. Ref)
CT2
(decreased)
CT3
(increased)
Total height
143.5 m
136.2 m
150.67 m
Height of throat
Hthr
107.75 m
102.36 m
113.13 m
Diameter at top
Dt
63.6 m
60.5 m
66.8 m
Diameter at bottom
Db
110 m
104.5 m
115.5 m
Diameter at throat
Dthr
61 m
57.94 m
64 m
9.2 m
8.74 m
9.66 m
200mm
250mm
150mm
level
6
Column Height
Thickness at throat
Tthr
.. (6.1)
In which Ro is the horizontal radius at any vertical coordinate, Y with the origin of
coordinates being defined by the center of the tower throat, ao is the radius of the throat & b
is some characteristic dimension of the hyperboloid.
DEPT. OF CIVIL, GCE
Page 31
Key
Points
X axis
(mm)
Y axis
(mm)
51800
98550
45200
78550
39350
58500
34650
38550
31500
18550
6
(origin)
7
30650
10000
30950
20000
551077
35750
Page 32
Key
Points
X axis
(mm)
Y axis
(mm)
54474.91
103478
47859.34 83477.5
41932.86 63477.5
37027.84 43477.5
33354.71 23477.5
6
(origin)
7
32177.6
10000
32483.8
20000
33492.3
37530
Page 33
3. CT3: Increase the dimensions & decrease the thickness of cooling tower.
At Bottom:
ao = 28.975 m
Ro=52.975 m
Y= -102.36 m
Substitute in equation 6.1 we get b=68.2 m
At Top:
ao = 28.975 m
Ro=30.25 m
Y= 33.96 m
Substitute in equation 6.1we get b=113.235 m
Table 6.4: Input Geometry values to create model in ANSYS for CT3
Key
Points
X axis
(mm)
Y axis
(mm)
492113
93625
42637.7
73625
36859.2
53625
32305.3
33625
29547.7
13625
6
0
(origin)
7
29087.7
0
10000
29423.4
20000
30250.2
33960
Page 34
Importance factor
Average response acceleration coefficient Sa/g =Soft soil site condition, as per clause 6.4.5,
pp16 IS 1893 (part 1):2002
For Soft soil sites
Sa/g
1+15T,
0.00T0.10
2.50
0.10T0.67
1.67/T
0.67T4.00
The design horizontal seismic coefficient Ah for a structure shall be determined by the
following expression: Maximum considered Earthquake (MCE) of 2% probability
. (6.2)
Provided that for any structure with T 0.1 s, the value of Ah will not be taken less than Z/2
whatever be the value of I/R.
Page 35
Page 36
Ah
X &Z
Dircn
Ah
Z Dircn
0.25
0.0167
0.0111
0.33
0.0223
0.0148
0.5
0.0334
0.0223
0.0668
0.0445
1.33
0.0891
0.0594
1.54
0.1
0.0667
1.67
0.1
0.0667
10
0.1
0.0667
11.11
0.094
0.0627
12.5
0.088
0.0587
14.29
0.082
0.0547
16.67
0.076
0.0507
20
0.07
0.0467
25
0.064
0.0427
33.33
0.058
0.0387
40
0.055
0.0367
50
0.052
0.0347
Page 37
FREQUENCY
(Hz)
Ah
X&Z
DIRN
Ah
Y-DIRN
0.25
0.02
0.0134
0.33
0.0267
0.0178
0.5
0.0401
0.0267
0.0802
0.0534
1.33
0.1069
0.0713
1.54
0.12
0.08
1.67
0.12
0.08
10
0.12
0.08
11.11
0.1128
0.0752
12.5
0.1056
0.0704
14.29
0.0984
0.0656
16.67
0.0912
0.0608
20
0.084
0.056
25
0.0768
0.0512
33.33
0.0696
0.0464
40
0.066
0.044
50
0.0624
0.0416
Page 38
FREQUENCY
(Hz)
Ah
X&Z
DIRN
Ah
Y-DIRN
0.25
0.0234
0.0156
0.33
0.0312
0.0208
0.5
0.0468
0.0312
0.0935
0.0623
1.33
0.1247
0.0831
1.54
0.14
0.0933
1.67
0.14
0.0933
10
0.14
0.0933
11.11
0.1316
0.0877
12.5
0.1232
0.0821
14.29
0.1148
0.0765
16.67
0.1064
0.0709
20
0.098
0.0653
25
0.0896
0.0597
Page 39
0.0812
0.0541
40
0.077
0.0513
50
0.0728
0.0485
Page 40
Vb
K1
K2
K3
Vz
Pz(N/m2)
9.2
39
1.06
0.670
27.69
460.3
29.2
39
1.06
0.787
32.52
634.8
49.2
39
1.06
0.848
35.04
736.7
69.2
39
1.06
0.877
36.25
788.4
89.2
39
1.06
0.905
37.40
839.6
108.475
39
1.06
0.925
38.31
880.7
134.33
39
1.06
0.947
39.16
920.5
Page 41
Table 6.9: Results of variation of hourly mean wind speed with height for CT 2
Height
Vb
K1
K2
K3
Vz
Pz(N/m2)
8.74
39
1.06
0.670
27.698
460.3
28.74
39
1.06
0.785
32.450
631.8
48.74
39
1.06
0.846
34.983
734.3
68.74
39
1.06
0.876
36.224
787.3
88.74
39
1.06
0.904
37.381
838.4
105.55
39
1.06
0.924
38.216
876.3
127.585
39
1.06
0.942
38.945
910.0
Table 6.10: Results of variation of hourly mean wind speed with height CT 3
Height
Vb
K1
K2
K3
Vz
Pz(N/m2)
9.66
39
1.06
0.670
27.698
460.3
29.66
39
1.06
0.789
32.602
637.7
49.66
39
1.06
0.850
35.119
740.0
69.66
39
1.06
0.878
36.277
789.6
89.66
39
1.06
0.906
37.434
840.8
109.66
39
1.06
0.928
38.352
882.5
121.39
39
1.06
0.937
38.740
900.5
141.1
39
1.06
0.953
39.392
931.0
Page 42
. (6.6)
Where
gf = peak factor defined as the ratio of the expected peak value to the root mean value of
afluctuating load, and
r = roughness factor which is dependent on the size of the structure in relation to the ground
roughness.
The, value of gf r is given in Fig. 1,
B = background factor indicating a measure of slowly varying component of fluctuating
wind load and is obtained from, from fig 9, pp50 IS 875 (part 3)-1987
SE/ = measure of the resonant component of the fluctuating wind load,
S = size reduction factor, from fig 10, pp 51 IS 875 (part 3)-1987
Page 43
Page 44
Fo
Cz x h/
Lh
fo x Lh/
Vz
SE/
GF
0.1
1.886
9.2
103.6 9.4
3.24
0.04
0.065
0.71 0.1791
49.84
0.04
29.2
90.4
2.6
8.75
0.041
0.206
0.7
0.1778
42.44
49.2
78.7
0.347
0.7
0.1778
39.39
69.2
69.3
0.8
89.2
63
108.47
134.33
18.6
0.045
0.488
0.68 0.1752
38.08
0.047 0.132
1.88
0.6 23.24
0.03
0.63
0.65 0.1713
36.9
0.048
1.842
61.9
0.766
0.61
0.166
36.03
63.7
0.4 33.42
0.948
0.61
0.166
35.24
0.05
0.03
0.09
0.093 1.817
Height (m)
()
9.2
29.2
49.2
69.2
89.2
108.475
134.33
0.000434
0.00023
0.000278
0.000296
0.000773
0.000319
0.000334
15
0.00026
0.000464
30
-0.00035
-0.00084
-0.00097
-0.00104
-0.00062
-0.00111
-0.00117
45
-0.00104
-0.00179
-0.00209
-0.00222
-0.00186
-0.00239
-0.00251
60
-0.00148
-0.00239
-0.00278
-0.00296
-0.00263
-0.00319
-0.00334
75
-0.00182
-0.00287
-0.00334
-0.00356
-0.00325
-0.00382
-0.00401
90
-0.00191
-0.00299
-0.00348
-0.00371
-0.0034
-0.00398
-0.00418
105
-0.00148
-0.00239
-0.00278
-0.00296
-0.00263
-0.00319
-0.00334
Page 45
-0.00061
-0.0012
-0.00139
-0.00148
-0.00108
-0.00159
-0.00167
135
-0.00087
-0.00155
-0.00181
-0.00193
-0.0015
-0.00207
-0.00217
150
-0.00078
-0.00143
-0.00167
-0.00178
-0.00139
-0.00191
-0.00201
165
-0.00078
-0.00143
-0.00167
-0.00178
-0.00139
-0.00191
-0.00201
180
-0.00078
-0.00143
-0.00167
-0.00178
-0.00139
-0.00191
-0.00201
Fo
Cz x h/
Lh
fo x Lh/
Vz
8.74
104.5
10
3.15
0.045
0.066
0.72 0.1909
48.12
0.04
28.74
82.6
2.4
8.85
0.04
0.216
0.71 0.1896
41.07
48.74
73.7
0.366
0.7
0.1882
38.10
68.74
64.6
0.516
0.69 0.1869
36.79
88.74
59
0.6 23.73
0.03
0.666
0.65 0.1814
35.65
105.55
58.8
0.792
0.62 0.1772
34.87
0.05
0.084 1.874
127.58
60.5
0.957
0.60 0.1743
34.22
0.05
0.10
SE/
GF
0.112 1.958
1.867
Page 46
F(N/mm2)
Degrees
Height
()
8.74
0.000451
15
0.00027
30
-0.00108
45
68.74
88.74
105.55
127.585
0.000306
0.000319
0.000328
0.00034
-0.00086
-0.00101
-0.00107
-0.00111
-0.00115
-0.00119
-0.00153
-0.00185
-0.00216
-0.0023
-0.00239
-0.00246
-0.00255
60
-0.00189
-0.00247
-0.00288
-0.00306
-0.00319
-0.00328
-0.0034
75
-0.00198
-0.00296
-0.00345
-0.00368
-0.00382
-0.00394
-0.00408
90
-0.00153
-0.00308
-0.0036
-0.00383
-0.00398
-0.00411
-0.00425
105
-0.0009
-0.00246
-0.00287
-0.00306
-0.00318
-0.00328
-0.00339
120
-0.00063
-0.00161
-0.00187
-0.00199
-0.00207
-0.00214
-0.00221
135
-0.00081
-0.00123
-0.00144
-0.00153
-0.00159
-0.00164
-0.0017
150
-0.00081
-0.00148
-0.00173
-0.00184
-0.00191
-0.00197
-0.00204
165
-0.00081
-0.00148
-0.00173
-0.00184
-0.00191
-0.00197
-0.00204
180
-0.00081
-0.00148
-0.00173
-0.00184
-0.00191
-0.00197
-0.00204
28.74
48.74
0.000247 0.000288
Page 47
b
108.
9
95.6
83.9
74.1
67.2
64.2
64.9
66.9
Fo
Cz x h/
Lh
fo x Lh/
Vz
SE/
GF
9.4
2.7
1.4
0.9
0.6
0.5
0.5
0.4
3.3
8.7
13.4
18.3
22.8
27.2
24.8
34.1
0.049
0.04
0.045
0.039
0.035
0.03
0.032
0.25
0.06
0.2
0.34
0.47
0.61
0.75
0.69
0.96
0.71
0.69
0.69
0.68
0.65
0.62
0.62
0.61
0.1727
0.1703
0.1703
0.169
0.1653
0.1614
0.1614
0.1601
50.07
42.54
39.49
38.23
37.05
36.16
35.8
35.2
0.039
0.041
0.045
0.046
0.047
0.047
0.049
0.049
0.11
0.1
0.12
0.11
0.1
0.08
0.09
0.76
1.858
1.839
1.849
1.837
1.814
1.788
1.793
2.033
Height (M)
9.66
29.66
49.66
69.66
89.66
109.66
121.39
141.1
0.00029
0.00030
0.000316
0.00032
0.00037
15
0.000257
30
-0.00034
-0.00082
-0.00096
-0.00107
-0.0010
-0.0011
-0.0011
-0.0013
45
-0.00103
-0.00176
-0.00205
-0.00218
-0.0022
-0.00237
-0.00242
-0.0028
60
-0.00145
-0.00235
-0.00274
-0.0029
-0.0030
-0.00316
-0.00323
-0.0379
Page 48
-0.0018
-0.00282
-0.00328
-0.00348
-0.0036
-0.00379
-0.00387
-0.0045
90
-0.00188
-0.00293
-0.00342
-0.00363
-0.0038
-0.00395
-0.00404
-0.0047
105
-0.00145
-0.00234
-0.00273
-0.00290
-0.0030
-0.00315
-0.00322
-0.0037
120
-0.00086
-0.00152
-0.00178
-0.00189
-0.0019
-0.00205
-0.0021
-0.0024
135
-0.0006
-0.00117
-0.00137
-0.00145
-0.0015
-0.00158
-0.00161
-0.0018
150
-0.00077
-0.00141
-0.00164
-0.00174
-0.0018
-0.00189
-0.00194
-0.0022
165
-0.00077
-0.00141
-0.00164
-0.00174
-0.0018
-0.00189
-0.00194
-0.0022
180
-0.00077
-0.00141
-0.00164
-0.00174
-0.0018
-0.00189
-0.00194
-0.0022
Page 49
6.4.4 MESH
1. Define Mesh Size
Preprocessor > Meshing > Manual Size > Size Controls > Lines > picked Lines...
2. Mesh the frame
Preprocessor > Meshing > Mesh > Area > click 'Pick All'.
Page 50
Page 51
CHAPTER-7
Page 52
Static analysis:
First we create the geometry of the model in ANSYS by using key points & we have to input
material models, shell element & make mesh to model in Preprocessor. By assigning the
loads to the model and selecting Static analysis and solve the problem in solution & read the
results in General post processor.
Page 53
Page 54
Max
Deflection
(mm)
Max Principal
Stress
Strain
(mpa)
Strain
(mpa)
CT 1
6.828
0.049038
0.162 x10-4
2.716
0.859 x10-4
CT 2
6.079
0.05455
0.146 x10-4
2.521
0.796 x10-4
CT 3
7.032
0.063227
0.157 x10-4
2.651
0.838 x10-4
7.2 MODAL ANALYSIS: First we create the geometry of the model in ANSYS by
using key points & we have to input material models, shell element & make mesh to model
in Preprocessor. By assigning the loads to the model and selecting Modal analysis, giving
number of modes to extract as 50 frequencies and solve the problem in solution & read the
results in General post processor.
Page 55
Page 56
Mode
Freq
Max
(HZ)
Deflection
Stress
(mm)
(mpa)
Max Principal
Strain
Strain
(mpa)
1.022
0.02515
0.002972
0.941 x10-7
0.00298
0.943 x10-7
1.137
0.026128
0.001849
0.582 x10-7
0.001824
0.577 x10-7
0.8076
0.026254
0.00146
0.446 x10-7
0.001394
0.441 x10-7
CT1
CT2
CT3
Page 57
Page 58
Max
Max Principal
Deflection
(mm)
Stress
Strain
Stress
(mpa)
Strain
(mpa)
CT 1
6.523
0.613682
0.195x10-4
0.609945
0.193 x10-14
CT 2
5.902
0.578328
0.183x10-4
0.589108
0.186 x10-14
CT 3
0.119x10-8
0.231 x10-9
0.705x10-14
0.220 x10-9
0.695 10-14
Page 59
Page 60
Max
Max Principal
Deflection
(mm)
Stress
Strain
Stress
(mpa)
Strain
(mpa)
-4
0.773432
0.245 x10-4
CT 1
8.547
0.756417
0.224x10
CT 2
7.083
0.693995
0.220x10-4
0.706931
0.224 x10-4
CT 3
0.143x10-8
0.277x10-9
0.845x10-14
0.254x10-9
0.834 10-14
Page 61
Page 62
Max
Max Principal
Deflection
(mm)
Stress
Strain
(mpa)
Strain
(mpa)
CT 1
9.971
0.882172
0.284x10-4
0.902337
0.285 x10-4
CT 2
8.263
0.809658
0.256x10-4
0.824752
0.261 x10-4
CT 3
0.143x10-8
0.323x10-9
0.986x10-14
0.307x10-9
0.973 x10-14
7.4 WIND ANALYSIS: First we create the geometry of the model in ANSYS by using
key points & we have to input material models, shell element & make mesh to model in Pre
processor. By assigning the loads and input the Pressures, alongside to the model and solve
the problem in solution & read the results in General post processor.
Page 63
Page 64
Max
Deflection
(mm)
Max Principal
Stress
Strain
Stress
(mpa)
Strain
(mpa)
CT 1
32.715
2.015
0.640 x10
5.186
0.164 x10-3
CT 2
23.922
1.925
0.421x10-4
4.521
0.146 x10-3
CT 3
57.295
2.59
0.804x10-4
5.32
0.157 x10-3
-4
Page 65
CHAPTER-8
Page 66
CHAPTER-9
Page 67
REFERNCES:
1) G. Murali, C. M. Vivek Vardhan and B. V. Prasanth Kumar ReddyRESPONSE OF
COOLING TOWERS TO WIND LOADS, ARPN Journal of Engineering and
Applied Sciences
2) D. Makovika, Response Analysis of RC cooling tower under seismic and wind storm
effect, Acta Polytechnica Vol. 46 No. 6/2006.
3) A. M. El Ansary, A. A. El Damatty, and A. O. Nassef, Optimum Shape and Design of
Cooling Towers, World Academy of Science, Engineering and Technology 60 2011.
4) R.L. Norton & v.i Weingarten, the effect of asymmetric imperfections on the earth
quake response of hyperbolic cooling towers.
5) Shailesh S. Angalekar, Dr. A. B. Kulkarni, Analysis of natural draught hyperbolic
cooling tower by finite element method using equivalent plate method.
6) Yang T. Y., Shell Elements for Cooling Tower Analysis, Journal of Engineering
Mechanics, Vol. 109/5, Sep., 1983, pp. 1270-1289.
7) Esmaeil Asadzadeh,Finite element analysis for structural Response of cooling tower
shell considering alternative supporting systems,IJCIET, Volume 3, Issue 1, JanuaryJune (2012), pp. 82-98
8) Saeid Sabouri-Ghomi , Numerical study of the Nonlinear Dynamic behavior of RCC
towers under Earthquake Excitation,Received: 8 September 2005; Received revised
form: 17 January 2006; Accepted: 17 January 2006.
9) Prof. Oral Buyukozturk, 1.054/1.541 Mechanics and Design of Concrete Structures.
10) Dynamic of structures by Anil K Chopra.
11) Design of reinforced concrete shells and folded plates by P.C. Varghese.
12) Advance reinforced concrete design by kirshnaraju.
13) IS: 11504:1985., Criteria for structural design of reinforced concrete natural draught
cooling tower, New Delhi, India: Bureau of Indian standards.
DEPT. OF CIVIL, GCE
Page 68
Page 69
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ABSTRACT:
Natural draught cooling towers are very common in modern day thermal and nuclear
power stations. These towers with very small shell thickness are exceptional structures by
their shear size and sensitivity to horizontal loads. This paper deals with study of
hyperbolic cooling tower of varying dimensions and rcc shell thickness, for the purpose of
comparison a existing tower is consider, for other models of cooling tower the dimensions
and thickness of rcc shell is varied with respect to reference cooling tower. The boundary
conditions should be consider as been top end free and bottom end is fixed. The material
properties of the cooling tower have young modulus 31GPa, poission Ratio 0.15 and
density of rcc 25 Kg/m3.These cooling towers have been analyzed for seismic loads &
wind load using Finite Element Analysis. The seismic load will be carried out for 0.5g,
0.6g& 0.7g in accordance with IS: 1893 (part 1)-2002 and by modal analysis and wind
loads on these cooling towers have been calculated in the form of pressures by using the
design wind pressure coefficients as given in IS: 11504-1985 code along with the design
wind pressures at different levels as per IS: 875 (Part 3) - 1987 code. The analysis has
been carried out using 8-noded 93 Shell Element. The outcome of the analysis is max
deflection, max principal stress & strain, max von mises stress & strain.
Keywords: Cooling tower, FEA, Seismic analysis & wind analysis.
1. INTRODUCTION:
The natural draught cooling tower is a very important and essential component in the
thermal and nuclear power stations. These are huge structures and also show thin shell
structures. Cooling towers are subjected to its self-weight and the dynamic load such as
an earthquake motion and a wind effects. In the absence of earthquake loading, wind
constitutes the main loading for the design of natural draught cooling towers. A lot of
research work was reported in the literature on the seismic &wind load on cooling tower [1
to 5].
G. Murali et al., [1] Response of cooling tower to wind load. He studied the two cooling
towers of 122m and 200m high above ground level. They calculated the values like
meridional forces and bending moments. D.Makovika, Acta Polytechnica [2], Studied
Response Analysis of an RC Cooling Tower under Seismic and Windstorm Effects. The
calculated values of the envelopes of the displacements and the internal forces due to
seismic loading states are compared with the envelopes of the loading states due to the
dead, operational and live loads, wind and temperature actions. Finite element model is
established; then mechanical characters of the tower under gravity, temperature load and
wind loads are analyzed. A. M. El Ansary [3], Optimum shape and design of cooling
tower, study is to develop a numerical tool that is capable of achieving an optimum shape
And design of hyperbolic cooling towers based on coupling a non-linear finite element
model developed in-house and a genetic algorithm optimization technique. R.L.Norton
[4], studied the effect of asymmetric imperfection on the earth quake response of
hyperbolic cooling tower. Shailesh S[5], software package utilized towards a practical
application by considering problem of natural draught hyperbolic cooling towers. The
main interest is to demonstrate that the column supports to the tower could be replaced by
equivalent shell elements so that the software developed could easily be utilized.
In which Ro is the horizontal radius at any vertical coordinate, Y with the origin of
coordinates being defined by the center of the tower throat, ao is the radius of the throat,
and b is some characteristic dimension of the hyperboloid.
Rt=31.8
35.75
Rthr=30.
5
143.5
107.75
98.55
9.2
X
Rb=55
Description Parameters
Parametric value
CT1
(Reference )
CT2
(Decreased)
CT3
(Increased)
Total height, H
143.5 m
136.2 m
150.67 m
107.75 m
102.36 m
113.13 m
Diameter at top, Dt
63.6 m
60.5 m
66.8 m
Diameter at bottom, Db
110 m
104.5 m
115.5 m
61 m
57.94 m
64 m
200 mm
250 mm
150 mm
Column Height
9.2 m
8.74 m
9.66 m
3.
Earthquake Forces:
The seismic analysis will be carried out in accordance with IS: 1893 by modal analysis of
the hyperbolic cooling towers, the earthquake analysis of the shell will be carried out by
response spectrum method. Earthquake analysis for the fill supporting structures (RCC
frames) will be carried out by response spectrum method. For the Calculation of the
Design Spectrum, the following Factors were considered as per IS 1893 (part I) 2002.
Zone factor: For Zone III = 0.16
Importance factor (I)
= 1.00
Response reduction factor (R) = 3.00
Average response acceleration coefficient Sa/g =Soft soil site condition.
The design horizontal seismic coefficient Ah for 0.5g, 0.6g & 0.7g of a structure shall be
determined by the following expression: Maximum considered Earthquake (MCE)
of 2% probability.
4.
Wind loads:
The wind pressure at a given height [Pz] will be computed as per the stipulations of
IS: 875 (part 3)-1987. For computing the design wind pressure at a given height the
basic wind speed (Vb) will be taken as Vb=39 m/s at 9.2m height above mean ground
level. For computing design wind speed (Vz) at a height z, the risk coefficient
K1=1.06 will be considered. For coefficient K2 terrain category 2 as per table 2 of IS:
875 (part-3)-1987 will be considered. The wind direction for design purpose will be
the one which world induces worst load condition. Coefficient K3 will be 1 for the
tower under consideration. The wind pressure at a given height wills b e computed
theoretically in accordance to the IS codal provision given as under:
Pz = 0.6 Vz2 N/m2
Where Vz =Vb x K1 x K2 x k3
Computation of wind pressure (Pz) along the wind direction by Gust factor method
5. FINITE ELEMENT MODELING:
Due to the complexity of the material properties, the boundary conditions and the tower
structure, finite element analysis is adopted. The finite element analysis of the cooling
towers has been carried out using ANSYS V.10. The analysis has been carried out using
8-noded shell element (SHELL 93). In the present study, only shell portion of the cooling
towers has been modelled and fixity has been assumed at the base.
5.1
ANSYSV.10:
ANSYS is a commercial FEM package having capabilities ranging from a simple,
linear, static analysis to a complex, non linear, transient dynamic analysis. It is
available in modules; each module is applicable to specific problem. Typical
ANSYS program includes 3 stages Pre processor, Solution & General Post
processor.
6. Material Properties for Analysis of CT:
Max Principle
Stress
(mpa)
Strain
Strain
CT 1
6.828
2.716
0.859x10-4
CT 2
6.079
2.521
0.796x10-4
CT 3
7.032
0.063277
0.157x10-4
2.651
0.838 x10-4
Modes
Freq
Max
(HZ)
Deflection
Max Principal
Stress
(mm)
Strain
Stress
(mpa)
(mpa)
Strain
1.022
0.02515
0.002972
0.941 x10-7
0.00298
0.943 x10-7
1.305
0.024832
0.001647
0.521 x10-7
0.001652
0.523 x10-7
10
1.512
0.01977
0.001328
0.415 x10-7
0.001303
0.412 x10-7
1.137
0.026128
0.001849
0.582 x10-7
0.001824
0.577 x10-7
1.49
0.020358
0.001381
0.434 x10-7
0.001355
0.429 x10-7
10
1.67
0.021157
0.002332
0.732 x10-7
0.002277
0.194 x10-8
0.8076
0.026254
0.00146
0.446 x10-7
0.001394
0.441 x10-7
0.9904
0.025641
0.002206
0.665 x10-7
0.002014
0.637 x10-7
10
1.189
0.020245
0.002329
0.705 x10-7
0.00212
0.671 x10-7
CT1
CT2
CT3
Max Principle
Stress
(mpa)
Strain
Stress
(mpa)
Strain
CT 1
6.523
0.613682
0.195 x10-4
0.609945
0.193 x10-4
CT 2
5.902
0.578328
0.183 x10-4
0.589108
0.186 x10-4
CT 3
0.119 x10-8
Max Principle
Stress
(mpa)
Strain
Stress
(mpa)
Strain
CT 1
8.547
0.756147
0.244 x10-4
0.773432
0.245 x10-4
CT 2
7.083
0.693995
0.220 x10-4
0.706931
0.224 x10-4
CT 3
0.143 x10-8
Max
Deflection
(mm)
Max Principle
Stress
(mpa)
Strain
Stress
(mpa)
Strain
CT 1
9.971
0.882172
0.284 x10-4
0.902337
0.285 x10-4
CT 2
8.263
0.809658
0.256 x10-4
0.824752
0.261 x10-4
CT 3
0.167 x10-8
0.323 x10-9
0986 x10-14
0.307 x10-9
0.973 x10-14
Fig26: Principal Strain for CT1 Fig27: Von mises Stress for CT1 Fig28: Von mises Strain for CT1
CT 1
32.715
2.015
0.640x10-4
5.186
0.164 x10-3
CT 2
23.922
1.295
0.146 x10-3
CT 3
57.295
2.59
0.157 x10-3
8. Conclusions:
The main aim of analysis works on CT as follows. In the present study FEA of 3CT
viz CT1, CT2, CT3 has been carried out to evaluate principle stress and strain, Von
mises stress and strain and deflection.
1) If dimension is less, deflection is also less and if dimension is more, deflection
also more.
2) The deflection in static analysis is least for CT2 comparssion to reference tower
CT1 and CT3.
3) The principal stresses in static analysis i.e. (self weight) are observed to be less for
CT2 then the reference tower CT1.
4) In the free vibration analysis it has been observed that the principal stress for the
1st mode is greater for CT1 than CT2 and CT3.
5) It is evident from the seismic analysis. The principal stress observed to be least
for CT2 & CT3 comparssion to reference tower CT1.
6) It is evident from the seismic analysis that the deflection is the least in CT2 &
CT3 compare to reference tower CT1.
7) It is evident from the wind load analysis that the deflection is the least in CT2.
&principal stress is least in CT2 compare to the reference tower CT1and CT3.
9. Future to scope:
Thermal stress will not been considered for this project, it will be done in
future with the help of mechanical engineers
10. References:
1) G. Murali, C. M. Vivek Vardhan and B. V. Prasanth Kumar ReddyRESPONSE
OF COOLING TOWERS TO WIND LOADS, ARPN Journal of Engineering and
Applied Sciences
2) D. Makovika, Response Analysis of RC cooling tower under seismic and wind
storm effect, Acta Polytechnica Vol. 46 No. 6/2006.
3) A. M. El Ansary, A. A. El Damatty, and A. O. Nassef, Optimum Shape and
Design of Cooling Towers, World Academy of Science, Engineering and
Technology 60 2011.
4) R.L.Norton, & v.i Weingarten, the effect of asymmetric imperfections on the earth
quake response of hyperbolic cooling towers.
5) Shailesh S. Angalekar, Dr. A. B. Kulkarni, Analysis of natural draught hyperbolic
cooling tower by finite element method using equivalent plate method.
6) IS: 11504:1985, Criteria for structural design of reinforced concrete natural
draught cooling tower, New Delhi, India: Bureau of Indian standards.
7) IS: 875 (Part3):1987, Code of practice for design loads (other than earthquake
loads) for buildings and structures. New Delhi, India: Bureau of Indian Standards.
8) IS 1893 (part 1): 2002 Criteria for earthquake resistant design structure