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Aluline Service Guarantee

Weve got it covered!


The Aluline Service Guarantee is provided FREE of charge
to our clients through continuous use of Aluzyme liquid.
The guarantee will become null and void should our client cease use of the Aluzyme liquid.
Our clients are advised to follow guidelines and maintain the Grease Trap (if installed).

Why Specify Aluline?


By using an Aluline Grease Trap and Dosing System, you will be conforming
to Part H of the new 2000 Building Regulations. Aluline offer a One-Stop-Shop
for drain maintenance including Grease Traps, Dosing Stations, liquids, service
agreements, gullies, health and safety and cleaning kits etc.
At a highly competitive price.

We pride ourselves on our un-parallelled customer service.


FREE advisory service to architects, designers and kitchen consults.
30 years experience in the field.
Highly recommended.
Products are manufactured by Aluline, therefore they are highly cost effective.
Bespoke products manufactured to customer requirements.
Best up-to-date information on current legislation.
Cutting edge technology.
Trustworthy, conscientious and accountable company.
We only use naturally occurring environmentally friendly products.
Non Active Customers
Can reinstate a service guarantee by taking out a yearly pre-paid supply of Aluzyme
to be exchanged every 4 months by our Engineering Department.
The relationship between Aluline and our client doesnt end at the
point of installation. Aluline offers customers a comprehensive
Service Guarantee which includes:
1. Engineer call-outs.
2. Replacement dosing pumps and parts.
3. Replacement seals and fittings to
Aluline Grease Traps (if applicable).
4. Replacement of entire dosing system if necessary.

5. Staff training by qualified Aluline engineers.


6. Comprehensive system advice.
7. Site monitoring.
8. Liaising with water companies / environment
agency on our clients behalf.

Subject to damage associated with reasonable wear. Each drum of Aluzyme should last approximately 4 moths (3 drums per year)

p2

Copyright 2014 All Rights Reserved by The Aluline Group Limited.


No element of this catalogue as a whole or in part, may be reproduced electronically, or mechanically, or stored in a retrieval system, or transmitted,
or photocopied by any means known, or as yet to be invented, without the written permission of The Aluline Group Limited.
The terms Aluline, Alutrap, Aluzyme and Quadwash in these guidelines are registered trademarks of the Aluline Group Limited.

Index
Specification ..................................................................................... Page 6

Grease Management Systems Sizing.

Above Ground Grease Trap Systems ............................ Page 7-14


Designed for use in commercial kitchens and
food production areas.

Above Floor Grease Traps for Ships ....................... Page 15-16


Designed for maritime use.

Under Ground Grease Traps ...........................................


Grease Traps for fitting into or under floors in outside areas.

Page 17-20

Separators .........................................................................................

Page 21-28

Oil Separators ................................................................................


Manufactured to contain hydrocarbon and silt deposits
from small workshop areas.

Page 29-32

Starch, Lint, Hair & Plaster.

Filters Coffee Catcher / Precious Metal / Laboratory ............... Page 33-40


(Designed to catch and recover glass and metal filings etc).

Steam Oven Grease Traps ................................................. Page 41-44


To accommodate Food, Oil and Grease recovery from equipment
in confined areas.

Floor Gullies .................................................................................... Page 45-50


For showers, pools, kitchens and wet areas.

Kitchen Drains / Channels ...............................................


For showers, pools, kitchens and wet areas.

Page 51-54

Engineers ........................................................................................... Page 55

Maintenance on Grease Management System equipment.


Deep cleaning of Grease Traps.
The training of operation staff.
Surveying and onsite advice.
Copyright The Aluline Group Ltd. 2014.

p3

About Us

What makes us different?


The customer comes first!
We are proud that Aluline has an excellent repeat
business rate. There are a number of reasons why
customers keep returning to us. Our environmental
knowledge and 30 years experience in the operation
and maintenance required, helps us to ensure kitchen
drainage is compliant with the needs of each individual
establishment and current requirements to meet the
regulation standards.
Knowing what drives our clients
At Aluline, we make a point of understanding your
business requirements first; by fully grasping what
underpins your food service delivery, constraints
with cost, staffing, legislation governing waste management and hygiene in different establishments.We
do this by keeping in close contact with the health
and water authorities. We deliver solutions that
move you closer to your overall business obligations
to meet current and future legislations; and provision
of staff and management training plus information
fact sheets.
Constructing tailor-made solutions
At Aluline we know that one size actually doesnt
fit all. Different customers have different needs. As
manufacturers and designers, we use our experience
and knowledge to offer the solution you require
depending on the premises or project. Our services are entirely bespoke and based on individual
needs for each premises or project. We produce
site surveys to ensure your understanding.
Building strong relationships
At Aluline we believe that relationships make or
break a project. As such we implement formal
relationship management plans that ensure we
deliver consistently, an honest, cost effective and
service value to each customer irrespective of size or
prestige. Customer requirement surveys and project
debriefings show that our clients consistently rate
our services very highly. In some areas, over 80% of
our work is repeat business. While were delighted
to have such high levels of customer satisfaction, we
see it as a minimum standard and work tirelessly to
continually improve our service.

p4

Driven by clients needs


Our approach is not about how we meet our
clients objectives, but how we are going to exceed
them. We are a solutions oriented business driven
by our customers.We take the stress from our client
and/or designers, by offering a standard and ongoing
back up for the customer (who follows our training
guidance).
Summary
Aluline Ltd is an international company dedicated to
Sustainable Urban Development and the Environment.
From inception, the group has focused its efforts on
providing environmentally sound solutions posed by
the commercial food and hospitality sector drainage.
Aluline Ltd offers natural eco-friendly solutions in
the form of cutting edge biotechnology and Waste
Removal at Source equipment designed to reduce
or eliminate the environmental impact of waste
created by the commercial food industry.
The company provides equipment to remove wet
waste (i.e. Food Oil and Grease, or FOG) to prevent the accumulation of these waste products in
drainage systems, sewers and treatment plants.
Aluline has many solutions; with recent developments we now offer a complete programme to
drainage management in premises and arrangements to cover all maintenance aspects. Our help
desk can ensure speedy resolution to any problems
encountered.
The Aluline Group is ISO 9001 & ISO 14001
accredited. Our company policy of continuous
development has resulted in the introduction of
many new ideas.Through total quality management
and the use of best design we aid our customers in
playing their part in protecting and sustaining our
land and water resources for future generations
to enjoy.

Copyright The Aluline Group Ltd. 2014.

Our Clients

From major Blue Chip companies to smaller business establishments.


Why our client base choose Aluline Grease Management Services.

CONSULT

MANUFACTURE

We will discuss your needs and requirements


for compliance with regulations.

Our in-house design and engineering team can


produce bespoke units to suit most applications.

SURVEY

SUSTAINABILITY

Aluline provides you with a free site visit from


a fully qualified Aluline Service Engineer (at this
stage we prepare a written and photographic
confidential detailed report for your appraisal
without obligation).

Aluline offers a fully inclusive proposal to cover


all aspects of your drainage requirements from
simple advice to complete management and
control on site using our extensive resources
and knowledge on your behalf.

SITE VISIT

... looking after your business

During the site visit the engineer will consult


with you to establish recommendations offering
your business the most cost effective solution to
meet food, oil and grease legislation.

INSTALLATION

On your acceptance to our approved


recommendations, our Grease Management
System (GMS) will be professionally installed
at a convenient time which would minimise
disruption to your business.

ALULINE STAFF TRAINING

During installation our Service Engineer will


give full staff training.

SUSTAINABLE PARTNERSHIP

Aluline look after your waste management needs,


with a structured service plan specific to your
companys operation, full logistical engineering
support and a 24/7 hotline.

Its unwise to pay too much, but its worse to pay


too little. When you pay too much, you lose a little
money - thats all. When you pay too little, you
sometimes lose everything, because the thing
you bought was incapable of doing the job it was
bought to do. The common law of business
balance prohibits paying a little and getting a
lot - it cant be done. If you deal with the lowest
bidder, it is well to add something for the risk you
run, and if you do that you will have enough to
pay for something better.
John Ruskin
www.goodreads.com

COMPLIANCE ASSURANCE

Aluline continue to develop our products and


service, to keep up with legislation, working in
partnership with Water Companies we ensure
you are able to concentrate on your core
business reducing any stress or possible
unnecessary litigation.

Copyright The Aluline Group Ltd. 2014.

p5

Specification
Aluline will provide you with complete specification for your consideration. Ideally this should be
implemented at design stage whether new build or retro-fit.
Constructing tailor made solutions. Our services are entirely bespoke and based on individual delivery plans
for each premises or project, we produce site surveys to ensure your understanding.

Sizing Biological Grease Separators


In accordance with current guidance from Water Authorities,
dishwashers and waste disposal units should not be connected to
grease separators.
Sizing for Above Ground Grease Traps
Please refer to the chart on the relevant page for the grease
trap sizes.
To determine the size of grease trap, calculate the volume
of water, divide by the discharge time (2 minutes).
Example:

The actual loading should be assumed to be 60% of the above


value, as most appliances and fixtures are not filled to the brim.
In many cases, these fixtures are filled to less than 60% of the
capacity, especially when water is at premium. Most large
businesses reduce water consumption to attain economic
and environmental benefits and reduce carbon footprint.

Sink Size
2 x 400 x 400 x (250), overflow height (OH) is 220.
Volume is 2 x 400 x 400 x 220 = 70.4L
Sink Size
l x 500 x 400 x (300), overflow height (OH) is 220.
Volume is 31 x 500 x 400 x 220 = 44.0L
Total Volume = 114.40L

Sizing for Under Ground Grease Traps


We use the same methodology for the Under Ground series
(however as a rule of thumb) we advise using one size larger
to reduce the cleaning regime.

Size of Grease Trap


114.4L divided by discharge time (2 Min) = 57.2L
Use AG2 (115L) for Above Ground Series.
L cubic m = 1 tonne -1000L
Sink Size (mm)

When specifying Under Ground Traps, the T-Dimension or invert


level, it is important to ensure that the lid is at a finished level and
increment cost can be calculated for bill of quantities.

Overflow
Height (OH)

Volume (Ltrs)

600 x 450 x 300

220

59.4

500 x 400 x 300

220

44

500 x 400 x 250

220

44

400 x 400 x 300

220

35.2

400 x 400 x 250

220

35.2

200 x 200 x 110

65

2.6

Access to final position for cleaning is important during the


specification stage.
Flow Rating
A 2 minute drainage period is acceptable for commercial fittings
to fully discharge. To calculate the flow rating, simply divide the
litre capacity of the kitchen fixtures and equipment by 2 (drainage
period) to give flow rating in litres/minute then divide by 60 to
calculate litres/second.
Example:

The calculation of Grease/Oil Interceptor size is not an exact


science, factors to account for are: type of premises, cleaning
regime, staff training, frequency of cleaning, available space for
fitting, place of trap e.g above floor/below floor inside kitchen
outside kitchen. Supplier should have experience to advise on
trap sizing, training & cleaning frequency.

Tel: 01928 563532


p6

59.4 litres multiplied by 0.60 to give actual loading for a single


catering sink = 35.64 litres.This is then divided by 2 = 17.83 litres
per minute or 0.297 litre per second.
Under European Legislation, dishwashers are assumed to have
flow rating 2 litres/second.

Website: www.alulinegms.com

Copyright The Aluline Group Ltd. 2014.

The Hygienic device is manufactured in austenitic AISI304 1.5mm Stainless Steel.


The air sealed units are designed to be environmentally friendly and to compliment
removal at source waste policies.
The easy fit lid comes with clips to allow full access for cleaning. A 50mm - 54mm mechanical pipe
connection is fitted as standard. Holes through walls for the outlet pipe must be lower than the trap outlet.
Care must be taken during manufacture to ensure stays on catering benches will not obstruct the inlet/outlet
pipes. These traps are air sealed, conforming with ISO EN124:1994, EN1253-4, & EN1825-2 requirements.
It is important to observe all our recommendations for fitting, cleaning and maintenance, as these units can
be fitted into working kitchens. Training and record manuals are available to all new installations.
An installation check by Aluline Engineers is included in the purchase price.
Aluline has more than 20 years experience in Grease Management Systems, both in design, maintenance and
installation. We can maintain systems and give relevant advice to all of our customers. It is only a viable
working system that has kept many customers loyal from our inception in 1993.
A Grease Management System is sized to accommodate and use space available, to fit or retro fit traps in
kitchen areas. This is recommended as care of units is then borne by catering management. A trap which is
designed and sized to fit the space available may require more physical maintenance and shorter periods on
the cleaning cycle. Traps without a regular planned maintenance programme will not meet standards and may
cause problems in the system, and pump stations.
For the sizing of Grease Traps, please refer to Page 6 opposite.

Above Ground Grease Traps

AG1 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

27

27

53

50mm

50mm

405mm

305mm

525mm

305mm

230mm

AG1 with Vertical Inlet

AG1/AG2 Twin Outlet


Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

27

27

53

50mm

50mm

505mm

355mm

285mm

795mm

355mm

285mm

103mm

For the sizing of Grease Traps, please refer to Page 6


p8

Copyright The Aluline Group Ltd. 2014.

53mm

Above Ground Grease Traps

AG1.5 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

50

45

75

50mm

50mm

505mm

355mm

650mm

355mm

AG2 Grease Trap

285mm

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

57

67

115

50mm

50mm

500mm

355mm

800mm

355mm

285mm

For the sizing of Grease Traps, please refer to Page 6


Copyright The Aluline Group Ltd. 2014.

p9

Above Ground Grease Traps

AG3K Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

96

117

91

50mm

50mm

610mm

390mm

950mm

390mm

AG3 Grease Trap

330mm

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

143

215

287

110mm

110mm

610mm

590mm

950mm

590mm
465mm

For the sizing of Grease Traps, please refer to Page 6


p10

Copyright The Aluline Group Ltd. 2014.

Above Ground Grease Traps

AG4 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

370

662

741

110mm

110mm

1200mm

900mm

850mm

850mm

686mm

AG5 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

567

1069

1134

110mm

110mm

900mm

1100mm

1400mm

1100mm
900mm

These traps require regular cleaning. Ensure that correct cleaning agents are used. Also that the inlet sizes for the sink and trap are compatible.

Grease Trap Stands


Stainless Steel Stands with
adjustable legs are available
upon request at an additional
cost to raise the Separator
to pipe level. (AG Models)
The use of stands gives flexibility
in positioning and allows for
cleaning under Grease Traps.

Model

Size

Adjustable Height

AG1

L525 X W405

125mm x 165mm

AG2

L795 x W505

125mm x 165mm

AG3

L950 x W610

125mm x 165mm

AG4

L1200 x W900

125mm x 165mm

AG5

L1400 x W900

125mm x 165mm

AG5a

L1500 x W1050

125mm x 165mm

For the sizing of Grease Traps, please refer to Page 6


Copyright The Aluline Group Ltd. 2014.

p11

BDN6 Dosing System

Aluzyme Biological Liquid


Designed to aid bio-degration of organic materials / food stuffs in grease traps/pipe systems and
pumping stations.
The reduction of FOG in sewer systems can be accomplished and the production of sulphuric acid /
sewer gas producing anaerobic bacteria reduced.
100mm

145mm

For use in:


Abattoirs
Food processing
Leisure industries
Food courts
Bakeries
Business and Office Canteens
Hotels and Restaurants
Water Treatment Plants

195mm

BDN6 Dosing Pump Control Unit


5 Amp Connection or Battery Powered

Dosing Stand
Aluzyme 20 litre drum
can be suspended on a
stainless steel stand at
an extra cost.
The stand is easily fitted
to the kitchen wall freeing
space in the floor.

BDN6 Dosing System

p12

Drum Size:
W290mm x D230mm x H400mm

Copyright The Aluline Group Ltd. 2014.

635mm

290mm

290mm

BDN6 Dosing Stand

BDN6 Dosing System

Stand alone dosing has its uses, but will not meet regulation on grease management.
It is designed to introduce bacteria which in turn produce enzymes to break down organic matter
(food). This can assist flow in pipe systems and help to reduce blockages. It will not however be as
effective on oil and is susceptible to biocides no matter how its produced.
Introducing bacterial cultures in drain systems to replace and strengthen natural occuring types is
recommended as it is very beneficial to pipe systems.

Typical Installation
Automatic dosing pump & Control Unit
Injects Aluzyme at a preset daily time.
Normally set to inject at the end of a working day

Bio Film
Fats and grease deposited
within the pipe work are
digested by the bio film
cultured from Aluzyme solution,
allowing maximum efficiency
of the drainage system and pipes.

Aluzyme

Injection Point
For Aluzyme solution ideally positioned at
the point of the grease trap.

Exit Point of the sink waste


Aluzyme solution continues to work, the bio film on the internal surface areas
of the drainage system enhances the breakdown of solids attached to the internal pipe
work area preventing reduced flow, foul odours and blockages occuring.

Copyright The Aluline Group Ltd. 2014.

p13

Health & Safety Kit

Cleaning and Maintenance of Grease Traps is a requirement. To assist staff in carrying


out this task we have introduced a range of products in a kit form.
To help establishments comply with health and safety.
Everything you need in one solid container.
Re-order, what you want, when you want it.
Healt

h and

Safety

Kit
Greas

e Tra

1. Rem
ove
2. Agit
ate
3. If whit

p Cle

aning

lid.

the surf

ace light

Step

by St

ep

ly.

e is visib

le no actio
4. Red
n is requ
colo
ired.
Skim the ur on top indic
ates
in a con surface to
remove oil is present.
tainer.
the oil
and plac
e

Installation
Engineer

Grease

Date: ............

........................

Trap Mai

ntenan

........................

ce Log

........................

Name: ............

........................

........................

........................

........................

........................

........................

........................

........................

........................

Installation Date:
Engineer Name:

............................................

Installation Date:

ed By

......................Date
......................

............................................

........................

........................

Maintenance

........................

................

Aluzyme

Level

% Oil Solids

............................................

............................................/

............................................

Log

..............

........................

By

............................................

............................................

........................

........................

Log

Checked

............................................

............................................

Grease Trap
Engineer Name:

Trap
Maintenance
Clean

............................................

............................................

........................

........................

Date
Grease

..

............................................

Method

of Dispo

............................................

sal

....

5. To

remove
By
......................Cleaned
......................
Checked By
the rem
............................................
surface,
Aluzyme
............................................
Levelstirring % ainin
g oil, spri
............................................
smo
gentOil
oth
nkleMethod
ly. / Solids
......................
Aluz
......................
............................................
.. orbof
Disposal
biodegra paste. Scoop This soak
............................................
onto
out and s in the oil,
dable
......................
bag/s.......................
forming the
place in
......................
......................
a
gree
6. Furt
....

............................................

Date

Cleaned By

n
her
aid coag amounts of
Aluz
ulation
for disp orb can be
Aluzyme Level 7.
osal into
spri
Rem
%ove
Oil / Solids
waste nkled into bags
bins.
into the all other solidMethod of Disposal
to
of the organic was s from the trap
trap
te bags
with
into bags . Further
amounts including was a scoop
to rem
te
waste
of Aluz
ove exce
bins.
orb can from the bott
ss wat
om
er for
be
disposal sprinkled
8. Che
ck inlet
into
/outlet
pipes and
9. Rep
clean if
lace lid
required
ensuring
.
all clips
are faste
ned.
The wat
er
still activ remaining
has a con
a healthy e to continu
e the actiocentrated
system.
n of the quantity of
bact
trap to
ensure eria

Checked By

The box
from
cleanin is designed
g ma
terials to elimina
te
, imp
ortant any possibi
in you
lity
r Health of cross
Re-O
and Saf contam
rder
ety risk ination
Numb
assess
er 01
ment.
92

8 5635

32

Copyright

The

Aluline

Group

Ltd. 2013.

p15

p6
Copyright

The Aluline

Group Ltd.

2013.

p6
Copyright The

Aluline Group Ltd.

2013.

p6
Copyright The

Aluline Group Ltd.

2013.

28 Page Grease Trap


Maintenance guide/log

Components can be supplied in the


following pack quantities.
Quantity

Description

50

Gauntlets (Gloves)

50

Dust Masks

200

Aprons (roll)

50

Green Bio-Degradable Bags


(double strength organic waste)

Scraper

Sieve

Storage Trunk (40 Ltr lockable)

Reodouriser 500ml

Sanitiser 500ml

Hand Sanitiser 250ml

Hand Towels 10in. 2ply

Aluzorb 10 Ltr

Tel: 01928 563532


p14

The box is designed to eliminate any possibility


of cross contamination from cleaning materials,
important in your Health and Safety risk assessment.

Website: www.alulinegms.com

Copyright The Aluline Group Ltd. 2014.

Grease Management System for Ship Galleys

The design of food, oil and grease traps for ships requires to take into
consideration many factors for example movement, positioning, pipe fittings, sizes,
cleaning and the disposal of waste.
The provision of air sealed grease/oil Interceptors for Galleys on board a ship is a legal requirement (WHO).
The failure to install oil/fat interceptors can cause a problem in ships tanks that collect sewage.
The coating of the surface in these tanks by oil/fats precludes the nitrogen exchange, this encourages anerobic
bacteria. A by-product of this is sulphuric acid. This is also encouraged by chemicals used and disposed of into
the system. Sulphuric Acid attacks mild steel bulkheads and when mixed with the liquid chlorine used for water
sterilisation can produce some very dangerous gases in confined spaces.
The Hygienic device is manufactured in austenitic 1.5mm Stainless Steel. The air sealed units are designed to
be environmentally friendly and to be compliment with removal at source waste policies. The easy fit lid comes
with clips to allow full access for cleaning. A 50mm - 54mm mechanical pipe connection is fitted as standard.
Holes through walls for outlet pipe must be lower than the trap outlet. Care must be taken to ensure stays on
catering benches do not obstruct the inlet/outlets.
The acceptance of waste disposed of from ships will change in the medium to long term (compliance).
As land based authorities are tasked with environmental and waste disposal issues. Waste removed, stored and
treated from ships, aircraft and trains will be an issue, and extra costs and compliance issues may arise in many
ports and establishments.

Above Floor Grease Traps for Ships

SAG2 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

Inlet

Outlet

57

67

115

50mm

50mm

505mm

355mm

795mm

355mm

285mm

For the range of Above Ground Grease Traps please refer to Page 7 - Page 14

Retro fitting a galley for a Grease Management System can be accomplished by custom made traps to fit
existing spaces. Pipe connections, flanges etc. can be produced to suit the pipes used in the installation drain
system. The positioning is important and allows access for cleaning etc.
Bio-Remediation
The use of aerobic bacteria dosed into a Galley drainage system helps to reduce food waste and can assist
in the build up of a healthy bacteria colony in the waste system. Care and Training on health hygiene plus a
cleaning regime is required, similar to shore based authority.
Gullies and Channels can also be fabricated to suit deck flooring requirements. Custom designed to suit
applications.

Ships catering requirement for drainage is similar to land based units.


1. Staff Training and Maintenance guide.
2. Treatment Plant - Care and Maintenance.
3. Waste Disposal machines - not advisable.
4. Chemical and liquid disposal concerns.
5. Catering equipment drainage check list.
6. Kitchen design guide.
For the sizing of Grease Traps, please refer to Page 6
p16

Copyright The Aluline Group Ltd. 2014.

Designed for ease of fitting and efficiency in dealing with grease and organic waste in existing and new
locations. Traps may be treated via Alulines automatic and hygienic Aluzyme dosing system to eliminate
blockages and foul odours, reducing the frequency of regular manual cleaning.
As a manufacturer, Aluline can make Grease Traps to suit any requirement
of our clients.
Under floor/ground traps should be sized at least one size larger, as the responsibility for cleaning is usually not
with the kitchen staff. This in turn can affect the volume of oil and solids allowed into the system. The cleaning
of these traps can also be hit and miss, as out of sight means out of mind. (The cleaning schedule for all traps
should be set and maintained to conform with water company requirements).
The traps can be supplied with ceiling hangers 14mm threaded bar and 3mm plated to fit above the floor.
6mm x 75mm galvanised angle.
Lids
Aluminium durbar 8mm screw fixed.
Mild steel galvanised durbar, 8mm screw fixed.
Stainless steel trays to take sand and cement blocks or tiles.

Under Ground Grease Traps

UG3 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

144

231

288

689mm
T
Dimension
900mm

1027mm

400mm
900mm
500mm

UG4 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

392

668

784

965mm
T
Dimension
1086mm

1372mm
400mm
1086mm
686mm

For the sizing of Grease Traps, please refer to Page 6


p18

Copyright The Aluline Group Ltd. 2014.

Under Ground Grease Traps

UG5 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

542

941

1084

1050mm
T
Dimension
1160mm

1550mm
400mm
1160mm
760mm

UG6 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

804

1423

1608

1150mm
T
Dimension
1300mm

1750mm

400mm
1300mm
900mm

For the sizing of Grease Traps, please refer to Page 6


Copyright The Aluline Group Ltd. 2014.

p19

Under Ground Grease Traps

UG7 Grease Trap

Flow Rate
Ltrs/min

Fat
Retention
Ltrs

Capacity
Ltrs

1140

2044

2281

1400mm
T
Dimension
1300mm

2000mm

400mm
1300mm
900mm

Lids and Baskets


Pedestrian Lids in Alu-Durbar - Use for Pedestrian and Light Traffic.
Mild Steel Galvanised Durbar - Use for Medium Traffic.
Galvanised Tray (access cover and frame) - manufactured to suit customers needs, i.e. tiles, block paving.
Baskets - We do not recommend baskets in underground Grease Traps as this causes a problem when
maintaining the equipment.
To specify, order Under Ground (UG).

To order these units it is CRITICAL to have dimensions from finished


lid to centre (T) or bottom of existing pipework (Insert level).
We require the outlet size 110mm or 160mm.
Please ensure access for cleaning and maintenance procedures.

For the sizing of Grease Traps, please refer to Page 6


p20

Copyright The Aluline Group Ltd. 2014.

Lint, Hair, Plaster & Starch Separators


Specification
Stainless Steel trap sized to suit laundry outflow. This contains a removable stainless steel mesh baffle designed
to stop fibres from the washing programme entering the drainage system. Available in above and below ground
units.
We advise customers to check quantities of detergent used in the laundry programme to ensure minimum
discharge of the chemical is achieved. The liquid products used in the dry cleaning process should not enter a
drainage system unless approved by water companies and the environment agency.
These separators are designed to protect the drainage system from known problems. The washing of fabrics
produce a fibrous contaminate in waste water (lint). The fibres can stick in pipe systems causing serious
obstructions and blockages.
Hair from sinks, showers and gullies cause similar problems as lint. Plaster and paint products produce a silt like
substance which solidifies in pipelines and bends. Starch from rice and potatoes etc. is a form of glue. This coats
the surface of pipes and can bind other matter causing reductions in pipe capacity, forming solid matter with
the potential for blockages. This is difficult to remove from the pipe systems.

Separators
Lint & Plaster Separators

Capacity

Inlet

Outlet

115

50mm

50mm

Ltrs

Lint / Plaster PL2

505mm

355mm

795mm

355mm

285mm

Capacity

Inlet

Outlet

191

50mm

50mm

Ltrs

Lint / Plaster PL3

610mm

390mm

950mm

390mm

p22

Copyright The Aluline Group Ltd. 2014.

330mm

Separators
Lint & Hair Separators

Capacity

Inlet

Outlet

353

110mm

110mm

Ltrs

Lint / Hair LHS3

689mm

900mm

1027mm
400mm
900mm
500mm

Capacity

Inlet

Outlet

1040

110mm

110mm

Ltrs

Lint / Hair LHS4

965mm

1086mm

1372mm
400mm
1086mm
686mm

Copyright The Aluline Group Ltd. 2014.

p23

Separators
Lint & Hair Separators

Capacity

Inlet

Outlet

1236

110mm

110mm

Ltrs

Lint / Hair LHS5

1050mm

1160mm

1550mm
400mm
1160mm
760mm

Capacity

Inlet

Outlet

1800

110mm

110mm

Ltrs

Lint / Hair LHS6

1150mm

1300mm

1750mm
400mm
1300mm
900mm

p24

Copyright The Aluline Group Ltd. 2014.

Separators
Formula for the specification of Lint Separator Sizes
AxBxC/8=D
A = Litres per cycle B = Cycles per hour C = Number of machines D = Capacity required
A and B are generally in the washing machine manufacturers handbook and are must knows.
Alternatively if you had a model number, you can usually get the information from the manufacturers website.
Usually 80 - 115 litres per cycle and potentially 3 - 6 cycle per hour.
Capacities of the Lint Separator are:
LHS3 - 353 Ltrs
LHS4 - 1040 Ltrs
LHS5 - 1236 Ltrs
LHS6 - 1800 Ltrs
So using this formula a site that has 9 washing machines that use 80 Ltrs per cycle and have
4 cycles an hour would be 80 x 4 x 9/8 =360. Therefore an LHS3 would be specified.
Whereas a site that has 35 machines producing 90 Ltrs per cycle hour, the formula would be
90 x 5 x 35 / 8 =1968. Therefore a LHS6 will be required.

Baffle

Stainless
Wire
Mesh Filter

Removable
Baffle

Outlet

Baffle
Inlet
Baffle
Inlet
H

W
L

Model

Length

Width

Height

Outlet

Pipe
Connection (C)

UG3

1027mm

689mm

900mm

110mm

500mm

UG4

1372mm

965mm

1086mm

110mm

686mm

UG5

1550mm

1050mm

1160mm

110/160mm

760mm

UG6

1750mm

1150mm

1300mm

110/160mm

900mm

Copyright The Aluline Group Ltd. 2014.

p25

Separators
Starch Separators
Specification
Prevents and treats the problems created by the production of waste starch in food process establishments.
Fitted directly into the existing drainage system, the unit removes the cement like residue from blocking
drainage pipes and sewer systems. Physical and biological treatment eliminates the need to constantly
replace blocked sections of waste pipes due to the damage created from residual starch waste.
Fitted with a unique Shower System to prevent build up of foam within the separators produced when
a peeler is in operation. The Shower System is fitted with an electronic valve which allows water to flow
through the Shower System when the potato peeling process is in operation. An extra large removable
basket is fitted in the trap to collect food solids (e.g. potato peelings etc.)

Starch SS0501

Inlet

Outlet

50mm

50mm

405mm

305mm

525mm

305mm

Starch SS0502

250mm

Inlet

Outlet

50mm

50mm

505mm

385mm

800mm

385mm

p26

Copyright The Aluline Group Ltd. 2014.

300mm

Separators
Starch Separators
The larger separators for starch can be bio-remediated with the introduction of biological liquid.
To enhance action in the tank a system of aeration can be fitted. This ensures the action of aerobic
bacteria that breaks down the starch.
Capacity

Inlet

Outlet

1600

110mm

160mm

Ltrs

Starch 0L56

BDN6
Dosing System

1150mm

1300mm

The Aluline Dosing System


and Aeration is included in
this model.

1750mm

1300mm
1000mm

An electronic valve is fitted to ensure the water


spray is in action. To reduce suds on the surface
of the tank, the valve is connected to the
relevant machine to work in tandem.

Electronic Valve Specification


Supply Voltage

240v AC 50Hz

Power Consumption

6 Watts

Operating Temperature Range

+5 - +88C

Cable Length

1 Metre

Maximum Differential Pressure

1 Bar

Maximum Static Pressure

10.0 Bar

Maximum Fluid Temperature

100C

Maximum Ambient Temperature

52C

Copyright The Aluline Group Ltd. 2014.

Pump for AG6

p27

Separators

Neutralising Tank
Laboratories and specialised premises using acids can damage the pipe system
and eco balance in the system. The neutralising tank changes the PH to allow
it to be discharged into the system.
Under Ground installation.
Typically used in laboratories and metalwork or art/craft workshops.
These tanks have three baffles and must be partially filled with neutralising stones. The baffle arrangement
forces the liquid passing through the tank to filter through the neutralising stones, which have the effect of
neutralising the water pH balances.
Manufactured from 316-2mm Stainless Steel, the tank is suitable for underground installations.
The tank dimensions and pipe work positions are nominal and in all cases conform to NS recommendations.
When space is limited, equivalent capacity tanks can be manufactured to order.
Medium duty lid - Mild Steel Galvanised Durbar. Pedestrian lid - Aluminum - Durbar.

Inlet

Outlet

Static Water Level

Neutralising
Stone Level
60%

p28

Model

Capacity
Ltrs

Lid W

Lid L

Pipe
Connection

NT3

200

689mm

1027mm

940mm

900mm

602mm

395mm

NT4

650

965mm

1372mm

1285mm

1085mm

878mm

581mm

NT5

900

1050mm

1550mm

1463mm

1160mm

963mm

655mm

NT6

1370

1150mm

1720mm

1633mm

1300mm

1063mm

795mm

Copyright The Aluline Group Ltd. 2014.

Use
The device is manufactured to contain hydrocarbon and silt deposits from small workshop areas.
The washing down of floors in small mechanical workshops removes oil and grit into waste stream
separators. They are designed to restrict oil and grit in the chamber to allow for regular removal and to
ensure no contamination of the sewer or treatment plant.
Operations of the Trap
Hydrocarbons enter trap with water. They strike the plate and this releases hydrocarbon globules which
then float to the surface.
Heavier silt and sludge sinks to the bottom of the trap. Most suspended solids will sink to the bottom
of the trap as they absorb water and become heavier. The last compartment at outlet allows only clean
water to return to waste water system.
Adjustments (extra cost in 100mm increments)
Increase the T size or invert level to ensure the lid is at the finished ground level and the pipe meets the
existing invert datum.

Oil Separators
Technical Information:
UG4 Oil Interceptor size 1375mm x 850mm x 1100mm. Interceptor with 50mm vent pipe. Lid is Mild Steel Dunbar
(not dip galvanised). The body manufactured in AISI304 stainless steel. Standard T dimension is 400mm
(as shown opposite). Inlet / Outlet 110mm.Weight standard unit: 250kg. Draw off connections can be provided
if required (please specify position (s) required).
Fitting Units
The unit can be fitted into a hole cut 75mm larger around the interceptor. Base to be 150 sand/gravel mix. Infill concrete
in situations where the interceptor will support heavy loads, or sand or pea gravel in light duty situations. The vent pipe
should be fitted if petrol spills can occur.
Manufactured
Stainless steel A1S1304 with pedestrian aluminium durbar lid screw fixed with stainless steel screws.
(Heavy duty lids of galvanised mild steel on request).
Outlet is 110mm standard to suit PVC pipe. A 50mm vent outlet is fitted for use when required.
The seal on the lid is air tight.
Spills
Any accidental spills of up to 425 Litres will be contained within the two.
Sludge contained will be approximately 135 Litres.
A

D
T DIMENSION
E

M
I

Maintenance
The trap is designed to be regularly maintained. Schedule of cleaning is recommended based on checking after
installation to ascertain frequency of cleaning required. Cleaning is carried out by using Aluzorb sprinkled on the
surface to remove any hydrocarbons. This facilitates easy removal by scoop.
Disposal
This product (Aluzorb) can then be bagged and disposed of in landfill. Sludge can be removed by using perforated
scoop or alternatively optional polypropylene sludge basket.
Bio Maintenance
Alubio 400 blocks can be used to degrade alphatic and poly-nuclear aromatic hydrocarbons. The blocks contain
microflora that survives on hydrocarbon waste substances, allowing it to utilise it as a source of carbon.
Drawing off Connections
These are not supplied but can be fitted in UPVC to specifiers request.
p30

Copyright The Aluline Group Ltd. 2014.

Oil Separators

Model

Flow
Rate
(Ltrs/min)

Flow
Retention
(Ltrs)

Capacity
(Ltrs)

UG3OP

144

231

UG4OP

392

UG5OP

Trap Dimension Pipe Dimension


L(mm)

W(mm)

H(mm)

C(mm)

T(mm)

288

1027

689

900

500

400

668

784

1372

965

1086

686

400

542

941

1084

1550

1050

1160

760

400

UG6OP

804

1423

1608

1750

1150

1300

900

400

UG7OP

1140

2044

2281

2000

1400

1300

900

400

As a manufacturer Aluline can make Grease Traps to suit any customer requirements.
Ordering Units: 400mm is the standard T Dimension measurement, but this T Dimension depends entirely on
the depth of the inlet pipe when measured from ground level. T Dimension is required when placing an order.

Oil Separator with Coalescent Filter


Oil separators fitted with Coalescent Filters give extra protection to sewer or treatment plants by absorbing
any stray oil globules that may pass through baffles. All separators should have a cleaning regime set up to
regularly inspect and clean as necessary.
Capacity

Inlet

Outlet

355

110mm

110mm

Ltrs

Separator UG3OP

689mm

900mm

602mm
1027mm
400mm
900mm
500mm

940mm
Copyright The Aluline Group Ltd. 2014.

p31

Oil Separator with Coalescent Filter

Capacity

Inlet

Outlet

804

110mm

110mm

Ltrs

Separator UG4OP

965mm

1086mm

878mm
1372mm
400mm
1086mm
686mm

1285mm

We can manufacture filters to be fitted


in many different types of tanks. For example
Concrete, Polyethelene, GRP etc.

Coalescent
Filter

Inlet

Inlet
Baffle

Cleaning Access
Cover

Outlet

Secondary
Baffle
Primary
Baffle

Filter Pad Lid


Rubber Seal
Coalescent Filter
Rubber Seal

p32

Copyright The Aluline Group Ltd. 2014.

Coffee Grinds are solid dense particles that are difficult for bacteria to remove. This tends to be a major factor
in pipe blockages. Sugar, cream and milk can also be a factor in pipe blockages. The filters were originally
designed to prevent drain problems in service stations.
While most coffee grinds are binned, the cleaning of utensils in a busy shop allow many grinds to
enter the system. These grinds build up in pipe runs, thus the requirement for a filter system.

Specification
The Aluline Coffee Catcher is supplied with a large removable filter membrane (100 micron mesh)
to allow the suspension and easy removal of finer solids such as coffee grounds, to prevent blockages in pipe
systems. The coffee catcher comes with/without adjustable legs to accommodate the pipe level requirement.
Manufactured in austenitic A1S1304 1.5mm Stainless Steel.
We can manufacture filters to suit many environments. We require basic information. For example, the micron
or particle to be contained, settlement time of suspended solids, invert levels, flow capacity and the retention
time required.

Coffee Catchers

Coffee Catcher Twin

Inlet

Outlet

50mm

50mm

200mm

60mm

355mm

235mm

60mm

p34

Copyright The Aluline Group Ltd. 2014.

Coffee Catchers

SGTPF Coffee Catcher 2

Inlet

Outlet

50mm

50mm

225mm

355mm

60mm

295mm
295mm

60mm

Replacement Filter

Optional Coffee Catcher Stand

Optional extra

The filter is easily removed for


cleaning or replacement. This should
be a regular maintenance task.
Frequent cleaning will depend on
staff usage and can be monitored in
the first few weeks after installation
to set the pattern required.

Copyright The Aluline Group Ltd. 2014.

p35

Food Scrap Interceptors

Food Scrap Interceptors are usually fitted before Grease Traps to prevent large or biodegradable material
entering the water system. This in turn should reduce the frequency of actual trap cleaning. Special baskets can
be made to catch rice and cereal. If allowed to enter the system, a starch based product can solidify resulting
in the possible replacement of pipework.
Specification
The Food Scrap Interceptor unit can be used as a stand alone filter, or in conjunction with above or below
ground grease separators to prevent unnecessary solids entering these separators, and therefore assist in
optimising separator performance. The internal baffle also acts as a primary barrier against floating oils or
grease. The unit can be utilised where outdoor or in floor traps are problematic, and can reduce solid content
in these traps. Manufactured in austenitic A1S1304 1.5mm Stainless Steel. A 50mm mechanical pipe connection
is fitted as standard.

SGTP Interceptor 1

Inlet

Outlet

50mm

50mm

195mm

305mm

405mm

305mm
250mm

p36

Copyright The Aluline Group Ltd. 2014.

Food Scrap Interceptors

SGTP Interceptor 2

Inlet

Outlet

50mm

50mm

195mm

355mm

505mm

355mm
285mm

SGTP Interceptor 3

Inlet

Outlet

50mm

50mm

195mm

390mm

610mm

390mm
300mm

Copyright The Aluline Group Ltd. 2014.

p37

Interceptor Filters for Precious Metals

Centre Filter PMF1

Inlet

Outlet

40mm

40mm

250mm

210mm

300mm

210mm

300mm

Plan

250mm

Right Hand Filter PMF2

Inlet

Outlet

40mm

40mm

250mm

210mm

300mm

210mm

300mm

250mm

p38

Copyright The Aluline Group Ltd. 2014.

Plan

Interceptor Filters for Precious Metals

Left Hand Filter PMF3

Inlet

Outlet

40mm

40mm

250mm

210mm

300mm

210mm

300mm

250mm

Plan

In areas where metal, dust and filings are required to be contained / recovered, these filters can be fitted
to wash hand stands, sinks and waste water disposal areas.

Interceptor Filter Stand

Optional extra

Copyright The Aluline Group Ltd. 2014.

p39

Manhole Covers

These Manhole covers come finished in Stainless Steel and are air sealed.
Popular sizes
900 x 600 - OPE
600 x 600 - OPE
300 x 300 - OPE
Aluline also custom make Manhole covers to suit customer requirements.

p40

Copyright The Aluline Group Ltd. 2014.

Specification
The Steam Oven Grease Trap is designed specifically for combination ovens and steaming ovens to
assist in trapping food, oil and grease. A stainless steel gully should also be fitted to prevent fats and
oils from contaminating pipe work. Steam ovens have been proven to contribute substantially to the
amount of food, oil and grease entering the drainage system. This blocks internal pipe work.
These Grease Traps are specially designed and sized for steaming/convection ovens with either right
or left hand side inlets. The stainless steel design is a simple and cost effective method of grease
removal. They can be used in conjunction with Alubio-blocks to assist cleaning. Available in both right
and left handed models.
Inlet and outlet pipe fittings are supplied with 50mm standard connections.
Reducers are available in 35mm and 40mm. Should these be required please specify with order,
and indicate if the flow is right to left or left to right.

Steam Oven Grease Traps

Typical Installation

Combi Oven/
Steaming Oven

Inlets / Outlets are positioned to allow a designer optimum flexibility in positioning these ovens.
By necessity, these traps are small. A cleaning and maintenance regime is required by kitchen management

SOGT

Inlet

Outlet

40mm

50mm

300mm

210mm

400mm

210mm

400mm

300mm

p42

Copyright The Aluline Group Ltd. 2014.

Plan

Steam Oven Grease Traps

SOGT 2

Inlet

Outlet

40mm

50mm

300mm

210mm

400mm

210mm

400mm

Plan

300mm

SOGT Right Hand

Inlet

Outlet

40mm

50mm

300mm

210mm

400mm

140mm

125mm

210mm

400mm

300mm

Copyright The Aluline Group Ltd. 2014.

Plan

p43

Steam Oven Grease Traps

SOGT Left Hand

Inlet

Outlet

40mm

50mm

300mm

210mm

400mm

210mm

140mm

125mm

400mm

300mm

SOGT 20

Plan

Inlet

Outlet

40mm

50mm

300mm

200mm

200mm

400mm

300mm

p44

Copyright The Aluline Group Ltd. 2014.

Plan

All Aluline gullies are fitted with the required water/air traps. All traps are fitted with filter baskets as standard.
Gullies are designed for ease of installation and incorporate removable gratings, odour traps, rodding ports and
waste baskets, allowing full bore access. Outlets are vertical or horizontal. Gullies can be fitted with a clamping
ring to allow flexible flooring (vinyl) to be fitted and locked into place.
Ideal for Commercial and Industrial Kitchens, Food and Beverage, Chemical, Pharmaceutical Industries, Building
Exteriors, Building Parking and Under Ground Garages and more.
Gullies can be manufactured to suit any floor covering, floor design or services . Resin, tile and vinyl covers can
be shaped to any design, pedestrian or industrial.

Floor Gullies

Floor Gully Vertical Outlet


150mm x 150mm

150mm

57.50mm
141.50mm

11mm

11.50mm

60mm

60mm

11mm

37mm

12mm

50mm
127mm

100mm

144mm

144mm

150mm

150mm

Floor Gully Horizontal Outlet


150mm x 150mm

140mm

107.60mm
50

11.70
8.20
WATER LEVEL

127mm

Grating

Mesh Basket 4.5mm

110mm Side Outlet


Plastic Plug

Gully Body

p46

Copyright The Aluline Group Ltd. 2014.

Floor Gullies

Fitted at the end of a junction of pipe


work to allow drain rods to be applied.

45 Rodding Eye
150mm x 150mm

157

190

112

45

0
10

87
73

30

150

11

14

B
TOP VIEW

SECTION B-B

299mm
152mm

Horizontal Gully Vinyl Type


150mm x 150mm GU1018
299mm

152mm

Top View

125mm

75

Gullies are fitted with a clamping ring


to allow flexible flooring (vinyl) to
be fitted and locked into place.

Front View

73.25mm
Static Water Level

As manufacturers, we can make any


custom fitting required to suit floor
design or services.

Filter Basket

Water Trap

51.75mm
75mm

Side View

Copyright The Aluline Group Ltd. 2014.

p47

Floor Gullies

299mm
152mm

Floor Gully Vertical Outlet


150mm x 150mm

299mm

152mm

Vinyl Clamp

150 x 150 x 30 Anti


Slip Grating

Top View
Filter Basket
Static Water Line

125mm

Water Trap

75mm

75
Side View

Vertical Floor Gully


Medium Duty
1 VFG1

Anti Slip
Grating
C
Mesh Basket
D

Water Trap
50mm / 67mm

E
F

Gully Body

Outlet

Medium Duty Horizontal Outlet Gully (mm)

p48

Grating Size

200mm x 200mm x 30mm

206mm

206mm

200mm

60mm - 110mm

75mm/110mm

176mm

30mm

300mm x 300mm x 30mm

306mm

306mm

300mm

100mm

75mm/110mm/160mm

276mm

30mm

400mm x 400mm x 30mm

406mm

406mm

300mm

100mm

110mm/160mm

376mm

30mm

450mm x 450mm x 30mm

456mm

456mm

300mm

100mm

100mm/160mm

426mm

30mm

Copyright The Aluline Group Ltd. 2014.

Floor Gullies

Horizontal Floor Gully


Medium Duty HFG1

Anti Slip
Grating

G
C

Mesh Basket
D

Plastic Plug

Outlet

Gully Body

Medium Duty Horizontal Outlet Gully (mm)


Grating Size

200mm x 200mm x 30mm

206mm

206mm

200mm

75mm - 100mm

75mm/100mm

176mm

30mm

300mm x 300mm x 30mm

306mm

306mm

300mm

100mm

75mm/100mm/160mm

276mm

30mm

400mm x 400mm x 30mm

406mm

406mm

300mm

100mm

100mm/160mm

376mm

30mm

450mm x 450mm x 30mm

456mm

456mm

300mm

100mm

100mm/160mm

426mm

30mm

Water Level

Water Level
19.50

Floor Gully Double Inlet


DiFG1

17mm

36mm
135mm 75mm

65.50

135mm

Side View
Scale 1:5

10mm

10

mm SEAL DEPTH

24mm

mm SEAL DEPTH

43mm

75mm

Side View
Scale 1:5

50mm

60mm
6mm
150mm

75mm

75mm

75mm

50mm

Stainless
Steel Tile 3mm

Inlet

150mm

Top View
Scale 1:5

Outlet

Option 1
2 Inlets @ 75mm Pipe
1 Outlet @ 75mm Pipe

Gully Body

Top View
Scale 1:5
Option 2
2 Inlets @ 50mm Pipe
1 Outlet @ 75mm Pipe

Inlets can be sized at 32mm, 40mm, 50mm, or 75mm

Copyright The Aluline Group Ltd. 2014.

p49

Floor Gully Lids


Bespoke lids can be made to meet specific customer requirements.

Insert Tile

Tile lid

Solid lid

Slat Drain lid

Foot Safe

Mesh Top

p50

Copyright The Aluline Group Ltd. 2014.

Drainage Channels are designed with a built in fall and a range of edge profiles to
accommodate all types of floor finishes. Anchors and levelling bolts can be
provided to ease installations. Lengths are only limited by transportation logistics.
The excellent smooth surface finish of Stainless Steel provides
a self cleaning velocity for liquids at very shallow gradients.
The self cleansing velocity is 0.75 m/s. Velocities below this
figure require manual flushing.
Widths of channels will depend on the splash area below
discharge equipment or appliance and should be a minimum
of 200mm wide overall for wash down installations.
Discharge capacities of both channel and gully will be
reduced when conveying water borne solids.
Typical gradients are 1% (1:100) for liquid waste 2% (1.50)
for water borne solids.

Channels
Alu-Tile

Alu-Vinyl

The channel edge details will depend on the floor finish,


examples being tile, resin or vinyl. Channels can be designed
to provide vinyl one side and resin or tile on the other side.
For applications where heavy loads and / or thermal shock
are anticipated, an expansion frame around the perimeter is
recommended.
The expansion frame is supplied factory tack welded to all profiles.

Alu-Basic

Channels

1145mm
1084mm
1004mm

Horizontal Channel 1100


233mm 153mm

Top View
203

188 O50

Gully
Side View

Grating
150 x 500

1054mm

Perforated Gully
Grating

80mm

95

Water Level

Front View

46
100

Vertical Channel 1100

1000x200x1001

2000x200x1001

4000x200x1001

5000x200x1001

83mm

83mm

83mm

83mm

90mm

100mm

120mm

130mm

1004mm

2007mm

4012mm

5015mm

1054mm

2057mm

4162mm

5165mm

1098mm

2101mm

4106mm

5109mm

205mm

205mm

205mm

205mm

299mm

299mm

299mm

299mm

E
D
C
B

A
A
F G
A
p52

Copyright The Aluline Group Ltd. 2014.

Cold Store Shower Channel

Aluline manufacture a range of stylish stainless cold store channels to suit modern bathrooms
and public wet areas. Made from durable 304 Stainless Steel, they are available in lengths from
300mm to 1200mm with standard grate patterns to choose from. We are sure you will be
impressed with the overall quality and visual appeal of our shower channels.
Channel drainage system for concrete floors and tiled floors. A built in fall of 1:200 standard, but falls of 1:100
or other specified falls can be built in at no extra cost. constant depth supplied for depth restricted area.
A lower cost version with a 110mm spigot and bottle trap is suitable for changing areas or kitchens requiring a
flow rate of less than 1.0 litres per second.
Drain Outlet Type
- Linear Channel Drains.
Suitability Floor Finishes - Screened Floors,Tiled Floors.
Outlet Angle
- Vertical / Horizontal.
Caps / Grate Material - Stainless Steel.
Body Material
- Stainless Steel.

Floor Channel 500AV

L-Shaped kitchen floor channel.

L-Shaped Channel

Copyright The Aluline Group Ltd. 2014.

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Channels

90 18mm x 7m Channel
25mm
A

152mm

25mm
Gutter Depth Legend

20mm

Location

18000
30mm

Gutter Depth (D)

60

149

183

Section A-A
Scale 1:5
454mm
25

18000

404mm

25

400mm x
400mm
Anti Slip
Grating

Filter Basket
400mm
Water Trap
80mm
Water Level

110mm

B
B

7000

454

Section B-B
Scale 1:5

454

Channel Profile - Vinyl & Tiled Floor


Grating Size

Anti Slip Grating

20

Varies
Depends on the
Specific requirement
Slope: 1/100mm

30
Channel for Tile
Floor

Channel Profile for Tile Floors


Flat Countersunk
Retaining Screw
Anti Slip Grating

Grating Size

30
Varies
Depends on the
Specific requirement
Slope: 1/100mm

Channel Profile for Vinyl Floors

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Copyright The Aluline Group Ltd. 2014.

Vinyl Clamp
Channel for
Vinyl Floors

Engineers

Aluline offers the following products and services:


Grease Watch Tank Monitoring equipment.
Urinal Dosing & Control equipment.
Oil Separators, Monitors and Control Equipment.
High level, sludge sensor.

Septic Tank, WWTP Inspection and Servicing.


Modular Public Toilets: Installation and Servicing.
Wall and surface mounted Wash Hand equipment.
Bio-Remediation Stations and Dosing equipment.
Above Floor Stainless Steel Grease Trap Management Systems.
Waste Water Audits and Advice.
Compliance Auditing.
Kitchen Staff Training on Waste Hygiene.
Replacement of Grease Management
Systems not compliant with Kitchen
Environments or regulations.
Treatment Plant Regeneration.
Products and advice on failing plants.

Copyright The Aluline Group Ltd. 2014.

p55

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