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Subject to damage associated with reasonable wear. Each drum of Aluzyme should last approximately 4 moths (3 drums per year)
p2
Index
Specification ..................................................................................... Page 6
Page 17-20
Separators .........................................................................................
Page 21-28
Page 29-32
Page 51-54
p3
About Us
p4
Our Clients
CONSULT
MANUFACTURE
SURVEY
SUSTAINABILITY
SITE VISIT
INSTALLATION
SUSTAINABLE PARTNERSHIP
COMPLIANCE ASSURANCE
p5
Specification
Aluline will provide you with complete specification for your consideration. Ideally this should be
implemented at design stage whether new build or retro-fit.
Constructing tailor made solutions. Our services are entirely bespoke and based on individual delivery plans
for each premises or project, we produce site surveys to ensure your understanding.
Sink Size
2 x 400 x 400 x (250), overflow height (OH) is 220.
Volume is 2 x 400 x 400 x 220 = 70.4L
Sink Size
l x 500 x 400 x (300), overflow height (OH) is 220.
Volume is 31 x 500 x 400 x 220 = 44.0L
Total Volume = 114.40L
Overflow
Height (OH)
Volume (Ltrs)
220
59.4
220
44
220
44
220
35.2
220
35.2
65
2.6
Website: www.alulinegms.com
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
27
27
53
50mm
50mm
405mm
305mm
525mm
305mm
230mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
27
27
53
50mm
50mm
505mm
355mm
285mm
795mm
355mm
285mm
103mm
53mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
50
45
75
50mm
50mm
505mm
355mm
650mm
355mm
285mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
57
67
115
50mm
50mm
500mm
355mm
800mm
355mm
285mm
p9
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
96
117
91
50mm
50mm
610mm
390mm
950mm
390mm
330mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
143
215
287
110mm
110mm
610mm
590mm
950mm
590mm
465mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
370
662
741
110mm
110mm
1200mm
900mm
850mm
850mm
686mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
567
1069
1134
110mm
110mm
900mm
1100mm
1400mm
1100mm
900mm
These traps require regular cleaning. Ensure that correct cleaning agents are used. Also that the inlet sizes for the sink and trap are compatible.
Model
Size
Adjustable Height
AG1
L525 X W405
125mm x 165mm
AG2
L795 x W505
125mm x 165mm
AG3
L950 x W610
125mm x 165mm
AG4
L1200 x W900
125mm x 165mm
AG5
L1400 x W900
125mm x 165mm
AG5a
L1500 x W1050
125mm x 165mm
p11
145mm
195mm
Dosing Stand
Aluzyme 20 litre drum
can be suspended on a
stainless steel stand at
an extra cost.
The stand is easily fitted
to the kitchen wall freeing
space in the floor.
p12
Drum Size:
W290mm x D230mm x H400mm
635mm
290mm
290mm
Stand alone dosing has its uses, but will not meet regulation on grease management.
It is designed to introduce bacteria which in turn produce enzymes to break down organic matter
(food). This can assist flow in pipe systems and help to reduce blockages. It will not however be as
effective on oil and is susceptible to biocides no matter how its produced.
Introducing bacterial cultures in drain systems to replace and strengthen natural occuring types is
recommended as it is very beneficial to pipe systems.
Typical Installation
Automatic dosing pump & Control Unit
Injects Aluzyme at a preset daily time.
Normally set to inject at the end of a working day
Bio Film
Fats and grease deposited
within the pipe work are
digested by the bio film
cultured from Aluzyme solution,
allowing maximum efficiency
of the drainage system and pipes.
Aluzyme
Injection Point
For Aluzyme solution ideally positioned at
the point of the grease trap.
p13
h and
Safety
Kit
Greas
e Tra
1. Rem
ove
2. Agit
ate
3. If whit
p Cle
aning
lid.
the surf
ace light
Step
by St
ep
ly.
e is visib
le no actio
4. Red
n is requ
colo
ired.
Skim the ur on top indic
ates
in a con surface to
remove oil is present.
tainer.
the oil
and plac
e
Installation
Engineer
Grease
Date: ............
........................
Trap Mai
ntenan
........................
ce Log
........................
Name: ............
........................
........................
........................
........................
........................
........................
........................
........................
........................
Installation Date:
Engineer Name:
............................................
Installation Date:
ed By
......................Date
......................
............................................
........................
........................
Maintenance
........................
................
Aluzyme
Level
% Oil Solids
............................................
............................................/
............................................
Log
..............
........................
By
............................................
............................................
........................
........................
Log
Checked
............................................
............................................
Grease Trap
Engineer Name:
Trap
Maintenance
Clean
............................................
............................................
........................
........................
Date
Grease
..
............................................
Method
of Dispo
............................................
sal
....
5. To
remove
By
......................Cleaned
......................
Checked By
the rem
............................................
surface,
Aluzyme
............................................
Levelstirring % ainin
g oil, spri
............................................
smo
gentOil
oth
nkleMethod
ly. / Solids
......................
Aluz
......................
............................................
.. orbof
Disposal
biodegra paste. Scoop This soak
............................................
onto
out and s in the oil,
dable
......................
bag/s.......................
forming the
place in
......................
......................
a
gree
6. Furt
....
............................................
Date
Cleaned By
n
her
aid coag amounts of
Aluz
ulation
for disp orb can be
Aluzyme Level 7.
osal into
spri
Rem
%ove
Oil / Solids
waste nkled into bags
bins.
into the all other solidMethod of Disposal
to
of the organic was s from the trap
trap
te bags
with
into bags . Further
amounts including was a scoop
to rem
te
waste
of Aluz
ove exce
bins.
orb can from the bott
ss wat
om
er for
be
disposal sprinkled
8. Che
ck inlet
into
/outlet
pipes and
9. Rep
clean if
lace lid
required
ensuring
.
all clips
are faste
ned.
The wat
er
still activ remaining
has a con
a healthy e to continu
e the actiocentrated
system.
n of the quantity of
bact
trap to
ensure eria
Checked By
The box
from
cleanin is designed
g ma
terials to elimina
te
, imp
ortant any possibi
in you
lity
r Health of cross
Re-O
and Saf contam
rder
ety risk ination
Numb
assess
er 01
ment.
92
8 5635
32
Copyright
The
Aluline
Group
Ltd. 2013.
p15
p6
Copyright
The Aluline
Group Ltd.
2013.
p6
Copyright The
2013.
p6
Copyright The
2013.
Description
50
Gauntlets (Gloves)
50
Dust Masks
200
Aprons (roll)
50
Scraper
Sieve
Reodouriser 500ml
Sanitiser 500ml
Aluzorb 10 Ltr
Website: www.alulinegms.com
The design of food, oil and grease traps for ships requires to take into
consideration many factors for example movement, positioning, pipe fittings, sizes,
cleaning and the disposal of waste.
The provision of air sealed grease/oil Interceptors for Galleys on board a ship is a legal requirement (WHO).
The failure to install oil/fat interceptors can cause a problem in ships tanks that collect sewage.
The coating of the surface in these tanks by oil/fats precludes the nitrogen exchange, this encourages anerobic
bacteria. A by-product of this is sulphuric acid. This is also encouraged by chemicals used and disposed of into
the system. Sulphuric Acid attacks mild steel bulkheads and when mixed with the liquid chlorine used for water
sterilisation can produce some very dangerous gases in confined spaces.
The Hygienic device is manufactured in austenitic 1.5mm Stainless Steel. The air sealed units are designed to
be environmentally friendly and to be compliment with removal at source waste policies. The easy fit lid comes
with clips to allow full access for cleaning. A 50mm - 54mm mechanical pipe connection is fitted as standard.
Holes through walls for outlet pipe must be lower than the trap outlet. Care must be taken to ensure stays on
catering benches do not obstruct the inlet/outlets.
The acceptance of waste disposed of from ships will change in the medium to long term (compliance).
As land based authorities are tasked with environmental and waste disposal issues. Waste removed, stored and
treated from ships, aircraft and trains will be an issue, and extra costs and compliance issues may arise in many
ports and establishments.
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
Inlet
Outlet
57
67
115
50mm
50mm
505mm
355mm
795mm
355mm
285mm
For the range of Above Ground Grease Traps please refer to Page 7 - Page 14
Retro fitting a galley for a Grease Management System can be accomplished by custom made traps to fit
existing spaces. Pipe connections, flanges etc. can be produced to suit the pipes used in the installation drain
system. The positioning is important and allows access for cleaning etc.
Bio-Remediation
The use of aerobic bacteria dosed into a Galley drainage system helps to reduce food waste and can assist
in the build up of a healthy bacteria colony in the waste system. Care and Training on health hygiene plus a
cleaning regime is required, similar to shore based authority.
Gullies and Channels can also be fabricated to suit deck flooring requirements. Custom designed to suit
applications.
Designed for ease of fitting and efficiency in dealing with grease and organic waste in existing and new
locations. Traps may be treated via Alulines automatic and hygienic Aluzyme dosing system to eliminate
blockages and foul odours, reducing the frequency of regular manual cleaning.
As a manufacturer, Aluline can make Grease Traps to suit any requirement
of our clients.
Under floor/ground traps should be sized at least one size larger, as the responsibility for cleaning is usually not
with the kitchen staff. This in turn can affect the volume of oil and solids allowed into the system. The cleaning
of these traps can also be hit and miss, as out of sight means out of mind. (The cleaning schedule for all traps
should be set and maintained to conform with water company requirements).
The traps can be supplied with ceiling hangers 14mm threaded bar and 3mm plated to fit above the floor.
6mm x 75mm galvanised angle.
Lids
Aluminium durbar 8mm screw fixed.
Mild steel galvanised durbar, 8mm screw fixed.
Stainless steel trays to take sand and cement blocks or tiles.
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
144
231
288
689mm
T
Dimension
900mm
1027mm
400mm
900mm
500mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
392
668
784
965mm
T
Dimension
1086mm
1372mm
400mm
1086mm
686mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
542
941
1084
1050mm
T
Dimension
1160mm
1550mm
400mm
1160mm
760mm
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
804
1423
1608
1150mm
T
Dimension
1300mm
1750mm
400mm
1300mm
900mm
p19
Flow Rate
Ltrs/min
Fat
Retention
Ltrs
Capacity
Ltrs
1140
2044
2281
1400mm
T
Dimension
1300mm
2000mm
400mm
1300mm
900mm
Separators
Lint & Plaster Separators
Capacity
Inlet
Outlet
115
50mm
50mm
Ltrs
505mm
355mm
795mm
355mm
285mm
Capacity
Inlet
Outlet
191
50mm
50mm
Ltrs
610mm
390mm
950mm
390mm
p22
330mm
Separators
Lint & Hair Separators
Capacity
Inlet
Outlet
353
110mm
110mm
Ltrs
689mm
900mm
1027mm
400mm
900mm
500mm
Capacity
Inlet
Outlet
1040
110mm
110mm
Ltrs
965mm
1086mm
1372mm
400mm
1086mm
686mm
p23
Separators
Lint & Hair Separators
Capacity
Inlet
Outlet
1236
110mm
110mm
Ltrs
1050mm
1160mm
1550mm
400mm
1160mm
760mm
Capacity
Inlet
Outlet
1800
110mm
110mm
Ltrs
1150mm
1300mm
1750mm
400mm
1300mm
900mm
p24
Separators
Formula for the specification of Lint Separator Sizes
AxBxC/8=D
A = Litres per cycle B = Cycles per hour C = Number of machines D = Capacity required
A and B are generally in the washing machine manufacturers handbook and are must knows.
Alternatively if you had a model number, you can usually get the information from the manufacturers website.
Usually 80 - 115 litres per cycle and potentially 3 - 6 cycle per hour.
Capacities of the Lint Separator are:
LHS3 - 353 Ltrs
LHS4 - 1040 Ltrs
LHS5 - 1236 Ltrs
LHS6 - 1800 Ltrs
So using this formula a site that has 9 washing machines that use 80 Ltrs per cycle and have
4 cycles an hour would be 80 x 4 x 9/8 =360. Therefore an LHS3 would be specified.
Whereas a site that has 35 machines producing 90 Ltrs per cycle hour, the formula would be
90 x 5 x 35 / 8 =1968. Therefore a LHS6 will be required.
Baffle
Stainless
Wire
Mesh Filter
Removable
Baffle
Outlet
Baffle
Inlet
Baffle
Inlet
H
W
L
Model
Length
Width
Height
Outlet
Pipe
Connection (C)
UG3
1027mm
689mm
900mm
110mm
500mm
UG4
1372mm
965mm
1086mm
110mm
686mm
UG5
1550mm
1050mm
1160mm
110/160mm
760mm
UG6
1750mm
1150mm
1300mm
110/160mm
900mm
p25
Separators
Starch Separators
Specification
Prevents and treats the problems created by the production of waste starch in food process establishments.
Fitted directly into the existing drainage system, the unit removes the cement like residue from blocking
drainage pipes and sewer systems. Physical and biological treatment eliminates the need to constantly
replace blocked sections of waste pipes due to the damage created from residual starch waste.
Fitted with a unique Shower System to prevent build up of foam within the separators produced when
a peeler is in operation. The Shower System is fitted with an electronic valve which allows water to flow
through the Shower System when the potato peeling process is in operation. An extra large removable
basket is fitted in the trap to collect food solids (e.g. potato peelings etc.)
Starch SS0501
Inlet
Outlet
50mm
50mm
405mm
305mm
525mm
305mm
Starch SS0502
250mm
Inlet
Outlet
50mm
50mm
505mm
385mm
800mm
385mm
p26
300mm
Separators
Starch Separators
The larger separators for starch can be bio-remediated with the introduction of biological liquid.
To enhance action in the tank a system of aeration can be fitted. This ensures the action of aerobic
bacteria that breaks down the starch.
Capacity
Inlet
Outlet
1600
110mm
160mm
Ltrs
Starch 0L56
BDN6
Dosing System
1150mm
1300mm
1750mm
1300mm
1000mm
240v AC 50Hz
Power Consumption
6 Watts
+5 - +88C
Cable Length
1 Metre
1 Bar
10.0 Bar
100C
52C
p27
Separators
Neutralising Tank
Laboratories and specialised premises using acids can damage the pipe system
and eco balance in the system. The neutralising tank changes the PH to allow
it to be discharged into the system.
Under Ground installation.
Typically used in laboratories and metalwork or art/craft workshops.
These tanks have three baffles and must be partially filled with neutralising stones. The baffle arrangement
forces the liquid passing through the tank to filter through the neutralising stones, which have the effect of
neutralising the water pH balances.
Manufactured from 316-2mm Stainless Steel, the tank is suitable for underground installations.
The tank dimensions and pipe work positions are nominal and in all cases conform to NS recommendations.
When space is limited, equivalent capacity tanks can be manufactured to order.
Medium duty lid - Mild Steel Galvanised Durbar. Pedestrian lid - Aluminum - Durbar.
Inlet
Outlet
Neutralising
Stone Level
60%
p28
Model
Capacity
Ltrs
Lid W
Lid L
Pipe
Connection
NT3
200
689mm
1027mm
940mm
900mm
602mm
395mm
NT4
650
965mm
1372mm
1285mm
1085mm
878mm
581mm
NT5
900
1050mm
1550mm
1463mm
1160mm
963mm
655mm
NT6
1370
1150mm
1720mm
1633mm
1300mm
1063mm
795mm
Use
The device is manufactured to contain hydrocarbon and silt deposits from small workshop areas.
The washing down of floors in small mechanical workshops removes oil and grit into waste stream
separators. They are designed to restrict oil and grit in the chamber to allow for regular removal and to
ensure no contamination of the sewer or treatment plant.
Operations of the Trap
Hydrocarbons enter trap with water. They strike the plate and this releases hydrocarbon globules which
then float to the surface.
Heavier silt and sludge sinks to the bottom of the trap. Most suspended solids will sink to the bottom
of the trap as they absorb water and become heavier. The last compartment at outlet allows only clean
water to return to waste water system.
Adjustments (extra cost in 100mm increments)
Increase the T size or invert level to ensure the lid is at the finished ground level and the pipe meets the
existing invert datum.
Oil Separators
Technical Information:
UG4 Oil Interceptor size 1375mm x 850mm x 1100mm. Interceptor with 50mm vent pipe. Lid is Mild Steel Dunbar
(not dip galvanised). The body manufactured in AISI304 stainless steel. Standard T dimension is 400mm
(as shown opposite). Inlet / Outlet 110mm.Weight standard unit: 250kg. Draw off connections can be provided
if required (please specify position (s) required).
Fitting Units
The unit can be fitted into a hole cut 75mm larger around the interceptor. Base to be 150 sand/gravel mix. Infill concrete
in situations where the interceptor will support heavy loads, or sand or pea gravel in light duty situations. The vent pipe
should be fitted if petrol spills can occur.
Manufactured
Stainless steel A1S1304 with pedestrian aluminium durbar lid screw fixed with stainless steel screws.
(Heavy duty lids of galvanised mild steel on request).
Outlet is 110mm standard to suit PVC pipe. A 50mm vent outlet is fitted for use when required.
The seal on the lid is air tight.
Spills
Any accidental spills of up to 425 Litres will be contained within the two.
Sludge contained will be approximately 135 Litres.
A
D
T DIMENSION
E
M
I
Maintenance
The trap is designed to be regularly maintained. Schedule of cleaning is recommended based on checking after
installation to ascertain frequency of cleaning required. Cleaning is carried out by using Aluzorb sprinkled on the
surface to remove any hydrocarbons. This facilitates easy removal by scoop.
Disposal
This product (Aluzorb) can then be bagged and disposed of in landfill. Sludge can be removed by using perforated
scoop or alternatively optional polypropylene sludge basket.
Bio Maintenance
Alubio 400 blocks can be used to degrade alphatic and poly-nuclear aromatic hydrocarbons. The blocks contain
microflora that survives on hydrocarbon waste substances, allowing it to utilise it as a source of carbon.
Drawing off Connections
These are not supplied but can be fitted in UPVC to specifiers request.
p30
Oil Separators
Model
Flow
Rate
(Ltrs/min)
Flow
Retention
(Ltrs)
Capacity
(Ltrs)
UG3OP
144
231
UG4OP
392
UG5OP
W(mm)
H(mm)
C(mm)
T(mm)
288
1027
689
900
500
400
668
784
1372
965
1086
686
400
542
941
1084
1550
1050
1160
760
400
UG6OP
804
1423
1608
1750
1150
1300
900
400
UG7OP
1140
2044
2281
2000
1400
1300
900
400
As a manufacturer Aluline can make Grease Traps to suit any customer requirements.
Ordering Units: 400mm is the standard T Dimension measurement, but this T Dimension depends entirely on
the depth of the inlet pipe when measured from ground level. T Dimension is required when placing an order.
Inlet
Outlet
355
110mm
110mm
Ltrs
Separator UG3OP
689mm
900mm
602mm
1027mm
400mm
900mm
500mm
940mm
Copyright The Aluline Group Ltd. 2014.
p31
Capacity
Inlet
Outlet
804
110mm
110mm
Ltrs
Separator UG4OP
965mm
1086mm
878mm
1372mm
400mm
1086mm
686mm
1285mm
Coalescent
Filter
Inlet
Inlet
Baffle
Cleaning Access
Cover
Outlet
Secondary
Baffle
Primary
Baffle
p32
Coffee Grinds are solid dense particles that are difficult for bacteria to remove. This tends to be a major factor
in pipe blockages. Sugar, cream and milk can also be a factor in pipe blockages. The filters were originally
designed to prevent drain problems in service stations.
While most coffee grinds are binned, the cleaning of utensils in a busy shop allow many grinds to
enter the system. These grinds build up in pipe runs, thus the requirement for a filter system.
Specification
The Aluline Coffee Catcher is supplied with a large removable filter membrane (100 micron mesh)
to allow the suspension and easy removal of finer solids such as coffee grounds, to prevent blockages in pipe
systems. The coffee catcher comes with/without adjustable legs to accommodate the pipe level requirement.
Manufactured in austenitic A1S1304 1.5mm Stainless Steel.
We can manufacture filters to suit many environments. We require basic information. For example, the micron
or particle to be contained, settlement time of suspended solids, invert levels, flow capacity and the retention
time required.
Coffee Catchers
Inlet
Outlet
50mm
50mm
200mm
60mm
355mm
235mm
60mm
p34
Coffee Catchers
Inlet
Outlet
50mm
50mm
225mm
355mm
60mm
295mm
295mm
60mm
Replacement Filter
Optional extra
p35
Food Scrap Interceptors are usually fitted before Grease Traps to prevent large or biodegradable material
entering the water system. This in turn should reduce the frequency of actual trap cleaning. Special baskets can
be made to catch rice and cereal. If allowed to enter the system, a starch based product can solidify resulting
in the possible replacement of pipework.
Specification
The Food Scrap Interceptor unit can be used as a stand alone filter, or in conjunction with above or below
ground grease separators to prevent unnecessary solids entering these separators, and therefore assist in
optimising separator performance. The internal baffle also acts as a primary barrier against floating oils or
grease. The unit can be utilised where outdoor or in floor traps are problematic, and can reduce solid content
in these traps. Manufactured in austenitic A1S1304 1.5mm Stainless Steel. A 50mm mechanical pipe connection
is fitted as standard.
SGTP Interceptor 1
Inlet
Outlet
50mm
50mm
195mm
305mm
405mm
305mm
250mm
p36
SGTP Interceptor 2
Inlet
Outlet
50mm
50mm
195mm
355mm
505mm
355mm
285mm
SGTP Interceptor 3
Inlet
Outlet
50mm
50mm
195mm
390mm
610mm
390mm
300mm
p37
Inlet
Outlet
40mm
40mm
250mm
210mm
300mm
210mm
300mm
Plan
250mm
Inlet
Outlet
40mm
40mm
250mm
210mm
300mm
210mm
300mm
250mm
p38
Plan
Inlet
Outlet
40mm
40mm
250mm
210mm
300mm
210mm
300mm
250mm
Plan
In areas where metal, dust and filings are required to be contained / recovered, these filters can be fitted
to wash hand stands, sinks and waste water disposal areas.
Optional extra
p39
Manhole Covers
These Manhole covers come finished in Stainless Steel and are air sealed.
Popular sizes
900 x 600 - OPE
600 x 600 - OPE
300 x 300 - OPE
Aluline also custom make Manhole covers to suit customer requirements.
p40
Specification
The Steam Oven Grease Trap is designed specifically for combination ovens and steaming ovens to
assist in trapping food, oil and grease. A stainless steel gully should also be fitted to prevent fats and
oils from contaminating pipe work. Steam ovens have been proven to contribute substantially to the
amount of food, oil and grease entering the drainage system. This blocks internal pipe work.
These Grease Traps are specially designed and sized for steaming/convection ovens with either right
or left hand side inlets. The stainless steel design is a simple and cost effective method of grease
removal. They can be used in conjunction with Alubio-blocks to assist cleaning. Available in both right
and left handed models.
Inlet and outlet pipe fittings are supplied with 50mm standard connections.
Reducers are available in 35mm and 40mm. Should these be required please specify with order,
and indicate if the flow is right to left or left to right.
Typical Installation
Combi Oven/
Steaming Oven
Inlets / Outlets are positioned to allow a designer optimum flexibility in positioning these ovens.
By necessity, these traps are small. A cleaning and maintenance regime is required by kitchen management
SOGT
Inlet
Outlet
40mm
50mm
300mm
210mm
400mm
210mm
400mm
300mm
p42
Plan
SOGT 2
Inlet
Outlet
40mm
50mm
300mm
210mm
400mm
210mm
400mm
Plan
300mm
Inlet
Outlet
40mm
50mm
300mm
210mm
400mm
140mm
125mm
210mm
400mm
300mm
Plan
p43
Inlet
Outlet
40mm
50mm
300mm
210mm
400mm
210mm
140mm
125mm
400mm
300mm
SOGT 20
Plan
Inlet
Outlet
40mm
50mm
300mm
200mm
200mm
400mm
300mm
p44
Plan
All Aluline gullies are fitted with the required water/air traps. All traps are fitted with filter baskets as standard.
Gullies are designed for ease of installation and incorporate removable gratings, odour traps, rodding ports and
waste baskets, allowing full bore access. Outlets are vertical or horizontal. Gullies can be fitted with a clamping
ring to allow flexible flooring (vinyl) to be fitted and locked into place.
Ideal for Commercial and Industrial Kitchens, Food and Beverage, Chemical, Pharmaceutical Industries, Building
Exteriors, Building Parking and Under Ground Garages and more.
Gullies can be manufactured to suit any floor covering, floor design or services . Resin, tile and vinyl covers can
be shaped to any design, pedestrian or industrial.
Floor Gullies
150mm
57.50mm
141.50mm
11mm
11.50mm
60mm
60mm
11mm
37mm
12mm
50mm
127mm
100mm
144mm
144mm
150mm
150mm
140mm
107.60mm
50
11.70
8.20
WATER LEVEL
127mm
Grating
Gully Body
p46
Floor Gullies
45 Rodding Eye
150mm x 150mm
157
190
112
45
0
10
87
73
30
150
11
14
B
TOP VIEW
SECTION B-B
299mm
152mm
152mm
Top View
125mm
75
Front View
73.25mm
Static Water Level
Filter Basket
Water Trap
51.75mm
75mm
Side View
p47
Floor Gullies
299mm
152mm
299mm
152mm
Vinyl Clamp
Top View
Filter Basket
Static Water Line
125mm
Water Trap
75mm
75
Side View
Anti Slip
Grating
C
Mesh Basket
D
Water Trap
50mm / 67mm
E
F
Gully Body
Outlet
p48
Grating Size
206mm
206mm
200mm
60mm - 110mm
75mm/110mm
176mm
30mm
306mm
306mm
300mm
100mm
75mm/110mm/160mm
276mm
30mm
406mm
406mm
300mm
100mm
110mm/160mm
376mm
30mm
456mm
456mm
300mm
100mm
100mm/160mm
426mm
30mm
Floor Gullies
Anti Slip
Grating
G
C
Mesh Basket
D
Plastic Plug
Outlet
Gully Body
206mm
206mm
200mm
75mm - 100mm
75mm/100mm
176mm
30mm
306mm
306mm
300mm
100mm
75mm/100mm/160mm
276mm
30mm
406mm
406mm
300mm
100mm
100mm/160mm
376mm
30mm
456mm
456mm
300mm
100mm
100mm/160mm
426mm
30mm
Water Level
Water Level
19.50
17mm
36mm
135mm 75mm
65.50
135mm
Side View
Scale 1:5
10mm
10
mm SEAL DEPTH
24mm
mm SEAL DEPTH
43mm
75mm
Side View
Scale 1:5
50mm
60mm
6mm
150mm
75mm
75mm
75mm
50mm
Stainless
Steel Tile 3mm
Inlet
150mm
Top View
Scale 1:5
Outlet
Option 1
2 Inlets @ 75mm Pipe
1 Outlet @ 75mm Pipe
Gully Body
Top View
Scale 1:5
Option 2
2 Inlets @ 50mm Pipe
1 Outlet @ 75mm Pipe
p49
Insert Tile
Tile lid
Solid lid
Foot Safe
Mesh Top
p50
Drainage Channels are designed with a built in fall and a range of edge profiles to
accommodate all types of floor finishes. Anchors and levelling bolts can be
provided to ease installations. Lengths are only limited by transportation logistics.
The excellent smooth surface finish of Stainless Steel provides
a self cleaning velocity for liquids at very shallow gradients.
The self cleansing velocity is 0.75 m/s. Velocities below this
figure require manual flushing.
Widths of channels will depend on the splash area below
discharge equipment or appliance and should be a minimum
of 200mm wide overall for wash down installations.
Discharge capacities of both channel and gully will be
reduced when conveying water borne solids.
Typical gradients are 1% (1:100) for liquid waste 2% (1.50)
for water borne solids.
Channels
Alu-Tile
Alu-Vinyl
Alu-Basic
Channels
1145mm
1084mm
1004mm
Top View
203
188 O50
Gully
Side View
Grating
150 x 500
1054mm
Perforated Gully
Grating
80mm
95
Water Level
Front View
46
100
1000x200x1001
2000x200x1001
4000x200x1001
5000x200x1001
83mm
83mm
83mm
83mm
90mm
100mm
120mm
130mm
1004mm
2007mm
4012mm
5015mm
1054mm
2057mm
4162mm
5165mm
1098mm
2101mm
4106mm
5109mm
205mm
205mm
205mm
205mm
299mm
299mm
299mm
299mm
E
D
C
B
A
A
F G
A
p52
Aluline manufacture a range of stylish stainless cold store channels to suit modern bathrooms
and public wet areas. Made from durable 304 Stainless Steel, they are available in lengths from
300mm to 1200mm with standard grate patterns to choose from. We are sure you will be
impressed with the overall quality and visual appeal of our shower channels.
Channel drainage system for concrete floors and tiled floors. A built in fall of 1:200 standard, but falls of 1:100
or other specified falls can be built in at no extra cost. constant depth supplied for depth restricted area.
A lower cost version with a 110mm spigot and bottle trap is suitable for changing areas or kitchens requiring a
flow rate of less than 1.0 litres per second.
Drain Outlet Type
- Linear Channel Drains.
Suitability Floor Finishes - Screened Floors,Tiled Floors.
Outlet Angle
- Vertical / Horizontal.
Caps / Grate Material - Stainless Steel.
Body Material
- Stainless Steel.
L-Shaped Channel
p53
Channels
90 18mm x 7m Channel
25mm
A
152mm
25mm
Gutter Depth Legend
20mm
Location
18000
30mm
60
149
183
Section A-A
Scale 1:5
454mm
25
18000
404mm
25
400mm x
400mm
Anti Slip
Grating
Filter Basket
400mm
Water Trap
80mm
Water Level
110mm
B
B
7000
454
Section B-B
Scale 1:5
454
20
Varies
Depends on the
Specific requirement
Slope: 1/100mm
30
Channel for Tile
Floor
Grating Size
30
Varies
Depends on the
Specific requirement
Slope: 1/100mm
p54
Vinyl Clamp
Channel for
Vinyl Floors
Engineers
p55