Total Sheet: 13

Vendor:
Owner:
Purchaser:
Project:

BANGUN CIPTA SHIMIZU JOINT OPERATION

PT. DONGGI SENORO LNG
PT. JGC INDONESIA AND JGC CORPORATION CONSORTIUM

Donggi Senoro LNG Project - Civil Works Package 2

Vendors Document No: BSJO-CVL-QC-044

Document Title:
Inspection Test Plan for Concrete Work

FOR CONSTRUCTION
DSLNG PROJECT
ISSUE PURPOSE :

FC

NEXT STATUS : FA, FI, FC, AB

RESUBMISSION DATE:

A
AB
-

RESPONSIBLE DEPT:

Civil

H.Hosoda

RESULT CODE : A, B, N, F

REVIEWED BY:

)
)

1st Apr 2012

A : Accepted without Comment

N : Not Approved

)
)

(
Review Date:

B : Accepted with Comment

F : Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier

/ Subcontractor of his responsibilities and liability under the Contract.

JOB NO.

0-5151-20
ORIG - PURCHASE ORDER NO.

PURCHASER DOC NO.

SERIAL

044

REV

24-Mar-2012

Issue for Construction

SS

YF

N.Kawai

28-Dec-2011

Issue for Construction

TP

YF

YF

26-Nov-2011

Issue for Construction

S.Jefri

T.Aquino

Y.Fukuoka

23-Nov.-2011

Issue for Construction

S. Jefri

T. Aquino

Y. Fukuoka

REV

DATE

PREPD

CHKD

APPD

DR20A
12

IN
CT01-O

V-3120-001-A-

DESCRIPTION

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 2 of 12

TABLE OF CONTENTS

1.0 INTRODUCTION.................................................................................................................

2.0 SCOPE ..............................................................................................................................

3.0 TERMS AND DEFINITIONS ..............................................................................................

4.0 REFERENCES ...................................................................................................................

5.0 GENERAL ...........................................................................................................................

6.0 LEGENDS ...........................................................................................................................

7.0 INSPECTION TEST PLAN ..................................................................................................

8.0 APPENDICES .....................................................................................................................

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 3 of 12

1.0

INTRODUCTION
This document describes the inspection and testing requirements relating to Concrete Work to be
done in accordance to the applicable codes, standards, specification documents, quality record
requirement and inspection involvement by owner and purchaser.
This document shall be referred to when carrying out actual inspection and testing shown on the ITP.

2.0

SCOPE
This document is applicable during the Concrete Works at the Construction Phase of:
CIVIL WORKS PACKAGE 2
For
PT. DONGGI SENORO LNG
PT. JGC INDONESIA AND JGC CORPORATION CONSORTIUM
Donggi Senoro LNG Project

3.0

TERMS AND DEFINITIONS

The following words and expressions shall have the same meaning hereby assigned to them, except
where the context otherwise requires:
3.1 Owner - means the owner of the Plant named as PT Donggi-Senoro LNG (DS LNG)
3.2 Contractor - means JGCC,
3.3 Subcontractor means BSJO or any party appointed by contractor which carries out the
activities of the work.
3.4 Inspection conformity evaluation by observation and judgement accompanied as appropriate
measurement, testing or gauging. (ISO 9000-2008)

4.0

REFERENCES
In preparation of this document, the following documents have been used as a source of information.
4.1 Codes & Standards:
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11

A
R
D
0
2
IN1-OCT 12
0

4.1.12
4.1.13
4.1.14

ACI 301-05 Specification for Structural Concrete

ACI 117/117R Standard Specification for Tolerances for Concrete Construction and
Materials
ACI 302.1R Guide for Concrete Floor and Slab Construction
ACI 304.2R Placing Concrete by Pumping Methods
ACI 305R Hot Weather Concreting
ACI 308/308R Standard Practice for Curing Concrete
ACI 318 Building Code Requirements for Structural Concrete
ACI 347 Guide to Formwork for Concrete
ACI Guide to Joint Sealants for Concrete Structures
ACI SP2 ACI Manual of Concrete Inspection
ASTM A615/A615M Std. Spec. for Deformed and Plain Billet-Steel Bars for Concrete
Reinforcement
ASTM C31 Std. Practice for Making & Curing Concrete Test Specimens in the Field
ASTM C143/C143M Std. Test Method for Slump of Hydraulic-Cement Concrete
ASTM C172/C172M Std. Practice for Sampling Freshly Mixed Concrete

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 4 of 12

4.2 Project Specifications and Drawings:

4.2.1
4.2.2
4.2.3
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8
4.2.9

S-900-1310-001 Detailed Engineering Design Data for Civil and Structures

S-900-3120-001 Construction Specification for Concrete Work
S-900-1540-001 Field Inspection Coordination Procedure
D-900-1310-001 Std. Drawing for Civil General Notes
D-900-1320-001 Std. Drawing for Hooks, Development Length & Splice of Rebar
D-900-1320-002 Std. Drawing for Anchor Bolts
D-900-1320-011 Std. Drawing for Rebar Arrangement (1/2)
D-900-1320-011 Std. Drawing for Rebar Arrangement (2/2)
S-900-1540-101 Quality Control Requirement for Sub-Contractor ( Construction Phase)

4.3 Subcontractors Engineering Document

4.3.1
4.3.2
5.0

V-3120-001-A-023 Method Statement for Concrete Work (General)

V-3120-001-A-082 Material Specification for Reinforcing Bar

GENERAL
Unless otherwise noted in this document, the inspection and testing at the site shall be performed in
accordance with the reference code, standard, specification and appendix of this document.
BSJO QC Personnel shall familiarize themselves with the construction method, codes, specifications,
in order to carry out the attached Inspection Test Plan (ITP) effectively and achieving an acceptable
quality of construction work.
The attached ITP identifies the type of inspection and test, witness inspection requirements,
inspection records for the various activities included in Concrete Work.

6.0

LEGENDS
6.1 H: Hold Point or FW: Full Witness Point Subcontractor is not allowed to proceed with test and /
or Inspection unless a written released is issued by JGC.
6.2 W: Witness Point JGC has an intention to witness, however subcontractor can proceed with test
and / or inspection when JGC is not present at the notified time.
6.3 SW: Spot Witness JGC has an intention to witness at an early stage and at other times as
necessary, however subcontractor can proceed with the test and / or inspection when JGC inspector
is not present at the notified time.
6.4 IW: Initial Witness Subcontractor is requested to notify JGC of the initial inspection date & time.
Subcontractor can proceed with the test and / or inspection when JGC inspector is not present at the
notified time. Subsequent test and / or inspection may not be witnessed if no deficiency is found at the
initial inspection.
6.5 S: Surveillance Subcontractor is not requested to notify JGC. JGC inspector will monitor work in
progress, tests and / or inspections during his visit or periodical inspection.
6.6 A: Actual Inspection and / or testing Subcontractor inspection in accordance with applicable
standards, specification and drawings.
6.7 P: Document Preparation Preparation of inspection and test records, personnel qualification and
other inspection related documentation. All Quality Records shown in the ITP shall be considered as
official record. The Subcontractor is requested to provide the Official Record to be submitted as
Manufacturers Data Report (MDR)
6.8 R: Document Review Review of inspection and test records, personnel qualification and other
inspection related documentation.

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 5 of 12

Nr
1.0
2.0

Items / Activities
Notification For
Inspection
Pre-Inspection
Meeting

3.0

Blinding Concrete

4.0

Form Work
Material
Receiving
Handling &
Storage

4.1

Frequency

Inspection Involvement
BSJO

JGC

DS
LNG

N/A

S-900-1540-101

N/A

Daily

NFI Form

Confirm Inspection
Test Plan

ITP & relevant

procedures

Not Applicable

Before start of
ITP activities

Minutes of
PIM

P/A

After
Concreting

QR-2000-01

P/A

FW

Clean, smooth, hard &

uniform texture

Every Delivery

QR-2000-01

P/A

IW

See Appendix A & B

For all the

Foundations

QR-2000-01

P/A

See Appendix A & B

For all the

Foundations

QR-2000-01

P/A

IW

Every Delivery

Mill
Certificates,
QR 2001-01

P/A

IW

Visual - Layout,
Thickness & Elevation

Visual
Visual & Dimensional
Inspection

S-900-3120-001,
Sections 5.1

S-900-3120-001,
Sections 5.2.1, 5.2.2 &
5.2.3. ACI 347R,
Dimensional
Inspection as per
JGC/s Drawings

50 mm min. thickness
+ 15 mm from bottom
of footing

Layout &
Marking

4.3

Installation

5.0

Reinforcement

5.1

Material
Receiving
Handling &
Storage

Visual

S-900-3120-001,
Sections 4.1, V-3120001-A-082

5.2

Bending, cutting,
and binding

Visual & Dimensional

Inspection

Dimensional
Inspection as per
Rebar Schedule of
BSJO

See Appendix A & B

Every item

QR-2000-01

P/A

IW

Installation

Visual & Dimensional

Inspection

Dimensional
Inspection as Per
JGCs Construction
Drawing

See Appendix A & B

Every item

QR-2000-01

P/A

A
R
D
0
2
IN1-OCT 12
0

Acceptance Criteria

Quality
Record

4.2

5.3

Inspection / Test

Reference code,
Standard Specification

Visual & Dimensional

Inspection

SNI-07-2052-2002,
Grade BJTS 40, ASTM
Grade 60 or equivalent
Absence of
objectionable rust &
dirt

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 6 of 12

6.0

Embedded Items

6.1

Type & Size

Location &
Elevation

6.2

6.3

Support &
Protection

7.0

Waterstops

7.1

Type & Size

7.2
8.0
8.1

Location
Elevation
Joints.
Construction
Joints

8.2

Expansion joints

8.3

Contraction Joints

9.0

Concreting Works

PVC, 150 mm min.

width
As per JGCs
Construction Drawing

Visual & Dimensional

Inspection

S-900-3120-001,
Section 5.5.1, ACI 301
S-900-3120-001,
Section 5.5.2, ACI
301, ASTM D994 &
ASTM D1751
S-900-3120-001,
Section 5.5.3, ASTM
D2628

As per JGCs
Construction Drawings

See Appendix A

Concrete Supply
& Delivery

Concrete Design Mix

Type, slump

9.2

Concrete Placing

Free fall height,

Vibration

S-900-3120-001,
Sections 5.6.2

9.3

Concrete
Compressive
Strength

Concrete Specified
Design Strength

S-900-3120-001,
Sections 10.2.4

Curing

Moisture Retention &

Protection during
curing, visual

S-900-3120-001,
Sections 5.8, ACI 308

A
R
D
0
2
IN1-OCT 12

Fixed rigidly not to be

moved, during concrete
pouring

S-900-3120-001,
Section 5.4

9.1

Every Delivery

QR-2000-01

P/A

IW

Every item

QR-2000-01

P/A

Every item

QR-2000-01

P/A

IW

Every item

QR-2000-01

P/A

IW

Every item

QR-2000-01

P/A

IW

Every item

QR-2000-01

P/A

Every item

QR-2000-01

P/A

IW

Every item

QR-2000-01

P/A

IW

QR-2000-01 &
QR-2000-02

P/A

SW

Every item

QR-2000-02

P/A

SW

Every pour

QR-2000-03

P/A

Every item

QR-2000-02

P/A

SW

Appendix B

Visual & Dimensional

Inspection

S-900-3120-001,
Sections 3.2, 3.5
10.2.2 & 10.2.3,
ASTM C94/C94M,
ASTM C 143, ACI
211.1

10.0

Visual & Dimensional

Inspection

S-900-3120-001,
Section 5.3,
Location & Elevation
as per JGCs Drawing

Free fall not over 1.5m,

Max. layer depth 0.6m
As per Concrete
Specified Design
Strength
Protection from sun,
wind, rain and other
injurious materials to

In accordance
to S-900-3120001, Sec.10.2.4

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 7 of 12

prevent freshly poured

concrete from drying
out too quickly.
11.0

Post Concreting

11.1

Form Removal

Visual

11.2

Repair of surface
defects

Visual

11.3
12.0

12.1

Finish &
Dimension Check
Quality Records
Ensure all records
are complied and
submitted /
forwarded to
client

A
R
D
0
2
IN1-OCT 12
:

Dimension

Document Review

S-900-3120-001,
Sections 5.2.4, ACI
347/347R
S-900-3120-001,
Sections 6.0, ACI 301
Section 5.3.7
S-900-3120-001,
Sections 5.7, ACI 301

After designated curing

time as per para. 5.2.4,
S-900-3120-001

Every item

QR-2000-02

P/A

SW

See Appendix A

Every item

QR-2000-02

P/A

See Appendix B

Every item

QR-2000-02

P/A

Completed copies to
Client

After work
completion

Document
Transmittal

P/R

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 8 of 13

Appendix A
INSPECTION NOTES
1.0 General
Inspection and Test shall conform to ACI 311 if not specified.
2.0 Reinforcing Bar
Welding of reinforcing bar shall be avoided.
Reinforcing bars shall be free from mud, dirt, loose mill scale, oil, grease and any other foreign
matter that may reduced the bond between bars and concrete.
All reinforcement shall be supported and fastened together to prevent displacement beyond
the required tolerances due to construction loads or the placing of concrete.
3.0 Forms
Formwork for columns, walls, sides of beams and other parts not supporting the weight of the
concrete may be removed as soon as the concrete has hardened sufficiently to sustain the
load and resist damage from removal operations.
When forms are removed before the end of the required curing period, the concrete shall be
cured after removal of forms by suitable methods.
The surface of forms shall be coated by release agent or sealer to prevent moisture absorption
and prevent bond with concrete and not stain concrete surface.
4.0 Sampling and Slump Test
Sampling and slump test of freshly mixed concrete shall be done at the point of delivery.
All slump test shall be done for each delivery of concrete and in accordance to ASTM C143.
Result of test shall show that the slump is within the range specified or the concrete shall not
be placed
The temperature of fresh concrete shall also be checked during the slump test.
Unless otherwise specified the following slumps shall apply:
a) Slabs, beams, columns and walls
: 100 mm + 25 mm
b) Foundation walls, footings, slabs, etc. : 75 mm + 25 mm
c) Fireproofing Concrete
: 75 mm + 25 mm
Notes: The slump maybe increased when chemical admixture are used, provided that the
admixture treated concrete has the same or lower water cement or water-cementitious
material ratio and does not exhibit segregation potential or excessive bleeding.
5.0 Curing
Beginning immediately after placement of concrete, concrete shall be protected from premature drying,
excessively hot temperature and mechanical injury, and shall be maintained with minimal moisture loss
at a relatively constant temperature for the period necessary for hydration of the cement and hardening
of the concrete.
6.0 Repair of Surface Defects
Defects of concrete such as honeycombs, cracking or other conditions that are detrimental to strength,
stability, durability and water tightness of the concrete shall be repaired immediately after form removal
per ACI 301, Section 5.3.7 or by approved repair procedure. All defects hall be removed down to a
sound surface. Curing procedures shall not be delayed or interrupted while making repairs. Prior to
repair of defects, Owner/Contractor shall be notified.
Holes left by the withdrawal of tie rods shall be filled solid with cement mortar and the ends made flush
with the surrounding surface area. It is recommended to refrain from using hole-through tie rods for
liquid retaining structures.

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 9 of 13

Appendix B
Construction Tolerance

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 10 of 13

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 11 of 13

Appendix C
INSPECTION TEST FORMS
QR-2000-01

Bangun Cipta - Shimizu

Joint Operation

Donggi-Senoro LNG Civil Work

Package 2 Project

Quality Control
JOB NO.:
OWNER: PT. DONGGI-SENORO LNG
REPORT NO.:

RECORD NO.:
SYSTEM NO.:

CONCRETE POUR REPORT

DATE:

ITEM :
FWBS :

PCWBS:
POUR DESCRIPTION:
DRAWING REFERENCE:

REQUIRED

ITEM

YES

NO

CIVIL INSPECTOR

DAT E
COMPLET ED

BSJO

JGC

DS LNG

PRE-POUR ACTIVITIES
BLINDING CONCRETE
FORM S/LAYOUT
REINFORCEM ENT
ANCHOR BOLTS
EM BEDDED PLATE
SLEEVE
U/G PIPE
PLUM BING
ELECTRICAL
WATERSTOP
CONSTRUCTION JOINT
EXPANSION JOINT
APPROVED FOR POUR

POUR ACTIVITIES
POUR DATE:

SUPPLIER:

WEATHER:

AM BIENT TEM PERATURE:

SLUM P:

CONCRETE TEM PERATURE:

ADDITIVES:

AIR CONTENT:

TEST SPECIM EN NO.:

QUANTITY SPECIM EN REQ'D:

POUR TERM INATED:

AM B. TEM P. DURING CURE:

REASON:
CONCRETE DESIGN M IX:
ATTACH COPY OF CONCRETE S UPPLIER BATCH TICKETS TO THIS FORM.
BSJO

NAM E
SIGNAT URE

DATE

A
R
D
0
2
IN1-OCT 12
0

JGC

DS LNG

REMARKS

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 12 of 13

A
R
D
0
2
IN1-OCT 12
0

Doc No: V-3120-001-A-044 <Rev.3>

Inspection Test Plan for Concrete Work
Sheet 13 of 13

A
R
D
0
2
IN1-OCT 12
0