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PROCEDURE FOR EXISTING PRESSURE VESSEL


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DATE

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F.SQ-P.002

25 August 2010

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PROCEDURE AUTHORIZATION
This procedure have been generated and implemented
to identify the control that shall be applied by members of
staff in the department when carrying out their duties

This confirms that this procedure has been approved for


official issue and that members of staff shall complete the
tasks assigned in accordance with the mechanisms
defined herein

The procedure forms part of a formal system within the


company which ensure that this document is handled in a
controlled manner in accordance with documented
procedures.
This procedure will be subject to audit as part of the
company policy towards quality

Department Authorization

Date:

Signed:
Corporate Authorization
(Company Director)

Date:

Signed:
Quality Authorization
(Quality Managements Reps)

Date:

Signed:

PROCEDURE REVISION
Rev.

Date

25 Aug 2010

Section

Outline of Changed

Authorization

First Issue

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2
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STATEMENT OF CONFIDENTIALITY
This procedure is for controlled circulation unless stamped "Uncontrolled Copy. The documents or
extracts from documents must nor be passed or copied to other companies, agents or persons without
the permission of the relevant Company Directors.

TITLE

PROCEDURE FOR EXISTING PRESSURE VESSEL


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REV

DATE

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TABLE OF CONTENT
Page
1.0

PURPOSE

2.0

SCOPE

3.0

DEFINITIONS

4.0

GOVERNMENT REGULATION

5.0

REFERENCES

6.0

RESPONSIBILITIES

7.0

PROCEDURES OF EXISTING PRESSURE VESSEL INSPECTION

7.1

INTRODUCTION

7.2

DOCUMENT REVIEW

7.3

PRE-INSPECTION MEETING

7.4

PHYSICAL INSPECTION

7.5

REPORTING

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PROCEDURE FOR EXISTING PRESSURE VESSEL

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PURPOSE
a.

The purpose of this document is to ensure that the existing pressure vessel
is in safe condition.

b.

Provide guideline for inspector to perform reviewing, inspection, verifying


and testing of existing pressure vessel comply with requirements.

SCOPE
a.

This procedure shall be applied for quality verification during reviewing


documentation, testing and reporting of Pressure Vessel.

b.

The procedure covers the minimum requirement International Code and


Standard, or Clients specification.

c.

This is Company approved procedure and shall be adhered to at all time


except where Client or contract documents species other requirement.

DEFINITIONS
a.

Company

PT. Sertco Quality

b.

Client

Those
Companies,
Organizations
Individuals to which the Company
contracted to provide services

c.

Services

All things provided under the Contract


Document including all activities to be carried
out by the Company for the Client

e.

Line Management

Operation Director,
Engineering

g.

Inspector

- The personnel who perform the inspection


activities under employed by company.

h.

General Definitions

Department

or
is

Heads,

For the purpose of this procedure the


definitions given in references referred to
shall apply

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PROCEDURE FOR EXISTING PRESSURE VESSEL

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GOVERNMENT REGULATION
a.

Undang-undang No.22 tahun 2001 :


Minyak dan Gas Bumi

b.

Mijn Politie Reglement Stb No. 341 tahun 1930 :


Peraturan Keselamatan Kerja

c.

Peraturan Pemerintah No.11 tahun 1979 :


Keselamatan Kerja Pada Pemurnian dan Pengolahan Minyak dan Gas
Bumi

d.

Peraturan Pemerintah No. 19 tahun 1973 :


Peraturan dan Pengawasan Keselamatan Kerja Bidang Pertambangan

e.

Peraturan Pemerintah No.17 tahun 1974 :


Pengawasan dan Pelaksanaan Eksplorasi Minyak dan Gas Bumi di Daerah
Lepas Pantai

f.

Peraturan Pemerintah Nomor 35 Tahun 2004 Tentang Kegiatan Usaha


Hulu Minyak Dan Gas Bumi.

g.

Peraturan Pemerintah Nomor 36 Tahun 2004 Tentang Kegiatan Usaha


Hilir Minyak Dan Gas Bumi.

h.

Peraturan Mentamben No. 06P/0746/M.PE/1991 :


Pemeriksaan Keselamatan Instalasi, Peralatan dan Teknik yang
Dipergunakan Dalam Pertambangan Minyak dan Gas Bumi dan
Pengusahaan Sumberdaya Panasbumi

i.

Keputusan Dirjen Migas No. 84K/382/DJM/1998 :


Pedoman dan Tata Cara Pemeriksaan Keselamatan Kerja Atas Instalasi,
Peralatan dan Teknik yang Digunakan Dalam Usaha Pertambangan Minyak
dan Gas Bumi dan Pengusahaan Sumberdaya Panasbumi

REFERENCES
The following minimum reference for Pressure Vessel construction, as follow :
a.

SNI 13-3498-2002 : Inspeksi Bejana Tekan

b.

SNI 07-3032-2002 : Kualifikasi Pengelasan

c.

SNI 13-3563-1994 : Bejana tekan 1-A

d.

ASME Sect.VIII Div.1 : Rules For Construction of Pressure Vessels

e.

ASME Sect.VIII Div.2 : Rules For Construction of Pressure VesselsAlternative Rules

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f.

TEMA : Tubular Exchanger Manufacturer Association

g.

API 510 : Pressure Vessel Inspection Code: Maintenance Inspection,


Rating, Repair, And Alteration

h.

ASME B 16.5 : pipe Flanges and Flanged Fitting

i.

ASME Sect. IX : Welding and Brazing Qualification

j.

API 572 : Inspection of Pressure Vessel (Towers, Drums, Reactors, Heat


Exchangers, and Condensers)

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7.0

k.

ASME Sect. II : Material

l.

ASME Sect. V : Non Destructive Examination

RESPONSIBILITIES
a.

The Company Management shall be responsible for ensuring that the


necessary resources are made available for the requirements of this
procedure to be carried out in the safe manner.

b.

Line Management shall be responsible for ensuring that the requirements of


this procedure are fully implemented at all times.

c.

All employee involved in the implementation of this procedure shall be


responsible for adherence to the requirements stated within.

PROCEDURES OF EXISTING PRESSURE VESSEL INSPECTION


7.1 INTRODUCTION
The inspection services setup in this procedure is a general guidance that shall
be performed by inspection personnel. The detail inspection and the acceptance
criteria shall refer to applicable code and standard used that stated in contract
document or client specification.
The personnel who perform inspection shall be qualified by training and
experience; such personnel shall be capable performing the inspection services
mentioned detail below.
7.2 PRE-INSPECTION MEETING
Prior to existing of Pressure Vessel take in place, a pre-inspection meeting
shall be hold, to setup an inspection and test plan, getting information
regarding to schedule of existing Inspection, and other things that
necessary required in performing inspection. The pre-inspection meeting
should be held between Company, Owner/User and Contractor. If no such
meeting held then requirement shall be established.

TITLE

PROCEDURE FOR EXISTING PRESSURE VESSEL


DOCUMENT NUMBER

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DATE

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The agreed inspection and test plan shall be as a reference of in performing


inspection for all parties who involved during existing Inspection of Pressure
Vessel
7.3 DOCUMENT REVIEW
Company shall review as follow:
1) Previous Certificate (SKPP)
2) Review Historical Record of Pressure Vessel
3) Review Construction Drawing (As Built )
4) Review Copy Name Plate or Other marking
5) Review Job Safety Analysis of Inspection
7.4 PHYSICAL INSPECTION
1) Review General Condition of Pressure Vessel
2) Verification latest thickness measurement which conduct by Client
3) Measuring actual thickness
4) Conduct NDE, if needed
5) Verification Remaining Life Calculation
7.5 REPORTING
Arrange all inspection result on document form to submit to Direktur Teknik
Pertambangan Minyak dan Gas Bumi to evaluate for issued SKPP.