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AIRFORCE COLLEGE
TECHNICIAN COURSE
AIRFRAME
WEIGHT & BALANCE
Apprentice Course
For training purposes only Rev. 0 Issued 01 Dec 06
MIP/TECH/TN/055
RMAF TECHNICIAN
ENHANCEMENT PROGRAMME
NAME :
CLASS :
Apprentice Course
For training purposes only Rev. 0 Issued 01 Dec 06
MIP/TECH/TN/055
WARNING
This training note is intended for training purposes
only. The information it contains is as accurate as
possible at the time of issue, and it is not subjected to
amendment action. Where the information contained in
this training note is at variance with official documents,
the latter must be taken as the overriding authority. The
contents in this training note shall not be reproduced in
any form without the expressed permission of
MALAYSIAN AVIATION TRAINING ACADEMY
(MATA) SDN BHD
Apprentice Course
For training purposes only Rev. 0 Issued 01 Dec 06
MIP/TECH/TN/055
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 1
_____________________ Apprentice Course - Technician ____________________
WEIGHT AND BALANCE
INTRODUCTION
Because of the complex and varied loads that aircraft may carry, it is necessary to
ensure that these loads are not excessive and that they are satisfactorily distributed.
For safe flight and that they are satisfactory distributed. For safe flight the ensure of
gravity (C of C) of the aircraft must remain within the specified limits.
At specified intervals the aircraft is weighed and the Basic Weight and the position
of the Centre of Gravity is established.
The method of calculating the C of G position is based on the principle of turning
moments.
c
May cause the aircraft to "nose in" on take off with consequent longer
take off run
d
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 2
_____________________ Apprentice Course - Technician ____________________
Increases difficulty in raising the tail on take off, in the case of tail
wheeled aircraft
OVERLOADING
a
Reduces manoeuvrability
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 3
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 4
_____________________ Apprentice Course - Technician ____________________
REQUIREMENTS
2.1
2.2
2.3
2.4
2,5
2.6
When an aircraft is weighed, the equipment and other items of load such
as fluid in the tanks must be recorded. This recorded load should not
differ significantly from the Basic Equipment List associated with the Weight
and Centre-of-Gravity Schedule (see paragraph 2.9). In circumstances
where there is a significant difference between the Basic Weight of the
aircraft and the operating weight (i.e. Basic Weight plus the Variable Load)
not accountable to structural changes brought about by modifications/repairs,
the CAA may require that the actual weights of the Variable Load items be
ascertained.
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 5
_____________________ Apprentice Course - Technician ____________________
2.7
DEFINITIONS
BASIC WEIGHT AND CENTRE OF GRAVITY POSITION
Basic weight is the weight of the aircraft and all its basic equipment and that of the
declared quantity of unusable fuel and unusable oil. The centre of gravity will be
given as an arm from centre of gravity datum.
VARIABLE LOAD
Variable load includes the weight of crew and their baggage plus removable units
and other equipment, the carriage of which depends upon the role for which the operator intends to use the aircraft for a particular flight.
DISPOSABLE LOAD
Disposable load is the weight of all persons and items of load, including fuel and
other consumable fluids carried in the aircraft, other than the basic equipment and
variable load.
LANDING WEIGHT
Is the maximum weight at which the aircraft can land safely considering the ambient
conditions and runway in use.
TAKE-OFF WEIGHT
Is the actual total weight for a particular take-off.
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 6
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 7
_____________________ Apprentice Course - Technician ____________________
The steelyard shown in Figure 2 has a known weight "D' and, a known weight "C"
set at a specific distance "c". Under normal circumstances to determine the distance
required to balance "C", the known weight "D" is moved along the beam until the
weight of "D" and its accompanying lever arm are equal to the weight of "C" therefore
aligning the beam with the balance mark. Once achieved the distance "d" can then
be read from the graduated scale.
Mathematically the distance can be found as follows :d
Cc
D
where C
50 lb
10 inches
20 lb
Cc
D
50 x 10
20
25 in
Resultant Moment
Total Weight
Total Weight
10 + 25 + 40 + 45 = 120 lbs
Thus C of G position =
200
120
1ft. 8in.
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 8
_____________________ Apprentice Course - Technician ____________________
Ensure that the aircraft is equipped in accordance with the loading and
Distribution Schedule, or the Weight and Centre of Gravity Schedule.
Ensure that only unusable fuel and oil is in the appropriate tanks. See
also definition "Basic Weight".
5.
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 9
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 10
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Introduction
Weight & Balance
9.6.1 - HO - 11
_____________________ Apprentice Course - Technician ____________________
Fig. 3
Airframe
Royal Malaysian Air Force
Aircraft Weighing
Weight & Balance
9.6.2 - HO - 1
_____________________ Apprentice Course - Technician ____________________
AIRCRAFT WEIGHING
It is first necessary to find the weight of the aircraft acting at the undercarriage positions or the main jacking positions. The aircraft must be longitudinally and laterally
level; it may be possible to reduce the pressures in the tyres or shock absorbers to
achieve this.
The aircraft is weighed by placing the wheels on weighing machines of if jacking the
aircraft, by placing a weighing machine between each jack and the aircraft jacking
points. When weighing the aircraft at the undercarriage positions, mechanical or
electrical scales are used. These may be permanently fitted in the hangar floor, but
are usually portable units with a suitable ramp so that the aircraft can easily be rolled
up on to them. If jacking the aircraft, hydrostatic units (based on hydraulic principles)
or electrical units, (based on the strain gauge principle) are used. The hydrostatic
type may not give a direct reading, the indications may have to be converted using a
chart applicable to that type.
The capacity of the weighing equipment must be correct for the aircraft being
weighed. All weighing equipment should be checked at periods not exceeding one
year.
Airframe
Royal Malaysian Air Force
Aircraft Weighing
Weight & Balance
9.6.2 - HO - 2
_____________________ Apprentice Course - Technician ____________________
Fortunately it is not necessary for an aircraft to be perfectly balanced to achieve stable flight, i.e. to an exact c.g. position. The permissible variation is called the Centreof-Gravity Range. This is specified by the manufacturer for each aircraft type and is
determined by the need to comply with various airworthiness design requirements..
X
S.M.C.
100
1
% S.M.C
x = arm (C OF G) =
ARM (L.E.)
% S.M.C.
=-
Given that the length of the S.M.C. = 200 cm the leading edge is 229 cm from the
aircraft datum and the aircrafts C of G position is 269 cm aft of the datum. Find the
C of G position as a percentage of S.M.C.
% S.M.C.
C of G
269 - 229
200
40 x 100
200
20% of S.M.C.
x`
100
1
Airframe
Royal Malaysian Air Force
Aircraft Weighing
Weight & Balance
9.6.2 - HO - 3
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Aircraft Weighing
Weight & Balance
9.6.2 - HO - 4
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 1
_____________________ Apprentice Course - Technician ____________________
WEIGHING EQUIPMENT
GENERAL
There are four main types of weighing equipment which may be used for weighing
aircraft, weighbridge scales, hydrostatic weighing units, electrical and electronic
weighing equipment based on the strain gauge principle. Since considerable error
can arise if small loads are checked with equipment designed for heavy loads, and
scales may be calibrated in increments too coarse for accurate calculation, the capacity of the weighing equipment should be compatible with the load.
All weighing apparatus should be checked, adjusted and certified by a competent authority at periods not exceeding one year and, in addition, the zero indication should
be checked for accuracy before any weighing is commenced.
WEIGHBRIDGE SCALES
Ref. Fig 6
This equipment consists of a separate weighing platform for each wheel or bogey on
the aircraft, the weight at each reaction point being recorded directly on the balance
arm. On some equipment a dial indicator is also provided. Large aircraft are normally weighed in a hangar, using either portable weighbridge scales or weighbridges
set permanently into the floor at appropriate positions with their platforms level with
the floor. The aircraft may then be rolled directly onto the platforms without the need
for special equipment.
NOTES:1
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 2
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Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 3
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 4
_____________________ Apprentice Course - Technician ____________________
(b)
(c)
(d)
(e)
Raise aircraft clear of the ground with the jacks and note the reading at
each jack and convert to units of weight.
(f)
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 5
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 6
_____________________ Apprentice Course - Technician ____________________
by towing the aircraft directly onto platforms permanently set into the
hangar floor (sometimes in specific appropriate positions).
by supporting the aircraft on jacks and, where facilities allow, lowering the
hangar floor, positioning the platforms below the extended undercarriage
and then raising the hangar floor until all the weight of the aircraft is
supported by the platforms, or
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 7
_____________________ Apprentice Course - Technician ____________________
provide a facility for the fine calibration of the platforms to a zero datum
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 8
_____________________ Apprentice Course - Technician ____________________
Limitations will also be given in the Flight Manual concerning the loading of cargo
holds or compartments, giving for example the maximum load per square foot of
floor area. Other relevant information such as access to each compartment will also
be included.
The loading of very large aircraft is complex and may require a team of specialists,
particularly if the lateral C of G is also required to be established.
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 9
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 10
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force Weighing Equipment
Weight & Balance
9.6.3 - HO - 11
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 1
_____________________ Apprentice Course - Technician ____________________
PASSENGER AIRCRAFT
In respect of passenger transport aircraft exceeding 5700 kg M.T.W.A. or where 12
or more passengers are to be carried (see Air Navigation General Regulations) the
weight of each passenger may be assumed to be not less than as follows:Adult Male
75 kg (165 lbs)
Adult Female
65 kg (145 lbs)
Children (2 to 11 inc.)`
39 kg ( 85 lbs)
Infants under 2
8 kg
( 17 lbs)
Figures are also laid down for cabin and hold baggage.
If the weight of passengers is assumed, it must be stated on the Load Sheet. The
Commander of the aircraft can always insist on passengers and baggage being
weighed.
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 2
_____________________ Apprentice Course - Technician ____________________
The c.g. limitations are further curtailed by fixed allowances for other variable items
such as the following:a
Weights and moments of passengers and cargo are then calculated, the cargo being
arranged within the fuselage or holds in such a way that the total weight and moment
of the loaded aircraft fall within the curtailed limitations. The heavier pieces of cargo
or pallets are normally located close to the c.g. to restrict their effect, due attention
being paid to floor loading limitations, strength, and number of lashing points, etc.
On some aircraft it is also necessary to predetermine the order of loading fuel, cargo
and passengers, in order to ensure that the structural limits are not exceeded, by excessive out-of-balance forces tending to tip the aircraft on its tail.
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 3
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 4
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 5
_____________________ Apprentice Course - Technician ____________________
After the moment for each item of weight has been determined, all weights are
added and all moments are added. With knowledge of the total weight and moment,
project a line from the respective point on the c.g. envelope shown in figure13, and
place a point at the intersection of the two lines. If the point is within the diagonal
lines, the loading arrangement meets all balance requirements.
The following is an actual weight and balance computation using the graphs in Figure13 For this example, assume that the aircraft has an empty weight of 1,386.0
pounds and a moment of 52,772.0 pound-inches. The index number for the empty
weight of the aircraft is developed by dividing the empty-weight moment by 1,000.
This gives an index number of 52.8 for the airplane's empty-weight moment. Load
the aircraft to determine whether the c.g. will fall within the diagonal lines of figure
13. Arrange item weights and index numbers in an orderly form to facilitate adding.
---------------------------------------------------------------------------------------------------Moment
Weight
(thousands
Item
(lbs)
of lb in)
----------------------------------------------------------------------------------------------------Acft. EW
1,386.0
52.8
19.0
- 0.4
340.0
12.2
340.0
24.1
20.0
1.9
245.0
---------2,350.0
----------
11.8
-----102.4
------
Oil
Baggage
Fuel
TOTAL:
The total airplane weight in pounds is 2,350.0, and the moment is 102.4. Locate this
point (2,350 @ 102.4) on the c.g. envelope illustrated in Figure 3-14. Since the point
falls within the diagonal lines, the loading arrangement meets all weight-and-balance
requirements.
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 6
_____________________ Apprentice Course - Technician ____________________
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 7
_____________________ Apprentice Course - Technician ____________________
Fig. 14
Airframe
Royal Malaysian Air Force
Passenger Aircraft
Weight & Balance
9.6.4 - HO - 8
_____________________ Apprentice Course - Technician ____________________
The c.g. limitations are further curtailed by fixed allowances for other variable items
such as the following:a
b
c
Weights and moments of passengers and cargo are then calculated, the cargo being
arranged within the fuselage or holds in such a way that the total weight and moment
of the loaded aircraft fall within the curtailed limitations. The heavier pieces of cargo
or pallets are normally located close to the c.g. to restrict their effect, due attention
being paid to floor loading limitations, strength, and number of lashing points, etc.
On some aircraft it is also necessary to predetermine the order of loading fuel, cargo
and passengers, in order to ensure that the structural limits are not exceeded, by excessive out-of-balance forces tending to tip the aircraft on its tail.