Power Supply Antek AN 4228 Gecko power supply (78 VDC & 39 VDC) Antek AN 0209 Auxilary power supply (9 VAC & 24 VDC) Specs Antek page Bridge Rectifier here Marlin P Jones 400PIV 25Amp Bridge $2.79 400PIV 1.5AMP Bridge 39 cents.
E-Stops on Gantry & Y-Car
WEG 22mm Non-metallic, Single Contact Block, 1 N.C. Price: $2.00 each (needs "operator" and enclosures wit Spec FactoryMation page E-Stop Monitoring Relay, ES Relay 24VDC SPDT RATED 6AMP AROMAT
here
On / Off Pushbuttons WEG 22mm Non-metallic, Double Pushbutton Operator w/ center illumination lens , IP40, "I / O", Price: $7.00 Spec FactoryMation page Disconnect ENSTO Rotary Load Break Disconnect Switch, 3 Pole, 600V, 40A Price: $16.50 (needs handle & accesories) Spec FactoryMation page KSR.40 KSH48RY KK31.200C Contactor TECO IEC Contactor - 16A, 120VAC / 60Hz Coil, 3 Pole 600V, 1 N.O. Aux Price: $12.00 Specs FactoryMation
Router Relay, Dust Collector Relay, Vacuum Relay
Switched directly by 5V TTL from PMDX-122 breakout card. Do not connect relay "coil" or input to the mains ci CONTACTOR 24 VDC 3 POLE/35A P&B
Wire Duct
WIRE DUCT GREY 1PCS 1.0 X 1.0 IN 2M WITH COVER, Price $13.00 T1-1010G-1 www.automationdirect.com
Capacitor/s 4 x 10,000 uf, 100 Volt Electrolytic capacitors, Ebay, $41 ($10.25 ea.) including shipping
110V Router The parts above assume the router draws no more than 15 Amps constant and 25 Amp on starts
Sean's Connector Preferences
Modular pins connectors I like (in no particular order) - Nema L series twistlocks...many configurations, great current capacity..but large in form factor. I used these - Amp crimp pin for the 3 to 28 pin connectors - XLR, because they are metal and last and carry "a decent amount of current" - Molex - if the twist connection type - phoenix 4 and 5 pin (like the modbus and device net used on PLC networks for machine control
Neutrik connectors used by JR 10 pcs NC4FX and 10 pcs NC4MX
http://www.markertek.com/p/fullpage.php?page=021
Terminal Blocks for connecting from PCBs
Phoenix Contact 2-position stackable PCB terminal block, 0.2 inch Ordered from MemoTronics on 12/14/08 Fuse Holders 3AG FUSE HOLDER 5 Volt Relay to activate the Router, Dust Collector and Vacuum Hold-Down CONTACTORS from the P 5 Volt Relay, 1 Form C, Ordered from MemoTronics on 12/14/08
Ferrules used by Sean, Kit, $28.50 plus $9.40 shipping
specs Ferrules Direct page Harbor Freight racheting crimper http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93977 Gerald's post on cabling 4 1 1 1
cables, 4 core, 1.0mm 2[18 AWG] for the 4 steppers
cable, 4>3 core, 1.5>(2.0)mm2 [14 AWG] for the spindle main>router motor. (15 amp?) 2-core if router ha cable 4 core, 0.5mm2 [21 AWG] for the spindle fan and thermistor > cable 7 core, 0.5mm2 [21 AWG] for input/output signals from the breakout card (not all cores are used yet)
1 cable 4 core, 0.5mm2 [21 AWG] for 220V power/control. (2 cores used for E-stop) (only 2 cores are needed, I have just counted the strands in some Lapp lflex Classic that are here at home: 1.5mm2 30 strands (16AWG) 0.5mm2 16 strands (21AWG) Their spec, from the links above, says bend radius of 20x where there is movement and 6x for static. Maybe I
Z-axis motor - 18 feet 6 inches + distance to control box Y-axis motor - 18 feet 8 inches + distance to control box X-axis motor (front) - 16 feet 6 inches + distance to control box X-axis motor (back) - 7 feet 6 inches + distance to control box Router motor cable two core cables 18 feet 6 inches + distance to control box - E-stop circuits. There are two E-stop switches under each E-stop operator
28 28 26 18
ft ft ft ft
100
(or button). One switch is connecte
Both the 2 core and 7 core cables will be divided into three pieces:
The first cable will be 7 feet 6 inches long + the distance to your control box. That cable will run from the con The second cable will be 9 feet long and will run from the E-stop/Pause/Resume box mounted on the gantry The third cable will be 11 feet long and will run from the E-stop/Pause/Resume box mounted on the gantry o Be sure you connect the E-stop switches in series
1st Factorymation Order
31.00 Terminal Blocks - 1 package of 100 pieces - Item# ER2.5beige http://www.factorymation.com/s.nl/it.A/id.277/.f 12.00 I'm using CN-16-F6 http://www.factorymation.com/s.nl/it.A/id.90/.f http://www.factorymation.com/s.nl/it.A/id.4517/.f?category= 6.00 Disconnect Handle - 1 each - Item# KSH48RY 5.00 Terminal Block End Plate - 1 package of 25 pieces - Item# EP2.5 - 10 http://www.factorymation.com/s.nl/i 2.50 Lamp Switch - 1 each - Item# BI DL http://www.factorymation.com/s.nl?it=A&id=544&category= 5.00 Terminal End Bracket - 1 Package of 20 items - Item# ES1 http://www.factorymation.com/s.nl?it=A&id=326 http://www.factorymation.com/s.nl?it=A&id=252 15.00 Jumper Strips - 1 package of 5 pieces - Item# CC2.5/10 7.50 On/Off Green/White/Rep Operator - 1 each - - Item# BD http://www.factorymation.com/s.nl/it.A/id.483/.f 2.50 Normally Closed Switch - 1 each - Item# BC01 http://www.factorymation.com/s.nl/it.A/id.538/.f?category= 2.50 Normally Open Switch - 1 each - Item# BC10 http://www.factorymation.com/s.nl/it.A/id.537/.f?category= http://www.factorymation.com/s.nl/it.A/id.551/.f 2.00 Incandescent Bulb for WEG 22mm 130V 13.00 Steel Din Rail - 1 package of 5 items - Item# 35S-5 http://www.factorymation.com/s.nl?it=A&id=4227&categor 6.00 305mm Extension Shaft for Rotary Switch - 1 each - Item# KK31.305C (NOTE: You must trim to fit.) http://www.factorymation.com/s.nl/it.A/id.4512/ 23.00 Disconnect Switch 480V 60A Ensto - 1 each - Item# KSR 3.60/U 133.00 Sub-total 10.43 Shipping 143.43 Total 2nd Factorymation Order 22.50 Mushroom E-stop Operator - 3 each - Item# BEG http://www.factorymation.com/s.nl/it.A/id.481/.f?category= 10.50 Resume Operator - 3 each - Item# BF2 http://www.factorymation.com/s.nl/it.A/id.475/.f?category=
10.50 15.00 15.00 36.00 109.50 8.00 117.50
http://www.factorymation.com/s.nl/it.A/id.476/.f?category= Pause Operator - 3 each - Item# BF3 Normally Open Switch - 6 each - Item# BC10 http://www.factorymation.com/s.nl/it.A/id.537/.f?category= Normally Closed Switch - 6 each - Item# BC01 http://www.factorymation.com/s.nl/it.A/id.538/.f?category= 22MM Pushbutton Plastic Enclosure 3 Button - 3 each - Item# 590.PRO3K-A http://www.factorymation.com/s.nl? Sub-total Shipping Guess? Total
or" and enclosures with other "buttons" & switches)
, "I / O", Price: $7.00 Requires Contact Blocks (1ea BC10 and BC01 sold seperately) (Lamp block optional)
ndle & accesories)
r input to the mains circuit!
ORDERED
m factor. I used these for the Router and Dust collection on my box...See photo in post 92
TACTORS from the PMDX-122
p?) 2-core if router has only a 2-core cord.
ll cores are used yet)
ly 2 cores are needed, but you might not be able to get it)
6x for static. Maybe I went a bit overboard with my cables for this application? Cables are seldom discussed on all the CNC
ft
One switch is connected to a circuit that shuts off the contactor. You need a separate 2 core cable for this circuit. The othe
le will run from the control box through the X-Axis echain to the E-stop/Pause/Resume box mounted on the gantry on the mounted on the gantry on the backside of the MM through one of the gantry tubes to the E-stop/Pause/Resume box mounte ounted on the gantry on the backside of the MM through the Y-axis echain to the E-stop/Pause/Resume box mounted on th
![[Murty,_P._S._R.]_Operation_and_Control_in_Power_S(BookZZ.org).pdf](https://imgv2-1-f.scribdassets.com/img/document/258600331/149x198/83306e7a8b/1571824054?v=1)
