TBEA SHANDONG LUNENG TAISHAN

CABLE CO., LTD

Company Profile

Equipments & Facilities

Quality Management System

Products and Performance

Turnkey Project Contractor

Company Profile

Equipments & Facilities

Quality Management System

Products and Performance

Turnkey Project Contractor

TBEA Shandong Luneng Taishan Cable Co., Ltd has a long history for cable manufacturing which
started from 1950.
The first 110kV, 220kV, 500kV XLPE cable in China are all produced by TBEA.
TBEA has the ability to produce 750kV and below HV XLPE cable, as well as 66-500kV cable Accessory.
TBEA can provide complete solution for HV cable line on EPC basis.

ISO CERTIFICATES

220kV 11600mm2 XLPE Power

Cable System

500kV 11000mm2 XLPE Power

Cable System

Company Profile

Equipments & Facilities

High-tech
Advancedapplication
Technology Application

Products and Performance

Turnkey Project Contractor

Advanced manufacturing equipment

180 meters VCV tower

6 nos. VCV lines in one

tower.

Advanced manufacturing equipment

150,000 m2 production workshop

Advanced cable manufacturing equipments

Argon-arc welding of aluminum

sheath production line

Lead sheath production line

Aluminum extruder for seamless AL sheath

VCV production line, six lines in one tower

Advanced cable manufacturing equipment

91B Frame strander

150 Double sheath extruder

4000 Reel strander

Class 1000 purifying chamber

Advanced testing equipment

Torque rheometer (Germany)

HV Schering capacitance bridge

CSS Micro porous impurities online detector

Spectrum analyzer (America)

CSS Micro porous impurities online detector

Advanced testing equipment

First 750kV testing hall in China, world advanced level.

Six nos of testing halls with rntire shield, we can accomplish partial discharge, impulse, lightning surge, operation
shock wave, thermal cycle test and so on.
The routine, sample, type and PQ test of UHV cable and accessory can be conducted in the lab.

Advanced accessory manufacturing equipment

Automatic vacuum moulding machine

Silicon rubber injection moulding machine

CSS Micro porous impurities online detector

Insulation extrusion line

Semi-conductive extrusion line

Advanced accessory testing equipment

500kV testing hall for HV cable accessory

Company Profile

Equipments &
& Facilities
Facilities
Equipments

33

High-tech
application
Quality Management

Products and Performance

Turnkey Project Contractor

System

Quality Management System

Quality Management Department : 58 employees
3 with Master degree
40 with Diploma
15 with professional title above middle-rank
Competence
Get the operators certificate by the Professional Skill Identification Center of
province rank or above.
Training
Attend training related to quality management, quality inspection and operation
skills, etc. every year.

Quality Management System

Raw
Material
Inspection

Come-in control

Process
Inspection

Process quality
control

Routine
Inspection

Finished products
control

Quality Management System

Raw Material Management

Raw
Material
Sampling
Inspection

Qualified

Test report

Unqualified

Purchase Department
to replace or change

Raw material management

All the rubber silicone and Epoxy resin are imported. To make sure the high performance of the raw
material, they are stored temperature. and we make confirmation and records of the storage
temperature every day.

Trip-extrusion forming operation are

finished in thousand grade clean room.
And through the dust particle counter
real-time monitoring to ensure the clean
indoor cleanliness and the quality of the
products.

the dust particle

counter real-time
monitoring

Quality Management System

Issurance of Qualified Certificate
audit and check again before issurance

Self-inspection
When the shift or product
changes are changed, the
operator should have an
inspection by himself. If the
test result is in conformity
with the workmanship and
technical requirements, the
production could begin.

Special Inspection (Medium

Control)
The medium controller should
inspect and supervise the selfinspection and mutual inspection
and should give timely feedback for
the unqualified products during
production. At the same time, the
medium controller should also have
a itinerate inspection and get a
sample from the semi-finished
products.

Quality Management System

Management of Record and File

Given a number by the Enterprise Management Department.

Write with pen, ball pen or sign pen not pencil

Filled completely, really, reliably and can not be altered freely.

All the records and files will be collected, sorted out, bound up and
classified and kept carefully in special cabinet to prevent its damage or
losing.

The due records should be sorted out and some documents should be
destroyed according to the storage life under the approval of the director
of the department.

We make records of
each engineering
operation, to ensure
that the workers may
operation in
accordance with the
operation standard for
every step.

Make sure of product's production

Numbers, Record the using
material
batch number and half conductive
production Numbers And the
production situation.

Quality Management System

One Card System

From purchasing of raw material to the inspection of the finished products,

any production process and quality inspection of the products to be
recorded in one card and with one number.

During production, self-inspection, mutual inspection and special inspection

system to be carried out to ensure the product quality could be traceable.

Quality Management System: cable advantage

Purification control: raw material control,

process control

Appearance smooth

Stress relaxation

Roundness, diameter stability,

eccentricity

manufacturing

Quality Management System: cable advantage

Conductor manufacturing control

Revolve brush
Air pressure blowing
Wrapping dustproof tape
The drum with conductor enter into laying off area through air shower

Quality Management System: cable advantage

Insulation core

Thousand grade purification insulation

material room, hundred grade
purification dropping entrance.

Thousand grade purification mainframe

room.

Head machine roon and mainframe

room differed by floor with thousands
grade purification.

Clean room equipped with dust

detector, to ensure clean effenciency.

Insulation material scan test system is

equipped.

Quality Management System: cable advantage

To guarantee the appearance smooth, follwing control methods
are adopted:
Careful construction design
Specific material matching
Roundness of conductor
Mould design
Strict operation procedure
High-quality operator team(Operation, training experience more than 10
years, appraised regularly, equipped with senior technician qualification.
Silicone oil detection
Advanced electron microscope

Quality Management System: cable accessary advantage

Before ex-work, expanding the products in clean room which enhance the clean
degree of silicone rubber bodySpiral expanding tube is the patent technology.
Dispense with special tools at the construction site, it can be installed only by
pulling the spiral core.
Simply installation to assure the high reliability.

Quality Management System: cable accessary advantage

Interfacial pressure (MPa)

3 years
Storage time (Three years)

30 years

Under operation(30 years)

Three years expanding custody

After Thirty years installation
In the above conditionsmake
high temperature aging
accelerated test. It shows that the
silicone rubber material has longterm reliability, even in 30 years
after use can also ensure minimum
surface pressure, to ensure the
products quality and reliable
operation.

10

100

1000
Time (days)

10000

100000

Company Profile

Equipments &
& Facilities
Facilities
Equipments

3
3

High-tech
applicationSystem
Quality Management

Products and Performance

Turnkey Project Contractor

CABLES
66kV to 500kV EHV XLPE Power Cable
1kV to 35kV
MV and LV Power Cable
Special cable: nuclear,shiping,railway,chemical etc.

CONDUCTORES
AAAC & ACSR
ACCC
Dia. extension bus bar and conductor

CABLE ACCESSORIES
Joint 66-500kV
GIS & Outdoor Termination 66-500kV
Y-Branch Joint 66-132kV

Key HV cables (66-500kV)

Welded/extruded Al Sheath Cable

Extruded Lead Sheath Cable

Copper Wire Shield Cable

- Light Weight

- Anti-corrosion

- Light Weight

- High Capacity for Short Current

- Heavy Weight

- High Capacity for Short Current

- Bigger Outer Dia.(12-16%

- Venomous Metal

- Smaller Out Dia.

Intelligent HV cable

220kV 12500mm2
Cu/XLPE/AL/PE

500kV 11600mm2
Cu/XLPE/CAS/PE-CAS/PE

Role
1. To monitor cable's operation temperature, and assure the line's safe operation;
2. To improve cable's capacity of workload utilization;
3. Fire line detection.

Outdoor Termination 66-500kV

Joint 66-500kV

Pre-moulded Joint

Porcelain
Type

Polymer
Type

Direct
Molding
Type

Pre-fabricated Joint

GIS/ Transformer
Oil Termination 66-500kV

Y-Branch Joint 66-132kV

West-east power
transmission

Shenzhou V

Shenzhen universiade

Beijing subway

Domestic
supply records
West-East natural gas
transmission

Shanghai World Expo

Qinghai-Tibet railway

Three Gorges project

Olympic
venues
Beijing
Olympic

Beijing-Shanghai
express railway

Part of domestic supply records

Singapore

India

Japan

Australia

Overseas
Supply records
United State

Middle east

Africa

Russia

Company Profile

Equipments &
& Facilities
Facilities
Equipments

High-tech
application
Advanced
Quality
Management
Technology
System
Application

Products and Performance

Turnkey Project Contractor

Complete solution for HV cable line

HV cable & accessory
research and
production ability;

Construction

Commission

Supply
Own designing
company;

Survey

Design

Underground wave
scanner;
GPS positioning system;
Electronic total station.

Own cable laying

team;

AC testing system
and experts;

Own jointing team;

Online PD testing;
Cable fault
locating
technology.

220kV-1*1200 project in Hyderabad of India in 2008

220kV Narina-Vasj Project in 2009, New Delhi

DTL 220kV Sharlima Project Openning Ceremony in 2010

DTL Mundka Project Openning ceremony in 2011

DTL projects site

138kV-1*2000 project in Argentina, 2007

132kV-1*800 Bangladesh Parliament project in 2008

Shanghai World Expo project in 2010, 220kV 2500sqmm Intelligent cable