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Website : http://www.aluminium-india.org
INDIA ADVANTAGE
Bauxite: India is endowed with large deposits of high quality bauxite ore, amounting
to almost 5% of the worlds reserves, totalling to about 3 billion tonnes. At 5.3 million
tonnes of aluminium production, (expected capacities by 2015) these reserves are
likely to last for 100 years. At 10 million tonnes per annum production, which India
should reach between 2020 & 2025 our bauxite reserves will last for 45-50 years.
WORLD BAUXITE
RESERVES
Power (Coal): All Indian primary metal producers have captive power plants.
Greenfield smelters are also being planned, based on captive power generation, using
coal. Indias 250 bn tonnes non-coking coal reserves (proven and indicated), are the
fourth largest in the world.
Technical Manpower: India has a formidable pool of manpower - both skilled and
unskilled; to support the manufacture of aluminium, which is a labour-intensive
process.
FY12
FY13
FY14
FY 15
(Exp)
Primary (kT)
Qty
(kTPA)
Production
Export by
Indian
Producer
Domestic
Sales
Share %
Qty
(kTPA)
Share %
Qty
(kTPA)
Shar
e%
Qty
(kTPA)
Share
%
Qty
(kTPA)
1629
1672
1725
1730
1933
300
310
346
488
622
Share
%
1327
60%
1365
56%
1380
51%
1239
48%
1229
43%
Unwrought
Import
228
10%
238
10%
308
11%
352
14%
370
13%
Scrap Import
472
21%
589
24%
739
27%
724
28%
875
31%
other
Imports
178
8%
232
10%
280
10%
273
11%
223
8%
Total Import
878
40%
1059
44%
1327
49%
1349
52%
1597
57%
Aluminium
Market
2205
2424
2707
2588
2826
Consumption pattern
Consumption pattern
aluminium in India
different from that
world.
of
is
of
Employment Generation
The Aluminium industry is very labour-intensive and Aluminium production generates
huge employment opportunities. The industry has the potential to employ almost 3.5
million people by the year 2015, and 6.7 million people by 2020 which will be about 1.1% of
the Indian Population, and a significantly larger proportion of the work-force.
Revenue Generation
The government exchequer stands to benefit from a growing Aluminium industry, through
increased collection of excise duties and taxes. The government revenue is expected to
Reach 33,000 crore in 2020.
ALUMINIUM
CONSUMPTION
ALUMINUM IN
INFRASTRUCTURE
BUILDING
ARCHITECTURE/
CAGR 12-14%
largest 2W
manufacturer in
the world
Projected to be
the 4 th largest
truck producer
by 2016
CAGR 10-12%
CAGR 10-12%
2 nd
38
5.6
Mn
Mn
CAGR 10-12%
1.1
0.6
8.4
1.2
Largest
3W
manufacturer
in the world
CAGR 10-12%
9.5
2.3
3.3
2.2
0.5
Lakhs
IR is the worlds
4 th largest goods
carrier with a
network of over
62800 km and
runs 5500 goods
trains daily
Lakhs
2007
2020
Lakhs
Lakhs
With high fuel prices and stress on global warming, automotive manufacturers are
leaning towards weight reduction, and hence use of more Aluminium in vehicles.
Additionally, Aluminium also has good impact absorption quality. The developed
countries have on an average 140 kgs of Aluminum per vehicle and India is at 40kgs
levels. The Automotive Industry in India is expected to grow 4-5 times from USD 34 bn to
USD 150 bn by 2016.
ALUMINIUM IN CARS
14
15
ALUMINIUM IN
TANKERS AND
SHUTTLE VEHICLES
15
16
16
17
17
Latest Developments
The Ford F-150 - PICK UP TRUCK
Audi A8
ALUMINUM IN POWER
The power sector is currently the largest consumer of Aluminium in India. Bulk
of the Aluminium usage is in overhead conductors and power cables used in
generation, transmission and distribution of electricity. Aluminium is used in
switchboards, coil windings, capacitors, and many other applications as well.
With the continued growth in the power sector, particularly in the eleventh five
year plan, Aluminium usage in the power sector will continue to be
predominant.
ALUMINUM IN PACKAGING
The contribution by the packaging sector is estimated to be in the range of 1520% of the total Aluminium consumption ,in line with Global trends, by the year
2020, with the Aluminium demand projected to be about 350 kt. Applications like
usage in rigid food containers, cans for chemicals and insecticides, etc. will
increase Aluminium consumption in the packaging sector
SUMMARY
Indian Aluminium Industry:
Indias Aluminium Production is self-sufficient to cater to the domestic demand. The production
growth scheduled for commissioning will ensure metal availability for the growing domestic
consumption.
All Fig in KT (000 mt)
FY15
FY16
FY17
Sesa Sterlite
BALCO
Vedanta
Nalco
Hindalco
Indian Aluminium Production
Indian Producers Domestic Sale
Unwrought Un alloyed & Alloyed Import in India
602
385
987
315
850
2152
1265
913
520
1433
460
1338
3231
1405
1740
575
2315
460
1354
4129
1515
393
1658
494
400
1805
1426
400
1915
2214
Total Consumption
Total surplus
Investment of Rs. 1.2 Lakh crore has already been made for additional capacity of 2.0 mn TPA,
taking the total production of primary aluminium to 4.1 mn TPA by FY17.
With the continuing trend of economic growth, per capita income is likely to increase.
At the higher level of income, rapid rise in demand and consumption of aluminium is
expected.
Higher consumption levels in packaging, building and structural, automotive and consumer
durable sectors, besides normal consumption in electrical, transport and other industrial
sectors will contribute to this.
Taking into account the population growth and the Per capita consumption increase, it is
expected that the domestic consumption would be around 3.0 Million Tonnes by the end of
2017. This will exceed the planned growth of 9% projected.
Various steps are to be taken for promotion of aluminium sector and facilitating its growth.
India is the right place where aluminium industry can hope to see a bright future.
All these factors indicate that there is a highly promising future for the aluminium industry
in the country further stimulated by the huge global market potential that will give a thrust
to the industry.
Aluminium - Recycling
Recycling of aluminium is encouraged all over the world and India is also
adopting similar policies, as recycling is lees capital intensive, less polluting
and more energy efficient. Recycling industry may contribute for over 3540% of total aluminium consumption in the country.
2030
China
14%
23%
22%
13%
China
35%
India
4%
3%
5%
22%
8%
4%
5%
India
5%
8%
8%
North America
EU/EEA
Japan
SE Asia
India
China
Others
10%
Latin America
26
How AAI has helped in the growth of Aluminium Industry in the country ?
GOVERNMENT OF INDIA
MINISTRY OF MINES
Aluminium Mission Plan
AAI is anxiously awaiting for adoption of the Aluminium Mission Plan.
A comprehensive document prepared by countrys leading consultancy firm and later
revised based on the comments received from member organizations and suggestions
received during the Seminar on Consultation with Stakeholder on Aluminium Mission Plan
2010-2020 held at New Delhi organized by the Ministry through JNARDDC on 1st Dec
2010 at New Delhi. Later, the revised version was submitted to Ministry of Mines,
currently under consideration.
Aluminium Mission Plan is very imminent as Indian Aluminium Industry, both Primary
metal and downstream industries, is very vital for the country as it relates to the beneficial
utilisation of natural resources (Bauxite & Coal) and vast manpower
AAI with a view to instil confidence of aluminium industries in the country, constantly
seek the support and guidance of various Ministries of Govt. of India vide Representations
on behalf of Aluminium
Industries,
presenting
views on
INTERACTION
WITH MINISTRY
OF COMMERCE
ANDBudget, Five Year Plan
Documents, Pollution Policies, TradeINDUSTRY
Agreements, Standardization etc. and have been
receiving favourable responses from the Government.
AAI is glad to inform that, in response to one such representation on Anti Dumping Duty
on imports of Alloy Road Wheels from China, Thailand and Korea, to the Ministry of
Commerce and Industry, acceding to the request made by AAI, Ministry of Commerce &
Industry Department of Commerce Directorate General of Anti-Dumping & Allied Duties,
has recommended imposition of anti-dumping duty on imports of Alloy Road Wheels from
China, Thailand and Korea, so as to remove the injury to the domestic industry in the
Final Gazette.
Ministry of Commerce and Industry Letter no. F.No. 14/7/2012-DGAD dtd. 19th March 2015 refers.
LIGHTWEIGHTING OF AUTOMOBILES
Screening/Technical Committee
THROUGH
ALUMINIUM
-DHI
AAI has been working hard to develop appropriate technologies for lightweighting of automobiles through
initiation and participation in the Light bus project (Sponsored by Department of Heavy Industries) It is very
evident that Lightweighting of Automobiles will be the inevitable solution for fuel crisis being faced by our
country.
National Automotive Board (NAB) has been constituted by Dept. of Heavy Industries for development of
automotive industry. DHI, though NAB has decided to draw up a comprehensive report for lightweighting of
automobiles. This task is being taken up as a Mission and besides funding development activites, appropriate
fiscal incentives are also being considered to promote lightweighting of automobiles in the country.
In order to pursue this objective vigorously Department of Heavy Industries, Govt of India Industry has
constituted a Screening/Technical Committee under the Chairmanship of Shri Ambuj Sharma. Prof.
K.S.S.Murthy, Hon. Gen. Secretary has been nominated by DHI as a member Screening/Technical Committee
on behalf of Aluminium Association to represent Indian Aluminium Industry. Having been involved in this
Committee, AAI do hope that it will be able to bring Indian Aluminium Industry and R&D groups in various
institutions closer together for developmental activities relating to Aluminium
Sequel to request from a member company, application of aluminium in Minitrucks and pick-up Trucks and
Trailers, DHI, in particular, NAB was contacted and we were assured of DHIs support in development of
aluminium intensive vehicles. We were advised to organize a Workshop on this topic.
AAI is interacting with The Automotive Component Manufacturers Association of India (ACMA), the
nodal agency for the Indian Auto Component Industry and Society of Indian Automobile Manufacturers (SIAM)
the apex Industry body representing 46 leading vehicle and vehicular engine manufacturers in India which has
a separate group devoted to Light Weighting
AAI, over the past several years, has organized a number of highly successful
programmes, International Conferences, National Conferences, Seminars, and
Workshops on all aspects of aluminium and its technology, market and other related
issues.
Since 1985 AAI has been organizing a major International Conference on Aluminium
INCAL at regular intervals of 4 to 5 years.
Aluminium Association also being a member of International Body of Aluminium
Associations, have always projected proactive views focusing on the principal objective
of increasing aluminium production and consumption in the country by the way of
promoting aluminium in the application sectors which are fast growing ie., Transport,
Power, Packaging, Building & Infrastructure etc. by the way of Seminars, Round Tables,
Workshops, national and International Conferences etc.
As the member of International Body of Aluminium Associations, all our programmes
are supported by various overseas Associations like., European Aluminium Association
(EAA), International Aluminium Institute (IAI), The Aluminium Association, USA, Japan
Aluminium Association, The Brazilian Aluminum Association (ABAL) etc.Besides
supporting, they also actively participate in the programmes.
All the International Conferences commencing from 1985 hitherto organized by our
Association have always enjoyed the patronage of the Ministry of Mines, the
administrative Ministry for Aluminium and have all been supported by the Indian
Aluminium Industries. The Conferences / Seminars organized by AAI are on the topics
of interest to both applications and research.
39
Ms. Heidi Brock, President- The Aluminium Association, USA expressed her interest in
supporting AAI's initiatives to promote AAI-AAA interactive proposals
An appropriate steps/ action plan for closer interaction between Indian Aluminium Industry
and American industry counterparts with AAI and AAA enabling such interactions is being
worked out.
To arrange visits by AAA members to India and AAI members to USA with Govt. of India's
support under Ministry of Mines, Ministry of Industry(Heavy as well as MSME), Commerce etc.,
and any other programs enabling Indian Aluminium Industry to gain benefit through such joint
efforts by AAI and AAA.
Views of AAI member Companies about their desire to collaborate with American companies
for greater cooperation , perhaps leading to joint ventures or establishing markets in USA
through their collaborating firms, which will enable Technology transfer from US based
companies to Indian member companies in some selected application areas such as
Extrusions, Automobiles, Aerospace, Food processing etc., are being sought.
The present government is committed to development and extremely encouraging to the
growth in manufacturing with scale and technology being the prime objectives. Further, the
government has created a conducive atmosphere for overseas(foreign) companies to invest
/start manufacturing bases in India for their markets. There are absolutely no hurdles what so
ever for such ventures/investments .
40
41
42
Make in India
43