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PTY LTD
CP300 PUMPSET
FOR
Dowdens
A U S T R A L I A
PUMP SPECIFICATION
PUMP TYPE:
PUMP SIZE:
ACTUAL IMPELLER DIAMETER:
ENGINE / MOTOR TYPE:
MAXIMUM PUMP RPM:
PUMP NUMBER:
JOB NUMBER:
PLANT NUMBER:
ENGINE / MOTOR NUMBER:
DV300
Single stage, volute type, 4 bladed fully open
Centrifugal pump
300mm Table E slotted flange
250mm Table E slotted flange
18mm
60mm
300mm
430mm
390mm
89mm
REAR: 0.38/0.50mm
FRONT: 0.38/0.50mm
1000rpm
975m/hr
67%
75kW
1667
MIN: 900rpm
MAX: 1200rpm
36m
1100m/hr
MIN: -20c
MAX : +100C
MIN: -20c
MAX : +177C
MIN: Zero ABS
20.1 BAR (291 PSI)
DRIVE END:
SKF 6316 Ball
PUMP END:
SKF NU316EC Roller
MIN. SPEED/MAX. LOAD:
15,000 hours
MAX. SPEED/MIN. LOAD:
11,280 hours
Grease lubrication Shell Alvania RA or equivalent.
Mechanical seal silicon carbide faces dry running
lubrication from oil reservoir behind seat. Pump out
vanes on rear of impeller shroud. Balance holes.
Ejector Details:
ENGINE DETAILS:
REFER TO ENGINE OPERATION, MAINTENANCE AND INSTALLATION
MANUAL.
Examine the shaft end over which the seal is fitted for burrs, bruises, etc.
which are likely to damage the seal during fitting.
Preparation And Seal Fitting Of Mechanical Seal
Inspect seal seat face for blow holes, scores, or wear marks, etc. Ensure that
there is a minimum lead-in radius of 1mm into the seal seat recess on seal
extension housing.
When a seal is reconditioned, it should be ground to a surface finish of 10-20
C.L.A. and lapped to within 3 sodium light bands. Seals with only a ground
finish are unsatisfactory, and will result in excessive wear of the faces.
Check that the lip seal in the rear of the seal housing is not excessively worn,
renew if required.
Ensure that the impeller will screw-up to the shaft shoulder and that the
thread form has not been damaged.
Using adjusting shim washers behind the impeller boss (if necessary)
set the front and back clearance to within 0.38/0.50mm.
Before finally fitting the impeller, grease shaft areas and pump casing
bore where seal assembly passes through. This will also assist future
removal of impeller and seal assembly. The recommended grades of
lubricant for this are:- '
Copperslip' or '
Shell Alvania' grease plus
Molybdenum Disulphide or Rocal Anti-Seize compound J166.
If pump units are to remain in stock unused for long periods of time, all
adjacent close clearance surfaces should be sprayed with an aerosol can of
Molyslip A.D.F. to prevent rust and seizure.
Nozzle
Jet
23-0414-2036
23-0415-2016
Clean the jet and nozzle with paraffin or similar cleaner. On no account should
stiff wire be used as this will enlarge the bores.
Check the nozzle and jet bores for any sharp edges, burrs or rough surfaces.
If damaged and no replacement is readily available, smooth and polish as well
as possible to original form.
Alignment of jet and nozzle is important but this is preset by machining
tolerances and the use of standard copper-asbestos washers.
Assemble ejector unit and check performance on test unit. Operation Air
Pressure: 40 psi approx. Minimum Pass Vacuum: 24" Mercury (27.24ft)
When the above figure is not obtained, the distance between the nozzle and
ejector may be slightly adjusted by an additional copper-asbestos washer with
one or both to obtain the vacuum required.
A satisfactory arrangement for carrying out the performance test on the
ejector unit is a plate fitted with a vacuum gauge as illustrated.
GENERAL MAINTENANCE
BEARINGS (GREASE CAPS)
CHECK FOR GREASE QUANTITY AND QUALITY AT EACH START
UP OPERATION. USE SHELL ALVANIA RA OR NO. 2 OR
EQUIVALENT GREASE.
(REFER ITEM BB22 IN PARTS LISTING).
MECHANICAL SEAL
-
Volute
BB
Bearing Bracket
EP
Ejector Pack
ST
Separation Tank
OR
Oil Reservoir
Chassis
AIR COMPRESSOR
PART
NUMBER
267787
267805
295717
KW4785/1SP
KW5172/1SP
KW5172/2SP
KW5173/3SP
KX1223/13SP
SK2997/1
KX2542/1
KY2258/1SP
KY2331/1SP
SKR2790/00
SK2790/10
SK2790-20
DESCRIPTION
"C" Ring (Rear)
Oil Seal
Bearing (Front)
Cod Rod Complete
Piston Assembly (STD)
Piston Assembly (0.010" o/s)
Piston Assembly (0.020" o/s)
End Cover Assembly
Valve Plate & Head Gasket Kit
Base Mount Gasket
Crankshaft
Valve Plate Assembly
Piston Ring Set (STD)
Piston Ring Set (0.010" o/s)
Piston Ring Set (0.020" o/s)
PARTS LISTS
ILLUS. No.
H1
H2
H3
H4a
H4b
H4c
H4d
H5
H6
H7
H8
H9
H10
H11
H12
H13
H14
H15
H16
H17
H18
H19
H20
H21a
H21b
H21c
H21d
H22
H22a
H23
H24
H25
H26
H27
H28
H29
H30
H31
H32
H33
H34
H35
H36
DESCRIPTION
Volute Body DV300
Impeller DV300
Front Cover DV300
Joint (Body)
Joint (Body)
Joint (Body)
Joint (Body)
Wearplate (Front)
Stud (M12 x 55)
Rear Wear Ring
Lock Washer (M12)
Nut (M12)
Mechanical Seal
Dowel Pin 3 x 8mm
Oil Reservoir Joint
Stud (M12 x 60)
Dubo Washer (M12)
Low Head Cap Screw (M16 x 20)
Lock Washer (M16)
Seal Housing
O-Ring
Oil Housing
Adaptor Plate DV300
Impeller Shim 0.2mm
Impeller Shim 0.4mm
Impeller Shim 0.8mm
Impeller Shim 1.6mm
Cap Screw (M16 x 40)
Lock Washer (M16)
Lip Seal
Plug (1/4" BSPT)
Nipple (1/4" BSP)
Hose
Cap Screw (M12 x 30)
Lock Washer (M12)
Shaft Sleeve
Grub Screw (M5 x 6)
Plug BSP
Plug BSP
O-ring
Stud (M20 x 70)
Lock Washer (M20)
Nut (M20)
PART No.
11-0021-0125
12-0256-0125
21-0229-0115
38-0010-5413
38-0010-5423
38-0010-5433
38-0010-5443
12-0258-0115
QTY.
1
1
1
A/R
A/R
A/R
A/R
1
10
1
10
10
38-2375-BJ1S1/N
1
10-0000-0225
1
38-0342-5413
1
6
6
33-0424-8442
8
8
14-0263-9015
1
38-0707-4112
1
14-0264-0115
1
10-0000-0180
1
36-0559-8913
A/R
36-0559-8923
A/R
36-0559-8933
A/R
36-0559-8943
A/R
1
1
38-0713-4912
1
P04
2
N04H
2
346-5371
2
2
2
24-0119-8811
1
1
P12
1
P08
1
38-0676-4112
1
8
8
8
VOLUTE
ILLUS.No.
BB1
BB2
BB2a
BB3
BB4
BB5
BB6
BB7
BB7a
BB8
BB9
BB10
BB11
BB12
BB13
BB14
BB15
BB16
BB17
BB18
BB19
BB20
BB21
BB22
BB27
BB29
BB30
BB31
BB32
BB33
BB34
DESCRIPTION
Bearing Bracket
Bearing Cover Outer Rear
Bearing Cover Outer Front
Bearing Cover Inner
Ball Bearing SKF6316
Roller Bearing SKF NU316EC
Set Screw (M12 x 60)
Hex. Head Bolt (M12 x 80)
Lock Washer (M12)
Spiro Seal
Spiro Seal
Grease Nipple (1/8" BSP)
Bearing Bracket Cover & Tank
Lock Washer (M6)
Shaft DV300
Bracket Body Stud (M20 x 70)
Bracket Body Nut (M20)
Bracket Body Lock Washer (M20)
Guard DV300
Set Screw (M6 x 10)
Bearing Lock Nut SKF KM15
Lock Nut Washer SKF MB15
Bearing Clamp Ring
Socket Head Screw (M6 x 20)
Oil Reservoir Breather Plug
Bolt (M12 x 40)
Extension Piece (1/8 BSP M/F)
Compressor Unit - Bendix
Compressor Pulley 2B - 140 PCD
Pump Pulley 2B - 180 PCD to suit
TLB 2517 x 60
Link Belt B Section (1m each)
PART No.
13-0160-0115
13-0156-0115
13-0158-0115
13-0157-0115
39-0070-9912
39-0071-9912
10-0000-0520
QTY.
1
1
1
2
1
1
6
6
16
1
1
1
1
2
1
8
8
8
1
2
1
1
1
1
1
4
1
1
1
1
340-4077
38-0543-1913
38-0543-1923
51-0003-8112
27-6666-8211
16-0363-8831
27-1700-8211
39-0072-9912
39-0073-9912
28-0254-8811
10-0000-0025
49-0523-9915
BEARING BRACKET
ILLUS. No.
DESCRIPTION
EP1
Ejector Jet
EP2
Ejector Nozzle
PART No.
23-0415-2016S
23-0414-2036S
QTY.
1
1
EJECTOR PACKAGE
ILLUS. No.
ST6
ST7
ST8
ST9
ST10
ST11
ST12
ST13
ST14
ST19
ST20
DESCRIPTION
Ejector Carrier Plate
Refer to ST14
Carrier / Tank Stud (M12 x 50)
Carrier / Tank Nut (M12)
Carrier / Tank Lock Washer (M12)
Ball Seat
Ball
Carrier Plate Plug 1 BSP
Filter includes gasket
1 M/M Hydraulic Elbow
1 Socket
PART No.
23-0411-0115
QTY
1
23-0412-2011
39-0641-4113
P16
23-0413-2113
E16BMF
S16
4
4
4
1
1
1
1
1
1
ILLUS. NO.
DESCRIPTION
OR1
OR2
OR3
OR4
OR5
OR6
OR7
OR8
PART NO.
27-5000-8211
40-0000-0060
N04H
38-0350-5443
P08
QUANTITY
1
1
1
2
1
1
1
1
ILLUS. No.
AC1
AC2
AC3
AC4
AC5
AC6
AC7
AC8
AC9
AC10
AC11
AC13
AC14
AC15
DESCRIPTION
Compressor (Bendix)
Gasket
Stud M10 x 40
Springwasher M10
Compressor Pulley 2B - 140 PCD
Pump Pulley 2B - 180 PCD to suit
TLB 2517 x 60
Link Belt B Section (1m each)
Fan Washer
Relief Valve
Air Cleaner
Adaptor (Air Cleaner)
Compressed Air Hose
Nipple 3/4 BSP x 1/2 BSP
Pulley/Belt Guard
PART No.
49-0523-9915
KX2542/1
10-0000-0520
340-4077
36-0556-8111
10-0000-0004
54-0556-9912
A1212
42-0000-0015
N1208H
QTY
1
1
4
4
1
1
2
1
1
1
1
1
1
1
COMPRESSOR ASSEMBLY
ILLUS.No.
C1
C2
C3
C4
C5
C6
C7
DESCRIPTION
Chassis
Battery Box
Filler Cap 2" BSP
Plug 2" BSP
Fuel Suction & Delivery Pipe
Fuel Hose Return & Delivery
Plug " BSP
PART No.
27-3000-0000
340-8002
346-5372
340-6041
QTY.
1
1
1
3
2
2
1
CHASSIS
ACCESSORIES
Description
Part No.
27-2000-0060
10-0000-0450
CHASSIS
Your QS/CP300 x Cummins 6BTA pumpset has been mounted
on a customised robust skid base chassis and enclosed in a
SYKES QS Acoustic Canopy and comes complete with the
following extras:
Battery holder
Battery
Acoustic Insulation
Discharge bauer
Suction bauer
ENGINE