Академический Документы
Профессиональный Документы
Культура Документы
Qty
1
1
10
1
10
2
2
2
13
2
1
PN
31222
31376
31304
31305
31306
31378
31379
31381
31377
31128
31093
Required Tools:
Phillips screwdriver
Small flat-head screwdriver
Adjustable wrench
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 1
3-conductor Wire
Cord Grip
Black/White
Wires
Figure 1
Ferrule
Upper
Fitting
Brass
Fitting
Figure 2
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 2
2. Identify Pilot Holes for mounting automatic oiler on PCNC 1100, located on left-hand side of the stand,
under chip tray (see Figure 3).
3. Using a Phillips screwdriver, attach automatic oiler to stand with two M6 Screws, two M6 Lock Washers,
and two M6 Nuts (all included).
4. Using hang clips (or similar), route 3-conductor Wire and oil line together as shown in Figure 3.
5. Using Brass Tube Coupling Fitting (included), connect the Clear Nylon Tubing around back of mill to existing
oil line (see Figure 4). Route this line carefully so it does not come in contact with any moving parts.
Clear Nylon
Tubing
Pilot Holes
Brass Tube
Coupling Fitting
Figure 3
Existing
oil line
Figure 4
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 3
3-conductor Wire
from Automatic Oiler
Figure 5
8. Older machines are equipped with a Ground Bar (see Figure 6), while newer machines have a green
Ground Terminal Block (see Figure 7). Identify the Ground connection specific to your machine (see
Figure 10).
Ground Bar
Figure 6
Figure 7
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 4
Spade
Connectors
(Power)
Ferrule
(Ground)
Ring
Connector
(Ground)
Spade
Connectors
(Power)
Figure 8
Figure 9
9. Based on ground connection identified in step 7, either use pre-mounted Ferrule for Ground Terminal
Block connection (see Figure 7 and Figure 9) or clip off Ferrule, strip wire back 1/4 and crimp on Ring
Connector (included) for Ground Bar connection (see Figure 6 and Figure 8).
10. Using a wire stripper, strip off 1/4 of insulation on black and white power wires, exposing bare metal.
11. Crimp Spade Connectors (included) to black
and white power wires (see Figure 8 and
Figure 9).
C2
Wire
Trough
Ground
From Automatic
Oiler
Figure 10
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 5
Figure 11
Figure 12
13. Per ground connection identified in step 7 (Ground Bar or Ground Terminal Block), make green ground
wire connection as detailed in the table below.
a) Route green wire via lower Wire Trough and connect to any Ground Bar
terminal screw (see Figure 6 and Figure 10).
a) Route green wire via lower Wire Trough (see Figure 10).
b) Slowly insert end of a small, flat-head screwdriver straight into any slot in
green end of Ground Terminal Block (see Figure 7 and Figure 11).
Ground Terminal Block c) Once resistance is felt, insert wire into terminal block (see Figure 12); slowly
remove screwdriver.
IMPORTANT! Do not move screwdriver up or down inside terminal block. Failure to
do so may damage the terminal block.
Ground Bar
14. Route black and white wires via upper trough to C2 (see Figure
10); loosen screws above wires L26 and L16 (see Figure 13).
Regardless of C2-wire orientation, connect black wire to L16
and white wire to L26.
C2
15. Tighten screws and reattach Wire Trough covers removed earlier.
NOTE: Proceed to Setup, Operation, and Troubleshooting section later
in this document.
Figure 13
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 6
Figure 14
Clear Nylon
Tubing
Brass Tube
Coupling Fitting
Oil Tube
Existing
oil line
3-conductor
Wire
Figure 15
Figure 16
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 7
From automatic
oiler
Cabinet-top Box
3-conductor Wire
To electrical
cabinet
Figure 18
6. Route 3-conductor Wire from automatic oiler around back of lathe to Cabinet-top Box (see Figure 17).
7. Using Extra Cord Grip (included), run 3-conductor Wire through Cabinet-top Box via knockout hole and
down into electrical cabinet (see Figure 17, Figure 18, and Figure 23).
8. Older machines are equipped with a Ground Bar (see Figure 19), while newer machines have a green
Ground Terminal Block (see Figure 20). Identify the Ground connection specific to your machine (see
Figure 23).
Ground Bar
Figure 19
Figure 20
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 8
Ring
Connector
(Ground)
Spade
Connectors
(Power)
Ferrule
(Ground)
Spade
Connectors
(Power)
Figure 21
Figure 22
9. Based on ground connection identified in step 7, either use pre-mounted Ferrule for Ground Terminal
Block connection (see Figure 20 and Figure 22), or clip off ferrule, strip wire back 1/4 and crimp on
Ring Connector (included) for Ground Bar connection (see Figure 19 and Figure 21).
10. Using a wire stripper, strip off 1/4 insulation on black and white power wires, exposing bare metal.
11. Crimp Spade Connectors (included) to black and white power wires (see Figure 21 and Figure 22).
From Automatic
Oiler
Wire
Trough
C2
Ground
Figure 23
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 9
Figure 24
Figure 25
13. Per ground connection identified in step 7, (Ground Bar or Ground Terminal Block), make green ground
wire connection as detailed in table below.
a) Route green wire via lower Wire Trough and connect to any Ground Bar
terminal screw (see Figure 19 and Figure 23).
a) Route green wire via lower Wire Trough (see Figure 19).
b) Slowly insert end of a small, flat-head screwdriver straight into any slot in
green end of Ground Terminal Block (see Figure 20 and Figure 24).
Ground Terminal Block c) Once resistance is felt, insert wire into terminal block (see Figure 25); slowly
remove screwdriver.
IMPORTANT! Do not move screwdriver up or down inside terminal block. Failure to
do so may damage the terminal block.
Ground Bar
14. Route black and white wires vi lower trough to C2 (see Figure
23); loosen screws above wires L26 and L16 (see Figure 26).
Regardless of C2-wire orientation, connect black wire to L16
and white wire to L26.
C2
15. Tighten screws and reattach Wire Trough covers removed earlier.
Figure 26
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 10
1. Remove Fill Cap and fill reservoir with way oil to Max Fill Line (see Figure 27). Use only the recommended
way oils that are detailed in the table below. For more information on way oils, refer to machine
operator manual.
Brand
Perkins
Shell
Mobile
Sunoco
Texaco
Esso
Actuate
Indicator
Alarm
Indicator
Run
Indicator
Interval
Indicator
Interval
Time
Actuation
Time
Actuation
Setting Button
Fill Cap
Interval
Time Button
Function
Button
Figure 27
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 11
2. Push the Function Button (manual override button) to pull oil through tube (see Figure 27) and check
for leaks.
3. Power on the oiler: The automatic oiler is powered through the spindle drive contactor (C2). When
the spindle variable frequency drive (VFD) is on, the oiler is on. Keep this in mind if you are often
cutting air or running the high-speed spindle without the VFD powered on, as the oiler will not be
active in this condition.
4. Purge the system: After first connecting the oiler (or if the oiler has run out of oil), purge air from the
lines. Push and hold the Function Button in four second increments; repeat four times.
5. Set the interval time: The time interval defines the time between applications. Push and release the
Interval Time Button (see Figure 27). This activates the interval time setting as indicated by a blinking
Interval Indicator (INT) light (see Figure 27). In this mode, the Interval Time Button increases the
interval setting and the Function Button decreases the setting. The setting is displayed in the Interval
Time window (see Figure 27). This should be set to 240 minutes (four hours).
6. Set the actuation time: The actuation time defines the time of oil application, or the length of the oil
application pulse. Push and release the Actuation Setting Button (see Figure 27). This activates the
actuation time setting as indicated by a blinking Actuation Indicator (ACT) light (see Figure 27). In this
mode, the Actuation Setting Button increases the actuation setting and the Function Button decreases
the setting. The setting is displayed in the Actuation Time window (see Figure 27). This should be set
to 12 seconds.
7. After the actuation time and/or the interval time is changed, the system pauses for five seconds before
it reverts to run mode as indicated by an actuation of the oil application for a duration equal to the
actuation time (ACT light illuminated) followed by the start of the interval time (INT light illuminated).
NOTE: The operator may find the need to tweak the Interval or the Actuation time per individual circumstances.
CAUTION! Pressure Hazard: Do not set the actuation time too high as excessive pressure may result in
hose damage or a cracked manifold. If more lubrication is needed, shorten the interval time. Failure to do so
may result in damage to machine and cause personal injury.
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 12
As mentioned above, the automatic oiler powers on whenever the spindle VFD is powered on. If
the machine is left powered on for long periods of time overnight, for example oil is wasted. It
is always a good idea to power off the machine when not in use, or power off the VFD by turning
the spindle lockout key to the Off position to prevent oil waste.
The automatic oiler comes with two alarms relating to routine operation. The first alarm sounds
when the level in the reservoir drops below the required minimum, indicated by an illuminated
ALM light and the Actuation Time window display flashing. The second alarm sounds when
low pressure is detected, indicated by an audible beep, an illuminated ALM light, and both the
Actuation Time window and Interval Time window displays flashing. This second alarm is critical,
as the machine is no longer getting oil. If a second low pressure alarm goes off, refill the reservoir
with oil and purge air out of the system. For more information on purging air, see Automatic Oiler
Setup section earlier in this document. To clear an alarm, push the Function Button.
Turn the spindle on and press the Function Button to manually oil the machine as needed.
Oil machine any time it has been unused for more than 48 hours.
Troubleshooting
Problem
Possible Solution
NOTE: Pressure will only read on the gauge while the system is actuating.
Measure AC voltage across L16 and L26 and the contactor. If 230 volts
is present, re-check wiring inside the oiler. If the wiring inside the oiler is
correct, replace control board.
If voltage is not present and the VFD will not power on, refer to Spindle
Drive Subsystem troubleshooting section in the machine operator manual.
Automatic oiler replacement fuse Fuse 3.0 A Glass 5x20 (PN 31120)
Tormach Inc.
1071 Uniek Drive, Waunakee, WI 53597
Phone: 608.849.8381 / Fax: 209.885.4534
Page 13