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www.ifm.

com/gb/mobile

Systems for
mobile machines

Gesamtkatalog EN 2015_Stilvorlage LK FrutigerOT_2010 DE_GB.qxd 17.11.14 12:50 Seite 3

Construction
machines

In your element
Agriculture
and forestry

Transport and logistics

Municipal vehicles
The name ifm electronic stands for a large
range of different sensors and systems
for automation technology. For more
than forty-five years the family-run company has been researching, developing
and producing with the aim of optimising
technical processes and conserving
resources.
With industry and application know-how,
ifm one of the leading manufacturers of
automation technology successfully
provides system solutions that are both
innovative and economical. An extensive
product range provides sufficient flexibility to meet customer requirements
from an individual sensor, matching
accessories to a complete system solution.

Simply scan the QR code and


watch the video showing the
ifm ecomatic overview.
www.ifm.com/gb/ecovideo

Systems for mobile machines


With over 45 years of experience in sensors and control systems we
know about the special requirements for mobile machinery:
heat, cold, moisture, dust and vibrations maximum reliability even
under extreme conditions. In addition, practical solutions for operation,
communication and remote maintenance. The result: high uptime of
the machines. The worlds leading manufacturers for mobile machinery
rely on solutions from ifm in over 70 countries worldwide.
ifm close to you!

With industry-specific knowledge


and global service

branch office
trade partner

The ifm group of companies is present in


over 70 countries with more than 5,200
employees and looks after more than
125,000 customers from the various industries. We take being close to the
customer very seriously: service visits in
the event of questions or requests,
support for installation or set-up have
become a standard for us. Your satisfaction drives us on.
ifm electronic a reliable partner for
implementing your projects.

Construction
machines

ecomatmobile used in
construction machines

Sensors and controllers used in muddy and wet conditions


We do not worry when leaving them out in the rain. Water, permanent
condensation or dirt are no problem for our systems for mobile applications. The special mechanical design of the housing and a reliable
sealing concept prevent the penetration of moisture.
Suitable connectors and connection cables ensure that protection
rating IP 69K does not end at the housing connections. Benefit from
the many years of application know-how from ifm electronic for
your construction machine!

In muddy and wet conditions

Agriculture
and forestry

For shocks and vibrations

Sensors and controllers for shocks and vibrations


Where the going gets tough, the material is exposed to permanent
vibrations or extreme impact. This is why our sensors for mobile applications are fully potted. Connectors are protected against unintended
loosening by a special vibration protection. The mechanical design of
controllers and modules is especially rated for permanent shock and
vibration. Whether on the field or in the forest: no challenge can be
too hard for our systems.

ecomatmobile used in agricultural


and forestry machines

Municipal vehicles

Sensors and controllers in snowy and icy conditions


That leaves us cold: extreme weather conditions with iciness or
blazing heat are no problem for our systems for mobile applications.
Their wide temperature range allows use in all climatic zones.
All sensors and controllers must prove their resistance in cyclical
temperature shock tests before leaving production.
Resistant housing materials ensure that salt deposits, as they may
arise during the winter when gritters are used, do not affect the product.

ecomatmobile used
in municipal vehicles

In snowy and icy conditions

Transport and logistics

With thunder and lightning

Sensors and controllers with thunder and lightning


Even if high voltage is in the air: our sensors and control systems are
not impressed. The complex electronics is protected against electromagnetic interference as detailed EMC tests have shown.
Conducted interference is reliably filtered out and cannot affect the
controllers. This ensures that the data exchange via the CAN interfaces
functions reliably even under most adverse conditions such as in
outdoor applications of transport and logistics.

10

ecomatmobile used
in transport and logistics

photo source: Kai Tholen / pixelio.de

11

Encoder type RM
Robust multi-turn encoder for
position detection in harsh
applications with automatic
work functions.

Dialogue modules PDM360 NG


7" and 12" TFT graphic
display for operation,
visualisation and parameter
setting of the functions
of the vehicle.

CabinetModule
Decentralised CANopen I/O
module for detecting digital
and analogue signals in the
cockpit or the operating panel.

Systems for
mobile machines

1.

2.

8. 8.

3.

1.

4.

2.
ClassicController R360
Powerful 32-bit mobile
controller for the complex
work functions in
a wheeled excavator.

SmartController R360
Powerful mobile controller
for automotive drive control
and communication with
the engine controller in a
wheeled excavator.

4.

5.

3.

6.

Electronics for hydraulics


Identification system
DTM design

In mobile machines and equipment most

6.

functions are carried out by hydraulic


systems. In the meantime electronic control

RFID reader for mobile use


with CANopen interface for
the identification of
attachment tools.

of the valves and pumps has become a


standard in modern machines.
ifms ecomatmobile system provides
current-controlled PWM outputs and

Camera system O3M design


3D sensors for detecting
scenes and objects
for automated collision
avoidance.

Temperature sensor type TA


Compact 6 mm temperature
transmitter for oil temperature
detection in the hydraulic
system.

12

optimised control functions for the power

7.

outputs. This leads to a manufacturerindependent interface between


hydraulics and electronics.

8.

7.

10.
2.

13.

14.

11.

9.
12.

5.
Remote maintenance and diagnosis
The detection of diagnostic data in the
sensors and network components is the
basis for a powerful and low-cost remote
maintenance concept. Via a radio connection service, operating data is read and
can be changed, if necessary. Thus faults
can be rectified and machine functions
can be optimised to the operating conditions. A service engineer on site is not
necessary. The CANremote radio gateway
transfers the data between the CAN and
GSM / UMTS networks. The GPS option
allows detection of machine positions and
implementation of position-dependent
functions (e.g. tracking, precision farming).

9.

10.

11.

12.

13.

14.

Pressure sensor
type PT

Temperature
sensor type TS

CompactModule

CANremote

Compact and
robust pressure
transmitter for
detecting the
operating pressure
in the hydraulic
system.

Compact and
robust Pt100
screw-in sensor for
measuring the
gearbox temperature. The measuring probe is
screwed directly
into the gearbox
housing.

Web-based wireless data exchange


for remote
diagnosis, visualisation and agricultural comfort
functions.

ClassicController
R360

BasicDisplay

Decentralised
CANopen I/O
module for reading
the process signals
and triggering the
actuators in a
combine harvester.

Powerful 32-bit
mobile controller
for the complex
work functions,
the automotive
drive control and
communication
with the engine
controller in a
combine harvester.

The high-resolution colour display


and the visualisation concept
replace the conventional panel
meters in a
combine harvester.

13

Systems for
mobile machines

5.
2.
7.
1.
3.
6.

4.

E1 approval and highest EMC resistance


All sensors and control components meet
the high electrical requirements for noise
emission and immunity for components
for mobile use.
The units also have the E1 type approval
by the Kraftfahrt-Bundesamt (German
Federal Motor Transport Authority).
This allows installation of the units on
vehicles without invalidating their
operating permit. Beyond the required
EMC limit value of the E1 type approval
all units have an increased EMC resistance
of 100 V/m and withstand pulses from the
on-board vehicle supply system without
problems.

1.

2.

3.

4.

5.

6.

Inductive sensor
type IGM

Camera system
O3M design

Dialogue module
PDM360 NG

Mini controller
BasicController

Camera system
O2M design

Pressure sensor
type PT

Inductive sensor in
M18 design for
mobile applications for position
monitoring of the
waste container
lock.

3D sensors for
detecting scenes
and objects for
assistance functions such as collision avoidance
and tracking.

7" and 12" TFT


graphic display for
operation, visualisation and parameter setting of
the functions of
the vehicle.

A simple, modular
and cost-optimised
mini controller to
ensure the work
and drive functions
in a compact
sweeper vehicle.

Camera for rear


monitoring in vehicles. Indications
and visualisations
on the cockpit
display.

Compact and
robust pressure
transmitter for
level detection in
the industrial
water tank.

14

7.

5.

8.

3.
10.
9.

11.

7.
7.

Safety controllers
The integrated hardware and software
functions as well as the programming
according to IEC61131 are the basis for the
use of ecomatmobile components in
applications up to PL d (EN ISO 13849-1)
or SILcl 2 (IEC 62061).
The CANsafety extension allows the safe
exchange of safety-critical data between
bus participants e.g. two safety controllers
on the same bus cable, parallel to the
normal communication.

7.

Inductive sensor
type IIM
M30 sensor for
mobile applications for position
monitoring of the
twistlocks in the
spreader of the
reach stacker.

8.

CompactModule
Decentralised
CANopen I/O
module for reading
the position sensor
signals of a spreader. The reduced
wiring complexity
increases the uptime of the reach
stacker.

9.

10.

11.

SafetyController
R360

Temperature
sensor type TS

Pressure sensor
PU design

Powerful 32-bit
safety controller
for the complex
work functions,
the automotive
drive control and
communication
with the engine
controller of a
reach stacker.

Compact and
robust Pt100
bolt-on sensor for
measuring the
gearbox temperature. The measuring probe is
screwed directly
into the gearbox
housing.

Compact and
robust pressure
transmitter with
DEUTSCH or AMP
connector for the
detection of the
operating pressure
in hydraulic
systems.

15

Above-average quality
creates reliability

All ifm units have to prove their reliability


in extensive tests. Common product tests
are enhanced and completed by combined tests such as temperature shock and
vibration tests as well as special leak tests,
e.g. using high-pressure water jets.
Among others, these test procedures
lead to protection rating IP 69K that all
sensors and connectors for mobile applications have. Before the ifm products go to
the customer they are all submitted to a
100 % final inspection.
Only these measures allow ifm to
guarantee the quality and reliability they
promise the customer.

Sensors and controllers of the highest quality and reliability


Solutions of maximum quality and reliability that is what the
customers expect from ifm electronic. In addition to the quality
management according to ISO 9001 all ifm systems are developed and
certified according to applicable standards for use in mobile vehicles.
ifm also offers control systems for safety-related applications
complying with EN ISO 13849-1 and IEC 62061.

16

IP 69K test
A high-pressure
water jet with
100 bar pressure at
80 C is aimed at
the object from
short distance and
at standardised
angles. Only units
remaining ingressresistant over a
defined time
obtain protection
rating IP 69K.

Shaker
Vibration and
shock tests
simulate the
rough operating
conditions which
are no problem
for the ifm components for mobile
applications.

Climate laboratory
Simulation of
different climatic
zones. Among
others the switchon behaviour of
the ecomatmobile
components is
tested at extreme
temperatures.

EMC test
Electric discharge,
high voltage and
electromagnetic
fields:
ecomatmobile
products are
protected against
noise pulses
by the housing.
The electronics on
the inside are
protected.

17

Tried-and-tested for daily use

ecomatmobile in a
fire engine: The
PDM dialogue
module visualises
the state of the
fire water pump
system.

Robust in
a stone crusher:
The PDM dialogue
module as display
and operating
unit.

Automated agriculture:
Using the 3D sensor system O3M,
line tracking can
be automated and
the speed of the
tractor can be
optimised.

18

ifm as soil
stabiliser: I/O
modules are used
for a decentralised
connection of
sensors and
actuators.They
communicate with
the controller via
CANopen.

In the street and


on rail:
In the 2-way
vehicle a pressure
sensor for mobile
applications
monitors the air
brake system.

Digging depth
control:
In the CR1082 dialogue unit from
ifm, the height
position of the
bucket blade is
calculated to the
centimetre from
the measured
results of six inclination sensors
type JN spread
across the excavator boom, in the
upper structure
and on the tilt
bucket.

Logging vehicle
with loader:
ecomatmobile
controller controls
vehicle and
application.

19

Control systems
for mobile vehicles

Systems for
mobile machines

32-bit controllers
Inputs / outputs
total

Input functions

Output functions

Interfaces

Order no.

BasicController, IP 20
20

12 x digital, 4 x analogue (U/I)


4 x frequency, 4 x resistance

8 x digital, 8 x PWM

2 x CAN

CR0401

24

12 x digital, 4 x analogue (U/I)


4 x frequency, 4 x resistance

12 x digital, 2 x PWM-I
10 x PWM

2 x CAN

CR0403

16

8 x digital, 4 x analogue (U/I)


4 x frequency, 4 x resistance

8 x digital, 8 x PWM-I
8 x PWM, 4 x H bridge

2 x CAN

CR0411

14

8 x digital, 4 x analogue (U/I)


4 x frequency, 4 x resistance

6 x relay

2 x CAN

CR0431

SafetyController, IP 67
32

16 x digital, 16 x analogue (U/I)


16 x frequency

16 x digital, 16 x PWM-I
16 x PWM, 2 x H bridge

4 x CAN, 1 x USB
1 x RS-232

CR7032

80

32 x digital, 32 x analogue (U/I)


32 x frequency

48 x digital, 32 x PWM-I
32 x PWM, 4 x H bridge

4 x CAN, 1 x USB
1 x RS-232

CR7132

ClassicController, IP 67
32

16 x digital, 16 x analogue (U/I)


16 x frequency

16 x digital, 16 x PWM-I
16 x PWM, 2 x H bridge

4 x CAN, 1 x USB
1 x RS-232

CR0032

32

16 x digital, 12 x analogue (U/I)


12 x frequency, 4 x resistance

16 x digital, 16 x PWM-I
16 x PWM, 2 x H bridge

4 x CAN, 1 x USB
1 x RS-232

CR0033

ExtendedController, IP 67
64

32 x digital, 16 x analogue (U/I)


16 x frequency, 6 x resistance

32 x digital, 18 x PWM-I
28 x PWM, 2 x H bridge
2 x analogue 0.2...10 V

5 x CAN, 1 x USB
1 x RS-232

CR0133

80

32 x digital, 32 x analogue (U/I)


32 x frequency

48 x digital, 32 x PWM-I
32 x PWM, 4 x H bridge

2 x 2 CAN, 1 x USB
1 x RS-232

CR0234

80

40 x digital, 36 x analogue (U/I)


36 x frequency, 4 x resistance

40 x digital, 32 x PWM-I
32 x PWM, 4 x H bridge

2 x 2 CAN, 1 x USB
1 x RS-232

CR0235

SmartController, IP 67
32

16 x digital, 4 x analogue (U/I)


4 x frequency, 2 x resistance

16 x digital, 2 x PWM-I
12 x PWM, 2 x analogue 0.2...10 V

2 x CAN

CR2530

64

32 x digital, 8 x analogue (U/I)


8 x frequency, 4 x resistance

32 x digital, 4 x PWM-I
24 x PWM, 2 x analogue 0.2...10 V

3 x CAN

CR2532

CabinetController, IP 20
42

24 x digital, 8 x analogue (U/I)


4 x frequency

18 x digital, 8 x PWM
6 x PNP 10 A

2 x CAN
1 x RS-232

CR0303

Input functions

Output functions

Interfaces

Order no.

I/O modules
Inputs / outputs
total

CabinetModule, IP 20

20

16

16 x digital, 4 x 0...10 V

4 x digital, 2 x PWM

1 x CAN

CR2012

16

16 x digital, 4 x 0...5 V

4 x digital, 2 x PWM

1 x CAN

CR2016

The choice is yours


I/O modules
Inputs / outputs
total

Input functions

Output functions

Interfaces

Order no.

CompactModule, IP 67
8

8 x digital, 4 x PWM-I, 4 x PWM

1 x CAN

CR2031

16

8 x digital, 4 x analogue (U/I)

8 x digital, 4 x PWM

1 x CAN

CR2032

12

8 x digital, 4 x analogue (U/I)

4 x digital, 4 x PWM

1 x CAN

CR2033

Relay modules
Locations

Order no.

BasicRelay, IP 20
6 automotive relays, 10 automotive fuses

CR0421

Dialogue modules
Display
size

Inputs /
outputs

Operating elements

Interfaces

Order no.

BasicDisplay, IP 65/67
2.8"
colour display

5 freely programmable backlit function keys,


cursor key

1 x CAN

CR0451

4.3"
colour display

6 freely programmable backlit function keys,


cursor key

1 x CAN

CR0452

PDM360 NG, IP 65/67


7"
colour display

1 x digital /
analogue-In
1 x digital-Out

8 freely programmable backlit function keys

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1083

7"
colour display

1 x digital /
analogue-In
1 x digital-Out

9 freely programmable backlit function keys,


key with pushbutton,
touch screen

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1082

7"
colour display

1 x digital /
analogue-In
1 x digital-Out

9 freely programmable backlit function keys,


encoder with pushbutton

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1084

7"
colour display

1 x digital /
analogue-In
1 x digital-Out

9 freely programmable backlit function keys,


key with pushbutton

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1085

12"
colour display

1 x digital /
analogue-In
1 x digital-Out

13 freely programmable backlit function keys,


key with pushbutton

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1200

12"
colour display

1 x digital /
analogue-In
1 x digital-Out

13 freely programmable backlit function keys,


key with pushbutton,
touch screen

4 x CAN, 2 x USB
1 x Ethernet
2 x video

CR1201

21

Control systems
for mobile vehicles

Systems for
mobile machines

Remote maintenance
Description

Connection

Order no.

CAN 3G / GPS radio modem for the transfer of SMS messages and data packets
with GPS / Glonass-receiver for position determination.
GSM / GPRS / EDGE (850 / 900 / 1800 / 1900 MHz);
UMTS / HSDPA (800 / 850 / 900 / 1700 / 1900 / 2100 MHz)

M12 connector
FME connector
SMA socket

CR3114

Cameras
Type of sensor

Operating distance /
field of view size
[mm]

Angle of
aperture
[]

Description

Order no.

78

lens heating

O2M200

78

integrated mirror function,


lens heating

O2M201

115

lens heating

O2M202

115

integrated mirror function,


lens heating

O2M203

O2M analogue camera


1/4" 4:3 VGA
CMOS image
sensor Color

1000 / 1500 x 1100;


2000 / 3000 x 3200;
5000 / 7500 x 5500

1/4" 4:3 VGA


CMOS image
sensor Color

1000 / 3000 x 2200;


2000 / 6000 x 4400;
5000 / 15000 x 11000

O3M 3D smart sensor, CAN interface


PMD 3D chip

70 x 23

image resolution 64 x 16 pixels

O3M151

90 x 32

image resolution 64 x 16 pixels

O3M161

O3M illumination unit


infrared light
850 mm

70 x 23

for the operation of O3M151

O3M950

90 x 32

for the operation of O3M161

O3M960

Absolute multiturn encoder


Resolution

Interface

Shaft

Order no.

Shaft

Order no.

24 bits

1 x CAN

synchro flange 10 mm

RM9000

synchro flange with


flattened shaft 10 mm

RM9001

Interfaces

Order no.

Interfaces

Order no.

[]

Resolution /
accuracy
[]

0...360 / 180

0.05 / < 0.5

1 x CAN

JN2100

1 x CAN / J1939

JN2300

45

0.01 / < 0.1

1 x CAN

JN2101

1 x CAN / J1939

JN2301

Inclination sensors
Angular range

RFID system 13.56 MHz


Design

Range
referred to 30 mm
[mm]

Order no.

DTM evaluation unit / antenna, CAN interface

Order no.

ID TAGs (selection) for 13.56 MHz system

M18, f

20

DTM424

30 x 2.8 / 03 - 16 Kbits

E80370

M18, nf

40

DTM425

30 x 2.5 / 06 - 896 bits

E80371

M30, f

40

DTM434

20 x 2.5 / 06 - 896 bits

E80377

M30, nf

60

DTM435

4.35 x 3.6 / 03 - 896 bits, 10 pieces

E80381

f: flush installation nf: non-flush installation

22

Description

ound
Not yet f nsor?
se
the right ails at
More det .com
www.ifm

The choice is yours


Inductive sensors (selection)
Design /
housing length
[mm]

Sensing
range
[mm]

Connection

Output

Order no.

M12 / 60

4f

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM213

M12 / 70

7 nf

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM204

M18 / 70

8f

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM200

M18 / 70

12 nf

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM201

M30 / 70

12 f

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM200

M30 / 70

22 nf

M12

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM201

M12 / 79

4f

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM207

M12 / 79

7 nf

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IFM208

M18 / 81

8f

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IGM202
IGM203

M18 / 81

12 nf

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

M30 / 81

12 f

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM202

M30 / 81

22 nf

cable, 6 m

3-wire DC PNP; 2-wire DC PNP/NPN; normally open

IIM203

Pressure-resistant magnetic sensors


Design /
housing length
[mm]

Sensing
range
[mm]

Connection2)

Pressure
resistance
[bar]

M12 / 93

1.8 f

M12

M12 / 93

1.8 f

M12

M12 / 60

1.8 f

M12

M12 / 60

1.8 f

M12

M12 / 60

1.8 f

Output

Order no.

500

PNP; normally open

MFH200

500

NPN; normally open

MFH201

500

PNP; normally open

MFH202

500

NPN; normally open

MFH203

M12

500

PNP; normally closed

MFH204

M14 / 53

2f

M12

500

PNP; normally open

M9H200

M12 / 60

60 ( M 4.0)

M12

PNP; normally open

MF5004

60 ( M 4.0)

M12

PNP; normally open

MFS211

M12 /

601)

1)full-metal

housing

2)units

with cable connection upon request

Pressure sensors
Relative pressure
measuring range
[bar]

Analogue
output

Order no.

DEUTSCH connector

Analogue
output

Order no.

AMP connector

Output

Order no.

M12 connector

0...10

0...10 V

PU5704

0...10 V

PU5604

2 x OUT

PP004E

0...25

0...10 V

PU5703

0...10 V

PU5603

2 x OUT

PP003E

0...100

0...10 V

PU5702

0...10 V

PU5602

2 x OUT

PP002E

0...250

0...10 V

PU5701

0...10 V

PU5601

2 x OUT

PP001E

0...400

0...10 V

PU5700

0...10 V

PU5600

2 x OUT

PP000E

0...600

0...10 V

PU5760

0...10 V

PU5660

0...10

4...20 mA

PT5704

4...20 mA

PT5604

0...25

4...20 mA

PT5703

4...20 mA

PT5603

0...100

4...20 mA

PT5702

4...20 mA

PT5602

0...250

4...20 mA

PT5701

4...20 mA

PT5601

0...400

4...20 mA

PT5700

4...20 mA

PT5600

0...600

4...20 mA

PT5760

4...20 mA

PT5660

f: flush installation nf: non-flush installation

23

Visit our website:


www.ifm.com

Overview
ifm product range:

ifm electronic gmbh


Friedrichstrae 1
45128 Essen
Tel. +49 / 201 / 24 22-0
Fax +49 / 201 / 24 22-1200
E-mail info@ifm.com

Position sensors

Sensors for
motion control

Industrial imaging

Safety technology

Process sensors

Industrial
communication

Identification systems

Condition monitoring
systems

Systems for
mobile machines

Connection
technology

Accessories

ifm article no. 78001809 We reserve the right to make technical alterations without prior notice. Printed in Germany on non-chlorine bleached paper. 01/16

Over 70 locations worldwide


at a glance at www.ifm.com

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