THYRISTORCONTROLLED

BATTERYCHARGER/RECTIFIER
RDA/RDATSERIESUSERMANUAL

Copyright 2010. All rights reserved worldwide.

The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting
intellectual property, as well as any specific agreement protecting the manufacturers rights in the aforesaid information. Neither this
document nor the information contained herein may be published, or reproduced, in whole or in part, without the express, prior, written
permission of the manufacturer. In addition, any use of this document or the information contained herein for any purposes other than
those for which it was disclosed is strictly forbidden.
The manufacturer reserves the right, without prior notice or liability, to make changes in equipment design or specifications.
Information supplied by the manufacturer is believed to be accurate and reliable. However, no responsibility is assumed by the
manufacturer for the use thereof nor for the rights of third parties which may be affected in any way by the use thereof.
Any representation(s) in this document concerning performance of the product(s) described herein are for informational purposes only
and are not warranties of future performance, either express or implied. The manufacturers standard limited warranty, available upon
request, stated in its sales contract or order confirmation form, is the only warranty offered in relation thereto.
This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless
specifically undertaken in the manufacturers sales contract or order confirmation. Information contained herein is periodically updated
and changes will be incorporated into subsequent editions. If you have encountered an error, please notify your vendor. All
specifications are subject to change without prior notice.

DC POWER SUPPLY / BATTERY CHARGER

ATTENTION!
This manual contains instructions concerning the installation and putting into operation of the
RECTIFIER. Read the manual carefully before currying out installation, which must be done by a
trained person.
Because of this, the manual contains essential information about the usage of the equipment and also
the RECTIFIER must be kept in a safe place and consulted before operating.

SAFETY REGULATIONS
THE RECTIFIER MUST NOT BE USED UNLESS IT IS CONNECTED TO EARTH
The first connection to make is the connection between the grounding lead and the terminal
indicated with the symbol:

HIGH VOLTAGES ARE PRESENT INSIDE THE EQUIPMENT EVEN WHEN THE INPUT
AND BATTERY SWICHES ARE OPEN, BESIDES IN THE THREEPHASE OUTPUT
VERSIONS A PART OF THE POWER CIRCUITS REMAINS CONNECTED TO THE INPUT
NEUTRAL.
All maintenance operations inside the RECTIFIER must the carried out only by trained personnel.

IF IT IS NECESSARY TO REPLACE THE FUSES, THEY MUST BE REPLACED WITH

OTHER FUSES OF THE SAME TYPE.
TO INTERRUPT THE POWER SUPPLY TO THE UTILITIES IN DANGEROUS CONDITIONS,
OPEN ALL THE SWICHES LOCATED BEHIND THE FRONT DOOR.

THE BATTERY GROUP SHOULD BE CHANGED IF NECESSARY ONLY BY QUALIFIED

PERSONNEL. TO ELIMINATE REPLACED PARTS IT IS OBLIGATORY TO DELIVER
THEM TO ONE OF THE SPECIAL CONSORTIUMS FOR DISPOSAL BY RECYCLING.
THE BATTERIES ARE CLASSIFIED TOXIC WASTE BY LAW.

The company reserves the right to make changes to the product described in this manual at any time
and without notice for reasons of improvement.

DC POWER SUPPLY / BATTERY CHARGER

RDA/RDAT AUTOMATION BATTERY CHARGER

The Battery Charger is SCR controlled AC/DC rectifier with automatic constant voltage and
constant current ability.On LCD panel , you can see all measurement values , real time base events
and failures and communicate remotly with in RS 232 or RS485 port. All operations are controlled
and progressed by micro controller. Adjustable timer is used for boost charging the batteries
automatically. Output current, battery current , boost and Float Charge Voltages are adjustable on
the control panel easily. The Timer is a decrementing counter by one hour. The Charger output gives
the boost charging voltage by setting the timer to any value larger than zero. The Charger returns to
floating voltage level when the timer value reaches to zero.
Also automatic boost charge can be selected on menu.The automatic boost menu has the options for
selecting the boost and float current accroding to battery capacity. The user should set the suitable
float and boost currents of the battery before selecting the automatic boost option. After the set-up
the automatic boost function will monitor the battery current and select boost or float option by
referring to the set values. If the charging current is higher than set boost current the system will
select boost and if the charging current is lower than set float current the system will select float
option. In case low battery alarm the automatic boost will select boost option until the battery
charging current reaches to the set float value.
The input and output of the charger are protected against to misuse and line disturbances
electronically. Input and output can be switched by circuit breakers individually. It has selfprotection against to over temperature. The alarm contacts can be used for external system in the
case of any anomaly. The output is fully isolated from the AC line input. The Charger has a modular
design to provide service and maintenance simplicity. The outputs of the Battery Chargers can be
connected in parallel according to need.
Standart Features
Adjustable Timer for Boost Charging
Adjustable Boost and Float Charge Voltages
Automatic Boost Charge Selection according to boost / float current set value
Adjustable Rectifier Output Current and Battery Charge Current
LCD Display for DC Load / Battery Voltage ,DC Load / Battery Current , Input AC
Voltage /
Line Current/ Frequency
Event History for all Electrical values and failures
Automatic and Manuel Battery Test
Boost inhibit facility for interlock redundant application
Output Filter Inductor and DC Longlife Capacitor
Electronic Over / Under Voltage, Over Current and Short Circuit Protections
Isolated Output by Input Transformer and output halleffect current module
Parallel Redundant Operation
Boost and Float dropper control output for Ni-Cd and Lead Acid Battery
Input Filter and input surge Voltage protection
Internal Over Temperature protection
Temperature Compensation for Battery
Low Battery Indication and Alarm contacts
Rectifier Failure Indication and Alarm contacts
Rectifier Over Voltage Indication and Alarm contacts
4

DC POWER SUPPLY / BATTERY CHARGER

Over Temperature Indication and Alarm contacts
Line Failure Indication and Alarm contacts
Input MCB Indication and Alarm contacts
Load MCB Indication and Alarm contacts
Battery MCB Indication and Alarm contacts
Reverse Battery Connection Protection
Reset Button
RS- 232 communication

Options
Communication RS485 (Monitoring and Parameter setting)
Silicon Dropper Module For Load Output ( Load voltage output 5 % )
Rectifier and Battery Group with the same cabin
LVD Deep Discharge Battery Protection contactor
Earth Fault Indication and Alarm contacts
Boost inhibit interlocking function with extra mechanical relays

DC POWER SUPPLY / BATTERY CHARGER

TECHNICAL SPECIFICATIONS
GENERAL

Model
Topology

INPUT

NominalFrequency
PowerFactor
Transformer
InputProtection

OutputVoltageAdjustment
NominalOutputCurrent
OutputCurrentAdjustment
BoostChargeVoltage
Boostvoltage(V/C)
Floatvoltage(V/C)
OutputRipple
DynamicResponse(w/outbatterygroup)
DynamicResponse(withbatterygroup)
BatteryChargingPrinciple

OutputProtection
Filtering

EventHistory
BoostTimer
Cooling
IsolationVoltage
Efficiencyatfullload
MTBF
OperatingTemperature
ProtectionLevel
EnclosureMaterial
CableEntry
RelativeHumidity
CircuitBreakers
AcVoltmeter

24VDC1%/48VDC1%/110VDC1%/220VDC1%
24VDCsystembetween10VDCand30VDC
48VDCsystembetween30VDCand60VDC
110VDCsystembetween90VDCand160VDC
220VDCsystembetween190VDCand290VDC
30A/60A/100A/200A/400A
0100%ofNominalOutputCurrent
100%to120%ofFloatingOutputVoltage
(1,60VNiCDbattery(adjustable))
(1,40VNiCDbattery(adjustable))
1%RMSACofOutputVoltage
10%ofOutputVoltageat200msec(100%loadchange)
2%ofOutputVoltageat200msec(100%loadchange)
ConstantCurrent/ConstantVoltage
125%for10minutes
150%for60seconds
1000%for5cycles
105%continuous
ShortCircuit,MCB,Overvoltageprotectionandreversepolarity
protection
LCFilter

OverVoltageRating

GENERAL
BatteryTest

220VAC/230VAC/240VAC15%
380VAC/400VAC/415VAC15%
50/60Hz5%
>0.8
Galvanicallyisolated/Primary&SecondaryEarthScreened
ThermicMagneticOvercurrentprotectionMCB,Overvoltage
protection

NominalVoltage

OUTPUT
FloatingOutputVoltage

RDA/RDATSeries
6Pulse/12PulseThyristorcontrolledAC/DCRectifierwithinput
isolationtransformer

Automaticormanualselectable
ACLineInputhigh/Low,Rectifieroutputhigh/Low,Batterytest
failed,Overtemperature,LowBattery,Line/Battery/LoadMCB
eventsaredisplayedontimebaseinthefrontpanel
0 99,9 hours adjustableby1minuteaccuracy
Forcedfanswithsmartfancontrollingsystem

3000VACinput/chassisandoutput/chassis
>90%
100,000Hrs.(w/outbatterygroup)
10/+40C
IP21(HigherIPavailableasoption)
MildSteel,Zincphosphatecoated;100melectrostaticpaint;1.5mm
thickness
FrontBottom
5%to90%noncondensing
Input:Magneticcircuitbreakers;Output:Magneticcircuitbreakers
AttheInput

DC POWER SUPPLY / BATTERY CHARGER

DISPLAYPANEL

LCDDisplaysforLoadOutputVoltage/Current,BatteryOutput
Voltage/CurrentandLineVoltage/Frequency
BoostCharging,FloatCharging,ChargerFailure,Overvoltage,Over
temperature,Lowbattery,Undervoltage,Batteryending,Battery
test,EarthFaultandInputPowerOK
TimerSetting,BoostVoltageSetting,FloatVoltageSetting,Output
currentsetting,batterycurrentsetting,automaticboostsettingand
Resetbuttons
ACLineInputhigh/Low,Rectifieroutputhigh/Low,Batterytest
failed,Overtemperature,LowBattery,Line/Battery/LoadMCB
eventsaredisplayedontimebase.

MainsSwitchFailure,BatterySwitchFailure,LoadSwitchFailure,
RectifierFailure,LowBatteryfailure,RectifierOverOutputVoltage,
LineFailure,OverTemperature,EarthFaultandLowLevel
Electrolyte(option)

Measurements
Indicators
Buttons

EventHistory

FREEALARMCONTACTS
Openorclosedfreealarmcontacts

ENVIRONMENT

OperatingTemperature

10/+40C

RelativeHumidity

590%

OperatingAltitude

Max.3000Mt.

NoiseLevel

Max.60db

ElectricalStandards

COMMUNICATION&PARALLELING

EN500911(Security)/EN500912(EMC)

OptionalCommunication
Paralleling

DROPPERDIODES(OPTIONAL)
VoltageRegulationviaDropperDiode

BOOSTINHIBITINTERLOCK(OPTIONAL)
BoostInhibitInterlockSystem

RS232/485communicationareavailabletomonitorandcontrol
overLocalAreaNetwork&Internet
N+1(Noneedforextrapartforparalleling)

Dropperdiodesforfloatorboostchargemaybeutilizedupon
request.Atdischargethedropperdiodeswillbeeliminatedoutof
theloadcircuit.

Whenboostinhibitoptionisimplementedparallelredundantmode
forinterlockapplicationinhibitsoneoftherectifiersboostoperation

LVDandEARTHFAULTPROTECTION(OPTIONAL)
LVDandEarthFaultProtections

LVDprotectionthroughmechanicalrelay
EarthFaultProtectionviadedicatedextraPCB

DC POWER SUPPLY / BATTERY CHARGER

AUTO BOOST FUNCTION (STANDARD FUNCTION)

Battery voltage

AUTO BOOST FUNCTION

The automatic boost menu has the
options for selecting the boost and
float current accroding to battery
capacity.

Boost voltage
Float voltage

Time hour
0

The user should set the suitable float

and boost currents of the battery
before selecting the automatic boost
option.

Battery current

After the set-up the automatic boost

function will monitor the battery
current and select boost or float
option by referring to the set values.

Charge current

Boost current
Float current
Time hour
0

Battery automatic boost/float charge technique

Voltage (V)

Boost

If the charging current is higher than

set boost current the system will
select boost and if the charging
current is lower than set float current
the system will select float option.
In case low battery alarm the
automatic boost will select boost
option until the battery charging
current reaches to the set float value.

Float

Amper ( I )
Battery

Output

Option: Boost inhibit function is

available in parallel operations to
prevent over voltage (page 9)

Constant voltage / constant current rectifier output

V/I characteristics

BATTERY TEST FUNCTION (STANDARD FUNCTION)

Battery test function tests the total battery voltage and gives information back to the user. Battery
test duration is 20 second and this is a fixed value. When battery test starts the charging voltage is
set to 100VDC for 20 second and microprocessor monitors the battery voltage during this period. If
the battery voltage is below 100VDC then Battery Fail Alarm turns ON and charger returns back to
float voltage. If the battery voltage is low this event is recorded to event log. The test intervals can
be set from the front panel and user interface. The battery test can be automatic with set intervals or
it can be started manually as per user instructions on page 12 and 13.
8

DC POWER SUPPLY / BATTERY CHARGER

BOOST INHIBIT INTERLOCKING FUNCTION (OPTIONAL)

Boost Inhibit Function is necessarily employed when two DC Chargers with two battery groups
operate in a parallel redundant mode. In parallel operation, if two rectifiers start boost-charging at
the same time there is danger the load would be damaged by overvoltage. So, the principle idea of
Inhibit facility is to block any one of the two chargers feeding the load in Boost mode when the
other rectifier is charging the batteries in Boost mode; so the system prevents applying overvoltage
to the load. This function is primarily handled by a powerful communication between two rectifiers
and the use of contactors (demonstrated as C1 and C2 in above SLD).
Operation: When first charger is in Boost mode C1 becomes OFF and Rectifier 2 continues to feed
the load in Float mode (C2 is ON). Unless Rectifier 1 returns to Float mode, Rectifier 2 cant switch
to Boost mode continues to operate on Float mode. Rectifier 2 can only be taken to Boost mode
when C1 becomes ON and Rectifier 1 returns to Float mode.

DC POWER SUPPLY / BATTERY CHARGER

DROPPER DIODES IN PARALLEL OPERATION WITH ONE BATTERY

GROUP (OPTIONAL)
With one battery group boost inhibit interlock system can not be used. In parallel configuration with
one battery group dropper diodes has to be installed to regulate the load voltage during boost
charging as per below diagram.

10

DC POWER SUPPLY / BATTERY CHARGER

BATTERY CHARGER USER INSTRUCTION

PROCEED TO START UP THE CHARGER AS FOLLOWS:
1. MAKE THE ELECTRICAL CONNECTIONS OF THE CHARGER TO THE INPUT LINE
TERMINALS AND CLOSE (MAKE ON) THE LINE SWITCH.
2. MAKE THE ELECTRICAL CONNECTIONS OF THE BATTERY GROUP TO THE
BATTERY OUTPUT (+/-) TERMINALS OF THE CHARGER.
3. ON THE CHARGER DISPLAY, READ THE BATTERY VOLTAGE AND ADJUST IF IT
IS NECESSARY.
FOR EACH 12 VDC MAINTANANCE FREE LEAD ACID BATTERY, CHARGE
VOLTAGE CAN BE BETWEEN 13.6 13.8 VDC.
FOR EACH 1.2 VDC NI-CAD NICKEL CADMIUM BATTERY CELL, CHARGE
VOLTAGE CAN BE BETWEEN 1.45 1.50 VDC.
4. CLOSE (MAKE ON) THE BATTERY SWITCH AND READ THE BATTERY CHARGE
CURRENT ON THE CHARGER DISPLAY AND ADJUST IF IT IS NECESSARY.
(NORMALY, BATTERY CHARGE CURRENT CAN BE 15 % OF BATTERY AMP
HOUR)
5. MAKE THE ELECTRICAL CONNECTIONS OF THE LOAD TO THE DC LOAD
OUTPUT (+/-) THERMINALS OF THE CHARGER.
6. CLOSE (MAKE ON) THE LOAD SWITCH AND CONTROL DC VOLTAGE AND
CURRENT ON THE CHARGER DISPLAY.

ATTENTION!
1. DONT CONNECT THE BATTERY GROUP (+/-) TERMINALS IN REVERSE
POLARITY CONNECTION.
2. DONT MAKE SHORT CIRCUIT THE BATTERY / LOAD OUTPUT (+/-) TERMINALS.
3. THE BATTERY SWITCH MUST BE LEFT OPEN (OFF POSITION) WHEN THE
CHARGER IS NOT OPERATING.
1 Phase Input/Output/Battery Connections

3 Phase Input/Output/Battery Connections

11

DC POWER SUPPLY / BATTERY CHARGER

LCD FRONT PANEL USER INSTRUCTIONS

12

DC POWER SUPPLY / BATTERY CHARGER

LCD FRONT PANEL USER INSTRUCTIONS

MAIN MENU: BATTERY CHARGER
UP:
When UP button is pressed the charger is RESET the microprocessor
DOWN:
When DOWN button is pressed the charger turns OFF
MENU1:
L1, L2, L3:
F:
Lin:

Input voltage
Input Frequency
Input Current

MENU2:
Vb:
VI:
Ib:
IL:

Battery Voltage
Load Voltage
Battery Current
Load Current

MENU3:
Boost V:
Float V:

Boost Voltage (can be set from front panel and user interface RS232/RS485)
Float Voltage (can be set from front panel and user interface RS232/RS485)

MENU4:
Low Bat V: Low battery value to give low battery alarm and cutoff load and battery connection
with LVD contactor(contactor optional) (can be set from front panel and user interface
RS232/RS485)
MENU5:
Boost I:
Float I:

Boost Current (can be set from front panel and user interface RS232/RS485)
Float Current (can be set from front panel and user interface RS232/RS485)

MENU6:
Out I:
Total output current (Load+Battery Current) (can be set from front panel and user
interface RS232/RS485)
Charge I:
Battery charging current (can be set from front panel and user interface
RS232/RS485)
MENU7:
A b Test:
Auto battery test time. This time indicates the time interval for executing the battery
test
M Boost:
Sets the boost charge timing. If manual boost option is selected this time will indicate
the manual boost time or if auto boost option is selected this time will indicate the auto boost time
(can be set from front panel and user interface RS232/RS485)
MENU8:
Boost Ch:
This allows to select boost charging option.
Boost charge options 1: Auto Boost, 2: Boost Charge OFF 3: Manual Boost
Battery Test: This allows to select battery test option.
Battery test options 1: Auto Test, 2: Battery Test OFF 3: Manual Battery Test
MENU9:
Date:
Time:

Set the current date. This date will appear in event log during events
Set the current time. This time will appear in event log during events

MENU10:
Events:

Event logs can be monitored via this menu please refer to instructions in page12
13

DC POWER SUPPLY / BATTERY CHARGER

COMMUNICATION INTERFACE
Remote monitoring and parameter setting through RS232 / RS485 is available for the rectifier.

14

DC POWER SUPPLY / BATTERY CHARGER

General procedures for the user interface:

To start communication, select comport which is connected from the COMPORT box.
And push START / STOP COMMUNICATION button.
Do not use , while setting a parameter. Use . for float numbers
Do not use ENTER to save a parameter. Use SAVE button to save.
Push READ COMPLETE HISTORY button to read all event history.
CLEAR HISTORY clears screen. But this operation does not erase history from the memory.
Using READ COMPLETE HISTORY button, you can recall all history on screen at any
time
To set date and time, use the format given below. Use : between dates and times. And pres
SAVE button.
Example:
20:05:10
18:55
Parameter setting procedure:
You can set parameters while START / STOP COMMUNICATION button is colored in
RED. If START / STOP button is GREEN colored it means that data is being received
through communication and while data is being received parameters can not be set before
stopping the data transfer. You can push START / STOP button to stop data receiving mode
and be ready to set parameters from the screen. Once the color is RED it is ready to set
parameters. Set any value on the white boxes provided under SET PARAMETER screen and
push SAVE button to set the parameters. And push START / STOP COMMUNICATION
button to receive the real time data from the charger after setting the parameters. This action
will turn on the monitoring mode back again
Parameter descriptions:
RECT Imax: Total rectifier output (Battery+Load current) current limit can be set. Rectifier
output voltage will not allow higher currents than the set value
BAT Imax: Battery charging current limit of battery can be set. Rectifier battery charging
current will not allow higher currents than the set value
Note: Max Load current value can be set indirectly by setting the RECT Imax and
BAT I max values
BAT TEST: This parameter sets battery test condition. If it is equal 1, automatic battery test
is ON. If it is equal 2, battery test is OFF. If it is equal 3, manual battery test is available,
select 3 and push save button to start battery test manually.
BAT TEST TIME: This parameter sets automatic battery test time between 0.1 99.9 hour.
LOW BATTERY VOLTAGE: This parameter sets min DC voltage value where rectifier
gives low battery alarm and cut off the load connection of battery via LVD contactor(option)
15

DC POWER SUPPLY / BATTERY CHARGER

FLOAT Vdc : Float charge voltage of battery group can be set.
BOOST: This parameter sets boost charge condition. if it is equal 1, automatic boost is ON.
If it is equal 2, boost is OFF. If it is equal 3, manual boost is available, select 3 and push save
button to start boost charge manually.
BOOST Vdc : Boost charge voltage of battery group can be set.
BOOST TIME: This parameter sets manual/auto boost charge time between 0.1 99.9
hour.
I FLOAT: This parameter sets current value where rectifier returns float charge from
automatic boost charge.
I BOOST: This parameter sets current value where rectifier go automatic boost charge from
float charge.
AUTO BOOST FUNCTION
The automatic boost menu has the
options for selecting the boost and
float current accroding to battery
capacity.
The user should set the suitable float
and boost currents of the battery
before selecting the automatic boost
option.
After the set-up the automatic boost
function will monitor the battery
current and select boost or float
option by referring to the set values.
If the charging current is higher than
set boost current the system will
select boost and if the charging
current is lower than set float current
the system will select float option.
In case low battery alarm the
automatic boost will select boost
option until the battery charging
current reaches to the set float value.

16

DC POWER SUPPLY / BATTERY CHARGER

Battery Charger Block Schema :
FILTER & INPUT
PROTECTION

ISOLATION
TRANSFORMER

RECTIFIER MODULE

OUTPUT FILTER
L

BATTERY
GROUP

LINE

SUPPLY PCB

CONTROL PCB

BATTERY PROTECTION

CONTROL PANEL

LOAD

AUTOMATION
CONTROL PCB
ALARM
CONTACTS

BATTERY CHARGER CONTACTS INFORMATION

Warning Contacts
Battery charger gives 3 status information :
Line
: If line switch closes or fails, warning light, on front panel, goes out and also
warning relay leaves the contact and gives free contact information.
Battery
: If battery switch closes or fails, warning light, on front panel, goes out and also
warning relay leaves the contact and gives free contact information.
Load
: If load switch closes or fails, warning light, on front panel, goes out and also
warning relay leaves the contact and gives free contact information.

Alarm Contacts
Battery charger gives nine different failure warning information.
Low Battery
: After main electricity goes off, battery group which maintains load and when
reaching end of discharge voltage, leaves load from battery group with contactor. Alarm LED on the
front panel turns ON and also gives free contact information.
Battery Ending
: After main electricity goes off, battery group which maintains load and when
reaching approximately 11 VDC (VRLA) for each battery. Alarm LED on the front panel turns ON
Earth Fault
: If the chassis of battery charger or ground line have leakage current greater
than 30 mA. Alarm LED on the front panel turns ON and also gives free contact information.
17

DC POWER SUPPLY / BATTERY CHARGER

Under Voltage
: When a low voltage failure happens in the battery charger output voltage, the
battery charger stops. Alarm LED on the front panel turns ON
Over Voltage
: When an over voltage failure happens in the battery charger output voltage,
the battery charger stops. Alarm LED on the front panel turns ON and also gives free contact
information.
Mains Failure
: When electricity goes off Alarm LED on the front panel turns ON and also
gives free contact information.
Charger Failure
: When the battery charger failure occurs Alarm LED on the front panel turns
ON and also gives free contact information..
Over Temperature : When the battery chargers operating temperature is higher than 50 C or
Fan failure situation happens, battery charger cut off the output. Alarm LED on the front panel turns
ON and also gives free contact information.

18

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE INPUT BATTERY CHARGER CONNECTIONS

D
A
O
L

E
N
I
L

BATTERY

+ _

T
C
E
L
E
S
U
N
E
M

T
E
S
U
N
E
M

-Y
R
E
T
T
A
B
+

R
E
G
R
A
H
CR
YE
RI
F
EI
TT
TC
AE
BR

LINE INPUT

LOAD

+ _

LINE
INPUT

--

Phase

Neutral

Ground

LOAD

BATTERY

19

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE INPUT BATTERY CHARGERS VIEW

Supply
Transformer
Control PCB

Thermostat
Thyristor
Module
Diyot
Module

Input Isolation
Transformer

LEM
Current Module
Filter
Capasitor
Filter Inductor

Side View (Right)

Side View (Left)

AD
LO

E
N
LI

~
=

R
E
G
R
A
H
CR
YE
RI
F
EI
TT
TC
AE
BR

Front Panel

Y
ER
TT
BA
CT
LE
SE
U
EN
M

T
SE
U
EN
M

220VAC Fan

Input / Output
Connections

LINE INPUT

P N

BATTERY

LOAD

Front View

Back View

20

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE INPUT BATTERY CHARGER CONNECTIONS

FLOAT MODE
BOOST MODE
CURRENT MODE

LINE

BATTERY ENDING

LOAD

LOW BATTERY
BATTERRY FAIL
LINE FAILURE

BATTERY CHARGER
RECTIFIER

OVER VOLTAGE

BATTERY

UNDER VOLTAGE
OVER TEMPERATURE
RECTIFIER FAILURE

MENU SET

LINE
L1

L2

MENU SELECT

BATTERY

L3

+ _

LOAD

+ _

LINE
INPUT

L1
L2

--

L3

Neutral

--

Ground

LOAD

BATTERY

21

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE INPUT PARALLEL BATTERY CHARGER CONNECTIONS

FLOAT MODE

FLOAT MODE

BOOST MODE

BOOST MODE

CURRENT MODE

CURRENT MODE

LINE

BATTERY ENDING

BATTERY ENDING

LOAD

LINE

LOAD

LOW BATTERY

LOW BATTERY

BATTERRY FAIL

BATTERRY FAIL

LINE FAILURE

LINE FAILURE

BATTERY CHARGER
RECTIFIER

OVER VOLTAGE

OVER VOLTAGE

BATTERY

UNDER VOLTAGE

BATTERY

UNDER VOLTAGE

BATTERY CHARGER
RECTIFIER

OVER TEMPERATURE

OVER TEMPERATURE

RECTIFIER FAILURE

RECTIFIER FAILURE

MENU SET

LINE INPUT

RECTIFIER 1

RECTIFER 2

L1L2L3 N

L1 L2 L3

L1 L2 L3

L1 L2 L3 N Ground
LINE INPUT

MENU SET

MENU SELECT

RED. 1

+ _

RED. 2

+ _

BATTERY

+ _

--

BATTERY

MENU SELECT

LOAD
+ _

--

LOAD

22

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE INPUT BATTERY CHARGERS VIEW

Control PCB
Thermostat
Diode
Supply Transformer
PCB

Thyristor Module
LEM Current
Module-1

Output Isolation
Transformer

Filter Inductor

Side View (Right)

D
A
O
L

E
N
LI

Digital Front
Panel

Side View (Left)

=
-Y
R
E
TT
A
+B

R
E
G
R
A
H
CR
YE
RI
F
EI
TT
TC
AE
BR

T
C
LE
E
S
U
N
E
M

T
E
S
U
N
E
M

220VAC Fan

Input / Output
Connections

LINE
L1

L2

BATTERY

L3

LOAD

Front View

Back View

23

DC POWER SUPPLY / BATTERY CHARGER

48 VDC RECTIFIER WITH BATTERY GROUP

DIMENSIONS: H: 94 x W:44 x D:55 in cm
(4 x 160 Ah Batteries to be housed)

48VDC RECTIFIER KABINENT WITH BATTERY GROUP

NE
LI

AD
LO

~
=

Front Panel

Y
ER
TT

+ BA

R
E
G
R
A
H
CR
YE
RI
E IF
TT
TC
AE
BR

CT
LE
SE

NU
ME

T
SE

NU
ME

DC Power Supply / Battery Charger

Group
LINE
SWITCH

LINE

P N

BATTERY
SWITCH

BATT.

+ --

LOAD
SWITCH

Line Input / Battery and Load Output

Connections
Input / Output
Cable Canal
Battery Group

48VDC SYSTEM
BATTERY GROUP CONNECTIONS
(4 BATTERIES IN SERIES)
+

+
-

+
--

RED

BLACK

48VDC
(48VDC ~ 51VDC)

24

DC POWER SUPPLY / BATTERY CHARGER

110 VDC RECTIFIER WITH BATTERY GROUP

DIMENSIONS: H: 174 x W:68 x D:64 in cm
(9 x 200 Ah Batteries to be housed)
110VDC RECTIFIER KABINENT WITH BATTERY GROUP

NE
LI

DC Power Supply / Battery Charger

Group

AD
LO

Front Panel

=
+

R
E
G
R
A
H
CR
YE
R
E FI
T TI
TC
AE
BR

Y
ER
TT
BA
CT
LE
SE

NU
ME

T
SE

NU
ME

LINE
L1

L2

BATTERY

L3

+ _

LOAD

+ _

Line Input / Battery and Load Output

Connections

Input / Output
Cable Canal

Battery Group

110VDC SYSTEM
BATTERY GROUP CONNECTIONS
(12VDC 9 Unit Serial Batteries)

+
RED
BLACK

+
-

110VDC
(110VDC ~ 115VDC)

25

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE ELECTRICAL BLOCK SCHEMA

26

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE RECTIFIER CONTROL PCB LAYOUT

27

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE RECTIFIER CONTROL PCB CIRCUIT SCHEMA

28

DC POWER SUPPLY / BATTERY CHARGER

G5
K5
G6
K6

G3
K3
G4
K4

G1
K1
G2
K2

3 PHASE INPUT ELECTRICAL BLOCK SCHEMA

+15
-15
M
GND

+15
-15
M
GND
1

DIODE

29

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE RECTIFIER CONTROL PCB LAYOUT

30

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE RECTIFIER CONTROL PCB CIRCUIT SCHEMA

31

DC POWER SUPPLY / BATTERY CHARGER

FREE CONTACTS & COMMUNICATION CONTROL PCB LAYOUT

32

DC POWER SUPPLY / BATTERY CHARGER

COMMUNICATION PCB CIRCUIT SCHEMA

33

GRAUND

NEUTRAL

PHASE

LINE INPUT

RECTIFIER FAILURE

LOW BATTERY

RECTIFIER

LOAD
RECTIFIER

GROUP

BATTERY

_
+

BATTERY

(LOAD)

OUTPUT

LOAD

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE AUTOMATION TYPE RECTIFIER BLOCK SCHEMA

34

GRAUND

NEUTRAL

L3

L2

L1

LINE INPUT

RECTIFIER FAILURE

LOW BATTERY

RECTIFIER-1

LOAD
RECTIFIER

GROUP

BATTERY

BATTERY

_
OUTPUT
(LOAD)

LOAD

DC POWER SUPPLY / BATTERY CHARGER

3 PHASE AUTOMATION TYPE RECTIFIER BLOCK SCHEMA

35

AC INPUT

AC INPUT

BATTERY OUTPUT

+
_

BATTERY
GROUP

LOAD OUTPUT

BATTERY
GROUP

BATTERY OUTPUT

LOAD OUTPUT

+
_

RECTIFIER-2

+
_

+
_

RECTIFIER-1

+
_

LOAD DISTRIBUTION

BLOCKING DIODE

DC POWER SUPPLY / BATTERY CHARGER

PARALLEL RECTIFIER WITH TWO BATTERY GROUPS BLOCK

SCHEMA

36

AC INPUT

AC INPUT

+
_

+
_

RECTIFIER-2

+
_

+
_

RECTIFIER-1

BATTERY
GROUP

+
_

LOAD DISTRIBUTION

BATTERY OUTPUT

LOAD OUTPUT

BATTERY OUTPUT

LOAD OUTPUT

BLOCKING DIODE

DC POWER SUPPLY / BATTERY CHARGER

PARALLEL RECTIFIER WITH ONE BATTERY GROUP BLOCK SCHEMA

37

DC POWER SUPPLY / BATTERY CHARGER

COMPONENT LIST
Input Fuse

1 Unit

1 Unit

Output Load Fuse

1 Unit

1 Unit

Input Isolation Transformer

1 Unit

1 Unit

Filter Inductor

1 Unit

1 Unit

Thyristor Module

1 Unit

3 Unit

Diyot Module

1 Unit

Output Filter Capacitor

1 Unit

1 Unit

Relay

2 Unit

2 Unit

Fan 220VAC

1 Unit

1 Unit

Thermostat (40C)

1 Unit

1 Unit

Thermostat (70C)

1 Unit

1 Unit

DC Supply Control PCB

1 Unit

1 Unit

Digital Front Panel

1 Unit

1 Unit

Automation Control PCB (Optional)

1 Unit

1 Unit

Battery Charge Current Adjustment PCB

(Optional)

1 Unit

1 Unit

Leakage Current PCB (Optional)

1 Unit

1 Unit

Contactor (Optional)

1 Unit

1 Unit

Supply Transformer

1 Unit

1 Unit

Heatsink

1 Unit

1 Unit

LEM Current Module

1 Unit

1 Unit

Case

1 Unit

1 Unit

38

DC POWER SUPPLY / BATTERY CHARGER

WEIGHTS & DIMENSIONS

220 VAC (1 PHASE) INPUT LINE

Output
Voltage
12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
48 VDC
48 VDC
48 VDC
48 VDC
110 VDC
110 VDC
110 VDC
110 VDC

Output
Current
10 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.

Weight
(kg)
15
36,5
51,5
95
144
20
40
65
188
45
65,5
80
190

Dimensions
( H x W x D ) (cm)
41 x 22 x 33
41 x 22 x 33
57 x 39 x 41
66 x 38 x 48
73 x 45 x 53
41 x 22 x 33
57 x 39 x 41
66 x 38 x 48
73 x 45 x 53
57 x 39 x 41
57 x 39 x 41
73 x 45 x 53
73 x 45 x 53

380 VAC (3 PHASE) INPUT LINE

Output
Voltage
12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
48 VDC
48 VDC
48 VDC
48 VDC
110 VDC
110 VDC
110 VDC
110 VDC
110 VDC
220 VDC
220 VDC
220 VDC
220 VDC
220 VDC

Output
Current
30 Amp.
60 Amp.
100 Amp.
200 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
150 Amp.

Weight
(kg)
45
73
90
120
55
65
90
120
65
78,5
92
169
210
78
90
110
235
365

Dimensions
( W x D x H ) (cm)
57 x 39 x 41
66 x 38 x 48
66 x 38 x 48
73 x 45 x 53
66 x 38 x 48
66 x 38 x 48
70 x 45 x 53
77 x 51 x 71
57 x 39 x 41
66 x 38 x 48
70 x 45 x 53
77 x 51 x 71
110 x 65 x 60
66 x 38 x 48
66 x 38 x 48
77 x 51 x 71
77 x 51 x 71
77 x 51 x 71

39

DC POWER SUPPLY / BATTERY CHARGER

CABLE CROSS-SECTIONS
220 VAC (1 PHASE) INPUT
Output
Voltage
12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
48 VDC
48 VDC
48 VDC
48 VDC
110 VDC
110 VDC
110 VDC
110 VDC

Output
Current
10 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.

Input Cable
Cross-Section (mm2)
2,5
2,5
2,5
4
10
2,5
2,5
4
10
2,5
6
10
16

Output Cable
Cross-Section (mm2)
Battery
Load
4
4
6
6
16
16
25
25
35
35
4
4
6
6
10
10
25
25
4
4
6
6
10
16
25
25

380 VAC (3 PHASE) INPUT

Output
Voltage

Output
Current

12-24 VDC
12-24 VDC
12-24 VDC
12-24 VDC
48 VDC
48 VDC
48 VDC
48 VDC
110 VDC
110 VDC
110 VDC
110 VDC
110 VDC
220 VDC
220 VDC
220 VDC
220 VDC
220 VDC

30 Amp.
60 Amp.
100 Amp.
200 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
200 Amp.
10 Amp.
30 Amp.
60 Amp.
100 Amp.
150 Amp.

Input Cable
Cross-Section (mm2)
2,5
2,5
2,5
2,5
2,5
2,5
2,5
4
2,5
2,5
2,5
4
10
2,5
2,5
4
10
10

Output Cable
Cross-Section (mm2)
Battery

Load

6
10
25
35
6
16
25
35
4
10
16
25
35
4
10
16
25
35

6
10
25
35
6
16
25
35
4
10
16
25
35
4
10
16
25
35

40

DC POWER SUPPLY / BATTERY CHARGER

FAILURE CORRECTION INSTRUCTION

1. IF YOU CANT SEE VOLTAGE ON FRONT PANEL, PLEASE CHECK INPUT LINE
THERMAL FUSE AND CHECK FRONT PANEL PCB FLAT CABLE.
2. IF THE LINE THERMAL FUSE IS OFF DURING OPERATION OF THE RECTIFIER,
PLEASE CHECK TYRISTOR MODULES AND ALSO RELATED GATE FUSES ON
THE DC SUPPLY COTROL PCB. IF THERE IS A FAILURE, PLEASE CHANGE
TYRISTOR MODUL AND GATE FUSE WITH THE SAME RATING.
3. IF THERE IS A OVER TEMPERATURE FAILURE, PLEASE CHECK MECHANICAL
220VAC FAN. IF REQUIRED PLEASE CHANGE 220VAC FAN WITH SIMILAR ONE.
4. IF THE LOAD THERMAL FUSE IS OFF DURING OPERATION OF RECTIFIER,
PLEASE REMOVE LOAD CONNECTIONS AND CHECK LOAD CURRENT FOR
SHORT CIRCUIT PROTECTION.
5. IF THERE IS A PROBLEM ABOUT BATTERY GROUP (BOILING, OVER HEAT),
PLEASE CHECK BATTERY GROUP CHARGE CURRENT (15% OF BATTREY AMPHOUR) AND FLOAT VOLTAGE ON CHARGER FRONT PANEL.
6. IF EVERYTING IS OKAY (INPUT LINE VOLTAGE, LOAD CONNECTIONS,
BATTERY CONNECTIONS AND FUSE POSITIONS) FOR THE OPERATION OF THE
RECTIFIER. BUT THERE IS NO OUTPUT, THAN PLEASE CHECK SUPPLY
TRANSFORMER (DUAL 0-15VAC OUTPUT) VOLTAGE. IF THE SUPLLY
TRANSFORMER OUTPUT IS OKAY, THAN PLEASE CHANGE DC SUPPLY
CONTROL PCB.
7. DURING OPERATION OF THE RECTIFIER, IF YOU CANT READ OUTPUT
CURRENT ON FRONT PANEL, PLEASE CHECK CURRENT MODULE SUPPLY
VOLTAGE (+15 VDC, -15 VDC). IF THIS VOLTAGES ARE CORRECT, THAN
PLEASE CHANGE CURRENT MODULE.

41

Manufacturers and Importers have to extend

Warranty Certificate visa duration which is given by
ministry as of permission date every year.

: 23 / 10 / 1995

Date of Permit :

Utilization of this Warranty Certificate has been permitted

by The Republic of Turkey, The Ministry of Industry and
Commerce, The General Administration of Protection of
Consumer Right and Competition, in accordance with the
law numbered 4077, and the decree numbered TRKGM95/116-117 based on this law.

: 51

WARRANTY CERTFCATE
Certificate Number

DC POWER SUPPLY / BATTERY CHARGER

42

:
:

DATE SIGNATURE SEAL

Tel Fax
Billing Date and No

SELLER COMPANY
Name

Address

: DC RECTIFIER / BATTERY CHARGER

:
:
:
:
:
: 1 MONTHS
:
YEARS

SYSTEM
Type
Brand
Model
Sequence No
Seal and Serial No
Max. Repairing Time
Warranty

AUTHORIZED PERSON OF COMPANY

Signature and Seal

Tel Fax

Address

Name

IMPORTER or MANUFACTURER COMPANY

1. The warranty period is two years from the date of delivery.
2. The product including all its components is under the
warranty of our company.
3. In case of defects within the warranty period, the period
spent in repairing is added to the warranty period. The
repairing period is maximum 30 days. This period starts from
the date of delivery of the product to the services centres or
to the seller, the agency the representative, the importer or
the manufacturer of the product respectively, in case there
are service centres.
4. In case the product has material, workmanship and
manufacturing defects, the product will be repaired free of
charge and expenses of any sort including labor, the value of
the parts replaced or any our charges.
5. The product will be replaced free of charge,
o If the product permanently dysfunctions, due to
repeating the same defect for more than twice or
different more than four times within the warranty
period.
o If the maximum period for repairing is exceeded.
o If it is determined that the defect cannot be removed
by report written by the service centre, or in the
absence of service centres, by the seller, agency,
representative, importer or manufacturer, of the
product respectively.
6. The present warranty does not cover damages resulting from
importer handling by deviating from the instructions in the
manual.
7. General Administration of protection of Consumer Rights and
competition in the Ministry of Industry and Commerce, may
be applied for Problems concerning the warranty certificate.

WARRANTY TERMS AND CONDITIONS

DC POWER SUPPLY / BATTERY CHARGER

43

DC POWER SUPPLY / BATTERY CHARGER

INDEX
ATTENTION! -------------------------------------------------------------------------------------------- 3
RDA/RDAT AUTOMATION BATTERY CHARGER ------------------------------------------ 4
TECHNICAL SPECIFICATIONS ------------------------------------------------------------------- 6
AUTO BOOST FUNCTION (STANDARD FUNCTION) --------------------------------------- 8
BATTERY TEST FUNCTION (STANDARD FUNCTION) ------------------------------------ 8
BOOST INHIBIT INTERLOCKING FUNCTION (OPTIONAL) ---------------------------- 9
DROPPER DIODES IN PARALLEL OPERATION WITH ONE BATTERY GROUP
(OPTIONAL) -------------------------------------------------------------------------------------------- 10
BATTERY CHARGER USER INSTRUCTION ------------------------------------------------- 11
LCD FRONT PANEL USER INSTRUCTIONS -------------------------------------------------- 12
LCD FRONT PANEL USER INSTRUCTIONS -------------------------------------------------- 13
COMMUNICATION INTERFACE ---------------------------------------------------------------- 14
BATTERY CHARGER CONTACTS INFORMATION ---------------------------------------- 17
1 PHASE INPUT BATTERY CHARGER CONNECTIONS ---------------------------------- 19
1 PHASE INPUT BATTERY CHARGERS VIEW --------------------------------------------- 20
3 PHASE INPUT BATTERY CHARGER CONNECTIONS --------------------------------- 21
3 PHASE INPUT PARALLEL BATTERY CHARGER CONNECTIONS ---------------- 22
3 PHASE INPUT BATTERY CHARGERS VIEW --------------------------------------------- 23
48 VDC RECTIFIER WITH BATTERY GROUP ----------------------------------------------- 24
110 VDC RECTIFIER WITH BATTERY GROUP --------------------------------------------- 25
44

DC POWER SUPPLY / BATTERY CHARGER

1 PHASE ELECTRICAL BLOCK SCHEMA ---------------------------------------------------- 26
1 PHASE RECTIFIER CONTROL PCB LAYOUT ------------------------------------------- 27
1 PHASE RECTIFIER CONTROL PCB CIRCUIT SCHEMA ----------------------------- 28
3 PHASE INPUT ELECTRICAL BLOCK SCHEMA------------------------------------------ 29
3 PHASE RECTIFIER CONTROL PCB LAYOUT ------------------------------------------- 30
3 PHASE RECTIFIER CONTROL PCB CIRCUIT SCHEMA ----------------------------- 31
FREE CONTACTS & COMMUNICATION CONTROL PCB LAYOUT ---------------- 32
COMMUNICATION PCB CIRCUIT SCHEMA ------------------------------------------------ 33
1 PHASE AUTOMATION TYPE RECTIFIER BLOCK SCHEMA ------------------------- 34
3 PHASE AUTOMATION TYPE RECTIFIER BLOCK SCHEMA ------------------------- 35
PARALLEL RECTIFIER WITH TWO BATTERY GROUPS BLOCK SCHEMA ------ 36
PARALLEL RECTIFIER WITH ONE BATTERY GROUP BLOCK SCHEMA ------- 37
COMPONENT LIST ----------------------------------------------------------------------------------- 38
WEIGHTS & DIMENSIONS ------------------------------------------------------------------------- 39
CABLE CROSS-SECTIONS ------------------------------------------------------------------------- 40
FAILURE CORRECTION INSTRUCTION---------------------------------------------------- 41
INDEX ----------------------------------------------------------------------------------------------------- 44

45