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Welded Shoe Calculation - No Re-Pad

#VALUE!

Design Conditions
Project Number:

Originator:

Pipe Support Data:


PS-011

Checker:

PEL

Date:

Stress Calc. No.

3) Allowable Stress Sh to be taken from Stress Sketch

16147

3
Guss
et

Sheet 1 of 5

2) Calculation for pipe shoes type SA, SC and SCT

CAL-001

Node No.

Pipe Attachment

4) Mill tolerance defaults to -12.5% on header


5) Ref Piping Stress Philosophy

L
21

XXS
XXS

Optional third
Gusset

Header Data

4"4" (100)
(100)

11/07/14

1) Pipe taken as corroded

OC-ISQ08B-015

11/07/14

Shoe Length

Line No.

2
Guss
et

Date:

Notes:

Pipe Support No.

Pipe Shoe Type:

MAR

0
21 21
Custom Pipe Wall Thk
Custom Pipe Wall Thk

Gusset Width

Loading Input Data: (From Stress Sketch Load Sht)

Geometrical Input Data:


Pipe Outside Diameter (OD)

114.3

mm

Shoe Height (h)

100

mm

Design Pressure (P)

Pipe Nominal Thickness (Tnom)

17.12

mm

Shoe Length (A)

300

mm

Radial Load (Fa)

Pipe Corrosion Allowance (ca)

mm

Gusset Width (B)

100

mm

Gusset Spacing (L)

250

mm

Pipe Mill Tolerance (mt) (note 4)

12.50%

Pipe Radius ( R )

57.15

mm

Number of gussets (N)

Number of Spines (S)

228

barg

16566

Longitudinal Load (Fl)

854

Circumferential Load (Fc)

770

Allowable Stress (Sh)

138

N/mm2

Calculations:
Pipe effective thickness (t)

[ T nom( T nommt ) ]ca

11.98

mm

Linear moments of Inertia & Section Modulus (Ref M.W. Kellogg - Design of Pipe Attachments 2000/2011)
( 2I long )
5,375,000
mm3
35,833
Long) A^3 / 12 + BL^2 / 2
Long. Section Modulus: (Z Long)
A
(
2
I
circ
)
3
166,667
mm
3,333
Circ. Moment of Inertia: (I Circ)
B^3 / 6
Circ. Section Modulus: (Z Circ)
B
Long. Moment of Inertia: (I

( AS ) + ( BN )

Linear Area (AL)

fl =
fc =
fa =

500

( Flh )
Z Long

( Fch )

Z Circ

Fa

is used:

fR =

2.38

fR =

23.10

f2 =

( fl2 ) +( 1. 5 fc )2

f2 =
f1 =

The calculation of f2 is dependent on the following criteria:

( fl 2 ) +( 1. 5 fc )2

and

f2 = f R +1 . 5 fa

fl <3 fc

and

fc <2 fl

N/A

1. 5 ( fc+fa )

84.35

( 1. 5fa )+fl

52.08

If these conditions are met then resultant load

. If these conditions are not met, then f2 =

1. 5 ( fc+fa )
1 . 17f 2 R

Maximum Circumferential Bending Stress (Sbc)

Hoop Primary Stress (Sph)


Longitudinal Primary Stress (Spl)

N/A

f R +1 . 5 fa

Conditions are not met, 1.5(fc+fa) is used, See above

Maximum Longitudinal Bending Stress (Sbl)

mm2

mm2

33.13

AL

mm2

t 1 .5

17.99

N/mm2

t 1 .5

11.11

N/mm2

108.77

N/mm2

54.38

N/mm2

1 . 17f 1 R

PR
10t
PR
20t

Combined Circumferential Stress (Sc)

Sbc + Sph

126.76

N/mm2

Combined Longitudinal Stress (Sl)

Sbl + Spl

65.49

N/mm2

Sc and Sl must both be less than 1.5 x Sh

1. 5Sh

207.00

N/mm2

This Calculation shows that the shoe attachment is:

ACCEPTABLE

GDF Cygnus Welded Shoe Calculation - No Re-Pad


#VALUE!

Blast/Wave Circumferential (FC) Load


Project Number:

Originator:

MAR

Date:

11/07/14

Checker:

PEL

Date:

Pipe Support Data:

11/07/14
Sheet 2 of 5

Pipe Support No.

PS-011

Line No.

Pipe Attachment

OC-ISQ08B-015

Stress Calc. No.

CAL-001

Optional third
Gusset

16147
Shoe Length

Node No.

2 Gusset

Pipe Shoe Type:

Notes:
1) Pipe taken as corroded

2) Calculation for pipe shoes type SA, SC and SCT

Gusset Width

3) Allowable Stress Sh to be taken from Stress Sketch


4) Mill tolerance defaults to -12.5% on header
5) Ref Piping Stress Philosophy, use max op Pressure/Temperature conditions
6) Allowable stress for blast greater of 1.5Sh or 90% yield. Ref Stress Job note 8

Geometrical Input Data:

Loading Input Data: (From Stress Sketch Load Sht)

Pipe Outside Diameter (OD)

114.3

Pipe Nominal Thickness (Tnom)

mm

17.1196 mm

Pipe Corrosion Allowance (ca)

Pipe Mill Tolerance (mt) (note 4)

mm

12.50%

Pipe Radius ( R )

57.15

mm

Shoe Height (h)

100

mm

Max Operating Pressure (P)

Shoe Length (A)

300

mm

Radial Load (Fa)

Gusset Width (B)

100

mm

Gusset Spacing (L)

250

mm

228

barg

16566

Longitudinal Load (Fl)

854

Circumferential Load (Fc)

1744

Number of gussets (N)

Allowable Stress (Sh)

138

N/mm2

Number of Spines (S)

Yield Stress (Sy)

241

N/mm2

Calculations:

Blast allowable is max of 1.5*Sh or 0.9*Sy (Note 6)

Pipe effective thickness (t)

[ T nom( T nommt ) ]ca

11.98

mm

Linear moments of Inertia & Section Modulus (Ref M.W. Kellogg - Design of Pipe Attachments 2000/2011)
Long. Moment of Inertia: (I
Circ. Moment of Inertia: (I

Long)

Circ)

A^3 / 12 + BL^2 / 2
B^3 / 6

Linear Area (AL)

( AS ) + ( BN )

fl =

( Flh )

fc =

( Fch )

fa =

Z Long

Z Circ

Fa

5,375,000

mm3

Long. Section Modulus: (Z

166,667

mm3

Circ. Section Modulus: (Z

500

mm

The calculation of f2 is dependent on the following criteria:


is used: fR =

( fl ) +( 1. 5 fc )
2

2 and f =
2

fR =
f2 =

33.13

f R +1 . 5 fa

and

( 2I circ )

35,833

mm2

3,333

mm2

2.38

fl <3 fc

Circ)

( 2I long )

52.32

AL

Long)

( fl 2 ) +( 1. 5 fc )2

N/A

f R +1 . 5 fa

N/A

f2 =

1. 5 ( fc+fa )

128.18

f1 =

( 1. 5fa )+fl

52.08

fc <2 fl

If these conditions are met then resultant load

. If these conditions are not met, then f2 =

1. 5 ( fc+fa )

Conditions are not met, 1.5(fc+fa) is used, See above


Maximum Circumferential Bending Stress (Sbc)
Maximum Longitudinal Bending Stress (Sbl)
Hoop Primary Stress (Sph)
Longitudinal Primary Stress (Spl)

1 . 17f 2 R
t 1 .5

1 . 17f 1 R

PR
10 t
PR
20 t

t 1 .5

27.34

N/mm2

11.11

N/mm2

108.77

N/mm2

54.38

N/mm2

Combined Circumferential Stress (Sc)

Sbc +Sph

136.11

N/mm2

Combined Longitudinal Stress (Sl)

Sbl + Spl

65.49

N/mm2

Sc and Sl must both be less than Blast Allowable

0.9 x Sy

216.90

N/mm2

This Calculation shows that the shoe attachment is:

ACCEPTABLE

GDF Cygnus Welded Shoe Calculation - No Re-Pad


#VALUE!

Blast/Wave Longitudinal (FL) Load


Project Number:

Originator:

MAR

Date:

11/07/14

Checker:

PEL

Date:

Pipe Support Data:

11/07/14
Sheet 3 of 5

Pipe Support No.

PS-011

Line No.

Pipe Attachment

OC-ISQ08B-015

Stress Calc. No.

CAL-001

Optional third
Gusset

16147
Shoe Length

Node No.

2 Gusset

Pipe Shoe Type:

Notes:
1) Pipe taken as corroded

2) Calculation for pipe shoes type SA, SC and SCT

Gusset Width

3) Allowable Stress Sh to be taken from Stress Sketch


4) Mill tolerance defaults to -12.5% on header
5) Ref Piping Stress Philosophy, use max op Pressure/Temperature conditions
6) Allowable stress for blast greater of 1.5Sh or 90% yield. Ref Stress Job note 8

Geometrical Input Data:

Loading Input Data: (From Stress Sketch Load Sht)

Pipe Outside Diameter (OD)

114.3

Pipe Nominal Thickness (Tnom)

mm

17.1196 mm

Pipe Corrosion Allowance (ca)

Pipe Mill Tolerance (mt) (note 4)

mm

12.50%

Pipe Radius ( R )

57.15

mm

Shoe Height (h)

100

mm

Max Operating Pressure (P)

Shoe Length (A)

300

mm

Radial Load (Fa)

16566

Gusset Width (B)

100

mm

Longitudinal Load (Fl)

1660

Gusset Spacing (L)

250

mm

Circumferential Load (Fc)

770

228

barg

Number of gussets (N)

Allowable Stress (Sh)

138

N/mm2

Number of Spines (S)

Yield Stress (Sy)

241

N/mm2

Calculations:

Blast allowable is max of 1.5*Sh or 0.9*Sy (Note 6)

Pipe effective thickness (t)

[ T nom( T nommt ) ]ca

11.98

mm

Linear moments of Inertia & Section Modulus (Ref M.W. Kellogg - Design of Pipe Attachments 2000/2011)
Long. Moment of Inertia: (I
Circ. Moment of Inertia: (I

Long)

Circ)

A^3 / 12 + BL^2 / 2
B^3 / 6

Linear Area (AL)

( AS ) + ( BN )

fl =

( Flh )

fc =

( Fch )

fa =

Z Long

Z Circ

Fa

5,375,000

mm3

Long. Section Modulus: (Z

166,667

mm3

Circ. Section Modulus: (Z

500

mm

The calculation of f2 is dependent on the following criteria:


is used: fR =

( fl ) +( 1. 5 fc )
2

2 and f =
2

fR =
f2 =

33.13

f R +1 . 5 fa

and

( 2I circ )

35,833

mm2

3,333

mm2

4.63

fl <3 fc

Circ)

( 2I long )

23.10

AL

Long)

( fl 2 ) +( 1. 5 fc )2

N/A

f R +1 . 5 fa

N/A

f2 =

1. 5 ( fc+fa )

84.35

f1 =

( 1. 5fa )+fl

54.33

fc <2 fl

If these conditions are met then resultant load

. If these conditions are not met, then f2 =

1. 5 ( fc+fa )

Conditions are not met, 1.5(fc+fa) is used, See above


Maximum Circumferential Bending Stress (Sbc)
Maximum Longitudinal Bending Stress (Sbl)
Hoop Primary Stress (Sph)
Longitudinal Primary Stress (Spl)

1 . 17f 2 R
t 1 .5

1 . 17f 1 R

PR
10 t
PR
20 t

t 1 .5

17.99

N/mm2

11.59

N/mm2

108.77

N/mm2

54.38

N/mm2

Combined Circumferential Stress (Sc)

Sbc +Sph

126.76

N/mm2

Combined Longitudinal Stress (Sl)

Sbl + Spl

65.97

N/mm2

Sc and Sl must both be less than Blast Allowable

0.9 x Sy

216.90

N/mm2

This Calculation shows that the shoe attachment is:

ACCEPTABLE

GDF Cygnus Welded Shoe Calculation - No Re-Pad


#VALUE!

Blast/Wave Radial (FA) Load


Project Number:

Originator:

MAR

Date:

11/07/14

Checker:

PEL

Date:

Pipe Support Data:

11/07/14
Sheet 4 of 5

Pipe Support No.

PS-011

Line No.

Pipe Attachment

OC-ISQ08B-015

Stress Calc. No.

CAL-001

Optional third
Gusset

16147
Shoe Length

Node No.

2 Gusset

Pipe Shoe Type:

Notes:
1) Pipe taken as corroded

2) Calculation for pipe shoes type SA, SC and SCT

Gusset Width

3) Allowable Stress Sh to be taken from Stress Sketch


4) Mill tolerance defaults to -12.5% on header
5) Ref Piping Stress Philosophy, use max op Pressure/Temperature conditions
6) Allowable stress for blast greater of 1.5Sh or 90% yield. Ref Stress Job note 8

Geometrical Input Data:

Loading Input Data: (From Stress Sketch Load Sht)

Pipe Outside Diameter (OD)

114.3

Pipe Nominal Thickness (Tnom)

mm

17.1196 mm

Pipe Corrosion Allowance (ca)

Pipe Mill Tolerance (mt) (note 4)

mm

12.50%

Pipe Radius ( R )

57.15

mm

Shoe Height (h)

100

mm

Max Operating Pressure (P)

228

barg

Shoe Length (A)

300

mm

Radial Load (Fa)

2433

Gusset Width (B)

100

mm

Longitudinal Load (Fl)

854

Gusset Spacing (L)

250

mm

Circumferential Load (Fc)

770

Number of gussets (N)

Allowable Stress (Sh)

138

N/mm2

Number of Spines (S)

Yield Stress (Sy)

241

N/mm2

Calculations:

Blast allowable is max of 1.5*Sh or 0.9*Sy (Note 6)

Pipe effective thickness (t)

[ T nom( T nommt ) ]ca

11.98

mm

Linear moments of Inertia & Section Modulus (Ref M.W. Kellogg - Design of Pipe Attachments 2000/2011)
Long. Moment of Inertia: (I
Circ. Moment of Inertia: (I

Long)

Circ)

A^3 / 12 + BL^2 / 2
B^3 / 6

Linear Area (AL)

( AS ) + ( BN )

fl =

( Flh )

fc =

( Fch )

fa =

Z Long

Z Circ

Fa

5,375,000

mm3

Long. Section Modulus: (Z

166,667

mm3

Circ. Section Modulus: (Z

500

mm

The calculation of f2 is dependent on the following criteria:


is used: fR =

( fl ) +( 1. 5 fc )
2

2 and f =
2

fR =
f2 =

4.87

f R +1 . 5 fa

and

( 2I circ )

35,833

mm2

3,333

mm2

2.38

fl <3 fc

Circ)

( 2I long )

23.10

AL

Long)

( fl 2 ) +( 1. 5 fc )2

N/A

f R +1 . 5 fa

N/A

f2 =

1. 5 ( fc+fa )

41.95

f1 =

( 1. 5fa )+fl

9.68

fc <2 fl

If these conditions are met then resultant load

. If these conditions are not met, then f2 =

1. 5 ( fc+fa )

Conditions are not met, 1.5(fc+fa) is used, See above


Maximum Circumferential Bending Stress (Sbc)
Maximum Longitudinal Bending Stress (Sbl)
Hoop Primary Stress (Sph)
Longitudinal Primary Stress (Spl)

1 . 17f 2 R
t 1 .5

1 . 17f 1 R

PR
10 t
PR
20 t

t 1 .5

8.95

N/mm2

2.07

N/mm2

108.77

N/mm2

54.38

N/mm2

Combined Circumferential Stress (Sc)

Sbc +Sph

117.72

N/mm2

Combined Longitudinal Stress (Sl)

Sbl + Spl

56.45

N/mm2

Sc and Sl must both be less than Blast Allowable

0.9 x Sy

216.90

N/mm2

This Calculation shows that the shoe attachment is:

ACCEPTABLE

GDF Cygnus Welded Shoe Calculation - No Re-Pad


#VALUE!

Hydrotest Conditions
Project Number:

Originator:

MAR

Date:

11/07/14

Checker:

PEL

Date:

Pipe Support Data:

11/07/14
Sheet 5 of 5

Pipe Support No.

PS-011

Line No.

Pipe Attachment

OC-ISQ08B-015

Stress Calc. No.

CAL-001
16147

2 Gusset

Pipe Shoe Type:

Notes:

Shoe Length

Node No.

Optional third
Gusset

1) Pipe taken as corroded to allow for subsequent retests

2) Calculation for pipe shoes type SA, SC and SCT

Gusset Width

3) Allowable Stress Sh to be taken from Stress Sketch


4) Mill tolerance defaults to -12.5% on header
5) Ref Piping Stress Philosophy
6)

Loading Input Data: (From Stress Sketch Load Sheet)

Geometrical Input Data:


Pipe Outside Diameter (OD)

114.3

Pipe Nominal Thickness (Tnom)

mm

17.1196 mm

Pipe Corrosion Allowance (ca)

Pipe Mill Tolerance (mt) (note 4)

mm

12.50%

Pipe Radius ( R )

57.15

mm

Shoe Height (h)

100

mm

Hydrotest Pressure (P)

600

barg

Shoe Length (A)

300

mm

Radial Load (Fa)

4180

Gusset Width (B)

100

mm

Longitudinal Load (Fl)

1590

Gusset Spacing (L)

250

mm

Circumferential Load (Fc)

0.03

Number of gussets (N)

Allowable Stress (Sh)

138

N/mm2

Number of Spines (S)

Yield Stress (Sy)

403.2

N/mm2

Calculations:

Hydrotest allowable is max of 0.9*Sy

Pipe effective thickness (t)

[ T nom( T nommt ) ]ca

11.98

mm

Linear moments of Inertia & Section Modulus (Ref M.W. Kellogg - Design of Pipe Attachments 2000/2011)
Long. Moment of Inertia: (I
Circ. Moment of Inertia: (I

Long)

Circ)

A^3 / 12 + BL^2 / 2
B^3 / 6

Linear Area (AL)

( Flh )

fc =

( Fch )

fa =

Fa

mm3

Long. Section Modulus: (Z

166,667

mm

Circ. Section Modulus: (Z

500

( AS ) + ( BN )

fl =

5,375,000

Z Long

Z Circ

is used:

fR =

( fl ) +( 1. 5 fc )
2

2 and f =
2

f R +1 . 5 fa

Long)

Circ)

( 2I long )
A

( 2I circ )

35,833

mm2

3,333

mm2

mm2

4.44

fR =

0.00

f2 =

f R +1 . 5 fa

N/A

8.36

f2 =

1. 5 ( fc+fa )

12.54

f1 =

( 1. 5fa )+fl

16.98

AL
The calculation of f2 is dependent on the following criteria:

fl <3 fc

and

fc <2 fl

( fl 2 ) +( 1. 5 fc )2

N/A

If these conditions are met then resultant load

. If these conditions are not met, then f2 =

1. 5 ( fc+fa )

Conditions are not met, 1.5(fc+fa) is used, See above


Maximum Circumferential Bending Stress (Sbc)
Maximum Longitudinal Bending Stress (Sbl)
Hoop Primary Stress (Sph)
Longitudinal Primary Stress (Spl)

1 . 17f 2 R
t 1 .5

1 . 17f 1 R

PR
10 t
PR
20 t

t 1 .5

2.68

N/mm2

3.62

N/mm2

286.24

N/mm2

143.12

N/mm2

Combined Circumferential Stress (Sc)

Sbc +Sph

288.91

N/mm2

Combined Longitudinal Stress (Sl)

Sbl + Spl

146.74

N/mm2

Sc and Sl must both be less than Hydrotest Allowable

0.9 x Sy

362.88

N/mm2

This Calculation shows that the shoe attachment is:

ACCEPTABLE

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