IGS NT 2.5 Installation Guide

Compact Controller for Stand-by and Parallel Operating Gen-sets
Inteli New Technology

Modular Gen-set Controller
IG-NT, IG-NTC, IG-NT-BB, IG-NTC-BB, IS-NT, IS-NTC-BB IM-NT
Software version IGS-NT-2.5, IM-NT-2.6, February 2011
INSTALLATION GUIDE
Copyright 2010 ComAp s.r.o.

Written by Keka
Prague, Czech Republic
ComAp, spol. s r.o.

Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: +420 246 012 111, Fax: +420 246 316 647
E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents .................................................................................................................................... 2
General Guidelines.................................................................................................................................. 6
What is described in this manual? ....................................................................................................... 6
WARNING............................................................................................................................................ 6
Remote control ................................................................................................................................. 6
Dangerous voltage............................................................................................................................... 6
Adjust set points................................................................................................................................... 6
Conformity declaration ......................................................................................................................... 7
Symbols ............................................................................................................................................... 7
Text ...................................................................................................................................................... 7
Required and optional modules ........................................................................................................... 8
Dongle overview............................................................................................................................... 9
Available PC software ...................................................................................................................... 9
Marine Application Notes....................................................................................................................... 10
Safety requirements........................................................................................................................... 10
Power supply.................................................................................................................................. 11
Default configuration .......................................................................................................................... 12
Override function ............................................................................................................................ 12
Terminals and Dimensions .................................................................................................................... 13
Controller terminals and dimensions ................................................................................................. 13
IG-NT, IG-NTC, IM-NT ................................................................................................................... 13
IG-Display....................................................................................................................................... 14
IS-NT with IS-Display ..................................................................................................................... 14
IS-Display ....................................................................................................................................... 15
InteliVision 8 ................................................................................................................................... 16
IS-NT with InteliVision 8 ................................................................................................................. 16
IS-NT-BB ........................................................................................................................................ 17
InteliVision 5 ................................................................................................................................... 17
IG-NT-BB (IG-NTC-BB, IS-NTC-BB).............................................................................................. 18
IG-NT-BB with InteliVision 5........................................................................................................... 18
Front panels interface ........................................................................................................................ 19
InteliGen NT controller ................................................................................................................... 19
InteliMains NT controller................................................................................................................. 19
InteliSys NT controller .................................................................................................................... 20
InteliVision 5 ................................................................................................................................... 21
InteliVision 8 ................................................................................................................................... 22
Display Wiring .................................................................................................................................... 23
IG-Display wiring ............................................................................................................................ 23
IS-Display wiring............................................................................................................................. 23
InteliVision 5 ................................................................................................................................... 25
InteliVision 8 ................................................................................................................................... 26
Peripheral modules terminals and dimension.................................................................................... 30
IG-AVRi + IG-AVRi TRANS........................................................................................................... 30
IS-BIN16/8...................................................................................................................................... 31
IS-AIN8 ........................................................................................................................................... 32
IGL-RA15 Remote annunciator...................................................................................................... 32
IGS-PTM ........................................................................................................................................ 33
IG-IB Internet bridge....................................................................................................................... 34
I-LB Local Bridge............................................................................................................................ 35
I-CB Communication Bridge........................................................................................................... 35
I-RB16, I-RB16/231 relay board..................................................................................................... 36
I-CR CAN Repeater........................................................................................................................ 37
I-AOUT8 ......................................................................................................................................... 38
InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,
IGS-NT-2.5-Installation Guide.PDF, ComAp February 2011
2
I-LBA............................................................................................................................................... 41
Recommended Wiring ........................................................................................................................... 42
IG-NT ................................................................................................................................................. 42
InteliGen New Technology .......................................................................................................... 42
Interface ......................................................................................................................................... 43
IG-NTC............................................................................................................................................... 44
InteliGen New Technology Option C........................................................................................ 44
Interface ......................................................................................................................................... 45
IS-NT-BB............................................................................................................................................ 46
InteliSys New Technology Base Box ....................................................................................... 46
Interface ......................................................................................................................................... 47
IM-NT ................................................................................................................................................. 48
InteliMains New Technology ....................................................................................................... 48
Interface ......................................................................................................................................... 49
IG-NT-BB ........................................................................................................................................... 50
InteliGen New Technology Base Box....................................................................................... 50
Interface ......................................................................................................................................... 51
IG-NTC-BB......................................................................................................................................... 52
InteliGen New Technology - Option C Base Box ..................................................................... 52
Interface ......................................................................................................................................... 53
IS-NTC-BB ......................................................................................................................................... 54
InteliSys New Technology Base Box ....................................................................................... 54
IS-NTC-BB Jumper Settings .............................................................................................................. 56
Wiring ................................................................................................................................................. 58
General........................................................................................................................................... 58
Power supply.................................................................................................................................. 58
Power supply fusing ....................................................................................................................... 58
Grounding....................................................................................................................................... 59
Magnetic pick-up ............................................................................................................................ 59
Voltage measurement........................................................................................................................ 61
Voltage measurement separation .................................................................................................. 61
IG MTU ........................................................................................................................................... 62
Current measurement ........................................................................................................................ 62
Earth fault protection ...................................................................................................................... 63
Recommended wiring IG-NT SPTM application ......................................................................... 65
Recommended wiring IG-NT SPI application ............................................................................. 66
Recommended wiring IG-NT MINT application .......................................................................... 67
Single phase applications .................................................................................................................. 68
Recommended wiring..................................................................................................................... 68
Controller Binary inputs and outputs.................................................................................................. 69
Binary output via I-RB16 ................................................................................................................ 69
Wiring example 1............................................................................................................................ 69
Wiring example 2............................................................................................................................ 70
Wiring example 3............................................................................................................................ 70
Wiring example 4............................................................................................................................ 71
Binary inputs on IS-BIN16/8 .............................................................................................................. 73
Binary outputs on IS-BIN16/8 ............................................................................................................ 73
Binary output protections ............................................................................................................... 73
Dongle installation.............................................................................................................................. 74
IS-NT Jumpers ............................................................................................................................... 75
Analog input jumpers...................................................................................................................... 75
Speed governor output jumper....................................................................................................... 75
Analog output jumper......................................................................................................................... 76
Analog inputs wiring examples .......................................................................................................... 77
Resistive sensors (two wires)......................................................................................................... 77
Resistive sensors (one wire) .......................................................................................................... 77
Current sensors.............................................................................................................................. 78
Current and resistive sensors ........................................................................................................ 78
3
Voltage and resistive sensors ........................................................................................................ 79

Tristate sensors.............................................................................................................................. 80
Analog inputs on IS-AIN8................................................................................................................... 81
External modules connection............................................................................................................. 82
IS-AIN8, IS-BIN8/16 address setting.............................................................................................. 83
IS-AIN8, IS-BIN8/16 SW version check ......................................................................................... 83
IGS-PTM and IGL-RA15 module connection ................................................................................. 84
Connection of ECU on CAN1......................................................................................................... 85
CAN bus Tx, Rx LED indication ..................................................................................................... 85
I-CB wiring and configuration............................................................................................................. 85
Recommended CAN/RS485 connection ........................................................................................... 86
CAN bus connection....................................................................................................................... 86
RS485 connection .......................................................................................................................... 86
Default Sensors ..................................................................................................................................... 88
Default characteristics........................................................................................................................ 88
Controller........................................................................................................................................ 88
Tristate sensor................................................................................................................................ 88
IS-AIN8 ........................................................................................................................................... 88
Sensor fail detection (FLS) ................................................................................................................ 90
Speed Governor Interface List .............................................................................................................. 91
Electronic engines interface............................................................................................................... 91
Communication Bridge Unit ........................................................................................................... 91
Speed governor interface................................................................................................................... 91
Controller Speed reg out voltage limits .......................................................................................... 91
AVR Interface List.................................................................................................................................. 98
Technical Data..................................................................................................................................... 107
Power supply ................................................................................................................................... 107
Operating conditions ........................................................................................................................ 107
Dimensions and weight.................................................................................................................... 108
Mains and generator ........................................................................................................................ 108
Current inputs............................................................................................................................... 108
Voltage inputs IG/IS-NT and modifications ............................................................................... 108
Binary inputs and outputs ................................................................................................................ 108
Binary inputs................................................................................................................................. 108
Binary open collector outputs....................................................................................................... 109
Analog inputs ................................................................................................................................... 109
D+ function....................................................................................................................................... 109
Speed pick-up input ......................................................................................................................... 109
Communication interface ................................................................................................................. 109
RS232 interface............................................................................................................................ 109
RS485 interface............................................................................................................................ 109
CAN bus interface ........................................................................................................................ 109
Analog outputs ................................................................................................................................. 110
IG-AVRi ............................................................................................................................................ 110
IG-AVRi Trans/LV......................................................................................................................... 110
IG-AVRi Trans/100 ....................................................................................................................... 110
IGS-PTM .......................................................................................................................................... 111
Binary inputs................................................................................................................................. 111
Binary open collector outputs....................................................................................................... 111
Analog inputs................................................................................................................................ 111
Analog output ............................................................................................................................... 111
IS-AIN8............................................................................................................................................. 111
Analog inputs................................................................................................................................ 112
I-AOUT8 ........................................................................................................................................... 112
IS-BIN16/8 ....................................................................................................................................... 112
Binary inputs................................................................................................................................. 113
Open collector outputs ................................................................................................................. 113
Frequency inputs.......................................................................................................................... 113
4
IGL-RA15 ......................................................................................................................................... 113

Power supply................................................................................................................................ 113
Operating conditions .................................................................................................................... 113
Dimensions and weight ................................................................................................................ 113
Horn output................................................................................................................................... 114
I-CB, I-CR ........................................................................................................................................ 114
Power supply................................................................................................................................ 114
Operating conditions .................................................................................................................... 114
Dimensions and weight ................................................................................................................ 114
CAN bus interface ........................................................................................................................ 114
RS232 interface............................................................................................................................ 114
I-LB................................................................................................................................................... 114
IG-IB................................................................................................................................................. 114
I-RBxx .............................................................................................................................................. 115
IG-MTU ............................................................................................................................................ 115
IG-MTU-2-1...................................................................................................................................... 115

5
General Guidelines
What is described in this manual?
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTION This manual contains important instructions for IGS-NT
controllers family that shall be followed during installation and maintenance of the Inteli NT genset
controllers.
It is intended for use by Gen-set control panel builders and for everybody who is concerned with
installation, operation and maintenance of the gen-set.
WARNING
Remote control
The controller can be remotely controlled. In the event that maintenance needs to be done to the genset, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 or another communication line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN.
Be aware the unqualified manipulation can disconnect the object from the power supply source.
The controller contains a large number of configurable setpoints, because of this it is impossible to
describe all applications. Controller functions are subject to change from SW version to SW version.
This manual only describes the product and is not guaranteed to be set for your application on arrival.
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the Controller CT terminals for any reason.
Adjust set points

All parameters are djusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only.
To avoid personal injury do not perform any action not specified in this User guide !!!

6
WARNING VERY IMPORTANT !!!

Be aware that the binary outputs can change state during and after software reprogramming.
Before the controller is used again ensure that the proper configuration and setpoint settings
are set in the controller.
Every time you want to disconnect following controller terminals:
Mains voltage measuring

Binary output for MCB control
MCB feedback
and / or
and / or
Be aware that the MCB can be switched off and gen-set can start !!!
Switch controller to MAN mode and disconnect the Binary outputs Starter and Fuel or press
EMERGENCY STOP button to avoid unexpected automatic start of gen-set and GCB closing during
any work or maintenance on the gen-set or switchboard.
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.
Symbols
Symbols used in this manual:
AC voltage
symbol
Grounding
point symbol
DC voltage
symbol
Text
PAGE
(Capital letters in the frame) buttons on the front panel
Break Return
(Italic) set points

Set point group
Generator protections
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.

7
Required and optional modules

Controller
Description
IG-NT
Controller Central Units with internal display
IG-NTC
IM-NT
IS-NT-BB
Controller Central Unit without internal display
IG-NT-BB
IG-NTC-BB
IS-NTC-BB
* - For details see IGS-NT-2.4-Installation Guide.
Standard /
Optional
Standard
Standard
Accessories and
Description
modules
Standard /
Optional
IG-Display
IS-Display
InteliVision 5
Optional
Optional
Optional
InteliVision 8
Additional display for IG-NT/NTC/EE/EEC, IM-NT

Additional display for IS-NT-BB
Additional colour display for IS-NT-BB, IGNT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IGNTC-BB
Additional colour display for for IS-NT-BB, IGNT/NTC/EE/EEC, IM-NT, IS-NTC-BB, IG-NT-BB, IGNTC-BB
Controller AVR interface
Voltage transformer for supplying AVRi module
IG-AVRI
IG-AVRi-TRANS/LV
IG-AVRi-TRANS/100
AT LINK-CABLE
RS232 (InteliMonitor, GenConfig) communication
1,8m
cable
(It is not a part of controller delivery.)
IS-AIN8
External analog inputs unit
IS-BIN16/8
External binary I/O unit
I-LB+
Replaces IG-MU and I-LB (RS232/RS485
communication speed increased to 57600 bps);
communication with multiple controllers to a local
PC.
IG-IB
Internet bridge
I-CB/CAT-Gas
I-CB/CAT-Diesel
Inteli - Communication Bridge:
I-CB/MTU
Interface unit for some types of engines with ECU
I-CB/MTU-SIAM4000 (without J1939)
I-CB/DeutzTEMe
IGL-RA15
Remote annunciator
IGS-PTM
External analog, binary I/O unit
I-AOUT8
8 analog outputs unit
IG-MTU
Voltage transformer unit to separate mains and
generator voltage measurement
IG-MTU-2-1
Voltage transformer unit with voltage ratio 2:1 to
separate mains and generator voltage measurement
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Controller central unit contains complete hardware for all applications. Number of inputs and outputs
can be expanded by additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15, I-AOUT8.

8
Dongle overview
Dongle
IGS-NT-LSM+PMS
IGS-NT-miniCHP
IGS-NT-LSM+PMSminiCHP
IGS-NT-SUSLSM+PMS
IGS-NT-SUS-PCM
Function
No dongle for Single parallel to mains is required.
Dongle for multiple applications MINT with Load sharing, Var sharing
and Power management function
Enlarges the set of PLC functions for simple CHP applications for
IG-NT controller types
Combined dongle for Load sharing and Power management and
PLC functions enlargement for simple CHP applications for IG-NT
controller types)
Dongle for multiple application SUS MINT with Load sharing, Var
sharing and Power management function
Dongle for SUS application
See chapter Dongle installation to learn how to place the dongle into the controller.
Available PC software
Name
Function
GenConfig
Common IGS-NT family configuration (off-line) tool.
InteliMonitor
Common IGS-NT family monitoring (on-line) tool.
WinScope
Graphic monitoring-recording tool.
IGS-Log
Common IGS-NT family logging PC SW.
IBConfig
Internet Bridge configuration tool.
Gm_setup
GSM modem setup tool.
ICBEdit
I-CB configuration tool.
Hint:
For more information about controllers and modules (number of I/O, communication ports, ) see
IGS-NT-x.y-Application guide.pdf.

9
Marine Application Notes

The IGS-NT system and components can be used as Control, Monitoring and Protection for single and
multiple generator applications according to Marine Type Approval Regulation
Controller is tested and approved:
- For location in Machinery spaces and Control room Location class B.
- According the EMC rules for general power distribution zones.
Safety requirements
Additional, independent safety and protection devices are necessary to meet safety requirements of
Rules and Regulations of Marine Classification Societies. The sensors and circuits utilized for the
second stage alarm and automatic shutdown are to be independent of those required for the first
stage alarm (LR Rulefinder 2008 - V9.10).
The project designer is responsible to follow Marine regulations in project design wiring and InteliGenNT or InteliSys-NT controller configuration and setpoint setting.
Usually is necessary to use additional, independent equipment for Emergency stop, Overspeed, Low
oil pressure and Overcurrent protection.
Oil mist and engine bearing temperature monitoring are to be provided when arrangements are fitted
to override the automatic shutdown for excessive reduction of the lubrication oil pressure (or for
engines above 2250 kW). The Overriding of this protection is to be independent.
Required alarms and safeguards for auxiliary engines.
Lubrication oil inlet temperature high
Lubrication oil inlet pressure low
Coolant outlet temperature high
Coolant pressure or flow low
Exhaust gas temperature high
The maximal wire length for Binary (Analog) inputs and outputs should be less than 10 meters,
otherwise the separation relay or additional protection has to be used.

10
12 3
I-RB16 ( I-RB8 )
K17
K18
BO 16
+24VDC
BO 15
BI 16
BI 13
BI 12
BI 11
0 VDC
BO 14
BI 15
BO 13
BI 14
BO 12
BO 11
BO 10
BO 8
BO 7
BO 9
BI 10
BI 9
BI 8
IS-NT (IG-NT)
BI 7
+PWR BOUT
BO 5
BO 4
BO 3
BO 6
BI 6
BI 5
BI 4
BI 3
BO 1
BO 2
BI 2
BI 1
+PWR BOUT
Max wire length < 10m
Max wire length < 10m
14DK390 14DK220
14DK390
1N4007
33M/50
3x 14DK390
In the case of longer distance wires the additional protection has to be used for Signal inputs and
Outputs close to controller terminals. Protection is available on request in ComAp.
Power supply
To have full Surge protection 2kV for controller power supply terminals the external component
(e.g. two DK4/35 U S14 K60 from Weidmueller for DIN rail) has to be connected.
IG-NT or IS-NT
controller
+24VB from battery
+24VB
-24VB from battery
0VB
Controller box shielding
The I-LBA (low battery adaptor) module is to be used when power supply voltage dip up to 200ms is
required. The up to 100ms supply voltage dip is acceptable by IG-NT or IS-NT controller itself.

11
IS-NT (IG-NT)
Controller box shielding
Default configuration
Use the default IG-MINT-Marine-2.3.ant or IS-MINT-Marine-2.3.ant (or higher) to avoid incorrect
system setting and configuration.
Default configuration can be modified using the GenConfig-2.3 (or higher) PC tool. Please take care of
following items that are included in default configuration file:
- The function "Virtual Peripheries" shall not be used for marine application.
- An automatic start of the generator after acknowledgement of alarm shall be prevented (Basic
settings: FltResGoToMAN = ENABLED).
- Common alarm contacts interfacing the machinery alarm system shall be re-triggered in case of
occurring new alarm" (BO5 = Alarm flashing).
Override function
The Sd override (Shut-down override) function is included in default configuration on Binary input
BI7. Active Override is indicated by a " ! " mark on the display and on Binary output BO4 Common
SdOvr.
The default Override function blocks all protections except the Overspeed, Emergency stop and all
Analog or Binary protections configured as SD Override.
It is strongly recommended to modify names of such values to begin or finish with letters SDO e.g.
WaterTemp SDO.
Use internal PLC function when the independent override protection e.g. for Bearing temperature is
required.

12
Terminals and Dimensions

Controller terminals and dimensions
123 (4,8)
110 (4,3)
IG-NT, IG-NTC, IM-NT
USB
Cutout for IG-XX/IM-NT

113 x 175 mm
4,4 x 6,9
68
2,7
RS232
123 (4,8)
170 (6,7")
185 (7,3")

13
110 (4,3)
123 (4,8)
IG-Display
185 (7,3")
170 (6,7")
Cutout for IG-DISPLAY

113 x 175 mm
4,4 x 6,9
IS-NT with IS-Display

14
184 (72,44)
176 (6,9)
IS-Display
30
1,2
280 (11")
290 (114,2")
Cutout for IS-DISPLAY

178 x 282
7,0 x 11,1

15
InteliVision 8
IS-NT with InteliVision 8

16
4x
3
35 (1,4") 2x M
90 (3,6")
3
4,
194 (7,6")
184 (7,3")
110 (4,3)
IS-NT-BB
68 (2,7)
194 (7,6")
USB
68
2,7
RS232
123 (4,8)
170 (6,7")
Hint:
In the environment rich on vibrations it is not recommended to fix IS-NT-BB on the DIN rail but to
screw it down on to the switchboard rear side.
InteliVision 5

17
IG-NT-BB (IG-NTC-BB, IS-NTC-BB)
114
RS232
IG-NT-BB with InteliVision 5

18
Front panels interface

InteliGen NT controller
InteliGen controller types
InteliGen Remote Display
Available for applications
IG-NT, IG-NTC
IG-DISPLAY
SPI, SPTM, MINT, COX, CombiI
InteliMains NT controller
InteliMains controller types
InteliMains Remote Display
IM-NT
IG-DISPLAY
MCB, MGCB, BTB

19
InteliSys NT controller
InteliSys controller types
InteliSys Remote Display
IS-NT
IS-DISPLAY
SPI, SPTM, MINT, COX, Combi

20
InteliVision 5
Colour detachable display. Available for units:
Unit
IG-NT(C) BB
IS-NTC BB
IM-NT-BB
IG-NT(C)
IS-NT-BB
IM-NT
Number of displays
Display address
2
3
2
1
3
1
1 and 2
1, 2, 3
1 and 2
2
1, 2 ,3
2
Hint:
Display is connected via RS-485 only! Use the RS485 socket which is dedicated for communication
with displays.

21
InteliVision 8
Colour detachable display.available for all InteliGen, InteliSys and InteliMains controllers.
Connection type: CAN2, RS 485, RS 232.

22
Display Wiring
IG-Display wiring
IG- DISPLAY
RS485
A1
COMR1
B1
POWER
8-36 VDC
0 VDC
BI: Alternative brightness
0 VDC
8-36 VDC
POWER
RS232
Wire length:
up to 1000 meters
IG-DISPLAY
A1
A1
COMR1
COMR1
B1
B1
IG-NT
IS-DIS
IG-NT
GenConfig
InteliMonitor
MODEM/ GSM
IS-Display wiring
IS-NT
IS-DISPLAY
A1
COMR1
B1
IS-DISP
Wire length:
up to 1000 meters
A1
COMR1
B1
0 VDC
BI : Alternative brightness
0 VDC
8-36 VDC

23
IS-DISPLAY
8-36 VDC
POWER
POWER
POWER
IS-DISPLAY
IS-NT-BB
A1
COMR1
B1
IS-NT-BB
RS485
IS-DISPLAY
IS-NT-BB
RS485
IS-NT-BB
A1
COMR 1
B1
USB
A1
A1
COMR1
COMR1
B1
B1
USB
RS232
IS-NT-BB
POWER
8-36 VDC
0 VDC
POWER
0 VDC
BI:Alternative brightness
8-36 VDC
IS-DISPLAY
IS-DIS
Wire length:
up to 1000 meters
GenConfig
InteliMonitor
MODEM/ GSM
IS-NT- BB
IS- DISPLAY
RS485
A1
COMR1
B1
USB
RS232
USB
A1
COMR1
B1
IS-DISPLAY
0 VDC
BI:Alternative brightness
8-36 VDC
IS-DISPLAY
0 VDC
POWER
IS-DISPLAY
8-36 VDC
POWER
IS-NT-BB
IS-DISP
Wire length:
up to 1000 meters
GenConfig
InteliMonitor
MODEM/ GSM
Hint:
The state of BI Alternative brightness only influences the particular display.
IS-NT-BB unit doesnt include internal display. For IG/IS-NT hardware options consult IGS-NT-x.yApplication guide.pdf.

24
InteliVision 5

25
InteliVision 8
How to connect InteliVision8 with IG-NT?
Hint:
Only one external display could be connecter to the control unit via RS485.

26
How to connect InteliVision8 with G-NT-BB?
OR/AND*
InteliVision 5
InteliVision 8
RS485
terminal
IG-Display
OR/AND*
InteliVision 8
PC
PC
Modem
Modem
I-LB+ / IG-IB/
InteliVision 8
I-LB+ / IG-IB/
InteliVision 8
I-LB+ / IG-IB/
InteliVision 8
I-LB+ / IG-IB/
InteliVision 8
Local
address 1
Local
address 2
Modem
address 1
Modem
address 2
Intercontroller CAN2
OR
RS232 (1)
Modbus
terminal
B
COM
A
L
COM
H
L
COM
H
OR
RS 232
PC
DISPLAY CAN1
CAN2
IG-NT-BB
OR
Modem
Hint:
Two displays could be connected to the IG-NT-BB control unit via RS485 (display terminal) with
addresses 1 and 2.

27
How to connect InteliVision8 with IS-NT-BB?
Hint:
Up to three displays could be connected with IS-NTC-BB via RS 485(1).

28
How to connect InteliVision 8 with IS-NTC-BB?
Hint:
Up to three displays could be connected with IS-NTC-BB via RS 485(1).

29
Peripheral modules terminals and dimension
OUT2
AC1
AC2
OUT1
OCOM
IG-AVRi + IG-AVRi TRANS

Primary terminals
230-277 VAC / 400-480 VAC
0 - 230/277 - 400/480
IG-AVRi
TRANS/LV
36 (1,4)
AVRi +
AVRi -
LB 5
0 - 18
43 (1,7)
43 (1,7)
Secondary terminals
18 VAC
IG-AVRi unit is DIN rail mount (35mm)

IG-AVRi TRANS are DIN rail mount (35mm)

30
IS-BIN16/8
146 (5,7")
45 (1,8")
RPM -
IN 2
IN1 +
RPM +
IN1 -
160 (6,3")
40 (1,6")
25 (1,0")
IS-BIN16/8 unit is DIN railmount (35mm)

31
IS-AIN8
46, 4 (18,3")
40 (15,7")
CAN1
L
iS- AIN8
COM
160 (63")
146(57,5")
POWER
8 - 36V DC
25 (9,8")
70 (27,5")
IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciator

Remote (CAN bus, up to 200 meters) 15 LED states indicator. IGL-RA15 unit can be connected to
controller via CAN as Binary output group with addresses 1+2 or 3+4 or 5+6 or 7+8.
To configure IGL-RA15 use GenConfig -> Modules -> Available modules, select IGL-RA15 module
and add it using + button. GenConfig automatically adds IGL-RA15 binary outputs to the configuration.
For more information about IGL-RA15 consult manual (IGL-RA15-1.2.pdf) and New features list (IGLRA15-2.0-New features.pdf).

32
~ 25 (1,0)
120 (4,7)
125 (4,9)
106 (4,2)
54 (2,1)
44 (1,7)
165 (6,5)
~ 35 (1,4)
38 (1,5)
40 (1,6)
~ 75 (3,0)
Cutout
for Remote Annunciator
180 (7,1)
185 (7,3)
167 x 108 mm
(6,6 x 4,3)
IGS-PTM
IGS-PTM is I/O extension module with 8 binary I/O, four analog inputs configurable for range:
0 250 (suitable for Pt100, Ni100, VDO pressure, VDO level),
0 100 mV (suitable for thermocouples),
0 20 mA.
and one analog output configurable for range
0 to 20 mA.
Detail descriptions see in IGS-PTM-7.0.pdf manual.
Hint:
The 0-100 mV inputs are only suitable for thermocouples electrical separated from the frame
isolated type. For non-isolated type thermocouples use IS-AIN8 module.
The 0-250 input is not possible to use for Pt1000, Ni1000 and VDO Temp sensors due to
measurement range < 250.
For operation with IGS-NT controller it is necessary to close IGS jumper.

33
0-20 mA
ANALOG OUT
CAN
H COM L
Tx
CAN
Rx
COMPENSATION
iGS-PTM
LB 4
POWER
BO8
BO7
BO6
BO5
BO4
BO3
BO2
BINARY OUTPUTS
BO1
96 mm (3,8)
ANALOG INPUTS
AO-
AO+
AI4
GND
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
BINARY INPUTS
8-36V DC
43 mm
(1,7)
95 mm
(3,7)
IGS-PTM unit is DIN rail (35mm) mounted.
96 mm (3,8)
IG-IB Internet bridge
95 mm
(3,7)
43 mm
(1,7)
See InteliCommunicationGuide for further information.

It is recommended to use IG-IB firmware version 2.0.
IG-IB unit is DIN 35 mm rail mounted.

34
I-LB Local Bridge

I-LB+ is a successor of the IG-MU and I-LB units designed to be used with IG/IS-NT controllers.
It therefore provides additional communication port and higher communication speed.
Speed for direct/modem connection can be up to 57600 bps (IG-MU only 19200 bps).
There are two versions of I-LB:
Name Description Dimensions and terminals
with USB
I-LB+
port (speed
115200
bps)
RxD
120
120
RxC
P7
TxD
96 mm (3,8)
TxC
Tx
Rx
P6
P5
P4
P3
P2
P1
D2
D1
43 mm
(1,7)
95 mm
(3,7)
Indication LED:
TxC, RxC
TxD, RxD
Tx, Rx
RUN
PWR
Indicates data transfer on the CAN line.

Indicates data transfer on the RS232 line.
Indicates data transfer on USB
Lights when at least one other unit is active on the CAN bus.
Blinks when no unit is communicated on the CAN bus (during
communication speed detection).
Lights All the time when power supply is switched on.
I-CB Communication Bridge
i-CB
LB 4
96 mm (3,8)
RS 232
COM
POWER
8-36V DC
95 mm
(3,7)
43 mm
(1,7)

35
I-CB (Communication bridge) is CAN bus interface between Controller and Engine Control Unit (ECU)
that has not standard J1939 communication (MTU, CAT etc.). Engine values (RPM, Oil pressure and
other) are received from ECU via CAN and corresponding sensors are not needed on controller. Use
ICBEdit software for I-CB configuration (included in installation package).
I-RB16, I-RB16/231 relay board

Relay board contains 16 relays for binary (open collector) output separation. All relays are placed in
sockets.
Number relays:
16 in socket
Nominal voltage:
24 VDC
Voltage range:
16,8 36 VDC
Relay opens at:
10% of nominal voltage
Electric / mechanic cycles:
100 000 (when switching 16A) / 10 000 000
Operating temperature range: - 40C to 70C
Maximal load:
16A resistive load
4A inductive load
Contacts protection:
varistor 14DK390
Relay-connector connection:
12
13
n.o.
n.c.
K
1
I-RB16/231 board contains relays that can switch 231 VAC load.
Mechanical dimension
I-RB16 is 35 mm DIN rail mounted. One unit contains two parts (separate PCB) 8 relays each on
common plastic base.
I-RB16 is 60mm high from DIN rail base.

36
View A
300
X8
X7
X6
X5
X4
X18
9
16
16
X2
X1
X17
8
X18
X3
View B
X17
X18
X17
View B
3 X1 1
X1
3 X2 1
X2
3 X3 1
X3
3 X4 1
X4
3 X5 1
X5
3 X6 1
X6
3 X7 1
X7
3 X8 1
X8
3 X9 1
X9
3 X10 1
3 X11 1
3 X12 1
3 X13 1
3 X14 1
3 X15 1
X10
X11
X12
X13
X14
X15
View A
Hint:
I-RB contains two separate boards, 8 relay each. It can be ordered as I-RB8 as well.
I-CR CAN Repeater

I-CR module enables to extend CAN bus line of
- extension modules CAN1 to more than 200 meters
- intercontroller CAN2 to more than 200/900 meters (in 32C/8C mode)
More application details see in separate manual Extending the CAN bus.

37
3 X16 1
X16
95
RE1
X9
RE2
RE3
X10
ER4
RE5
X11
RE6
RE7
X12
RE8
RE9
X13
RE10
RE11
X14
ER12
RE13
X15
RE14
RE15
X16
RE16
96 mm (3,8)
95 mm
(3,7)
43 mm
(1,7)
I-AOUT8
I-AOUT8 is a new extension unit with 8 analog outputs. Each analog output can be switched by
jumper for.
- 0 to 20 mA
- 0 to 10 VDC
- PWM (Pulse With Modulation on 1,2 kHz)
I-AOUT8 module is connected on IGS-NT CAN1 (peripheral) bus. The corresponding module Address
1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2 jumpers) and in controller configuration.
Communication fail is indicated in controller Alarm list and by binary output. Use GenConfig PC tool
for controller configuration.
It is possible to connect up to four I-AOUT8 units to one controller. Unit is 35 mm DIN rail mounted.
CAN1 terminating 120 ohm resistor jumper is connected in default. AGND terminals are on the same
potential.

38
120 ohm
p-I-U
p-I-U
p-I-U
p-I-U
CAN
ANALOG OUTPUTS
I-AOUT8
ComAp
HW:
SW:
Power
supply
ANALOG OUTPUTS
U-I-p
U-I-p
U-I-p
U-I-p
1 2 Pwr
95 mm (3,7)
43 mm
(1,7)
Functions
Number of analog outputs
Type of analog outputs
(jumper selectable)
Power supply
Current consumption
Communication interface
RS232 interface
Operating temperature range
Analog outputs refreshment
U
I
p
8, no galvanic separation
0 to 10VDC 1% , max 5 mA
0 to 20 mA 1% , max 500 ohms
pwm 1200 Hz, 5V level, max 10 mA
8 to 36 VDC
100 300 mA at 24 VDC
CAN1, with jumper selectable address 1 to 4
Jumper selectable terminating resistor 120 ohms.
TTL, firmware upgrade via AT-link.
-40C to +70C
Max. 300 ms

39
CAN address jumper setting

Up to four modules can be connected to one controller. Set module CAN address corresponding to
configuration according table below.
CAN Address Jumper 1 Jumper 2

1
2
3
4
No
Yes
No
Yes
No
No
Yes
Yes
Analog output hardware modification

Follow the p-I-I-U symbols on the module sticker. There are two equivalent positions for mA
measuring.
AOUT jumper
Symbol Function
p
Pwm
Pulse-Width-Modulation
0 to 20 mA
0 to 10 VDC
LED indication
Green LED is located near the power supply connector.
I-AOUT8 module state
LED Pwr
No power supply
Memory fail
Communication fail
OK
Dark
Fast blink (100/100 ms)
Slow blink (300/300 ms)
Continuous light
Wiring and jumper setting example

Voltage output
0 to 10 VDC
AGND
AOUT
5V, max 10 mA
+
Current output
0 to 20 mA
AGND
+
AGND
Current output
0 to 20 mA
max 500ohm
AOUT
Pwm output
1200 Hz
Current output
0 to 20 mA
max 500ohm
Current output
0 to 20 mA
max 5 mA
Voltage output
0 to 10 VDC
AOUT
AGND
Pwm output
AOUT
Hint:
Extension module communication fail can be configured in GenConfig to No protection, Warning,
Shutdown.

40
I-LBA
For the connections with 12VDC power supply an I-LBA module can be connected to controller power
terminals in order to allow the controller to continue operation during cranking if the battery voltage dip
occurs.
IG-CU
IS-CU
YES
NO
IL-CU/
IL-NT
YES
OUT2
AC1
AC2
OUT1
OCOM
Controllers which may be supplied from I-LBA module:

Controller
IG-NT/
IG-NTC/
IS-BB/
IS-NT
IG-NT-BB IG-NTC-BB IS-NTC-BB
Connection
YES
YES
YES
NO
applicable
AVRi +
AVRi -
LB 5
Hint:
The I-LBA unit is intended to supply one controller unit only at the same time.
It is not recommended to use +PWR BOUT outputs on thecontroller as a source for relays, as their
consumption would exhaust I-LBA capacitors very fast.
It is also not recommended to supply any kind of above controllers with LT (Low Temperature) display
because of the high current consumption of the LT display.
See also chapter Power supply fusing.

41
Recommended Wiring
IG-NT
Side label
InteliGen New Technology
Side connectors
Back connectors
RS485 bias
resistor jumpers
120 Jumper
Boot JUMPER
(with long holder)

42
Interface
Function
Terminals
Note
Generator voltage
L1,L2,L3, (N)
Mains/Bus voltage
L1,L2,L3, (N)
Generator current
Neutral/Mains current
IG-AVRi interface
Power supply
D+
Inputs and outputs
Binary inputs
L1k,L1l, L2k,L2l, L3k,L3l

LNk,LNl
AVRI-OUT, AVRI-COM
+,-
3x 277 Ph-N or 480 Ph-Ph VAC

(neutral not needed), max 350 / 600VAC *
3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC
0 5 Amps, max 10 A all time, 150 A for 2 sec
TTL (5V PWM) interface to IG-AVRi
8 36 VDC
D plus
Binary outputs
Analog inputs
Analog outputs
BI1 BI6
BI7 BI12
BO1 BO6
BO7 BO12
AI1 AI3
SG-OUT, SG-COM
RPM
RPM-IN, RPM-COM
RS232 (1)
D SUB9 (male)
RS232 (2)
RS485 (1) **
None
A1,B1,COMR1
RS485 (2)
CAN1
None
L1,H1,COMC1
CAN2
L2,H2,CONC2
Activation to minus power supply.

Load is connected to plus power supply.
Ohms, mA, Volts sensors
Speed governor output interface (10V / 5V
PWM; 500 3000Hz)
Min 2 Vpk-pk (from 4 Hz to 4 kHz)
PC: InteliMonitor, GenConfig or
Modem, GSM modem or
ECU (e.g. Cummins ModBus) or InteliVision 8
IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter)
= redirected RS232 (1)
see Basic settings: RS485(1)conv.
For IG-Display and InteliVision 8, the setpoint
RS485 (1) conv has to be set to DISABLED
value.
Extension modules: IS-AIN, IS-BIN,IGS-PTM,
IGL-RA15, I-AOUT
Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up
to 4 InteliVision 8 displays
Hint:
* IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when
galvanic separation between generator or mains voltage and controller is required.
** When more devices connected to RS485 bias resistor jumpers should be closed only on one of
them.

43
IG-NTC
InteliGen New Technology Option C
USB
Boot JUMPER
(with long holder)
RS485 bias
resistor jumpers
120 Jumper

44
Interface
Function
Terminals
Note
Generator voltage
L1,L2,L3, (N)
Mains/Bus voltage
L1,L2,L3, (N)
Generator current
LNk,LNl
IG-AVRi interface
Power supply
D+
Inputs and outputs
Binary inputs
AVRI-OUT, AVRI-COM
+,-
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC

3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
0 1 Amp, max 2 Amps all time
8 36 VDC
D plus
Binary outputs
Analog inputs
Analog outputs
BI1 BI6
BI7 BI12
BO1 BO6
BO7 BO12
AI1 AI3
SG-OUT, SG-COM
RPM
RPM-IN, RPM-COM
RS232 (1)
D SUB9 (male)
RS232 (2)
D SUB9 (male)
RS485 (1) **
non isolated
A1,B1,COMR1
RS485 (2) **
isolated
A2,B2,COMR2
USB
CAN1
2.0 slave
L1,H1,COMC1
CAN2
L2,H2,CONC2

PWM; 500 3000Hz)
Modem, GSM modem or
Modem, GSM modem or InteliVision 8
(remote display) or
for PC (via RS485 converter) = redirected RS232
(1)
value.
Redirected RS232 (2) - see Basic settings:
RS485(2)conv.
PC: InteliMonitor, GenConfig
or Modem, GSM modem or InteliVision 8
IGL-RA15, I-AOUT
Hint:
them.

45
IS-NT-BB
InteliSys New Technology Base Box
Boot JUMPER
(with long holder)

46
Interface
Function
Terminals
Note
Generator voltage
L1,L2,L3, (N)
Mains/Bus voltage
L1,L2,L3, (N)
Generator current
LNk,LNl
IG-AVRi interface
Power supply
D+
Inputs and outputs
Binary inputs
AVRI-OUT, AVRI-COM
+,-
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC

3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
8 36 VDC
D plus
Binary outputs
Analog inputs
Analog outputs
BI1 BI6
BI7 BI16
BO1 BO6
BO7 BO16
AI1 AI4
SG-OUT, SG-COM
AOUT+, AOUT-COM
RPM
RPM-IN, RPM-COM
RS232 (1)
D SUB9 (male)
RS232 (2)
D SUB9 (male)
RS485 (1) **
A1,B1,COMR1
RS485 (2) **
A2,B2,COMR2
USB
Non isolated
CAN1
2.0 slave
L1,H1,COMC1
CAN2
L2,H2,CONC2

PWM; 500 3000Hz)
Configurable analog output, mA, V.
Modem, GSM modem or
Up to 3 IS-Displays (Remote display), up to 3
InteliVision 8 displays (remote display)
Redirected RS232 (2) - see Basic settings:
RS485(2)conv.
IGL-RA15, I-AOUT
management), monitoring (IG-IB, I-LB) and up to
4 InteliVision 8
Hint:
them.

47
IM-NT
InteliMains New Technology

48
Interface
Function
Terminals
Note
Mains voltage
L1,L2,L3, (N)
Bus voltage
L1,L2,L3, (N)
Mains current
Aux current
IAk,IAl
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC

3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
8 36 VDC
Power supply
+,Inputs and outputs
Binary inputs
BI1 BI6
Binary outputs
BO1 BO6
RS232 (1)
D SUB9 (male)
RS232(2)
RS485 (1) **
non isolated
None
A1,B1,COMR1
RS485 (2)
USB
CAN1
None
None
L1,H1,COMC1
CAN2
L2,H2,CONC2

Modem, GSM modem or
(remote display) or for PC (via RS485 converter) =
redirected RS232 (1)
value.
Extension modules: IS-AIN8, IS-BIN16/8,IGSPTM, IGL-RA15, I-AOUT8
Hint:
them.

49
IG-NT-BB
InteliGen New Technology Base Box

50
Interface
Function
Terminals
Note
Mains voltage
L1,L2,L3, (N)
Bus voltage
L1,L2,L3, (N)
Mains current
Aux current
Power supply
Inputs and outputs
Binary inputs
Binary outputs

IAk,IAl
+,-
277 Ph-N or 480 Ph-Ph VAC

(neutral not needed), max 600VAC
277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 600VAC
8 36 VDC
BI1 BI6
BO1 BO6
BO7 BO12
RS232 (1)
D SUB9 (male)
RS485 (Display) **
non isolated
A1,B1,COMR1
CAN1
L1,H1,COMC1
CAN2
L2,H2,CONC2

Load is connected to plus or minus power supply
(defined in GenConfig).
Modem, GSM modem or
(remote display) or for PC (via RS485 converter) =
redirected RS232 (1)
value.
Extension modules: IS-AIN8, IS-BIN16/8,IGSPTM, IGL-RA15, I-AOUT8, ECU
Hint:
them.

51
IG-NTC-BB
InteliGen New Technology - Option C Base Box

52
Interface
Function
Terminals
Note
Generator voltage
L1,L2,L3, (N)
Mains/Bus voltage
L1,L2,L3, (N)
Generator current
LNk,LNl
IG-AVRi interface
Power supply
D+
Inputs and outputs
Binary inputs
AVRI-OUT, AVRI-COM
+,-
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC

3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
8 36 VDC
D plus
Binary outputs
Analog inputs
Analog outputs
BI1 BI6
BI7 BI12
BO1 BO6
BO7 BO12
AI1 AI4
SG-OUT, SG-COM
AOUT+, AOUT-COM
RPM
RPM-IN, RPM-COM
RS232 (1)
D SUB9 (male)
RS485 (Display) **
A1,B1,COMR1
RS485 (2) **
A2,B2,COMR2
USB
Electrical isolated
CAN1
2.0 slave
L1,H1,COMC1
CAN2
L2,H2,CONC2
RJ45 (Ethernet)
Ethernet cable

Load is connected to plus or to minus power
supply. (defined in GenConfig).
PWM; 500 3000Hz)
Modem, GSM modem or
InteliVision 8 displays (remote display) or 3
InteliVision 5.
Redirected RS232 (2) see Basic settings:
RS485(2)conv.
IGL-RA15, I-AOUT
4 InteliVision 8
Remote monitoring via Ethernet, InteliMonitor,
WebSupervisor and etc
Hint:
them.

53
IS-NTC-BB
InteliSys New Technology Base Box

54
Interface
Function
Terminals
Note
Generator voltage
L1,L2,L3, (N)
Mains/Bus voltage
L1,L2,L3, (N)
Generator current
LNk,LNl
IG-AVRi interface
Power supply
D+
Inputs and outputs
Binary inputs
AVRI-OUT, AVRI-COM
+,-
3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC

3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
8 36 VDC
D plus
Binary outputs
Analog inputs
Analog outputs
BI1 BI6
BI7 BI16
BO1 BO6
BO7 BO16
AI1 AI4
SG-OUT, SG-COM
AOUT+, AOUT-COM
RPM
RPM-IN, RPM-COM
RS232 (1)
D SUB9 (male)
RS485 (Display) **
A1,B1,COMR1
RS485 (2) **
A2,B2,COMR2
USB
Electrical isolated
CAN1
2.0 slave
L1,H1,COMC1
CAN2
L2,H2,CONC2
RJ45 (Ethernet)
Ethernet cable

Load is connected to plus or to minus power
supply. (defined in GenConfig).
PWM; 500 3000Hz)
Modem, GSM modem or
InteliVision 8 displays (remote display) or 3
InteliVision 5.
Redirected RS232 (2) see Basic settings:
RS485(2)conv.
IGL-RA15, I-AOUT
4 InteliVision 8
Remote monitoring via Ethernet, InteliMonitor,
WebSupervisor and etc
Hint:
them.

55
IS-NTC-BB Jumper Settings
Hint:
IG-NT-BB, IG-NTC-BB, IS-NTC-BB have the same jumpers position

56
Hint:
IP setting could be recovered to default state when Jumper for default configuration is used. See the
picture above.

57
Wiring
General
Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains(Bus) Voltage and Generator Voltage terminals
Specified tightening torque is 0,56Nm (5,0 In-lb)
Use only diameter 2,0-0,5mm (12-24AWG) conductor, rated for 90C minimum.
For other controller field wiring terminals
Specified tightening torque 0,79Nm (7,0 In-lb)
Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 75C minimum.
Use copper conductors only.
To ensure proper function:
Use grounding terminals.
Cables for binary inputs and analogue inputs must not be placed along power cables.
Analog and binary inputs should use shielded cables, especially when length exceeds 3m.
Power supply
Use power supply cable min. 2,5mm2
Use fuse 1 amps for IG-NT, IG-NTC
2 amps for IS-NT, IS-NTC-BB, IG-NT-BB, IG-NTC-BB
Maximal continuous DC power supply voltage is 36VDC. See chapter Technical data.
Hint:
Switchboard lightning strikes protection according standard regulation is expected !!!
The maximum allowable current through the controller negative terminal is 3 to 8A (depends on
controller type and binary output load).
Power supply fusing

A (2) respectively (1) amp fuse should be connected in-line with the power to the controller and
modules, these items should never bee connected directly to the starting battery.
Take care for proper controller, extension units and relays power supply fusing. Fuse value and type
depends on number of connected devices and wire length.
Recommended fuse (not fast) types:
Controller or unit
Controller
IS-AIN8
IS-BIN16/8
Fuse
T1A orT2A
T2A
T1A

58
For more extension units use separate fusing according to the table above.
Controller power supply should never be connected to starter terminals.
For the connections with 12VDC power supply an I-LBA module can be connected to controller power
terminals in order to allow the controller to continue operation during cranking if the battery voltage dip
occurs. In this case, it is not recommended to use +PWR BOUT outputs on the controller as a source
for relays, as their consumption would exhaust I-LBA capacitors very fast.
Relays
controller
+
-
I-LBA
T2A
+
12VDC Battery
Grounding
The shortest possible piece of wire should be used for controller grounding.
Use cable min. 2,5mm2
Brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
Magnetic pick-up
Use a shielded cable
Take care to interference signal when one common speed pick-up is used for both Speed governor
and Controller. When some problems occur:
- check grounding connection from pick-up to controllers, disconnect ground connection to one
of them.
- galvanically separate Controller RPM input using ComAp separation transformer RPM-ISO
(1:1).
- use separate pick-up for Speed governor and Controller.
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good
for start and low speed but too strong for higher speed (loss of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change pickup type.
59
Hint:
If RPM is measured from the generator voltage (Gear teeth = 0), controller can detect RPM on no
running gen-set when:
Controller generator voltage terminals are opened (e.g. due to opening of fuse switch)
Non zero RPM causes controller Not ready state and engine start is blocked.
LOAD
MAINS
L1
L2
L3
MCB
GCB
GENERATOR
L1
L2
L3
MAINS
VOLTAGE
N
L1
L2
L3
N
L1
L2
L3
GENERATOR
VOLTAGE
Active NPN pick-up sensor recommended connection

60
Voltage measurement
Four-wire generator and mains or bus
Four-wire generator and three wire mains or bus

L1
L2
L3
N
N
L1 L2 L3
GENERATOR
N
L1 L2
MAINS / BUS
L3
Three-wire generator and mains or bus

L1
L2
L3
N
L1 L2 L3
G ENERATOR
N
L1 L2
MAINS / BUS
L3
Hint:
No separation transformers for three wires voltage connection (without N) are needed.
Switchboard flash protection according standard regulation is expected!
MAINS/ BUS
GENERATOR
L3
0V
100V
L2
0V
100V
Principle of two transformers measuring typical wiring for high voltage application
spare of one transformer.
T2
T1
L1
L1
L2
L3
VOLTAGE TERMINALS
Voltage measurement separation

For optional separation of Mains/bus and generator voltage from the controller (e.g. on ships) use IGMTU.

61
IG MTU
Connect one or two IG-MTU units to separate generator and Mains/bus voltage from controller.
Three wire mains and three wire genset or electric
separation
GENERATOR
MAINS/ BUS
VOLTAGE
VOLTAGE
Ix- NT
Ix-NT
Current measurement
Use cables of 2,5 mm2
Use 5A transformers
Connect CT according to following drawings
K L
k l
I1k I1l
K L
k l
I1k I1l
K L
k l
I2k I2l
K L
k l
I2k I2l
L1
L2
K L L3
k l
N
Standard three CT connection
I3k I3l
L1
L2
L3
Two CT connection
Typical wiring for middle-high voltage application
spare of one transformer.
I3k I3l
Mains power and PF measuring

62
L3
L2
L1
L3
IG- MTU
L2
L1
L3
L2
L1
L2
L3
GENERATOR
VOLTAGE
MAINS / BUS
VOLTAGE
0V
400V
T3
0V
400V
0V
400V
T2
T1
0V
400V
T3
0V
400V
0V
T2
IG- MTU
L1
L2
L3
0V
0V
400V
400V
400V
0V
0V
400V
0V
400V
GENERATOR
0V
400V
T1
IG- MTU
L1
MAINS/ BUS
L1
L2
L3
0V
400V
0V
0V
T3
400V
400V
T2
400V
400V
0V
0V
400V
T1
L1
L2
L3
N
0V
GENERATOR
MAINS / BUS
L1
L2
L3
400V
Three wire mains
K L
k l
L1
K L
k l K L
k l
L2
L3
L
l
K
k
I1k I1l I2k I2l I3k I3l
Inl Ink
MAINS
GENERATOR
Hint:
Please, check carefully all current and voltage connections and sensing input rotations before final
operation.
Some possible problems might occur e.g.:
Power is measured in Island operation correctly without any measurement failure.
In Mains Parallel operation is measured power 10kW; with currents 3x 125A and Cos phi 0.01. It might
be caused with wrongly connected voltage (Cyclic false connection) sensing.
Correctly connected sensing has to be connected in order L1-L2-L3. In the case of example it is in
following order: L3-L1-L2; L2-L3-L1 (No reverse rotation; just cyclic interchanged)
Earth fault protection

Earth fault current protection is active only when Process control: IE measurement = ANALOG
INPUT or NONE.
Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and
EarthFaultCurr and EthFltCurr del limits in Generator protection group.
K L
k l
L K
l k
L1
K L
L2
k l K L
L3
k l
N
The simplest arrangement covers all zones from the

generator windings to the final circuits in the load network.
Ink Inl I1k I1l I2k I2l I3k I3l
k
k
k
l
l
l
L1
L2
L3
This arrangement covers earth faults in the load network

only.
Ink Inl

63
L K
l k
k
k
k
l
l
l
L1
L2
L3
N
This arrangement necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
Ink Inl
k
k
k
l
l
l
L1
L2
L3
N
This arrangement necessary for restricted earth fault

protection. The location of the neutral earthing point in
relation to the protection current transformers in the neutral
conductor determines whether four or five current
transformers are employed.
Ink Inl

64
Recommended wiring IG-NT SPTM application

65
Recommended wiring IG-NT SPI application

66
Recommended wiring IG-NT MINT application

67
Single phase applications

There is no special archive file or software for single phase applications. Use standard archive.
Recommended wiring
Generator (Mains) single phase voltage has to be connected to all three voltage terminals L1, L2, L3.
Generator current has to be connected to L1k, L1l terminals only.
Adjust setpoint Gener protect:Gen I unbal to 200%.
For single phase measurement of Mains import/export power connect L3 current transformer to Ink
and Inl terminals of the controller. Measured power is internally multiplied by 3. Adjust correctly
setpoints Basic settings:Im3/ErFlCurCTp and Im3/ErFlCurCTs.
Hint:
Recommended wiring is applicable on IG-NT, IG-NT-BB, IG-NTC-BB, IS-NT, IS-NTC-BB.
68
Controller Binary inputs and outputs

Binary output via I-RB16
Wiring example 1

69
Wiring example 2
Wiring example 3
Hint:
If +PWR BOUT are used, the controller consumption is increased by all relays connected. Therefore,
an I-LBA module cannot be used.
Use maximum 2,5A fuses.
Wiring of I/O is the same for IM-NT
It is recommended to separate inputs by diodes when two or more binary inputs are connected in
parallel
to avoid wrong input activation when one controller is switched off.

70
IG/IS-NT
IG/IS-NT
BI
BI
Wiring example 4
IG-NT-BB Binary Input/Output wiring
Binary output
Low side switch
High side switch
Hint:
Both Power supplies socket with + BATT and GND have to be used to ensure proper BO function.

71
It is recommended to separate inputs by diodes when two or more binary inputs are connected in
parallel
to avoid wrong input activation when one controller is switched off.
Wiring of I/O is the same for IG-NT-BB, IG-NTC-BB and IS-NTC-BB controllers.
Binary Input

72
Binary inputs on IS-BIN16/8

There are two groups of eight Binary inputs BI1 to BI8 and BI9 to BI16. Each group has a separate
Common terminal COM1 and COM2. The Common terminal can be connected to positive or negative
pole see following drawing. Binary inputs are galvanically separated from IS-BIN16/8 power supply.
A Binary inputs Common terminal is connected to
positive supply terminal, Binary inputs contacts
are closed to negative supply terminals.
BI 1 ( BI 9)
BI 2 ( BI 10)
BI 3 ( BI 11)
Binary inputs common terminal is connected to

negative supply terminal, Binary inputs contacts
are closed to positive supply terminals.
BI 1 ( BI 9)
BI 2 ( BI 10)
BI 3 ( BI 11)
BI 8 ( BI 16)
BI 8 ( BI 16)
COM 1 ( COM2)
POWER POWER +
+
8 - 36 V
COM 1 ( COM2)
POWER +
POWER -
+
8 - 36 V
Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage range for
closed contact is from 0 to 2 VDC. Voltage level is defined between Binary input and Binary input
COM terminal and does not depend on positive or negative connection.
Impulse inputs do not work with IGS-NT controller.
Binary outputs on IS-BIN16/8
IS-BIN 16/8
IS-BIN16/8 binary outputs are galvanically separated from IS-BIN16/8 power supply. It is necessary to
connect plus 24 VDC (power supply ) to IS-BIN16/8 terminal according to following drawing.
The maximum load values are 0.5 A / 36V for one output.
Binary output protections

Controller inputs and outputs terminals are protected against transient disturbance. Protection
capability is limited.
Never use DC relays without protection diodes. Use protection diodes at all relays in the switchboard
even if they are not connected directly to controller Binary outputs.

73
Fuse
Fuse
K1
K1
K2
K2
Controller
T2A
+
-
HUGE
LOADS
STARTER
DC relays
+
8 - 36 V
Battery
Example of controller protection
Dongle installation
BI 1
BI 2
BI 3
BI 4
BI 5
BI 6
BI 7
BI 8
BI 9
BI 10
BI 11
BI 12
L3
L2
L1
L
COM
H
L3
L2
L
COM
H
L1
B
COM
A
Dongle for load sharing, power management and additional PLC functions should be installed from the
rear side of the controller under the rubber plug. The dongle label should remain visible as shown on
the picture.
BO 9
BO 10
BO 11
BO 12
+BATT
GND
AVRi OUT
AVRi COM
BO 1
BO 2
BO 3
BO 4
BO 5
BO 6
BO 7
BO 8
D+
I1K
I1L
I2K
I2L
I3K
I3L
K
L
RS232 (1)

74
IS-NT Jumpers
Controller hardware jumpers:
Function
Analog inputs
Speed governor output
Analog output
CAN or RS485
terminating resistors
Jumper options
Current
Voltage
Resistance
10VDC voltage output (use SpdGovPWM
rate = 1200 Hz)
10VDC voltage output via 10 k resistor
(use SpdGovPWM rate = 1200 Hz)
PWM 500 3000Hz (SpdGovPWM rate
setpoint)
0 to 20 mA
0 to 10 VDC
Closed jumper connects 120 resistor to
CAN1, CAN2, RS485-1, RS485-2
Software configuration
Required
Not needed
Not needed
Not needed
Analog input jumpers
Current range: 0 to 25 mA (max)

Voltage range: 0 to 5 VDC (max)
Resistive range: 0 to 2400
Speed governor output jumper

PWM
SG OUT
SG COM
Pulse Width Modulation 1200 Hz / 5V / 10mA max

V-outR range: 10 VDC via 10 k
VoutR
Vout
SG OUT
SG COM
V-out range: 10 VDC
SG OUT
SG COM
Hint:

75
SG COM is internally connected to controller 0VDC power supply. IS-NT-BB and IS-NTC-BB have the
same jumper position. For more details about IS-NTC-BB see the chapter IS-NTC-BB Jumper
Settings.
Analog output jumper

Voltage
Voltage range: 0 to 10 VDC
AI 4
AI 3
AI 2
AI 1
AI COM
SG OUT
SG COM
AI 4
AI 3
AI 2
AI 1
AI COM
RPM IN
RPM COM
SG OUT
SG COM
AOUT +
AOUT COM
Current
Current range: 0 to 20 mA
RPM IN
RPM COM
AOUT +
AOUT COM
AOUT COM is internally connected to controller 0 VDC power supply.

76
Analog inputs wiring examples

Resistive sensors (two wires)
Resistive sensors (one wire)

77
Current sensors
Current and resistive sensors

78
Voltage and resistive sensors
Hint:
Analog input has to be configured for voltage input when thermocouples are used. Correct curve is
necessary for different type of thermocouples.
Resistive sensors like PT 100/1000, Ni600 have to be used with resistive settings on analog input.

79
Tristate sensors
Hint:
Tri state sensor connection is the same for all IG/IS-NT controllers:connection is
For more details see the chapter IS-NTC-BB Jumper Settings.

80
Isolated analogue inputs
Grounded analogue inputs
Analog inputs on IS-AIN8

IS-AIN8 extension module analog inputs can be configured to
Resistor two wire input
Resistor three wire input
Current input
Thermocouple input
Voltage input
Select sensor characteristic from the list or define user sensor characteristic in PC configuration tool.
A
B
C
D
A
B
C
D
Resistor sensor input two wire connection.

Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000
D terminal is shielding
Resistor sensor input three wire connection.

Range 0 to 2400 ohms.
Pt100, Pt1000, Ni100, Ni1000 recomended.

81
Passive current sensor (current source is in IS-AIN8)

Range 0 to + 20 mA or 4 to + 20 mA
B
C
D
A
B
C
D
mA
+24 VDC
Sensor
0 VDC
+24 VDC
A
B
C
D
mA
From IS-AIN8 hardware version 5.1 can be B terminal

grounded to frame
Voltage input
Range 0 to + 2500 mV.
Voltage range is 0 to 1000 mV.
R1
B
C
D
Sensor
Thermocouple J, K, L
B
C
D
0 VDC
B
C
D
Active current sensor (current source is in sensor)

Range 20mA to +20 mA or 4 to + 20 mA
R2
For 10V input voltage range connect external resistors R1, R2

and select sensor characteristic 10V.
R1=10 kohm, R2=2,7 kohm.
Hint:
Thermocouples connected to IS-AIN8 hardware versions below 5.0 must be galvanically separated
from the frame.
If the thermocouples are connected to IS-AIN8, appropriate jumpers must be removed (see rear
sticker).
External modules connection

IS-BIN16/8 is an extension module with 16 binary inputs and 8 binary outputs. IS-AIN8 is an extension
module with 8 analog inputs. All I/O can be configured to any logical function or protection. It is
possible to connect up to 10 IS-AIN8 and 4 IS-BIN16/8 external units to one CONTROLLER.
External modules IS-BIN16/8 and IS-AIN8 are connected to CONTROLLER CAN1 bus.
Controllers are connected to CONTROLLER CAN2 bus in multiple applications.
To operate external modules
Connect all external modules to CAN1 bus line

82
On each module adjust I/O CAN1 address in the range of 1 to 7 for IS-BIN16/8 inputs, 1 to 4
for IS- BIN16/8 outputs (address 0 switches corresponding communication OFF) or 0 to 9
for IS-AIN8 (0 has address 10 meaning).
Input output address is displayed on the front panel LEDs
Use PC configuration tool to configure CONTROLLER according external modules setting
IS-BIN16/8 module has two separate CAN1 addresses for binary inputs Group 1, Group 2 and binary
outputs Group (total three addresses). The CAN1 address for BI Group 1 and for BO Group 2 can be
adjusted on the IS-BIN16/8. The address for BI Group 2 is set automatically to the address following
BI Group 1.
Hint:
CAN address 0 disables corresponding CAN message (Group data are not send).
IS-AIN8, IS-BIN8/16 address setting
Press Address button during IS-AIN8 power supply on to switch to addressing mode.
Then repeatedly press or keep pressed address button to adjust required address according to
CONTROLLER configuration.
After setting requested address, release the buttons and wait until the digits blink it indicates
write the changed address to EEPROM memory.
IS-AIN8, IS-BIN8/16 SW version check

Let suppose IS-AIN8 of SW version 1.4. Shortly press address button. Following sequence appears
on the display: number 1, one second pause, number 4, two second pause, number 1, one
second pause, number 4, two second pause and finally IS-AIN8 actual address.
CAN1
CAN1
120
CAN1
CAN1
CAN2 CAN1
CAN2 CAN1
Error message (e.g. SD BOUT2) appears on Controller screen when Binary input or output Address x
is configured but corresponding unit is not recognized (no message is received from CAN bus). Check
IS configuration and corresponding external IS-AIN, IS-BIN unit address setting.
Hint:
CAN bus line has to be terminated by 120 ohm resistors on the both ends.
Always check the number and placement of terminating resistors in the CAN bus line, only correct
wiring ensures reliable operation! Resistors must be placed at either end of the line (see picture), and
correct number of resistors must be used! Correct number can be checked using ohmmeter - when
power supply for ALL devices on the CAN bus line (including third party, e.g. ECU) is switched off, the
resistance measured between A and B wire should be 60 Ohms.

83
For longer distances is recommended to connect one CAN COM terminal (one connection for whole
site) and cable shielding to the ground in one point.
External units can be connected on the CAN bus line in any order, but line arrangement (no tails, no
star) is necessary.
Recommended CAN bus data cables see in Chapter Technical data.
IG-MU and IG-IB units are connected to CONTROLLER CAN2 bus.
IGS-PTM and IGL-RA15 module connection
CANL
CO M
CANH
CANL
COM
CANH
CAN L
CO M
CAN H
CAN L
CO M
CAN H
CAN2 CAN1
CAN H

84
CAN L
CAN L
COM
CAN H
CAN2 CAN1
CAN1
CAN1
It is possible to connect up to four IGS-PTM and one IGL-RA15 to one CONTROLLER. IGS-PTM can
be connected to CONTROLLER like IS-AIN8 and IS-BIN16. IGS-PTM behaves like IS-AIN8 and ISBIN16/8 modules in one unit. IGS-PTM and I-CB units contain internal jumper removable 120-ohm
resistor.
CAN1
CAN L
CO M
CAN H
CAN L
CO M
CAN H
CAN2 CAN1
CAN2 CAN1
CAN1
Connection of ECU on CAN1
ECU communicating over the CAN bus is connected to CAN1 port of the controller and other ComAp
modules can be connected to this CAN bus as well. For detailed description of connection of various
ECUs refer to ComAp Electronic Engines Support manual.
CAN bus Tx, Rx LED indication

Tx and Rx LED is connected directly to Tx and Rx signal.
Status
Tx
Communication is OK
Rx
Fast flashing data transfer
CAN bus is interrupted

Continuous light Continuous light
Short connection H L
Fine flashing
Dark
Short connection L COM
Dark
Dark
Short connection H COM
Fine flashing
Dark
Wrong connection H H, L L
Synchro flashing
I-CB wiring and configuration

CAN 1
CA N L
COM
CAN H
Controller
CAN L
CO M
CAN H
CAN ECU
CAN L
CAN L
CAN H
CAN H
I-CB
CAN L
CAN H
ECU
Engine
Control Unit
1. Configure I-CB using I-CBEdit software. Configured I-CB behaves like fictive IS-AIN and IS-BIN
units. I-CB configuration associates selected values (from ECU database) received from Engine
Control Unit to selected CAN addressees (fictive IS-AIN, IS-BIN inputs and outputs).
in PC configuration
2. Configure corresponding CONTROLLER CAN addresses and tick
tool.
3. Configure separate inputs and outputs in corresponding Analog, Binary inputs, outputs in PC
configuration tool.
Hint:
In case of CAT engines, there is RS232 connection between I-CB and CCM.

85
Recommended CAN/RS485 connection

CAN bus connection
The bus has to be terminated by 120 Ohm resistors at both ends.
External units can be connected on the CAN bus line in any order, but keeping line arrangement (no
tails, no star) is necessary.
Standard maximum bus length is 200m for 32C CAN BUS MODE and 900m for 8C CAN BUS MODE
Shielded cable has to be used, shielding has to be connected to PE on one side (controller side).
A) For shorter distances (all network components within one room) picture 1
Interconnect H and L; shielding connect to PE on controller side
B) For longer distances (connection between rooms within one building) picture 2
Interconnect H, L, COM; shielding connect to PE in one point
C) In case of surge hazard (connection out of building in case of storm etc.) picture 3
We recommend to use following protections:
- Phoenix Contact (http://www.phoenixcontact.com):
PT 5-HF-12DC-ST with PT2x2-BE (base element)
- Saltek (http://www.saltek.cz):
DM-012/2 R DJ
Recommended data cables: BELDEN (http://www.belden.com)
A) For shorter distances:
3105A Paired - EIA Industrial RS-485 PLTC/CM (1x2 conductors)
B) For longer distances:
3106A Paired - EIA Industrial RS-485 PLTC/CM (1x2+1 conductors)
C) In case of surge hazard:
RS485 connection
The line has to be terminated by 120 Ohm resistors at both ends.
External units can be connected on the RS485 line in any order, but keeping line arrangement (no
tails, no star) is necessary.
Standard maximum link length is 1000m.
Shielded cable has to be used, shielding has to be connected to PE on one side (controller side).
A) For shorter distances (all network components within one room) picture 1
interconnect A and B; shielding connect to PE on controller side
B) For longer distances (connection between rooms within one building) picture 2
interconnect A, B, COM; shielding connect to PE in one point
C) In case of surge hazard (connection out of building in case of storm etc.) picture 3
We recommend to use following protections:
- Phoenix Contact (http://www.phoenixcontact.com):
PT 5-HF-5DC-ST with PT2x2-BE (base element)
(or MT-RS485-TTL)
- Saltek (http://www.saltek.cz):
DM-006/2 R DJ
Recommended data cables: BELDEN (http://www.belden.com)
A) For shorter distances:
3105A Paired - EIA Industrial RS-485 PLTC/CM (1x2 conductors)
B) For longer distances:
C) In case of surge hazard:

86
Picture 1 - shorter distances (all network components within one room)

120
120
H/A
L/B
COM
H/A
L/B
COM
Picture 2 - longer distances (connection between rooms within one building)
8.iS-AIN
Addr.: 1
CAN1
1.iS-AIN
H
COM
L
H
COM
L
CAN1
H
COM
L
H
COM
L
CAN1
1.iS-CU
Addr.: 1
CAN2 CAN1
120
H
COM
L
Addr.: 8
H
COM
L
1.iS-BIN
Addr.: in1
out1
H
COM
L
7.iS-BIN
120
H
COM
L
CAN1
2.iS-CU
CAN2 CAN1
120
Addr.: in13
out7
Picture 3 - surge hazard (connection out of building in case of storm etc.)

120
120
PT5-HF-12DC-ST (CAN)
PT5-HF-5DC-ST (RS485)
H/A
L/B
COM

87
H/A
L/B
COM
Default Sensors
Default characteristics
Controller
ohms
Primary
29,0
51,0
69,0
95,0
135,0
195,0
290,0
440,0
700,00
1800,0
3200,0
VDO Temp
1C
Converted
110
90
80
70
60
50
40
30
20
0
-16
1F
Converted
230
194
176
158
140
122
104
86
68
32
3
ohms
Primary
10,0
50,0
85,0
119,0
152,0
180,0
VDO Press
1 bar
Converted
0,0
2,0
4,0
6,0
8,0
10,0
psi
Converted
0
29
58
87
116
145
Tristate sensor
Resistance
< 750
750 - 2700
> 2700
Considered as
Inactive
Active
Sensor failure (interrupted wire)
IS-AIN8
PT100 (IEC 571)
0,1 0,1 C 0,1 F
843,
-400, -400,
922, -200,
-40,
1000, 0,
320,
1078, 200,
680,
1155, 400,
1040,
1232, 600,
1400,
1309, 800,
1760,
1385, 1000, 2120,
1461, 1200, 2480,
1536, 1400, 2840,
1610, 1600, 3200,
1685, 1800, 3560,
1758, 2000, 3920,
1832, 2200, 4280,
1905, 2400, 4640,
1977, 2600, 5000,
2049, 2800, 5360,
2120, 3000, 5720,
2191, 3200, 6080,
2262, 3400, 6440,
2332, 3600, 6800,
2401, 3800, 7160,
PT1000 (IEC 571)

0,1 0,1 C 0,1 F
7800,
-558,
-684,
8000,
-508,
-594,
8200,
-457,
-503,
8400,
-407,
-413,
8600,
-356,
-321,
8800,
-306,
-231,
9000,
-255,
-139,
9200,
-204,
-47,
9400,
-153,
45,
9600,
-102,
136,
9800,
-51,
228,
10000,
0,
320,
10200,
51,
412,
10400, 103,
505,
10600, 154,
597,
10800, 205,
689,
11000, 257,
783,
11200, 308,
874,
11400, 360,
968,
11600, 412,
1062,
1800,
464,
1155,
12000, 516,
1249,
Ni100 (IEC 43760)

0,1 0,1 C 0,1 F
695,
-600, -760,
743,
-500, -580,
791,
-400, -400,
841,
-300, -220,
893,
-200,
-40,
946,
-100, 140,
1000,
0,
320,
1056,
100,
500,
1112,
200,
680,
1171,
300,
860,
1230,
400, 1040,
1291,
500, 1220,
1353,
600, 1400,
1417,
700, 1580,
1483,
800, 1760,
1549,
900, 1940,
1618,
1000, 2120,
1688,
1100, 2300,
1760,
1200, 2480,
1833,
1300, 2660,
1909,
1400, 2840,
1986,
1500, 3020,
Ni1000 (IEC 43760)

0,1 0,1 C 0,1 F
7909, -500,
-580,
8107, -450,
-490,
8308, -400,
-400,
8512, -350,
-310,
8717, -300,
-220,
8925, -250,
-130,
9135, -200,
-40,
9347, -150,
50,
9562, -100,
140,
9780, -50,
230,
10000, 0,
320,
10223, 50,
410,
10448, 100,
500,
10676, 150,
590,
10907, 200,
680,
11140, 250,
770,
11376, 300,
860,
11615, 350,
950,
11857, 400,
1040,
12102, 450,
1130,
12350, 500,
1220,
12601, 550,
1310,

88
PT100 (IEC 571)

0,1 0,1 C 0,1 F
2470, 4000, 7520,
2539, 4200, 7880,
2607, 4400, 8240,
2675, 4600, 8600,
2742, 4800, 8960,
2809, 5000, 9320,
2875, 5200, 9680,
2941, 5400, 10040
3006, 5600, 10400
3072, 5800, 10760
3136, 6000, 11120
3200, 6200, 11480
3264, 6400, 11840
3327, 6600, 12200
3389, 6800, 12560
3451, 7000, 12920
3513, 7200, 13280
3574, 7400, 13640
3635, 7600, 14000
3695, 7800, 14360
3755, 8000, 14720
3815, 8200, 15080
3874, 8400, 15440
3903, 8500, 15620
PT1000 (IEC 571)

0,1 0,1 C 0,1 F
12200, 568,
1342,
12400, 620,
1436,
12600, 672,
1530,
12800, 724,
1623,
13000, 776,
1717,
13200, 829,
1812,
13400, 881,
1906,
13600, 934,
2001,
13800, 987,
2097,
14000, 1039, 2190,
14200, 1092, 2286,
14400, 1145, 2381,
14600, 1198, 2476,
14800, 1251, 2572,
15000, 1304, 2667,
15200, 1358, 2764,
15400, 1411, 2860,
15600, 1645, 3281,
15800, 1518, 3052,
16000, 1572, 3150,
16200, 1625, 3245,
16400, 1679, 3342,
16600, 1733, 3439,
16800, 1787, 3537,
17000, 1841, 3634,
17200, 1895, 3731,
17400, 1950, 3830,
17600, 2004, 3927,
17800, 2058, 4024,
18000, 2113, 4123,
18200, 2168, 4222,
18400, 2222, 4320,
18600, 2277, 4419,
18800, 2332, 4518,
19000, 2387, 4617,
19200, 2442, 4716,
19400, 2497, 4815,
19790, 2605, 5009,
Ni100 (IEC 43760)

0,1 0,1 C 0,1 F
2066,
1600, 3200,
2148,
1700, 3380,
2232,
1800, 3560,
2318,
1900, 3740,
2407,
2000, 3920,
2498,
2100, 4100,
2592,
2200, 4280,
2689,
2300, 4460,
2789,
2400, 4640,
4-20mA/
4-20mA/
0-20mA/
4-20mA/
100
60
100-PTM
100-PTM
Primary Converted Converted Primary Converted Primary Converted
170
0
0
0
0
38
0
200
13
8
38
20
57
12
230
25
15
57
30
77
25
280
38
23
77
40
96
37
330
50
30
96
50
116
50
390
63
38
116
60
135
62
460
75
45
135
70
155
75
560
88
53
155
80
174
87
690
100
60
174
90
194
100
194
100
Ni1000 (IEC 43760)

0,1 0,1 C 0,1 F
12854, 600,
1400,
13111, 650,
1490,
13371, 700,
1580,
13635, 750,
1670,
13901, 800,
1760,
14171, 850,
1850,
14444, 900,
1940,
14720, 950,
2030,
15000, 1000, 2120,
15283, 1050, 2210,
15570, 1100, 2300,
15860, 1150, 2390,
16154, 1200, 2480,
16451, 1250, 2570,
16752, 1300, 2660,
17056, 1350, 2750,
17365, 1400, 2840,
17677, 1450, 2930,
17993, 1500, 3020,
18312, 1550, 3110,
18636, 1600, 3200,
18964, 1650, 3290,
19295, 1700, 3380,
19631, 1750, 3470,
19970, 1800, 3560,
20314, 1850, 3650,
20662, 1900, 3740,
21013, 1950, 3830,
21370, 2000, 3920,
100mV/100-PTM
Primary
Converted
0
0
10
4
40
16
70
28
110
45
140
57
170
68
210
84
230
92
250
100

89
Sensor fail detection (FLS)

If the measured resistance, voltage or current on an analog input gets out of valid range, the sensor
fail will be detected and a sensor fail message will appear in the alarmlist. The valid range is defined
by the most-left (RL) and most-right (RH) points of the sensor characteristic 12.5% from RH-RL.
Hint:
The sensor fail alarm does not influence the gen-set operation. Sensor fail does not activate Binary
output Alarm.
If engine shutdown/stop is required when Fls appears, configure in GenConfig -> Inputs/Outputs ->
Analog inputs -> Protection -> property Active when to Under/Over limit + Fls.

90
Speed Governor Interface List

Hint:
Read carefully Speed governor instructions before connecting controller Speed governor interface!
Electronic engines interface

All below mentioned interface examples describe analog interface even if they are (in some cases)
used
for Electronic Control Units (Electronic engines) with CAN data bus.
There are several possibilities to connect CAN bus interface between Electronic engine and ComAp
controller. Refer to ComAp Electronic Engines Support manual.
Communication Bridge Unit

I-CB unit is an interface between Controller and Electronic engine. Following I-CB types are available:
For more details see I-CB-ICBEdit-1.1.pdf manual.
I-CB type
I-CB/MTU
I-CB/MTU-SIAM4000
I-CB/CAT-Diesel
I-CB/CAT-Gas
I-CB/DeutzTEMe
Engine
MTU
MTU
CAT
CAT
Deutz
Speed governor interface

Following chapter describes analog interface to engines with standard electronic speed governors.
Controller Speed reg out voltage limits

Setpoints Sync/Ld ctrl: SpeedGovLowLim [0,01V] and SpeedGovHiLim [0,01V] limit low and high
levels of output voltage. E.g. instead of full 10V to +10V Speed governor output range can be set
SpeedGovLowLim = 0,00 V and SpeedGovHiLim = 5,00 V to reduce the output range from 0 to 5V.
Heinzmann
Sync/Load ctrl:
Speed gov bias = 0,00 V
SpeedRegChar = POSITIVE
Sync/Load ctrl:

91
Sync/Load ctrl:
Sync/Load ctrl:
Speed gov bias = 5V
SpeedGovLowLim = 0,8V
(without resistor
Speed gov bias = 2,75V
SpeedGovLowLim = 0V
SpeedGovHiLim = 6V)
Terminals A3 and B3 are on OEM 14-pin connector.

Mounted on Perkins 40xx engines.
ComAp
Sync/Load ctrl:
Speed gov bias = 5,1V
SpeedGovHiLim = 10V
Caterpillar
PEEC
Caterpillar PEEC
9
Sync/Load ctrl:
SpdGovPWM rate = 500 Hz
SG OUT
SG COM
19
PWM
Pay attention to the connector and jumper orientation.

Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
Potentiometer turns cw (droop 0%)
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
92
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V
PEEC
Sync/Load ctrl:
SpdGovPWM rate = 500 Hz
Cummins
Cummins
EFC
Sync/Load ctrl:
SpeedGovLowLim = 5V
SpeedGovHiLim = 7,8V
Cummins
ECPG
Spurious operation of the controller push buttons is caused by excessive

interference from the speed controller when capacitor is not connected
between power supply terminals 1 and 2.
I9
SG OUT
A1
SG COM
Vout
Sync/Load ctrl:
Cummins
ONAN
0V
5V
SG COM
SG OUT
VoutR
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
Sync/Load ctrl:

93
CUMMINS
QSL9
Sync/Load ctrl:
SpeedGovHiLim = 5V
Barber Colman
DYN1 10684
Barber Colman
DYNA 8000
Barber Colman
2
9
SG COM
SG OUT
VoutR
SG COM
SG OUT
VoutR
Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V
Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 8V
GAC
ESD 5500
GAC
G
N
SG COM
SG OUT
VoutR
Sync/Load ctrl:
SpeedRegChar = NEGATIVE
SpeedGovLowLim = 4V
SpeedGovHiLim = 6V
2
25
GAC
SDG 735
GAC
EGS 104B
Sync/Load ctrl:
SG COM
SG OUT
VoutR
L
A
SG COM
SG OUT
VoutR
Sync/Load ctrl:
SpeedGovLowLim = 4V
SpeedGovHiLim = 6V
Sync/Load ctrl:
Tau act.= 1
WOODWARD
94
WOODWARD
ProAct II
Sync/Load ctrl:
SpeedGovLowLim = -2,5V
Sync/Load ctrl:
Speed gov bias =0 V
SpeedGovLowLim = -3 V
SpeedGovHiLim = 3 V
Hint:
For Woodward EPG speed governor (revision F) are limits:
SpeedGovLowLim = -3V
SpeedGovHiLim = +2V
Speed gov bias = -0,5 V
Sync/Load ctrl:
SpeedGovLowLim = 6,5 V
SpeedGovHiLim = 0,0 V
Sync/Load ctrl:
Sync/Load ctrl:
Terminals 19 and 20 are marked as analog inputs # 1.
25,26 = Speed Signal Inputs
Sync/Load ctrl:
95
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
For Woodward DPG 2223 the ILS terminal is 10.
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 5V
Sync/Load ctrl:
Speed gov bias = 0 V
12
11
SG COM
SG OUT
VoutR
MTU MDEC
2000, 4000
MTU
8 (0 to 10 VDC)
36
SG OUT
SG COM
Vout
Sync/Load ctrl:
SpeedGovLowLim = 0V
SpeedGovHiLim = 10V

DEUTZ
DEUTZ
BF6M
Plug F
24 (0, 5 to 4, 5 VDC)
23 GND
21
Opened for
17
Droop % 0
Sync/Load ctrl:
SG OUT
SG COM
Vout
PERKINS
4016 E61 TRS
PERKINS
18
SG OUT
19
SG COM
Vout
Sync/Load ctrl:
PERKINS
2300, 2800
12
2
24
20
SG OUT
SG COM
Vout
Sync/Load ctrl:

96
PERKINS
1300 EDi

Above mentioned pin numbers refer to the Customer Interface
Connector. The J1 connector on ECM has the following numbering:
20 = J1/3; 24 = J1/17
VBREF GND
RPS INPUT
SG COM
SG OUT
VoutR
Sync/Load ctrl:
TOHO
Sync/Load ctrl:

97
AVR Interface List

Read carefully AVR instructions before connecting to controller!
Basler: APR 63-5, AEC 63-7, KR-FX, KR-FFX
AVRi trim to minimum counter
clockwise.
Volt/PF ctrl:
AVR DCout bias = 50%
VoltRegChar = POSITIVE
AVRi output is connected instead of external resistor for voltage adjusting.

Basler: DECS 100
clockwise.
Volt/PF ctrl:
BASLER: DESC 200
clockwise.
Volt/PF ctrl:
Stamford SX 460
clockwise.
Volt/PF ctrl:
STAMFORD SX 440, AS440, MX 321, SX 421
clockwise.
Volt/PF ctrl:
PFC3 module is not required.

98
STAMFORD MX 341
clockwise.
iGAVRi
Volt/PF ctrl:
Hint:
Disconnect the droop CT (terminal S1 & S2) and short the droop CT leads
short the terminal S1,S2 on the AVR
Leroy Somer: R 438 LS, R448
Kutai EA448
clockwise.
Volt/PF ctrl:
AVRi output is connected instead Remote voltage trimmer 470 ohm to
terminals ST4. Module R726 is not required.
Leroy Somer: R 449
clockwise.
Volt/PF ctrl:
Module R726 is not required.
Leroy Somer: R 450
18VAC
iG
AVRi
TRANS
From
generator
230/400VAC
0 VAC
AVRi +
OUT 2
AVRI OUT
AVRI COM
AVRi-
OUT 1

clockwise.
Volt/PF ctrl:
Hint:
Use AVRi instead of potentiometer 1000 Ohm
Read Leroy Somer R450 manual before use.
Leroy Somer: R 129
J2
OCOM
OUT 1
iG
AVRi
TRANS
iGAVRi
18 VAC
230/ 400VAC
0 VAC
From
generator
AVRi+
AVRI OUT
AVRI COM
AVRi-

clockwise.
Volt/PF ctrl:

terminal J2. Module R726 is not required.

99
iGAVRi
Leroy Somer: R 221, R 222

AVRi trim to minimum counter clockwise +5%.
Volt/PF ctrl:

100
Leroy Somer: R 230
OUT2
OUT1
iGAVRi
iG
AVRi
TRANS
230/ 400VAC from generator

0 VAC
AVRi+
AVRI OUT
AVRI COM
AVRi -

AVRi trim to minimum counter clockwise.
Volt/PF ctrl:
Leroy Somer: R 230
iGAVRi

clockwise.
Volt/PF ctrl:

101
Remove Link J4 and replace through R500

Primary voltage setting with resistors connected: 230V
Hint:
Disconnect one wire (OUT 1), set voltage on running Generator to U = nom.
Measure Voltage over Resistor
Depending on Value increase AVRi potentiometer to get Range.
Set exact Value with Bias Voltage//PF regulation (gain=0)
Stop gen-set and connect when equal Voltage and polarity is achieved.
Set again in regulation loop on demand
Leroy Somer: R 438 LS, R448
clockwise.
Volt/PF ctrl:

terminals ST4.
Leroy Somer: R 449
clockwise.
Volt/PF ctrl:
Leroy Somer: R 129
J2
iG
AVRi
TRANS
230/ 400VAC
0 VAC
OCOM
From
generator
AVRi+
iGAVRi
18VAC
AVRI OUT
AVRI COM
AVRi-
OUT1

clockwise.
Volt/PF ctrl:

terminal J2.
Leroy Somer: R 250
J2
iG
AVRi
TRANS
OCOM
OUT1
iGAVRi
18VAC
230/ 400VAC
0 VAC
From
generator
AVRi+
AVRi-
AVRI OUT
AVRI COM

clockwise.
AVRDCout bias = 50%
Mecc Alte Spa: U.V.R.6

AVRi trim to maximum
clockwise.
Volt/PF ctrl:
VoltRegChar = NEGATIVE
102
AVRi output is connected instead Remote voltage trimmer 100Kohm

(OUT1=top position wire and GND =second top position).
Hint:
VoltRegChar = POSITIVE is
achived with IG-AVRi OUT2
and GND connection.
Mecc Alte Spa: S.R.7/2
GND
OUT1
iG
AVRi
TRANS
iGAVRi
18VAC
230/400VAC
0VAC
From
generator
AVRi+
AVRi-
AVRI OUT
AVRI COM
AVRi trim to maximum

clockwise.
Volt/PF ctrl:
Mecc Alte DSR

103
AVRi trim = 1/16 from minimum ( =6,25% => max. = 2,5V).

Volt/PF ctrl:
The Vext input (connector CN1 terminals 10 and 11) permits analogical remote control of output voltage
with a programmable variation range of up to 10% (parameter 16, by default the setting is 5%) with respect
to the value set. If you want to use continuous voltage, it will be effective if it is in the range between 0V and
+2,5V. The input tolerates voltages from 5V to +5V, but for values exceeding the limits of 0V / +2,5V (or in
the event of disconnection) it is automatically disabled and the voltage adjustment goes back to the value set
through the trimmer (if enabled) or through parameter 19 (as shown on the picture).
Changing of DSR parameters requires PC with dedicated software and DI1-DSR unit!
DSR automatically detects presence of transformer for parallel operation (if used it works with droop, if not
used it works isochronous).
Piller
clockwise.
Volt/PF ctrl:
AVRi output is connected instead Remote voltage trimmer 100Kohm.
Catterpillar VR6, VR3F
clockwise.
Volt/PF ctrl:
For VR3F link 4-7 has to be removed.

Caterpillar VR6-B

104

clockwise.
Volt/PF ctrl:
AVR DCout bias = 0%
Voltage range (-2V; 2V)
Caterpillar CDVR
AVRi trim to 50%
Volt/PF ctrl:
Pin 44 on DVR PF regulation directly from DVR is not connected.
Catterpillar DVR
AVRi trim to 25%
Volt/PF ctrl:
Pin 44 on DVR PF regulation directly from DVR is not connected.

AVK Newage MA330, 327, 321, 341
clockwise
Volt/PF ctrl:
Newer Leroy Somer

clockwise
Volt/PF ctrl:
Regulation signal +/- 0..2,5V
AVK Newage Cosimat N+
Volt/PF ctrl:

105
Marathon DVR2000E
AVRi trim to 1/3 clockwise
Volt/PF ctrl:
Marathon PM100, 200

18VAC
230/400VAC From
generator
0 VAC
iG
AVRi
TRANS
AVRI OUT
AVRI COM
AVRi+
6 OUT2
AVRi -
7 OUT1
Volt/PF ctrl:
MarelliMotori Mark I (M40FA640A/A)
8
6
OUT2
OUT1
iG
AVRi
TRANS
230/ 400VAC
0 VAC
iGAVRi
18VAC
From
generator
AVRi+
AVRi-
AVRI OUT
AVRI COM
AVRi trim to 20%

Volt/PF ctrl:
iGAVRi
MarelliMotori (M40FA610A)
Volt/PF ctrl:
KATO (KCR 360, 760)
iGAVRi
Volt/PF ctrl:

106
Technical Data
Power supply
Voltage supply
Consumption
depends on supply
voltage
Battery voltage
measurement
tolerance
RTC battery lifecycle
Controller
IS-Display
IG-Display
InteliVision 8
InteliVision 5
8-36V DC
0,4A at 8VDC
8-36V DC
0,3A at 8VDC
8-36V DC
0,4A at 8VDC
8-36V DC
1A at 8VDC
8-36V DC
0.7 A at 8VDC
0,15 A at
24VDC
0,1A at
36VDC
2 % at 24V
0,1 A at
24VDC
0,09A at
30VDC
0,14 A at
24VDC
0,12A at
30VDC
0,35A at 24VDC
0.55 A at 24VDC
0,25A at 36VDC
0.45 A at 36VDC
10 year
Hint:
When internal RTC battery becomes flat, controller function (e.g. Ready for stand by) does not change
until controller power supply is switched off. Some time before the battery is completely exhausted, a
warning message appears in Alarmlist: "RTCbatteryFlat".
After the next power switch on (with flat battery already) controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except of System log: SetpointCS err record
Time and Date values are set to zero
Statistics values are random
Operating conditions
IS-NT** operating temperature
IS-NT-BB operating temperature
IG-NT-BB, IS-NTC-BB operating temperature
IG-NT-BB, IS-NTC-BB storage temperature
IS-NT*** operating temperature (LT version)
Storage temperature
Storage temperature IS-NT-BB
Flash memory data retention time
Protection front panel
Humidity
Standard conformity
Low Voltage Directive
Electromagnetic Compatibility
Vibration
Shocks
-20..+70oC *
-40..+70oC *
-30 +70C
-40 +80C
-40..+70oC *
-30..+80oC
-40..+80oC
10 years
IP65
95% without condensation
IEC/EN 60068-2-30
EN 61010-1:95 +A1:97
EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
2
a = 200 m/s
Hint:
* USB port should be used only above 0C.
107
** IS-NT including IS-Display and InteliVision 8

*** IS-NT including IS-Display
Dimensions and weight

Dimensions
Weight (IG-NTC-BB)
See Terminals and Dimensions chapter

950g
Mains and generator

Nominal frequency
Frequency measurement tolerance
50-60Hz
0,1Hz
Current inputs
IG-NT / IG-NT-BB
Nominal input current (from CT)
Load (CT output impedance)
CT input burden
5A
< 0,1
< 0,2 VA per phase (Inom=5A)
Max. measured current from CT

Current measurement tolerance
Max. peak current from CT
Max. continuous current
10 A
2% from the Nominal current
150 A / 1s
12 A
IG-NTC / IG-NTC-BB / ISNT-BB, IS-NTC-BB / IM-NT

1A/5A
< 0,1
2 A / 10 A
2% from the Nominal current
150 A / 1s
2,4 A / 12 A
Voltage inputs IG/IS-NT and modifications

IG-NT / IG-NT-BB
Nominal voltage (ph-N / ph-ph)
Maximal measured/allowed
voltage
Input resistance
Voltage measurement tolerance
Over voltage class
IG-NTC / IG-NTC-BB / ISNT-BB, IS-NTC-BB / IM-NT
277/480 VAC
346/600 VAC
120/207 or 277/480 VAC

150/260 or 346/600 VAC
0,6 M phase to phase

0,3 M phase to neutral
1 % from the Nominal voltage
III / 2 (EN61010)
0,6 M phase to phase

0,3 M phase to neutral
1 % from the Nominal voltage
III / 2 (EN61010)
Hint:
kW, kWh, Load sharing, VAr sharing measurement tolerance is 3%.
Binary inputs and outputs

Binary inputs
IG-NT / IG-NTC /
IG-NT-BB /
IG-NTC-BB
Number of inputs
Input resistance
Input range
Switching voltage level
for close contact
indication
Max voltage level for
open contact indication
IM-NT
IS-NT-BB
IS-NTC-BB
12
4,7 k
0-36 VDC
0-2 V
6
4,7 k
0-36 VDC
0-2 V
16
4,7 k
0-36 VDC
0-2 V
8-36 V
8-36 V
8-36 V

108
Binary open collector outputs

IG-NT / IG-NTC /
IG-NT-BB /
IG-NTC-BB
Number of outputs
Maximum current
Maximum switching
voltage
12
0,5 A
36 VDC
IM-NT
6
0,5 A
36 VDC
IS-NT-BB
IS-NTC-BB
16
0,5 A
36 VDC
Analog inputs
Not electrically separated
Number of inputs
NT-BB,IS-NTC-BB )
Resolution
Jumper selectable range
Maximal resistance range
Maximal voltage range
Maximal current range
Input impedance
Input impedance
Resistance measurement tolerance
3 / 0 / 4 unipolar ( IG-NT(x), IG-NT(x)-BB/ IM-NT / IS10 bits

V, ohm, mA
2500
5V
0 20 mA
180 for mA measuring
> 100 k for V measuring
2 % 2 out of measured value
1 % 1mV out of measured value
1 % 0,5mA out of measured value
D+ function
Max. D+ output current
Guaranteed level for signal Charging OK
300 mA
80% of supply voltage
Speed pick-up input

Type of sensor
Minimum input voltage
Maximum input voltage
Minimum measured frequency
Maximum measured frequency
Frequency measurement tolerance
magnetic pick-up
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
4 Hz
10 kHz (min. input voltage 6Vpk-pk)
0,2 %
RS232 interface
Maximal distance
Speed
10m
up to 57.6kBd
RS485 interface
Maximal distance
Speed
1000m
up to 57.6kBd
CAN bus interface

Galvanically separated
Maximal CAN bus length
200m
Speed
250kBd
Nominal impedance
120
109
Cable type
twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length
and 32 iS-COM units connected:
Nominal Velocity of Propagation
min. 75% (max. 4,4 ns/m)
Wire crosscut
min.0,25 mm2
Maximal attenuation (at 1 MHz)
2 dB / 100m
Recommended Industrial Automation & Process Control Cables:
BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)
Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Analog outputs
10 V DC / 5 V PWM (500 3000Hz), max. 15 mA
PWM to IG-AVRi
0 20 mA 0,3mA
0 10 V DC, max. 15 mA
470R at 9,4V
Speed governor output

AVRi outputs
Current output
Voltage output
Max load resistance
IG-AVRi
Power supply:
Absolutely maximum power supply range:
18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100

15 - 25 VAC
Inputs:
Outputs:
AVRi output voltage range:
AVRi output current:
Mechanical dimensions:
+AVR, -AVR (two wires, PWM from IG-CU)

OUT1, OUT2 floating (potential free) voltage source.
potentiometer adjustable from +- 1V to +-10V DC.
max 15 mA.
96 x 27 x 43 mm , DIN rail (35 mm) mounted
IG-AVRi Trans/LV
Primary voltage 1:
Absolute low limit:
Absolute high limit:
230-277 VAC
230 VAC 20%
277 VAC + 20%
Primary voltage 2:
Absolute low limit:
400-480 VAC
400 VAC 20%
480 VAC + 20%
Frequency:
Secondary voltage:
Operating temperature
50 - 60 Hz
18 V AC, 5 VA
-30..+70oC
IG-AVRi Trans/100
Primary voltage:
NT
100 120 VAC

NT
NTC
InteliGen , InteliGen -BB, InteliGen -BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

110
Absolute low limit:

100 VAC 20%

120 VAC + 20%
Frequency:
Secondary voltage:
50 - 60 Hz
18 V AC
-30..+70oC
IGS-PTM
Voltage supply
Consumption
Interface to controller
8-36V DC
0,1A depend on supply voltage
CAN
-30..+70oC
Binary inputs
Number of inputs
Input resistance
Input range
Switching voltage level for close contact indication
Max voltage level for open contact indication
8
4,7 k
0 - 36 VDC
0-2V
8-36 V
Binary open collector outputs

Number of outputs
Maximum current
Maximum switching voltage
8
0,5 A
36 VDC
Analog inputs
Number of inputs
Resolution
Maximal resistance range
Maximal voltage range
Maximal current range
Resistance measurement tolerance
4
10 bits
0 250
0 100 mV
0 20 mA
1 % 2 out of measured value
1,5 % 1mV out of measured value
2,5 % 0,5mA out of measured value
Analog output
Number of inputs
Resolution
Output range
1
10 bits
0 to 20 mA 0,33 mA
IS-AIN8
Nominal power supply
Power supply range
Max. consumption
24 VDC
8 36 VDC
250 mA
Connection to controller (galvanically separated)
150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
CAN1
Storage temperature
Humidity
-40..+70oC
-40..+80oC
IP 20

111
Standard conformity
EN 61010-1:95 +A1:97
EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Analog inputs
24 VDC
Power supply range
8 36 VDC
Number of inputs
8
Not galvanic separated
Resolution
16 bits
Each analog input can be software configured to:
Measuring range
Accuracy
From
to
0,5 %
0
2400
1,0 %
0
250
0 / 4 mA
20 mA
0,5 %
4 mA
20 mA
0,5 %
0 mA
20 mA
0,5 %
0,2 %
0 mV
100 mV
0,2 %
- 1000 mV + 1000 mV
0,5 %
0 mV
2500 mV
0,5 %
Resistance
Current
Voltage
Passive
Active
Active
Thermocouples J, K, L type
Hint:
Sensors must be isolated from the engine body (except for thermocouples (since HW version 5.0)).
Follow rear sticker description and remove the appropriate jumpers in case of thermocouples not
isolated from the engine body.
It's possible to connect voltage up to 10V to an analog input if an external volt box which is described
on p.53 is used.
I-AOUT8
Voltage supply
Consumption
Number of analog outputs
Output range
8-36V DC
0,1A depend on supply voltage
40 x 95 x 45 mm , 35 mm DIN rail mounted
CAN
-30..+70oC
8 (not electrically separated)
0 to 10 VDC
0 to 20 mA
PWM (1200 Hz)
IS-BIN16/8
Power supply range
Max. consumption
24 VDC
8 36 VDC
250 mA
Connection to controller (galvanically separated)
150 x 160 x 50 mm ,
DIN rail (35 mm) mounted
CAN1
Storage temperature
-30..+70oC
-40..+80oC
IP 20

112
Humidity
Standard conformity

EN 61010-1:95 +A1:97
EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Binary inputs
Galvanically separated two groups
Number of inputs
Input resistance
Input voltage range
8+8
3 k
0-36 VDC
Input voltage level for open contact

8 to Power supply VDC
Input voltage level for close contact
0 to 2 VDC
Voltage level is defined between Binary input and Binary input COM terminal.
Open collector outputs

Number of outputs (galvanically separated)
Maximum current
8
0,5 A
36 VDC
Frequency inputs
Number of inputs
2 (RPM1, RPM2)
RPM1
Type of sensor
Minimum input voltage
Maximum input voltage
mode
magnetic pick-up
2 Vpk-pk (from 4 Hz to 4 kHz)
50 Veff
8 kHz (min. input voltage 6Vpk-pk), frequency
RPM2
Type of sensor
Minimal pulse width
Note:
Contact or Active sensor

10 ms, integration mode
60 Hz, integration mode
RPM1, RPM2 are available from IS SW version 2.6
IGL-RA15
Power supply
Voltage supply
Consumption
8-36V DC
0,35-0,1A (+1A max horn output)
Depend on supply voltage
Storage temperature
-20..+70oC
-30..+80oC
IP65

Dimensions
Weight
180x120x55mm
950g

113
Horn output
Maximum current
1A
36 VDC
I-CB, I-CR
Power supply
Voltage input
Consumption
8-36V DC
0.1A depend on power supply
Storage temperature
Humidity
Protection
-20 +70 C
-30 +80 C
IP20

Dimensions
Weight
95x96x43 mm, DIN rail (35 mm) mounted

300g
CAN bus interface

Galvanic separated
Maximal CAN bus length
Speed
Nominal impedance
Cable type for iS connection
200m
up to 250kBd (depends on ECU type connected)
0
sted pair (shielded)
RS232 interface
Maximal distance
Speed
connected)
0m
p to 19.2kbps (depends on ECU type
I-LB
Voltage supply
Consumption
Interface to modem or PC
-36V DC
,1A depend on supply voltage
-30..+70oC
S232, RS422, RS485, (USB I-LB+ version)
AN
IG-IB
Voltage supply
Consumption
Interface to modem
Interface to Ethernet
Storage temperature
-36V DC
,1A depend on supply voltage
S232 or CAN
S232
J45 (10baseT)
-30..+70oC
-30..+70oC

114
I-RBxx
Number of relays:
Nominal voltage:
Voltage range:
Relay opens at:
Electric / mechanic cycles:
Operating temperature range:
Maximal load:
(I-RBxx-231)
Contacts protection:
6 or 8 in sockets
4 VDC
6,8 36 VDC
0% of nominal voltage
00 000 / 10 000 000
40C to 70C
6 A resistive load at 24VDC
4 A inductive load at 24 VDC
2 A at 231VAC
aristor 14DK390
IG-MTU
Primary voltage Ph-Ph
Secondary voltage Ph-N
Primary/secondary Phase shift
x400 VAC / 50Hz (3x480 VAC / 60 Hz)

x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
1
-30..+70oC
IG-MTU-2-1
Primary voltage Ph-Ph
Secondary voltage Ph-N
Primary/secondary Phase shift
x600 VAC / 50Hz (3x720 VAC / 60 Hz)

x 173 V AC ( 3x208 VAC / 60 Hz) , 5 VA
1
-30..+70oC

115

IGS NT 2.5 Installation Guide

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Compact Controller for Stand-by and Parallel Operating Gen-sets

Inteli New Technology

Copyright 2010 ComAp s.r.o.

ComAp, spol. s r.o.

Voltage and resistive sensors ........................................................................................................ 79

IGL-RA15 ......................................................................................................................................... 113

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

!!! CAUTION !!!

Adjust set points

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

WARNING VERY IMPORTANT !!!

Mains voltage measuring

(Capital letters in the frame) buttons on the front panel

(Italic) set points

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Required and optional modules

Additional display for IG-NT/NTC/EE/EEC, IM-NT

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Marine Application Notes

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Max wire length < 10m

Max wire length < 10m

-24VB from battery

Controller box shielding

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Controller box shielding

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Terminals and Dimensions

IG-NT, IG-NTC, IM-NT

Cutout for IG-XX/IM-NT

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Cutout for IG-DISPLAY

IS-NT with IS-Display

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Cutout for IS-DISPLAY

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

IS-NT with InteliVision 8

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

IG-NT-BB (IG-NTC-BB, IS-NTC-BB)

IG-NT-BB with InteliVision 5

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Front panels interface

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

How to connect InteliVision8 with G-NT-BB?

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

How to connect InteliVision8 with IS-NT-BB?

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

How to connect InteliVision 8 with IS-NTC-BB?

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

Peripheral modules terminals and dimension

IG-AVRi + IG-AVRi TRANS

IG-AVRi unit is DIN rail mount (35mm)

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,

IS-BIN16/8 unit is DIN railmount (35mm)

InteliGenNT, InteliGenNT-BB, InteliGenNTC-BB, InteliSysNT, InteliSysNTC-BB, InteliMainsNT,