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SECTION 2 - SYSTEM COMPONENTS

System Components

FM-200 Container

This section describes the individual components that

comprise a complete system. Some items are optional
depending on the application, and are indicated as such.

The agent storage vessel consists of a container fitted

with a valve and internal syphon tube, factory filled with
FM-200, and super-pressurised with dry nitrogen to
25 bar @ 210C(360 psi @ 700F). Containers sharing the
same manifold shall be equal in size and fill density.
Containers are finished in red and are available in various
sizes ( Figure 1). A nameplate is adhered to the container
displaying the agent weight, tare weight, gross weight,
fill density and charge date.

Figure 1 - FM-200 Container

Technical Information
The 8, 16, 32, 52, 106, 147 & 180L containers are
manufactured in accordance with DOT(HSE)4BW500
or 4BW450, the 343 Ltr container in accordance with
DOT 4BW450 and the 40, 67.5 & 80 in accordance with
DOT 3AA 580.
Material
Carbon %
Manganese %
Phosphorus %
Sulphur %

0.220%
1.250%
0.045%
0.050%

4BW500

Hydraulic test pressure:

Working Pressure:

4BW450

Hydraulic test pressure:

Working Pressure:

3AA580

max
max
max
max

69.0 bar (1000 psi)

34.5 bar (500 psi)

62.1 bar (900 psi)

31.0 bar (450 psi)

Hydraulic test pressure:

Working Pressure:

70.0 bar (1015 psi)

40.0 bar (580 psi)

Paint Specification:

Red epoxy polyester or

red polyester powder
coated

Figure 1 - FM-200 Container

Table 4: Container details.

Part No.
(Nominal size)
9180 (8 litre)
9190 (16 litre)
9200 (32 litre)
14692 (40 litre)
9210 (52 litre)
14693 (67 litre)
14694 (80 litre)
9220 (106 litre)
9230 (147 litre)
9240 (180 litre)
14798 (343 litre)

Nom. Volume
Kg
(Lbs.)
4.5 to 8.0
9.0 to 17.5
17.0 to 33.5
22.0 to 43.0
27.0 to 53.0
33.5 to 66.5
14.0 to 81.5
53.5 to 106.5
74.0 to 147.5
91.5 to 182.0
172 to 343

(10 to 18)
(20 to 39)
(38 to 74)
(48 to 95)
(59 to 117)
(74 to 147)
(91 to 180)
(118 to 235)
(163 to 325)
(201 to 401)
(379 to 757)

Dimension A
Outlet Size
(nominal)
Diameter Empty Weight
mm
(In) mm
(In) mm
(In) kg
(Ibs)
25
25
25
50
50
50
50
50
50
50
89

(1")
(1")
(1")
(2")
(2")
(2")
(2")
(2")
(2")
(2")
(3.5")

FM-200 Installation Guide/11100/05.04.02/Issue 3.2

304
502
833
1352
596
1526
1685
1021
1354
1634
1466

(12.")
254 (10") 14.8
(19.8") 254 (10") 18.4
(32.8") 254 (10") 26.1
(53.2")
227.2 (9") 52.2
(23.5") 406 (16") 49.1
(60")
265 (10.4") 81.6
(66.3")
276 (11") 95.3
(40.2") 406 (16") 71.8
(53.3") 406 (16") 89.9
(64.3") 406 (16") 105.8
(57.7)
610 (24") 207

(32.6)
(40.6)
(57.5)
(115)
(108.3)
(180)
(210)
(158.3)
(198.2)
(233.2)
(456)

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SECTION 2 - SYSTEM COMPONENTS

Container Label
The container label details the weight of FM-200 contained, empty weight, fill density and charge date. Once
the label is applied to the container surface, and to avoid
possible tampering it can not be removed intact.
Figure 2 - Container Label

Technical Information
Material:

Aluminum

Adhesive:

Pre-applied 3M adhesive 9485

Dimensions:

241.3mm x 165.1mm (Pt.No.4294)

(9.5")
(6.5")
558mm x 50.8mm (Pt.No.4284)

(22")

(2")

Macron Safety Systems (UK) Ltd

Guildford, Surrey GU1 1RN
Tel: +44 (0) 1483 57 2222
Fax: +44 (0) 1483 302 180

10

FM-200 Installation Guide/11100/05.04.02/Issue3.2

SECTION 2 - SYSTEM COMPONENTS

Fixing Brackets

HYGOOD
Figure 4 - Valve Assembly

The bracket assembly consists of a nut and bolt, two

bracket straps and one back channel. To securely hold
the container in position during the system discharge,
two bracket assemblies are required per container. The
only exception is the 8 litre container which only requires one.
Each strap is notched for insertion into the back channel
allowing the container to be properly aligned. The bracket
assembly is designed to be mounted to a rigid vertical
surface with the container assembly resting fully on the
floor.
Figure 3 - Fixing Bracket
25mm (1") valve assembly Part No. 6410
50mm (2") valve assembly Part No. 6430
75mm (3") valve assembly Part No. 15151
Technical Information

Part No.

Cont.size

Dim.A
mm (in)

9011

8,16,32 Ltr
254mm dia. (10")

400 (15.75")

9012

52,106-180 Ltr
406mm dia. (16")

600 (23.6")

14800

40 Ltr
227.2mm dia. (9")

400 (15.75")

14801

67 Ltr
265mm dia. (10.4")

400 (15.75")

14802

80 Ltr
276mm dia. (11")

400 (15.75")

343 Ltr
610mm dia. (24")

693 (27.3")

14799

Material:
Body Proof Pressure:
Outlet Adaptor:
Low Pressure Port:
Gauge Port:
Pilot Pressure Port:
Solenoid Adaptor Port:

25mm & 50mm Valve

Brass CZ 121
150 bar (2175 psi)
1" BSP, 2"BSP
1/8" NPT
1/8" NPT
1/4" BSPP
1/8" NPT
75mm Valve

Material:
Body Proof Pressure:
Outlet Adaptor:
Low Pressure Port:
Gauge Port:
Pilot Pressure Port:
Solenoid Adaptor Port:

Brass UNS36000
138 bar (2000 psi)
3.5 in. Flare*
1/8" NPT
1/8" NPT
1/4" NPT
None

*Outlet adaptors are available for 3" NPT, BSP and grooved.

Principle of Operation

Valve Assembly
The Macron Safety Systems designed and manufactured container valve is the result of extensive research
and development and incorporates many unique safety
features. The valve assembly is factory-fitted to the
container and is supplied pre-assembled with a low pressure switch, pressure gauge and burst disc.
FM-200 Installation Guide/11100/05.04.02/Issue 3.2

The Macron Safety Systems FM-200 valve is a highflow-rate device specially designed for fire protection
use. Operation is by means of a pressure-differential piston. Container pressure is used within the valve to create a positive force on the piston, sealing the valve
closed. Operation of the valve occurs when the upper
chamber is vented faster than the 'make up device' in the
shuttle can replace the pressure. Thereby allowing, the
shuttle to be forced up, and free flow of FM-200 from
the valve. Upper chamber pressure is released by the
electrical, mechanical or pneumatic actuator.
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SECTION 2 - SYSTEM COMPONENTS

The valve incorporates the following features:

A pressure operated safety release device (burst
disc).
Main outlet, fitted with safety shipping cap.
A connection for a pneumatic or mechanical
actuator, fitted with safety cap.
A connection for an electrical solenoid.
A connection for the pneumatic pilot signal
output used for multiple container operation.

Low Pressure Switch

A low pressure warning switch is fitted to every container and must be utilised to safeguard the warranty
requirements. The device continuously monitors the
container pressure and in the event of the pressure dropping below 20 bar (290 psi) the switch operates to enable
the condition to be signalled to a control unit.

Figure 6 - Low Pressure Switch (Part No. 94185)

Burst Disc
A burst disc is factory fitted to every valve assembly. It
is designed to rupture when the container becomes over
pressurised when subjected to temperatures above the
designed storage temperature of the container.
Figure 5 - Burst Disc

Technical Information
Body:

Rating:

Brass CZ 121
(25mm & 50mm Valve)
Brass UNS36000
(75mm Valve)
50 bar (725 psi) @ 50oC
(120oF)
(25mm & 50mm Valve)

52 bar (760 psi)

(75mm Valve)

Thread 25mm Valve(1") : M14 x 1.25 (Pt.No. 94080)

Thread 50mm Valve(2") : M18 x 1.00 (Pt.No. 94085)
Thread 75mm Valve(3") : 0.9375 (Pt.No. 15330)
Hole Orientation:
90o to Body
Torque:
18 Nm (13.3Ibs.ft)
(M14 Thread)
Torque:
20 Nm (14.8Ibs.ft)
(M18 Thread)
Torque:
20.3 Nm (15.Ibs.ft)
(0.9375 Thread)

12

Technical Information
Body:
Switch point:
Switch Type:
Proof pressure:
Connection:
Max. Current:
Voltage Range:

Wire leads

PS80

Hermetically sealed
Stainless Steel
Open at 20 bar +/-0.7 bar
(290 psi (+/- 10psi)
Close on rise at 24 bar
+/-0.7 bar (350 psi (+/- 10psi)
345 bar (5003 psi)
Brass 1/8" NPT
Max 2.9A
5-28 vdc

1.82m (6Ft)

FM-200 Installation Guide/11100/05.04.02/Issue3.2

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SECTION 2 - SYSTEM COMPONENTS

Manual Actuator
The manual actuator is a simple strike knob assembly
which is fitted to the top of the valve assembly or solenoid actuator. Inadvertent operation is prevented by a
pin which has to be removed before activation.

Technical Information
Body:
Actuation Pin:
Pipe connection:
Min. Actuation Pressure:

Brass CZ121
Stainless Steel
1/4" BSPP Female
2 bar (29 psi)

Figure 7 - Manual Actuator (Part No. 2880)

Removable Electrical Actuator

The removable electrical actuator is also similar to the
manual actuator and locates to the top of the container
valve. 24v dc is required for solenoid operation. Provision is made for the connection of a manual strike Knob
to the top of the actuator assembly.
Figure 9 - Electrical Actuator (Part No. 9490)

Technical Information
Body:
Knob:
Safety Pin:
Actuation Pin:
Min Actuation Force:

Brass CZ 121
Nylon
Zinc Plated Mild Steel
Stainless Steel
25.5N (5.73 Ibf)

Pneumatic Actuator
The pneumatic actuator is an assembly similar to the
manual actuator but without the strike knob. Pressure
from a master container or other sources is used to
actuate the valve, via small bore piping or, preferably, a
flexible hose.
Figure 8 - Pneumatic Actuator (Part No. 2900)

Technical Information
Body:
Swivel nut:
Actuation Pin:
Actuation Type:
Rest Requirement:
Connection:
Power requirement:
Current:
Manual Actuation Force:
Electrical connection:
Diode Type:
Temperature Range:
Life Span:
Testing:
Approval:

FM-200 Installation Guide/11100/05.04.02/Issue 3.2

Mild Steel & Dull Nickel

Brass CZ121
Stainless Steel
Latching
Manual Force Required
1" BSPP
24vdc
0.2A
5 kgf (11. Ib.f)
3-pin plug connector
Suppression
-20oC to +55oC
(-4oF to131oF)
10 years from manufacture
100% Check on start /
Finish position
Underwriters Laboratories
Recognised to UL508
Tested in accordance with
UL864

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SECTION 2 - SYSTEM COMPONENTS

Side Mounted Electrical Actuator

25mm & 50mm Flexible Discharge Hose

This solenoid actuator differs from other actuators in

that it is side mounted. It can be located directly on the
side of the valve or via a solenoid adaptor. The adaptor
enables the actuator to be removed safely without actuation of the container valve. It is designed to be used
in explosive atmospheres (Class I , groups C and D, Class
II, groups E, F & G). It is operated by a 24v dc input
signal.

Multiple FM-200 container installations are connected

to the system by means of a flexible discharge hose.
This enables containers to be disconnected for maintenance or recharge without dismantling other container
mountings, manifold connections and pipework, etc.

Figure 10 - Electrical Actuator (Part No 95550)*

The flexible discharge hose is connected to each manifold valve outlet. A swivel fitting at the inlet of the hose
enables the container to be readily coupled to the distribution system. The 32mm (1 1/4") discharge hose (Part
No.4120) requires the addition of a brass adapter (Part
No. 6412) between the valve outlet and the swivel fitting
at the inlet of the hose.
Figure 11 - 32mm (1 1/4") Hose & Brass Adapter
Assy (Part No. 4125)

- 50mm (2") Hose (Part No 6540)

Technical Information
Solenoid Enclosure:
Power Requirement:
Power Consumption:
Conduit Thread:
Pressure Connection:
Pressure Range:
Certification:
Max. Ambient Temp:
Solenoid Orientation:

Stainless Steel
24v dc
9.5 watts
1/2" NPT
1/8" NPT Female
0 - 103 bar (1500 psi)
UL
105oC (221oF)
0-30o Off Vertical

* Not available on the 75mm (3") Valve & 343 Ltr container
Assembly)

14

Technical Information
Construction:

Twin steel wire braided

Oil resistant
Seamless synthetic rubber
core to DIN 20022.

Connection:

Zinc Passivated Mild Steel

Max Bend Angle: 15o @ 0oC (32oF)

FM-200 Installation Guide/11100/05.04.02/Issue3.2

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SECTION 2 - SYSTEM COMPONENTS

75mm (3") Discharge Hose/Check Valve

Assembly
The discharge hose/check valve assembly (Part No.
14962) combines the elbow, hose, check valve, and swivel
coupling for connection to the valve discharge outlet
and the discharge manifold. The check valve provides a
40mm (1 1/2") height adjustment.

Part No.

Description

14966

3 in. Flared to 3 in. BSPT

3"FLARED SWIVAL

3" NPT/BSPT ADAPTOR

Figure 11a - 75mm (3") Valve Single Tank Adaptor

75mm (3") Valve Discharge Hose

Figure 11 - 75mm (3") Discharge Hose (Part No.

14962)
Technical Information

75mm (3") Valve

Hose:

Double braid stainless

steel
Stainless steel UNS
30400
Stainless steel UNS
30400
Cadmium plated mild
steel
Cadmium plated mild
steel
Brass UNS 36000

Elbow:
Valve Swivel Nut:
Check Valve Swivel Nut:
Check Valve Body:

The discharge hose (Part No. 14963) is used with the 3

in. NPT adaptor and 90 elbow to connect the container
valve outlet to the distribution piping in single tank systems. The hose is constructed of corrugated stainless
steel tubing with stainless braid cover. The minimumbending radius for the 75mm (3") hose is 46cm (18").

Check Valve Seal

and Seat:
Spring:
Stainless steel
Test Pressure:
69 bar (1000 psi)
Minimum Burst Pressure: 138 bar (2000 psi)

75mm (3") Valve Single Tank Adaptors

When a single 343-litre container is being used without
a manifold, three swivel adaptors are available for connection to the discharge outlet, either NPT, BSPTor
grooved.
FM-200 Installation Guide/11100/05.04.02/Issue 3.2

Figure 11b - 3 in. Valve Discharge Hose (Part No.

14963)

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SECTION 2 - SYSTEM COMPONENTS

Solenoid Adaptor

Manifold Check Valve

The adaptor enables the actuator to be removed safely

without actuation of the container valve. To remove the
solenoid the adapter body should be unscrewed in the
anticlockwise direction. This action will close the
schrader valve and then allow the pressure between the
schrader and solenoid actuator to be released safely
through the threads of the adaptor body.

Manifold check valves are of mushroom pattern type

and lift into the manifold as discharge occurs. The function of the check valve is to prevent loss of extinguishing agent during discharge from an outlet, should a container have been removed. All check valves are supplied
ready fitted to the manifold assembly.

Figure 12 - Solenoid Adaptor (Part No 5550)

Figure 13 - Manifold Check Valve

32mm (1.25") Check Valve Assy.
50mm (2")
Check Valve Assy.

Technical Information

Technical Information
Body:
Circlip:
Max Working Pressure:
Proof Pressure:
Solenoid Connection:

16

Part No. 4090

Part No. 6550

Brass CZ121
Stainless Steel
75 bar (1088 psi)
150 bar (2175 psi)
1/8" NPT

Body:
Stem:
Spring:

Brass CZ122
Stainless Steel
Stainless Steel

FM-200 Installation Guide/11100/05.04.02/Issue3.2

HYGOOD

SECTION 2 - SYSTEM COMPONENTS

Flexible Pilot Hose

Male Pilot Hose Connector

The flexible pilot hose is used to connect pressure activated devices to the system, e.g. slave container, pressure switch, etc.

The male pilot hose connector is used to connect two

pilot hoses together for systems where a second container of a different size is used to protect a different
enclosure. For example: a large container is protecting a
room and a separate smaller container protects the subfloor, and both containers are to actuate simultaneously,
and a hose longer than Part No. 6490 is required.

Figure 16 - Flexible hose (Part No. 6490)

Figure 17a - Male Pilot Hose Connector

(Part No. 12549)

Technical Information
Outer sheath:
Inner sheath:
Max. Working Pressure:
Min. Burst Pressure:
MIn. Bend Radius:
Connections:
Length:

Stainless Steel Braided

PTFE to BS 4976
190 bar (2755 psi)
759 bar (11008 psi)
60mm (2.4")@ 0oC (32oF)
1/4" BSP swivel female
710mm (28")

Male Adaptor
This adaptor (91105) connects the pilot hose to the 25mm
& 50mm container valve assembly. The male adapter
(12546) connects to the 75mm container valve assy and
to the pressure switch.

Technical Information
Material:
Connection:

Steel, zinc passivated

1/4" BSPP x 1/4" BSPP

Street Elbow
This elbow can be used to connect a pilot hose to a
75mm (3") valve. The street elbows 1/4" NPT male thread
screws into the valve body actuation port. The 1/4" NPT
thread of the male adaptor (Part No. 12546) screws into
the street elbow. The flexible pilot hose (Part No. 6490)
would then screw onto the male adaptor.
Figure 17b - Street Elbow (Part No. 15147)

Figure 17 - Male Adaptor

Technical Information
Material:
Connection:

Brass
1/4"BSPT x 1/4" BSPP

(Part No.91105)
1/4" NPT x 1/4" BSPP
(Part No.12546)

FM-200 Installation Guide/11100/05.04.02/Issue 3.2

Technical Information
Material:
Connection:

Brass
1/4" NPT x 1/4" NPT

23

SECTION 2 - SYSTEM COMPONENTS

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Discharge Nozzle

Figure 21 - 7 & 8 Port Nozzle Configuration

FM-200 is distributed within the protected area by the

discharge nozzle which is sized to ensure the correct
flow of agent for the risk. Nozzles are available with seven
or eight ports to allow for 180o or 360o horizontal discharge patterns. Ports are drilled in 0.1mm (0.004 in) increments to the specified system design. BSP nozzles
are supplied as standard in Brass and Stainless Steel
with NPT as optional.

10mm (3/8") BSP Nozzle:

15mm (1/2") BSP Nozzle:
20mm (3/4") BSP Nozzle:
25mm (1")
BSP Nozzle:
32mm (1 1/4") BSP Nozzle:
40mm (1 1/2") BSP Nozzle:
50mm (2")
BSP Nozzle:

Part No. 3381/2

Part No. 3391/2
Part No. 3401/2
Part No. 3411/2
Part No. 3421/2
Part No. 3431/2
Part No. 3441/2

Technical Information
Material:

Brass / Stainless Steel

FM-200 Installation Guide/11100/05.04.02/Issue 3.2

25