Transmission Planetory Assemble

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S...
Page 1 of 59
Previous Screen
Welcome: j250bmg
Product: TRUCK
Model: 777D TRUCK FKR
Configuration: 777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine
Disassembly and Assembly

777D Off-Highway Truck Power Train
Media Number -RENR8428-00
Publication Date -01/04/2007
Date Updated -04/04/2007
i06089732
Transmission Planetary - Assemble

SMCS - 3160-016
Assembly Procedure
Table 1
Required Tools
Tool
Part Number
Part Description
Qty
1P-2420
Transmission Repair Stand
1P-1863
Retaining Ring Pliers
138-7573
Link Bracket
1P-0520
Driver Group
138-7576
Link Bracket
2P-8312
1P-1864
1P-1855
138-7575
Link Bracket
FT-947
Spring Compressor
138-7574
Link Bracket
https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 04-Jan-16
777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 2 of 59
138-7574
Illustration 1
Link Bracket
g00646497
1. Install ball bearing (1) , retainer plate (2) , and the dowels on bearing cage assembly (3) .
Position the dowels to a depth of 16 0.5 mm (0.63 0.02 inch).
2. Attach bearing cage assembly (3) to Tooling (A) at locations (W) and (X) .
Illustration 2
g00646500
3. Use Tooling (B) to install retaining ring (4) on bearing cage assembly (3) .
Illustration 3
g00646502
Illustration 4
g00646507
4. Install sun gear (7) in clutch hub (6) . Install retaining ring (5) .
5. Install sun gear (7) and clutch hub (6) as an assembly on bearing cage assembly (3) . Install
bolts (8) .
Illustration 5
g00646510
6. Install friction discs (9) and clutch plates (10) . Install the friction discs (9) and clutch plates
(10) in alternating order. Start with a friction disc and end with a friction disc.
Illustration 6
g00646511
7. Install springs (11) and reaction dowels (12) on bearing cage assembly (3) .
Illustration 7
g00646513
8. Install seal rings (13) in clutch piston (14) . Lubricate the seal rings with the lubricant that is
being sealed.
Illustration 8
g02495756
9. Install clutch piston (14) in clutch housing (16) .

10. Install bearing outer race (16A) and retaining ring (15) in clutch housing (16) .
Illustration 9
g01020920
11. Turn over clutch housing (16) . Attach Tooling (C) and a suitable lifting device to clutch
housing (16) . The weight of the clutch housing (16) is approximately 36 kg (80 lb).
12. Install clutch housing (16) on the bearing cage assembly. The springs should be seated on the
bearing cage assembly (13) and the clutch piston (14) (not shown).
Illustration 10
g00646518
13. Install friction discs (17) and clutch plate (18) . Install friction discs (17) and clutch plates (18)
in alternating order. Start with a friction disc and end with a friction disc.
Illustration 11
g00646519
14. Install ring gear (19) on clutch housing (16) . The teeth of ring gear (19) will mesh with the
teeth of friction discs (17) .
Illustration 12
g00646521
15. Install springs (20) and dowels (21) on clutch housing (16) .
Illustration 13
g00646522
16. Install dowels (23) in clutch housing assembly (22) . Install dowels (23) to a depth of 16 0.5
mm (0.63 0.02 inch).
17. Install plug (24) and the O-ring seal in clutch housing assembly (22) .
Illustration 14
g00646523
18. Install seal rings (25) in clutch piston (26) .
Illustration 15
g00646524
19. Install piston (26) in clutch housing assembly (22) .
Illustration 16
g00646525
20. Turn over clutch housing (22) . Install dowels (27) in clutch housing assembly (22) . Position
dowels (27) to a depth of 16 0.5 mm (0.63 0.02 inch).
Illustration 17
g01020923
21. Attach Tooling (C) and a suitable lifting device in clutch housing assembly (22) . Install clutch
housing assembly (22) on clutch housing (16) . The springs should be seated on the bearing
cage assembly and the clutch piston.
Illustration 18
g00646527
777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 10 of 59
Illustration 19
g00646529
22. Install tube (28) in planetary carrier (32) .

23. Lubricate bearing (29) with the lubricant that is being sealed. Install bearing (29) and thrust disc
(33) on each side of gear (30) . Position gear (30) , bearing (29) , and thrust discs (33) as an
assembly in planetary carrier (32) .
24. Align the hole in shaft (31) with the hole in carrier (32) . Install shaft (31) in planetary carrier
(32) .
NOTICE
The spring pins must be replaced with new parts during the assembly
of the carrier assembly.
Failure to use new spring pins could result in damage to the carrier
assembly.
25. Install a new spring pin (34) in shaft (31) . Spring pin (34) must be flush with the outside
diameter of planetary carrier (32) . Repeat Steps 22 through 25 for the two remaining shafts.
Illustration 20
g00646530
Illustration 21
g00646531
26. Lubricate bearing (35) with the lubricant that is being sealed. Install bearing (35) in gear (36) .
Position thrust disc (40) on each side of gear (36) . Position gear (36) , bearing (35) , and thrust
discs (40) as an assembly in planetary carrier (32) .
27. Align the spring pin hole in shaft (39) and the hole in planetary carrier (32) . Insert shaft (39) in
planetary carrier (32) .
NOTICE
assembly.
28. Install a new spring pin (42) in shaft (39) . Spring pin must be flush with the outside diameter of
planetary carrier (32) . Repeat Steps 26 through 28 for the two remaining shafts.
Illustration 22
g00646532
29. Heat bearing outer race and bearing (43) to a maximum temperature of 135 C (275 F). Install
the bearing outer race and bearing (43) on planetary carrier (32) .
Illustration 23
g00646533
30. Turn over planetary carrier (32) . Install seal ring (44) on planetary carrier (32) .
Illustration 24
g00646535
31. Install metal seal ring (45) on ring gear (46) .
Illustration 25
g00646536
32. Turn over ring gear. Install metal seal ring (47) on ring gear (46) . Install dowel (48) . Position
dowel (48) to a depth of 3.68 .13 mm (0.14 0.005 inch).
Illustration 26
g00646537
33. Install ring gear (46) in planetary carrier (32) .
Illustration 27
g00646538
Illustration 28
g00646539
34. Use Tooling (D) and a suitable press to install bearing (49) in bearing housing (50) .
Note: Install bearing (49) in bearing housing (50) with notch (Y) in the downward position.
35. Mark the location of notch (50) on bearing (49) for installation purposes.
36. Install O-ring seal (52) on bearing retainer (50) .
Illustration 29
g00646540
37. Mark the location of dowel (48) on ring gear (46) for installation purposes.
Illustration 30
g00646552
38. Install bearing housing (50) and bearing (49) on ring gear (46) . Use marks on top of ring gear
(46) and bearing (49) to line up the notch in bearing (49) with the dowel in ring gear (46) .
Illustration 31
g00646555
39. Use Tooling (B) to install retaining ring (53) on ring gear (46) .
Illustration 32
g00646556
40. Install friction discs (54) and clutch plates (55) . Install friction discs (54) and clutch plates (55)
in alternating order. Start with a friction disc and end with a friction disc.
Illustration 33
g00646557
41. Install seal ring (56) on rotation housing assembly (57) .
Illustration 34
g00646558
42. Install seal ring (58) on clutch piston (59) . Lubricate seal ring (58) with the lubricant that is
being sealed.
Illustration 35
g00646560
43. Position clutch piston (59) on rotation housing assembly (57) . Do not press clutch piston (59)
in place.
Illustration 36
g00646561
44. Install housing (60) . The teeth on housing (60) should mesh with the teeth on clutch piston
(59) . Use two guide bolts to align housing (60) , clutch piston (59) , and rotation housing
assembly (57) .
45. Install clutch piston (59) on rotation housing assembly (57) .
46. Remove housing (60) and guide bolts (61) .
Illustration 37
g00646562
47. Install springs (62) on clutch piston (59) .
Illustration 38
g00646563
48. Install seal ring (63) on balance piston (64) . Lubricate seal ring (63) with the lubricant that is
being sealed.
Illustration 39
g00646564
49. Position balance piston (64) on rotation housing assembly (57) . Install bolts (65) and the
washers.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
50. Tighten bolts (65) evenly.
Illustration 40
g00646565
51. Turn over rotation housing assembly (57) . Install ring carrier (67) and spring pin (66) on
rotation housing assembly (57) .
52. Install seal rings (68) on ring carrier (67) .
Illustration 41
g00646567
53. Position bearing (69) with the retaining ring in the down position, as shown. Use a pipe with an
inside diameter of 76.2 mm (3 inch), Tooling D, and a suitable press to install ball bearing (69)
on center shaft (70) .
Illustration 42
g00646569
54. Install center shaft (70) in the rotation housing assembly. Install retaining ring (71) on center
shaft (70) .
Illustration 43
g01020941
Illustration 44
g00646571
55. Install Tooling (C) on housing (60) . Install housing (60) on planetary carrier (32) . Align the
teeth of housing (60) with the teeth of the clutch plates. Remove Tooling (C) .
56. Use two 3/8 in - 16 NC guide bolts to align the holes in rotation housing assembly (57) with the
holes in bearing retainer (50) . Position rotation housing assembly (57) and shaft (70) on
housing (60) . The teeth of the clutch piston should engage with the teeth of housing (60) . The
bolt holes on rotation housing assembly (57) should line up with the bolt holes of housing (60) .
57. Remove retaining ring (72) from the ball bearing.
Illustration 45
g00646572
Note: Do not remove the two guide bolts at this time.

58. Install bolts (74) and the washers. Tighten bolts (74) at this time.
59. Remove the two guide bolts. Install bolts (73) and the washers. Tighten bolts (73) only after
bolts (74) have been tightened.
Illustration 46
g00646573
Illustration 47
g00646575
60. Install Tooling (F) to center shaft (70) . Attach a suitable lifting device to Tooling (F) . Secure
the suitable lifting device to a hoist. The weight of the planetary carrier, the housings, and the
center shaft as an assembly is approximately 136 kg (300 lb).
61. Install the assembly. The teeth of planetary carrier (32) will mesh with the teeth of sun gear (7)
(not shown) and ring gear (18) (not shown).
Illustration 48
g00646577
62. Install manifold (75) on bearing (69) .
Illustration 49
g00646578
63. Use Tooling (G) to install retaining ring (72) on ball bearing (69) .
Illustration 50
g01020942
64. Install plugs (77) and the O-ring seals in center manifold (76) . Attach Tooling (C) to center
manifold (76) .
Illustration 51
g01020943
65. Attach a suitable lifting device to Tooling (C) . Secure the suitable lifting device to a hoist.
Install center manifold (76) . The weight of center manifold (76) is approximately 58 kg (128
lb).
66. Use two 3/8 in - 16 NC guide bolts to align manifold (75) with center manifold (76) . Install
three bolts that secure manifold (75) to center manifold (76) . Remove the two guide bolts.
Install the remaining two bolts that secure manifold (75) to manifold (76) .
Illustration 52
g00646589
67. Install two of 12 bolts (78) and the washers.
Illustration 53
g00646590
68. Install seal rings (79) and the dowel on ring carrier assembly (80) .
Illustration 54
g00646591
69. Position ring carrier assembly (80) , as shown. Install bolts (81) .
70. Put a mark on the top of ring carrier assembly (80) . The mark should represent the location of
the dowel on ring carrier assembly (80) .
Illustration 55
g00646592
71. Install seal ring (82) on housing (83) .
Illustration 56
g00646594
72. Install seal ring (84) on clutch piston (85) .
Illustration 57
g00646597
73. Lubricate the seal rings on clutch piston (85) and housing (83) with the lubricant that is being
sealed.
74. Position clutch piston (85) on housing (83) . Position housing (86) on housing (83) for proper
alignment. The teeth of housing (83) should engage with the teeth of clutch piston (82) . The
bolt holes of housing (83) should line up with the bolt holes of housing (86) .
75. Install clutch piston (85) in housing (86) . Remove housing (86) and the guide bolts.
Illustration 58
g00646599
76. Install springs (87) in clutch piston (85) .
Illustration 59
g00646601
77. Install seal ring (90) on balance piston (89) .
78. Install bearing (88) in balance piston (89) . The notch (Z) in bearing (88) should be in a
downward position, as shown. Mark the top of bearing (88) for installation procedures.
Illustration 60
g01020944
Illustration 61
g01020946
79. Lubricate the seal ring on balance piston (89) with the lubricant that is being sealed. Position
balance piston (89) on clutch piston (85) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
80. Install four of six bolts (91) and the washers. Tighten bolts (91) evenly in order to compress the
springs.
81. Install Tooling (C) and a suitable lifting device on balance piston (89) . The weight of balance
piston (89) , clutch piston (85) , the bearing, and the housing as single unit is approximately 45
kg (100 lb).
82. Install balance piston (89) , clutch piston (85) , bearing (88) , and the housing as a single unit.
The notch on bearing (88) should line up with the dowel on ring carrier assembly (80) .
83. Remove Tooling (C) . Install two remaining bolts (91) and the washers.
Illustration 62
g00646608
84. Use Tooling (B) to install retaining ring (93) on ring carrier assembly (80) .
85. Install seal ring (92) on ring carrier assembly (80) .
Illustration 63
g01020949
86. Install Tooling (C) in housing (86) . Install housing (86) by hand. The teeth of housing (86)
should engage the teeth of clutch piston (85) . The bolt holes of housing (86) should line up
with the bolt holes of housing (83) (not shown).
Illustration 64
g00646610
87. Install metal ring seals (94) on sun gear (95) .
Illustration 65
g00646612
88. Install sun gear (95) .
Illustration 66
g00646614
89. Install friction discs (96) and clutch plates (97) . Install the friction discs (96) and clutch plates
Illustration 67
g00646616
Illustration 68
g00646617
90. Install orifice (104) in shaft (99) .

91. Lubricate bearing (101) with the lubricant that is being sealed. Install bearing (101) in gear
(102) . Position one thrust disc (98) on each side of gear (102) . Position gear (102) , bearing
(101) , and thrust discs (98) in planetary carrier (100) as an assembly.
92. Line up the holes for the spring pin (103) . One hole is in shaft assembly (99) . One hole is in
planetary carrier (100) . Install shaft assembly (99) in planetary carrier (100) .
Illustration 69
g00646620
NOTICE
assembly.
93. Install a new spring pin (103) in shaft assembly (99) . Spring pin (103) should be flush with the
outside diameter of planetary carrier (100) .
Illustration 70
g01020952
94. Attach Tooling (C) and a suitable lifting device on planetary carrier (100) . Install planetary
carrier (100) . The weight of planetary carrier (100) is approximately 23 kg (50 lb).
95. Install bolts (105) and the washers.
Illustration 71
g00646624
96. Install dowels (107) in clutch housing (106) . Position dowels (107) to a depth of 16 0.5 mm
(0.63 0.02 inch).
Illustration 72
g00646626
97. Turn over clutch housing (106) . Install dowels (108) in clutch housing (106) . Position dowels
(108) to a depth of 16 0.5 mm (0.63 0.02 inch).
Illustration 73
g01020956
98. Attach Tooling (C) and a suitable lifting device to clutch housing assembly (106) . Install clutch
housing assembly (106) . The weight of clutch housing assembly (106) is approximately 30 kg
(66 lb).
99. Install bolts (109) and the washers. Remove Tooling (C) .
Illustration 74
g00646630
100. Install ring gear (110) . The teeth of ring gear (110) should mesh with the teeth of the gears on
planetary carrier (100) .
Illustration 75
g00646632
101. Install seal rings (111) on clutch piston (112) .
Illustration 76
g00646634
102. Lubricate the seal rings on clutch piston (112) with the lubricant that is being sealed. Install
clutch piston (112) in clutch housing assembly (106) .
Illustration 77
g00646637
103. Install friction discs (113) and clutch plate (114) . Install the clutch plate (114) between the two
friction discs (113) .
Illustration 78
g00646638
104. Install dowels (115) on clutch housing assembly (106) . Install springs (116) on clutch piston
(112) .
Illustration 79
g01020958
105. Install Tooling (C) and a suitable lifting device to clutch housing (117) . Install clutch housing
(117) on clutch housing assembly (106) . The springs should seat in clutch housing (117) and
clutch piston (112) (not shown). The weight of clutch housing (117) is approximately 39 kg (85
lb).
Illustration 80
g00646640
Illustration 81
g00646641
Illustration 82
g00646642
108. Install O-ring seal (120) and metal seal ring (122) on sun gear (121) .
Illustration 83
g00646644
109. Install sun gear (121) on center shaft (70) .

110. Use Tooling (H) to install retaining ring (122) on center shaft (70) .
Illustration 84
g00646645
111. Install cup plugs (123) in ring gear assembly (124) .
Illustration 85
g00646647
112. Use two people to install ring gear assembly (124) . The weight of ring gear assembly (124) is
approximately 35 kg (77 lb).
Illustration 86
g00646648
113. Install locking plates (125) between planetary carrier (100) and ring gear (124) . Install bolts
(126) .
Illustration 87
g00646650
Illustration 88
g00646651
114. Install plug (133) in shaft assembly (131) .

115. Lubricate bearings (128) with the lubricant that is being sealed. Install bearings (128) in gear
(129) . Position thrust disc (127) on each side of gear (129) . Position gear (129) , bearings
(128) , and thrust discs (127) as an assembly in planetary carrier (130) .
116. The spring pin hole in shaft assembly (131) should line up with the hole in planetary carrier
(130) . Install shaft assembly (131) in planetary carrier (130) .
Illustration 89
g00646652
NOTICE
assembly.
117. Install new spring pin (132) until the end of spring pin is flush with planetary carrier (130) .
Illustration 90
g01020960
118. Install Tooling (C) and a suitable lifting device on planetary carrier (130) . Install planetary
carrier (130) . The gears on planetary carrier (130) should mesh with the teeth on ring gear
(124) . The weight of planetary carrier (130) is approximately 55 kg (120 lb).
Illustration 91
g00646654
119. Position bearing (133) on the center shaft. The words on bearing (133) should face downward.
Install bearing (133) . Use a 1 1/2 inch socket head to install bearing (133) .
Illustration 92
g03803892
Note: Callout (134) is missing from the photograph due to an engineering correction.
120. Use Tooling (K) to install retaining ring (135) on center shaft (70) .
Illustration 93
g00646656
121. Install drive adapter (136) . Install bolts (137) .
Illustration 94
g00646658
Illustration 95
g00646659
122. Install lockring (138) on sun gear (139) .

123. Position six 1/8 in x 1 in pins (141) between lockring (138) and coupler (140) . Pins (141) will
allow coupler (140) to slide over lockring (138) . The sun gear (139) and coupler (140) will be
connected as an assembly by lockring (138) .
Illustration 96
g00646661
124. Install sun gear (139) and coupler (140) as an assembly.
Illustration 97
g00646663
125. Use a screwdriver to install retaining ring (142) . Retaining ring (142) goes between coupler
(140) and ring gear (124) (not shown).
Illustration 98
g00646664
126. Use Tooling (G) to install retaining ring (143) on planetary carrier (130) .
Illustration 99
g00646667
127. Lubricate bearings (145) with the lubricant that is being sealed. Install bearings (145) in gear
(146) . Position thrust disc (144) on each side of gear (146) . Position gear (146) , bearings
(145) , and thrust discs (144) as an assembly in planetary carrier (147) .
128. The spring pin hole in shaft (148) should line up with the hole in planetary carrier (147) . Install
shaft (148) .
Illustration 100
g00646671
NOTICE
assembly.
129. Install new spring pin (149) in shaft (148) . Install spring pin (149) until the end of the spring
pin is flush with planetary carrier (147) .
Illustration 101
g00646672
130. Install O-ring seal (150) and metal seal rings (151) on manifold (152) .
Illustration 102
g00646675
Illustration 103
g01020961
131. Install manifold (152) on planetary carrier (147) . Install seven of the nine bolts (153) and the
washers.
132. Attach Tooling (L) and a suitable lifting device to planetary carrier (147) and manifold (152) .
133. Install planetary carrier (147) and manifold (152) as an assembly. The weight of planetary
carrier (147) and manifold (152) as single unit is approximately 57 kg (125 lb).
134. Remove Tooling (L) . Install remaining bolts (153) and the washers.
Illustration 104
g00646679
135. Install friction discs (155) and clutch plates (154) . Install friction discs (155) and clutch plates
136. Install springs (156) on clutch piston (119) .
Illustration 105
g00646681
137. Install dowels (158) in plate assembly (157) . Position dowels (158) to a depth of 12.5 0.5
mm (0.5 0.02 inch).
138. Install 24 dampers (159) in the bolt holes of plate assembly (157) .
Illustration 106
g00646683
139. Turn over plate assembly (157) . Install dowels (160) . Position dowels (160) to a depth of 12.5
0.5 mm (0.5 0.02 inch).
Illustration 107
g00670958
140. Use two people to install plate assembly (157) . The weight of plate assembly is approximately
30 kg (66 lb). The springs should seat in plate assembly (157) and clutch piston (119) (not
shown).
Illustration 108
g00646685
141. Install ring gear (161) .
Illustration 109
g00646690
142. Install reaction dowels (162) .

143. Install friction discs (164) and clutch plates (165) . Install friction discs (164) and clutch plates
144. Install springs (163) .
Illustration 110
g00646692
Illustration 111
g00646694
147. Attach Tooling (P) (not shown) and a suitable lifting device to clutch housing assembly (168) at
position (V) . Turn over clutch housing assembly (168) . The weight of the clutch housing
assembly is approximately 100 kg (220 lb).
Illustration 112
g00646696
148. Attach Tooling (M) in order to hold the clutch piston to clutch housing assembly (168) . Attach
Tooling (N) and a suitable lifting device to clutch housing assembly (168) . Install clutch
housing assembly (168) on plate assembly (157) . Springs (163) (not shown) should seat in
plate assembly (157) and clutch piston (167) (not shown).
Note: Do not remove Tooling (N) at this time.
Illustration 113
g00646699
149. Install ball (170) and plug (169) in clutch housing assembly (168) .
Illustration 114
g00646700
Illustration 115
g00646701
151. Use Tooling (N) (not shown) to secure the transmission planetary. Remove the two bolts that
hold the transmission planetary to Tooling (A) at position (W) and (X) .
152. Install the remaining ten bolts (78) and the washers.
Illustration 116
g00646702
153. Install the transmission planetary in the transmission case. Remove forcing screws (173) . The
weight of the transmission is approximately 1000 kg (2200 lb).
Illustration 117
g00646703
155. Remove Tooling (N) and the suitable lifting device from the transmission. Attach the
transmission case (174) to Tooling (A) . Position transmission case (174) on a flat surface
horizontally. The weight of the transmission planetary and transmission case (174) is
approximately 1100 kg (2420 lb).
Illustration 118
g00646705
156. Use Tooling (D) to install sleeve bearing (175) in input shaft (177) .
157. Install O-ring seal (176) on input shaft (177) .
Illustration 119
g00646706
158. Install input shaft (177) in the transmission planetary.

159. Install O-ring seal (178) on the transmission case.
End By:
a. Install the transmission hydraulic control. Refer to Disassembly and Assembly, "Transmission
Hydraulic Control - Install".
b. Connect the transmission to the transfer gears. Refer to Disassembly and Assembly,
"Transmission and Transfer Gears - Connect".
Copyright 1993 - 2016 Caterpillar Inc.
All Rights Reserved.
Mon Jan 4 15:38:19 UTC+0530 2016

j250bmg
Private Network For SIS Licensees.

Transmission Planetory Assemble

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Transmission Planetory Assemble

Загружено:

Авторское право:

Доступные форматы

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S...

Disassembly and Assembly

Publication Date -01/04/2007

Date Updated -04/04/2007

Transmission Planetary - Assemble

Transmission Repair Stand

Retaining Ring Pliers

Retaining Ring Pliers

Retaining Ring Pliers

Retaining Ring Pliers

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 2 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 3 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 4 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 5 of 59

9. Install clutch piston (14) in clutch housing (16) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 6 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 7 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 8 of 59

18. Install seal rings (25) in clutch piston (26) .

19. Install piston (26) in clutch housing assembly (22) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine(S... Page 9 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 10 of 59

22. Install tube (28) in planetary carrier (32) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 11 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 12 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 13 of 59

31. Install metal seal ring (45) on ring gear (46) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 14 of 59

33. Install ring gear (46) in planetary carrier (32) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 15 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 16 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 17 of 59

41. Install seal ring (56) on rotation housing assembly (57) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 18 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 19 of 59

47. Install springs (62) on clutch piston (59) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 20 of 59

50. Tighten bolts (65) evenly.

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 21 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 22 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 23 of 59

Note: Do not remove the two guide bolts at this time.

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 24 of 59

62. Install manifold (75) on bearing (69) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 25 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 26 of 59

67. Install two of 12 bolts (78) and the washers.

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 27 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 28 of 59

71. Install seal ring (82) on housing (83) .

72. Install seal ring (84) on clutch piston (85) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 29 of 59

76. Install springs (87) in clutch piston (85) .

77. Install seal ring (90) on balance piston (89) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 30 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 31 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 32 of 59

87. Install metal ring seals (94) on sun gear (95) .

88. Install sun gear (95) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 33 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 34 of 59

90. Install orifice (104) in shaft (99) .

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 35 of 59

777D Off-Highway Truck FKR00001-UP (MACHINE) POWERED BY 3508B Engine... Page 36 of 59