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135355
Revision
CALCULATION NOTE
Originator
Checked by
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2
3
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Scenario
Relief Load
7
8
Vapour release
(kg/h)
MMSCFD
mm2
kPag
3758
0.72
275.8
178.7
10
11
12
13
14
15
16
Line
17
18
19
20
21
22
23
24
25
26
27
28
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31
32
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39
40
41
42
43
44
45
Material
Size (in)
Flange Rating
CS
#150
CS
#150
Type
01
REP
Serial Number
Rev.
009
00
Page
Rev.
Date
Code
Discipline
Project Unit
Code
135355
Discipline
Type
01
REP
Revision
CALCULATION NOTE
Serial Number
Rev.
009
00
Page
Rev.
Date
Originator
Checked by
Approved by
1
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6
i. API STD 521, Addendum May 2008 "Guide for Pressure Relieving and Depressuring System"
ii. API STD 526, Errata May 2009 "Flanged Steel Pressure Relief Valve"
10
11
12
700
kPag
13
700
kPag
14
Fire contigency
15
16
17
- Operating conditions
18
Op.Temperature: 75 oC
19
20
21
Assume that LP Separator contains liquid with HLSD of Vessel V-401 (refer to Process Equipment sizing calculationreport)
22
23
Liquid volume:
24
2.695
m3
Vapor volume:
0.726
m3
- PSV-402 data
25
Set pressure:
700
kPag
26
Relieving pressure:
847
kPag
Back pressure:
27
28
0.975
29
In order to define gas relieving rate through PSV under fire exposure, below scenarios to Boiling liquid in case Max oil case
(Case 08)
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31
70
32
33
Vapor and liquid volumetric flowrates are adjusted to their actual volume occupied in LP Separator including 10% of piping inventory.
34
Total heat input (Q) from fire will be transfered to fluid, heat accumulated by vessel metal is not considered. Input heat (Q) is used
mainly to increase the fluid temperature (Sensible Heat Qs) and partly to vaporise the liquid (Latent Heat of Vaporization H)
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36
37
38
Relief liquid is flashed fractionally at 1%, 2%, 5% to determine its respective latent heat. Repetition is interupted once the latent
heat tends increasing and the flashing vapour will be relieving flowrate as required.
39
Line size will be verified based on gas flow relieved by real orifce area (rated flow) and PSV tailpipe back pressure is atmosphere.
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Project Unit
Code
135355
Revision
CALCULATION NOTE
Discipline
Type
01
REP
Serial Number
Rev.
009
00
Originator
Checked by
Approved by
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2
4
5
Relieving pressure =
847.0
kPag
6
7
8
Latent heat of vaporization is determined by fractionally flashing liquid portion, Mass Heat of Vaporization and detailed
calculation are as table below. Refer HYSYS MODEL showing this flashing arrangement in page 8 of 8.
1%
2%
218.3
218.3
kJ/h
7909.9
18774.7
Sensible Heat - Qs
kJ/h
4007.8
10713.9
Mass vaporisation
kg/h
17.970
35.940
15
M l l weight
Molecular
i h
105
06
105.06
105
98
105.98
16
10
Vaporised fraction
11
Relieving temperature
12
Input Heat - Q
13
14
17
2
18
kJ/kg
217
224.3
kCal/kg
51.9
53.6
Cal.
275.81
Selected
20
kg/hr
3193.6
21
kg/h
3758
MMscfd
0.72
19
22
5%
23
24
From above calculation, the orifice size G with the rated flow o
3194
25
26
27
The gas flow released by real orifice area (rated flow) is employed to verify the PSV inlet / outlet line size correspondence
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3,757.6
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31
32
33
34
35
36
37
38
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40
41
42
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44
45
8.09
1.09
Check
Yes
0.044
7.58
Check
Yes
Page
Rev.
Date
kg/h
Project Unit
135355
Code
Discipline
Type
01
REP
Revision
CALCULATION NOTE
Serial Number
Rev.
009
00
Originator
Checked by
Approved by
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7
Assume liquid volume contains LP Separator estimatly equals fluid volume from bottom to HLSD.
0.80
9
10
11
12
Length T/T:
2.000
13
ID:
1.500
14
15
16
17
18
2.450
m3
19
Total volume
4.418
m3
20
6.191
m2
21
% liquid volume
55.5
22
:r is Length of HP Separator.)
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24
192.6
kW
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26
27
Q is the total heat absorption (input) to the wetted surface, expressed in W (Btu/h);
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C1 = 43200
29
F is an environment factor = 1
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40
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6.191
m2
Page
Rev.
Date
Project Unit
Code
135355
Discipline
Type
01
REP
Revision
CALCULATION NOTE
Serial Number
Rev.
009
00
Originator
Checked by
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Latent heat
Heat input
192.6
1%
kW
693,479.98 kJ/hr
2%
5%
224.3
0.0
7
8
9
INPUT DATA
10
11
YEAR
12
2015
1%
ENGLISH UNIT
2%
13
217.1
224.28
14
3193.6
3092.0
700
700
5%
0.00
1%
2%
5%
kJ/kg
#DIV/0! kg/hr
7040.73
700
kPag
116.22
116.22
116.22 psia
116.22
116.22
116.22 psia
10.15
10.15
43.51 psia
15
16
17
Ps
700
700
700
kPag
70.0
70.0
300
kPa
0.00
0.00
0.00 psia
10.15
10.15
43.51 psia
0.21
0.21
0.21
137.54
137.54
137.54 psia
884.6
884.6
491.7 R
18
19
20
21
P2
kPa
70
70
300
kPa
0.21
0.21
0.21
847.0 kPag
22
23
24
P1
847.0
847.0
25
218.3
218.3
26
Molecular Weight
MW
105.06
105.98
29.297
105.06
27
Z factor
0.8016
0.799
0.7107
0.801626
0.7991377 0.7107
28
k (Cp/Cp-R)
1.031
1.031
1.0863
1.031497
1.0311369 1.0863
29
Coef. Of discharge
Kd
0.975
0.975
0.975
0.975
0.975
0.975
30
Kb
31
Kc
32
105.97784 29.297
33
34
Critical pressure
35
36
Coefficient
319.1
319.031
325.243
37
0.131
0.131
0.440
38
Area calculated
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0.428
0.412
40
Selected area
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Recommended orifice
42
Pc
82.45
CRITICAL
82.46
80.82 psia
CRITICALCRITICAL
#DIV/0! in2
Recommended area
0.503
43
324.5
44
8284.15
Rated relieving capacity Q
3758
45
46 Note: (*) PSV size will be confirmed by Vendor
in2
mm2
lb/hr
kg/hr
Page
Rev.
Date
0.72
MMSCFD
Project Unit
Code
135355
Discipline
Type
01
REP
Revision
CALCULATION NOTE
Serial Number
Rev.
009
00
Page
Rev.
Date
Originator
Checked by
Approved by
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2
Inlet
Outlet
FROM
Pig Receiver
PSV
TO
PSV
FLARE
3758
3758
7
8
I. GENERAL
Mass flow
qm
Molecular Weight
MW
kg/h
105.06
105.06
218.31
206.25
11
884.63
862.92
12
491.46
479.40
0.984
9
10
Temperature
13
Compressibility average
0.802
14
k = Cp/Cv
1.077
1.036
15
m /h
138.86
2004.77
16
Viscosity
cP
0.0102
0.0090
17
kg/m
27.061
1.874
18
Pressure Relief
Prelief
kPaa
948.3
948.3
mm
80
80
19
20
Pipe DN
21
Pipe Schedule
22
Pipe I.D.
mm
23
Roughness
40
40
77.9
77.82
0.05
mm
0.05
24
Pipe length
19.00
2.75
25
Velocity
m/s
8.09
117.08
26
Momentum
1772.3
25693.8
27
Reynolds number
Re
1.67E+06
1.9E+06
28
Sonic velocity
183.28
196.71
29
37.31
41.73
30
Friction factor
fm
0.018
0.018
31
Mach Number
0.039
0.044
32
Fittings
33
34
44
45
46
47
Ball Valve
Tee-equal
Elbow
kg/m.s 2
kPaa
Qty
Qty
65
45
20
65
90, R= 1 D
20
45, R= 1 D
16
55
Reducer
0.17 m
56
Expander
0.12 m
57
30.85
14.87
2.974
58
III. CALCULATIONS
59
kPa/1m
0.205
60
kPa
6.3
44.2
61
Other P
kPa
0.000
0.000
62
Design Margin
20%
1.27
8.84
63
kPa
7.60
53.06
kPag
700
700
64
65
66
69
Conclusion:
Inlet pipe size of PSV: DN 80
1.09
7.58
3.00
10.00
Project Unit
135355
CALCULATION NOTE
Revision
Originator
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Discipline
Type
01
REP
Serial Number
Rev.
009
00
Page
Rev.
Date
Code
The