BONDECK 600

(structural steel formworkcomposite slabs)

bondeck 600

structural steel formwork-composite slabs

Roll-formed, special shaped section steel sheet of KAMARIDIS SA, has been developed in collaboration with BHP Building Products and the BHP Research Laboratories in Sidney, Australia. It is
manufactured from hot-dipped, galvanized, hard-rolled, Zinc Hi-Ten S550GD type steel, a product
of BHP Steel.

Bondeck 600 section

Standard applications

Bondeck 600 connection

This steel sheet is ideal for use with concrete composite slabs as structural metallic formworks. Due to its high
strength, it is suitable for bridging long spans, versatile and cost efficient.

Other applications
The special shaped section of Bondeck 600 creates small longitudinal dovetail ribs at the underside,
which allow the direct suspension, via special supports, of piping, suspended ceilings and air-conditioning channels.
Also, the Bondeck 600 is used in the manufacturing of composite panels for sidewall cladding, using
insulating material and kamdeck 762, trimdeck 1020 or spandeck 1000 steel sheets.

Installing
secondary
reinforcement

bondeck 600

bondeck 600

structural steel formwork-composite slabs

Advantages
Easy installation
High corrosion resistance
High mechanical strength
Installation without need for conventional support formwork
Few props
Fast installation
Much lower cost compared to the conventional construction methods
Final visible surface without additional operations
Extremely fast construction and installation of suspended services

Material specifications
Steel Quality
G550S (according to AS 1397-93)
S550GD Z275 (according to EN 10147 &
EN 10142)
Zinc-Hi-Ten Steel Protection
Z 275 zinc-alloy coating (according to
AS 1397-93 AS 2728 Cat3 & EN 10152)

Finish - coating
Upon request, preparation and finishcoating of Colorbond XRW (according
to AS 1397-93 & EN 10169)

bondeck 600

bondeck 600

structural steel formwork-composite slabs

Technical characteristics
Steel base

Guaranteed hardness 550 MPa with yield stress 675-770 N/mm2 at standard thickness of
0.6 mm, 0.75 mm and 1 mm.

Oxidation - corrosion protection

Hot-dipped zinc coating of minimum total mass 275 gr/m2.
Upon special request, it may be also manufactured with coatings of heavier total mass.

Finish - coating
On customer demand, Bondeck 600 can be also manufactured with Colorbond XRW finish-coating
in multiple layers, pre-treatment, corrosion inhibitive primer - oven-baked-finish coating, of high
endurance in time and unfavourable weather conditions, in various colours.

Dimensions
Bondeck 600 steel sheets are manufactured
on customer demand in lengths from 600 mm
to 13,000 mm. Upon consultation, sheets
longer than 13,000 mm can also be manufactured.

Strength calculations
The calculations were conducted in the
"Centre for Construction, Technology &
Research" in University of Western
Sydney in Australia.

bondeck 600

bondeck 600

structural steel formwork-composite slabs

BONDECK 600 PANEL SECTION PROPERTIES PER 1000 mm WIDTH
Base
metal
thickness

Mass
per
unit
area

Section
area

mm

kg/m2

mm2

0.75
1.0

10.07
13.35

For fully
effective
section
yc
yt
mm

mm

Positive
Bending moment
(tension)
Ip
Zpc
106 x mm4

103 x mm3

0.511
0.674

13.15
17.51

1241 38.6 15.4

1653 38.5 15.5

Zpt

In

103 x mm3 106 x mm4

33.14
43.54

0.309
0.450

where:
Ip = second moment of area of panel profile for positive moment regions
In = second moment of area of panel profile for negative moment regions
Znt = elastic modulus, top of rib, negative moment regions (tensile stress)
Znc = elastic modulus, bottom pan, negative moment regions (compressive stress)

Negative
bending moment
(compression)
Znc

Safe end reaction

Znt

103 x mm3 103 x mm3

10.21
14.67

Ie

Max.

106 x mm4

kN

0.425
0.587

3.76
6.45

10.73
15.45

Safe int. reaction

kN

kN

Max.
kN

kN

kN

0.99 8.11 15.01 1.14 19.99

1.53 13.07 27.18 1.67 34.39

Zpc = elastic modulus, top of rib, positive moment regions (compressive stress)
Zpt = elastic moment, bottom pan, negative moment regions (tensile stress)
Ie = equivalent second moment of area for multiple span deflection calculations

BONDECK 600 - LOAD TABLES in daN/m2

SINGLE SPAN
Base metal
thickness
(mm)

Mass per
unit area
(Kg/m 2)

0,60

8,11

0,75

10,07

1,00

13,35

Deflection
limit

Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300

SPAN in mm
1500 1750
715 523
715 523
571 403
378 266
1025 751
954 675
713 503
472 332
1660 1216
1273 899
951 671
630 443

2000 2250 2500 2750

399 314 253 208
399 280 202 150
298 208 150 110
196 136
97
71
573 451 364 299
500 350 252 187
373 260 187 138
245 170 121 89
929 731 590 486
667 467 337 250
497 347 249 184
327 227 162 118

3000
174
114
83
53
250
142
104
66
406
189
139
88

3250
147
88
64
40
212
110
80
50
345
146
106
67

DOUBLE SPAN
Base metal
thickness
(mm)

Mass per
unit area
(Kg/m )
2

0,60

8,11

0,75

10,07

1,00

13,35

Deflection
limit

Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300

3500
126
69
50
30
181
86
62
38
296
114
83
51

3750 4000
109
95
54
43
39
31

4250
83
35

4500
73
28

137
54
38

120
44
30

106
35

95
28

85

224
72
51
30

197
58
40

174
47
32

155
38
25

139
31

3750 4000 4250 4500 4750

109
95
83
73
65
109
95
83
73
65
104
85
69
57
47
67
54
44
36
29
157 137
120 106
95
157 137
119
99
82
131 106
87
71
59
84
67
55
44
36
256 224
197 174
155
236 193
158 131
110
174 141
116
95
79
112
90
73
59
48

5000
58
55
40

157
68
49
29
256
91
65
39

4750 5000
65
58

SPAN in mm
1500
715
715
715
659
1025
1025
1025
824
1660
1660
1665
1099

1750
523
523
523
499
751
751
751
624
1216
1216
1216
832

2000
399
399
399
390
573
573
573
488
929
929
929
650

2250
314
314
314
313
451
451
451
391
731
731
731
521

2500
253
253
253
245
364
364
364
306
590
590
590
408

2750 3000
208
174
208
174
208
174
182
138
299
250
299
250
299
250
227
173
486
406
486
406
461
352
303
231

3250
147
147
147
107
212
212
206
134
345
345
274
179

3500
126
126
126
84
181
181
163
105
296
294
217
140

85
69
49
30
139
92
66
40

1daN/m2=1,02 kp/m2

bondeck 600

bondeck 600

structural steel formwork-composite slabs

BONDECK 600 - LOAD TABLES in daN/m2

TRIPLE SPAN
Base metal
thickness
(mm)

Mass per
unit area
(Kg/m )
2

0,60

8,11

0,75

10,07

1,00

13,35

Deflection
limit

Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300
Strength
L/150
L/200
L/300

SPAN in mm
1500
715
715
715
517
1025
1025
974
646
1660
1660
1299
862

1750
523
523
523
391
751
751
738
489
1216
1216
984
652

2000
399
399
399
305
573
573
573
382
929
929
770
509

2250
314
314
314
244
451
451
451
305
731
731
617
407

2500
253
253
253
191
364
364
363
239
590
590
484
318

2750 3000
208
174
208
174
208
165
142
107
299
250
299
250
270
206
177
134
486
406
486
370
360
275
236
179

3250
147
147
128
83
212
212
160
103
345
289
213
138

3500
126
126
101
65
181
171
126
81
296
228
168
108

3750 4000 4250 4500 4750

109
95
83
73
65
109
89
73
60
50
81
65
53
43
36
51
41
33
26
157 137
120 106
95
137 112
91
75
63
101
81
66
54
45
64
51
41
33
26
256 224
197 174
155
183 149
122 101
84
134 108
88
72
59
85
68
54
44
35

1daN/m2=1,02 kp/m2

Thickness
0,75mm

BONDECK 600 - SPAN TABLES

NO PROPS

MAXIMUM SIMPLE SPAN L (mm)

TOTAL SLAB THICKNESS Ds (mm)

DEFLECTION

L/250
L/180
L/150
L/130

105
2070
2290
2410
2410

110
2040
2260
2380
2380

115
2010
2230
2340
2340

120
1980
2200
2310
2310

125
1950
2170
2280
2280

130

135

140

2150
2250
2250

2120
2220
2220

2190
2190

3660
3660
3660
3660

3840
3840
3840
3840

4020
4020
4020
4020

4180
4180
4180
4180

4360
4360
4360
4360

4540
4540
4540
4540

2 PROPS

L/250
L/180
L/150
L/130

150

155

160

165

170

180

190

200

4230
4230
4230
4230

4180
4180
4180
4180

4130
4130
4130
4130

4040
4040
4040
4040

3950
3950
3950
3950

3870
3870
3870
3870

5580
5580
5580
5580

5760
5760
5760
5760

5940
5940
5940
5940

6040
6040
6040
6040

5920
5920
5920
5920

5770
5770
5770
5770

215
7525
7525
7525
7525

220
7560
7700
7700
7700

225
7475
7875
7875
7875

230
7390
8000
8000
8000

235
7315
7935
7935
7935

MAXIMUM SIMPLE SPAN L(=2L) (mm)

1 PROP

L/250
L/180
L/150
L/130

145

4510
4510
4510
4510

4440
4440
4440
4440

4390
4390
4390
4390

4330
4330
4330
4330

4280
4280
4280
4280

MAXIMUM SIMPLE SPAN L(=3L) (mm)

3660
3660
3660
3660

3840
3840
3840
3840

4020
4020
4020
4020

4200
4200
4200
4200

4350
4350
4350
4350

4530
4530
4530
4530

4710
4710
4710
4710

4890
4890
4890
4890

5070
5070
5070
5070

5250
5250
5250
5250

5400
5400
5400
5400

Thickness
0,75mm

BONDECK 600 - SPAN TABLES

3 PROPS

MAXIMUM SIMPLE SPAN L(=4L) (mm)

TOTAL SLAB THICKNESS Ds (mm)

DEFLECTION

L/250
L/180
L/150
L/130

150
5250
5250
5250
5250

155
5425
5425
5425
5425

160
5600
5600
5600
5600

165
5775
5775
5775
5775

170
5950
5950
5950
5950

175
6125
6125
6125
6125

180
6300
6300
6300
6300

185
6475
6475
6475
6475

190
6650
6650
6650
6650

200
7000
7000
7000
7000

205
7175
7175
7175
7175

210
7350
7350
7350
7350

Maximum uniformly distributed load during construction 1.5 kN/m2

Maximum uniformly distributed load during concrete pouring 4 kN/m2
Concrete density 2400 kg/m3 with reinforcement 50 kg/m3
1 /m2 = 102kp/m2

bondeck 600

5000
58
42
29
85
52
37
139
70
49
28

bondeck 600

structural steel formwork-composite slabs

Thickness
1,00mm

BONDECK 600 - SPAN TABLES

NO PROPS

MAXIMUM SIMPLE SPAN L (mm)

TOTAL SLAB THICKNESS Ds (mm)

DEFLECTION

L/250
L/180
L/150
L/130

105
2260
2500
2640
2750

110
2230
2470
2610
2720

115
2200
2440
2570
2680

120
2180
2410
2540
2650

125
2150
2380
2510
2620

130
2120
2350
2490
2590

1 PROP

L/250
L/180
L/150
L/130

140

145

150

155

2300
2430
2540

2280
2410
2510

2380 2360
2490 2470

160

165

170

180

190

200

5330
5330
5330
5330

5280
5280
5280
5280

5230
5230
5230
5230

5140
5140
5140
5140

5060
5060
5060
5060

4980
4980
4980
4980

5580
5580
5580
5580

5760
5760
5760
5760

5940
5940
5940
5940

6300
6040
6040
6040

6630
5920
5920
5920

6710
6990
6990
6990

215
7525
7525
7525
7525

220
7700
7700
7700
7700

225
7875
7875
7875
7875

230
8050
8050
8050
8050

235
8225
8225
8225
8225

2440

MAXIMUM SIMPLE SPAN L(=2L) (mm)

3660
3660
3660
3660

3840
3840
3840
3840

4020
4020
4020
4020

4180
4180
4180
4180

4360
4360
4360
4360

4540
4540
4540
4540

3660
3660
3660
3660

3840
3840
3840
3840

4020
4020
4020
4020

4200
4200
4200
4200

4350
4350
4350
4350

4530
4530
4530
4530

2 PROPS

L/250
L/180
L/150
L/130

135
2100
2330
2460
2570
4720
4720
4720
4720

4900
4900
4900
4900

5060
5060
5060
5060

5240
5240
5240
5240

5380
5380
5380
5380

MAXIMUM SIMPLE SPAN L(=3L) (mm)

4710
4710
4710
4710

4890
4890
4890
4890

5070
5070
5070
5070

5250
5250
5250
5250

5400
5400
5400
5400

Thickness
1,00mm

BONDECK 600 - SPAN TABLES

3 PROPS

MAXIMUM SIMPLE SPAN L(=4L) (mm)

TOTAL SLAB THICKNESS Ds (mm)

DEFLECTION

L/250
L/180
L/150
L/130

150
5250
5250
5250
5250

155
5425
5425
5425
5425

160
5600
5600
5600
5600

165
5775
5775
5775
5775

170
5950
5950
5950
5950

175
6125
6125
6125
6125

180
6300
6300
6300
6300

185
6475
6475
6475
6475

190
6650
6650
6650
6650

200
7000
7000
7000
7000

205
7175
7175
7175
7175

210
7350
7350
7350
7350

Maximum uniformly distributed load during construction 1.5 kN/m2

Maximum uniformly distributed load during concrete pouring 4 kN/m2
Concrete density 2400 kg/m3 with reinforcement 50 kg/m3
1 /m2 = 102kp/m2

Bondek at house
constructions

bondeck 600

bondeck 600

structural steel formwork-composite slabs

Cable tray
suspension

Bonfill

* The special accessories that

accompany Bondeck 600
facilitate suspension of
suspended ceilings, airconditioning and ventilation
channels, cable trays as well
as piping from composite
slabs.
The maximum permissible
loads are:
Bonwedge = 100 kg
Bon-nut = 400 kg
Ceiling nut = 250 kg

BonNut

Bonstrip

*The clearances at the sheet

ends can be sealed with
Bonfill (polysterine foam).
End formwork
* The joints at the panel bottom can be covered with
Bonstrip (PVC strips).

Bonwedge

Ceiling suspesion nut

bondeck 600

bondeck 600

structural steel formwork-composite slabs

Eden Park Hotel

Wyatt House

bondeck 600