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ELSEVIER
INTRODUCTION
encountered
in such constructions
are investigated in this paper.
In most structural sandwiches the difference
in Youngs modulus of the faces and the core is
so large that a bending moment is resisted by
in-plane forces in the faces. The bending stiffness of the faces themselves
or the core
contributes very little to the overall bending
stiffness, only a few percent in most practical
sandwiches with thin faces and a weak and light
core material. In a curved sandwich loaded in
bending the faces are curved and a transverse
force must act on the core to maintain equilibrium in the radial direction. Most common
composite materials used as face materials possess poor strength in the transverse direction
compared to the in-plane direction. Foam and
honeycomb
core materials have low strength
compared to the in plane strength properties of
the faces. Hence, contrary to plane sandwich
panels and beams, the transverse tensile or
compressive strength of the core and face materials can be the critical factor for determining
the overall bending strength in curved sandwich
panels and beams. This is demonstrated
with
the experimental work presented in Ref.3.
With a bending
moment
that tends to
increase the radius of curvature,
hereafter
Sandwich constructilon
is utilised more and
more today in structural members. Most design
criteria are suitable for straight or plane sandwich members only. However, in many types of
sandwich constructions
there are corners and
curvatures. Train wagons, boat hulls, aircraft,
advanced racing cars, containers and storage
tanks with a square cross section, to mention
but a few, have round or square corners. The
loading of curved sandwich structures can be
divided into several different elementary cases.
One main load case is left when shear loading,
compressive and tensile forces are not taken
into consideration;
pure bending of the curved
sandwich. This leads to a different load distribution in the curved part as compared to classical
sandwich bending theory on plane structural
sandwich members.
In Refs 1 and 2 the bending of multi-layered
curved beams is trea.ted and the resulting analytical method is suitable for sandwich beams.
However, no results are shown that would be
typical for a curved sandwich where Youngs
modulus usually is several orders of magnitude
higher in the faces than in the core. Sandwich
applications and the special stress distributions
211
S. Smidt
212
ASSUMPTIONS
AND RESTRICTIONS
REFERENCE
CALCULATIONS
(24
i&E,
c
g=Dy
t,
--<zI
2
dt,2
tf
D=2Df+D,,+DO=Ef6+EC-+Ef12
tfd2
2
w
and the Ej are the Youngs moduli.
The radial stresses of a curved beam can be
calculated as3
or=
(R,+z)d
tc
tc
--z=
R,=R+tf+t,/2
(3)
fJfl%
Fig. 1. Definition of curved sandwich bent by pure couples, M is bending moment per unit width, layers 1 and 3
are the faces and layer 2 is the core.
(2-b)
t,
2
-=s{t,+d}*
-.
tftc
tf-d
(4)
(5)
where R is the radius between centroids of the
tank wall, M is the bending moment per unit
width of the curved sandwich beam and d is the
distance between centroids of the faces of the
curved sandwich bealm. The equilibrium equation in the parentheses
can be obtained by
rearranging
eqn (1) and using the thin face
approximation.
213
with
Airys
v40=o
stress
(6)
Assuming
axisymmetry
and plane stress or
strain the stress function (I+ has the following
form:
internal pressure p
-_
(Di=Ai
lnr +Bj?
lnv + CiY2
(7)
e_-_-
Fig. 2.
tank
1 a@D,
cl?=- y -=aY A,rP2+Bi(1
a2@j
GOi=-=ar2
-Airp2
+2 lnr)+2Ci
line
Fig. 3.
The
model
of a
(8.a)
(8.c)
S. Smidt
214
Hookes law.
ui=E~~1[-(1+vi)r-1Ai+2(1-vi)(rlnr)Bi
-(l+Vi)di+2(1_Vi)&i]
+Hi Sin0+Ki
COSf3
Vj=4r0E~71Bi+Fir+Hi
COS@-Ki
sin8
(9.b)
u,=E,[-(1+vJr-1Ai+2(1-vj-2v;)
+
Vi)rBi
2(1 -Vi_2V~)dTi]
+2C,r)dr+
R1(-A2rp1+B2(3r+2rlnr)
s R2
+2C2r)dr+
R(-AIr~1+B1(3r+2rInr)
s RI
+ 2CIr)
dr= -M.
(114
(lO.a)
vi=4(1_v?)reEi_lBi+Fir+Hi
COS@
sin 6.
-Ki
(lO.b)
C&,,=O
(1l.a)
r=R,;
CT,=0
(1l.b)
r=Ri;
i=l,2,3...,n-1;
1
vi.0
aB=bg--cr=a2208+a12c7r
E,
Ee
(12.b)
o~=o~+~;
l&=l.&++1; vti=ve+1.
(12.c)
(1l.c)
RI
(1l.d)
s R n Go
dr=o
Equation
lnr)
(9.a)
(r lnr)Bi-(1
+&(3r+2r
a4
a22 -CD-2a22-ar4
1 a3
r ar3
@-al1
a2
- @
r2 ar2
(13)
where
(1l.e)
1
aii=Ei
(14)
215
to r and 8, respectively,
1 a3
1 a2
CD
r &.3 @-PII--r2 ar2
P22$Q-2j3z2--
@=Sr2+P+K+Dr1--K
(15)
where
(16)
and S, T and D are clonstants of integration.
We obtain
o,=2Si+
&=a,-?,
q(1 +Ki)&-
(21)
+Di(l-Ki)~-(~+~~,
(17.a)
where
O=Sr2+ Trl+K+Drl-K.
(22)
where
-KJ,c(~+~~),
(17.b)
zr0i--0.
l/2
(23)
(17.c)
stress
assumption
ui=2Si(E~-vei/~:Bi)r+TiKi1(1
the dis-
by the substitution
of variables
&=ap
+Ki)
(24)
We obtain
(E~-Ki~ei/E~~i)lK~-DiK~(l-Ki)
(E,-l-KiVei/Eei)r-Ki+Hi
sin8+Ji
o~=2Si+Ti(l+Ki)lK,-1+Di(l-Ki)r-+~,
COS6
(%.a)
ui=2Sire(E&-E,?)
+Fir+Hi
(25.a)
Oei=2Si + TiKi(l +Ki)fi-l
-D,K,(l
cosO+Ji sine,
(l&b)
-Ki)r-(lfKi),
-0.
zrC?i-
(25.c)
The displacements
u=2S(jL
(l-b&r)
Er
~ _ (vre+hzvze)
(PII +Kp,,)-D(1
u=2S(j&
E,
&g=
(1-VezV_7e>
Ee
oe-
-K)K-vK
sin8+Jcos8
-P12)0r+Fr+H
co&-Jsin0
w=o.
(19.a)
(be + %zvze)
E,
(19.b)
(19.c)
2)
(Pll-Kp,,)+H
E=
(25.b)
(26.a)
(26.b)
(26.~)
Boundary conditions
are:
r=&;
cr,l =o,
(27.a)
r=R,;
C&=0,
(27.b)
r=Ri;
i=l,2,3...,n-1;
%i=u,+ 1,
RO
a0 dr=O
s Rl
&I
rbg dr= -M.
s R,
c~=c~+~;
bi=vr+1;
(27.~)
(27.d)
(27.e)
S. Smidt
216
Equation
(1l.e)
(27.d) is trivially
satisfied,
see eqn
RESULTS
The results are obtained by solving the system
of equations on a computer. The results are
compared to that of identical straight beams to
see the effects of curvature. The results are also
compared to simple analytical calculations. The
analysis is based on the plane strain assumption
because that is the most likely state of stress in
broad sandwich beams and panels. The geometrical and material parameters are shown in
Table (1).
The geometrical
parameters
are chosen to
represent common sandwich structural members. The Youngs modulus ratios correspond to
glass fibre reinforced plastic faces to a medium
density foam core (40) and aluminium faces to
a high density foam core (500).
t&=55,
Ef/E,=500,
v,=o3.
l-2
1.6
25
12
5.5
3-3
40
500
2-5
3.5
10
ratios Ef/E,
CT/oeq(1)
OOeq
(3)
.1
1.6
E,/E,= 500
1.4
1.2
63elasticity
n FEM
* eq (2)
- cq (1)
1
0.8
0.6
:::
8::
8.:
0:3 I
0.4
O$
2.9
3.2
3.5
3.8
4.1
2.9
Fig. 4.
3.2
3.5
3.8
4.1
R/d
R/d
4
Q/E,= 500
e elasticity
n FJEM
b)
217
results with eqns (1) and (2) did not agree very
well which shows the effect of curvature. Radial
stress results with eqn (3) agree fairly well with
the elasticity and FE:M solutions. The circumferential stress of the core is not negligible and
is shown in comparison to the radial stress of
the core in Fig. 4(b).
0.6
L----d0
6
Wd
Fig. 5.
The maximum
10
10
R/d
to eqn (3).
218
S. Smidt
Circumferential stress
Circumferential stress
O(elast) %q (1)
@f
R/d+-
0.5
0
J
0
10
R/d
The maximum
Fig. 6.
circumferential
to eqn (1).
Circumferential stress
~elsst) Oeq (1)
h/E,=
1.6 -
3-
Ef/E,= 500
40
R/d + =
R/d +
10
00
The maximum
circumferential
0.8 7
0
10
R/d
R/d
Fig. 7.
10
Circumferential stress
6
R/d
to eqn (1).
Radial stress
Radial stress
qelast) %q (3)
l-
Telast) %q (3)
10
10
R/d
R/d
Fig. 8.
219
of E,e/E,
to eqn (3)
Radial stress
~(elast) %q (3)
0.1
,/c
1s
0:s
t&f = 12
\l.O
10
Fig. 8.
of EJE,,
Radial stress
Radial stress
10
10
to eqn (3).
10
R/d
R/d
Fig. 8.
6
R/d
R/d
of EJE,
to eqn (3).
220
S. Smidt
Radial stress
Radial stress
O(elast) %q (3)
1,
0.9 --
0.8 --
10
Fig. 8.
Fig. 9.
&
&/Ecr
circumferential
t;
cJ@Ist) %q (1)
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
-__----1
0.9 a
0
2
E&./E,=40
0.1
0.5 &e/E,
1.0
%I=&
L
4
----
R/d
lo-
to eqn (1).
Circumferential stress
qelast) Oeq (1)
1.8
1.7
1.6
0.9 3
0
(b) The maximum
t,/tf = 25
Circumferential stress
Fig. 9.
10
Circumferential stress
Circumferential stress
1-E
6
R/d
R/d
circumferential
R/d
10
to eqn (1).
CONCLUSIONS
The circumferential
stresses in the faces of a
curved sandwich beam depend on the geometri-
221
Circumferentid stress
qelast) Oeq (11)
1000
R/d
Fig. 9.
circumferential
Circumferential stress
Circumferential stress
qelast) %q (1)
5.4
4.9
4.4 i;\
1.8.
10~
R/d
Fig. 9.
to eqn (1).
circumferential
1:
Ill
0
10
R/d
to eqn (1).
ACKNOWLEDGEMENTS
The author wishes to express appreciation to his
colleagues at the Department
for Lightweight
Structures, Royal Institute of Technology, Sweden
and
SINTEF
Materials
Technology,
Norway for support and encouragement
when
222
S. Smidt
REFERENCES
Lo, K. H. & Conway, H. D., Bending of multi-layered
curved bars. Znt. J. Me&. Sci., 17 (1975) 283291.
Lo, K. H. & Conway, H. D., Plane stress and plane
strain assumptions in the stress analysis of laminated
bodies. Znt. .Z.Me&. Sci., 18 (1976) 14.
Smidt, S., Curved sandwich beams and panels: theoretical and experimental studies. Report 930, Department
of Lightweight Structures,
Royal Institute of Technology, Stockholm, 1993.
Zenkert, D., An introduction to sandwich construction.
Paper 92, Department of Lightweight Structures, Royal
Institute of Technology, Sweden, 1992.
Timoshenko
& Goodier,
Theory of elasticity, 3rd
edition, McGraw-Hill, 1987.
Lekhnitskii, S. G., Theory of Elasticity of an Anisotropic
Body, Holden-Day, Inc., San Francisco, 1963.
(A.1.a)
A3RF2+B3(1
(A.1.b)
+2 lnR,)+2&=0
A1R~2+B1(1+21nR1)+2C1-AzR~1-B2(l+21nR1)-2C2=0
(A.1.c)
A2R~2+B2(l+21nR2)+2C2-A,R~2-B3(1+21nR2)-2C3=0
(A.1.d)
E~[-(~+v~)R~~A~+~(~-v)(R~
lnRi)Bi-(1+v1)R1B1+2(1-vl)RIC1]+H1
-E2l[-(l+~~)R1~A~+2(1-~~)(R~
sin&+K1
co&
lnR1)B2-(1+v2)R1B2+2(1-v2)R1C2]
(A.1.e)
v3)R2C3]
+F,R,
(A.1.f)
+H, cos&-KI
sin&-4R10~E~1B2-F2R1-H2
4R28kE21B2+FwR2+H2cose~-K2sin8k-4R2e~E31Bg-F3R2-H3
COS&++K~
sin&=0
(A-1-g)
co&+&
sir&=0
(A.1.h)
[(B3+C3)R~--A3lnR2+B,R~lnRz]-[(B,+C3)R~--A3lnR,+B,R~lnR3]
+ [(B,+ C2)R:--A2
+[(B1+C1)R02-A1lnRo+B1R02lnRo]-[(B1+C1)R:-A1lnRl+B1R~lnR1]=-M.
(A.1.i)
This can be treated as 9 equations with 9 unknowns (Ai, Bi and Ci (i = {1,2,3}) since the boundary
conditions do not influence the stresses and the system of equations can be solved by putting the Fi,
Hi and Ki = 0, (i = 1, 2 and 3) to obtain the stresses. The deflections can then be calculated by giving
boundary conditions that are compatible with the stress field.
Equations (A.l.e)(A.l.h)
with the plane strain assumption become
E~1[-(1+v1)R&41+2(1-vIDIRl+H1
vl-2vf)(R,
lnR1)BI-(1+v1)R1B1+2(1-vI-2vf)R1C1]
sin&++Kr cos&-E~1[-(1+~2)R~1A2+2(1-~2-2~~)(R1
-(~+V~)R~B~+~(~-V~-~V~)R~C~]+V~D~R~-H~~~~B~-K,~~~B~=O
lnR,)B,
(A.2.a)
223
(A.2.b)
(A.2.c)
(A.2.d)
cOse+vo
u,=U+U~
sine,
(A.3.a)
ue=I/-uosine+uoc0se+03r,
(A.3.b)
W=WO.
(A.3.c)
The functions
~=/&lcJ~+kr~
(A.4.a)
1av
u
; ,,+-=Blzo,+Pm%
(A.4.b)
1 au
av
---&+r--=o.
v
(A.4.c)
3U
y=B11(2S+
T(l -tK)p-+D(l
-K)r-
(l-tK)) + &(2S
+ X(1
+K)rX-
relations.
-DK(l
-Q-Q
To obtain
+K))
(A.5.a)
8U
d,2s(p11
u=2s(k
+fkz)+
+P&+
T(1 +K)fiP1(fill
T(l +K)K-fl(&
ae
-r
P120,+p22a.B--
8V
-=rP12fl,+rp220e-
ae
+KP12)
+D(l
+p12)-D(l
-K)r-(+K)(&l
-K)KplrpK(flII
-KP12)
(A.5.b)
--I@~~) +fl(e)
(A.5.c)
U
r )
(A.6.a)
(A.6.b)
S. Smidt
224
i3V
(A.6.c)
~=2~(r~l2+rB22)+~(1+K)rK-(B12+r~~22)+D(1-K)~-(l+K)(r~l
8V
-&=wBIP
+ P22)r+
7x1
+wyp12
+KP22)
+D(l
-K)r-K(p12-Kp22)
-2S(Pll+Pl2)r-T(1+K)K-l~(Pll+KBl2)+D(1-K)K-1r-K(Pll-KP12)-fl(~)
(A-6-d)
8V
~=wBll
-P22)7+4(1
+wQll~-l
-KP,,)
+D(l
-K)r-K(P1lK-l
-KP22) -fl(@
(A.6.e)
where
(M-1-~P22)=pll
p;:;
V=2S(P,,-Bzz)re-lfi(e)
;;$I
22
=(pll)l2(p22)l~2_((p22)l/2(p11)1/2=~
de+f,(r).
(A.64
(fws)
equals zero and putting the results for U and V into (A.4.c) gives
-822
11
1 a
G fi(O)
(A.7.a)
(A.7.b)
~=2s(lr,l-822)~-3f2(r)
(A.7.c)
1 au
av
;ae+jy-y=;z
1 a
fi(e)+32(~)+3f1(~)
de-
(A.7.d)
fh(r)=o
andf#)=Hsine+JcosR
The displacements
(A-8)
are then
u=2S(P11+P12)~+T(1+K)K-1r(P11+KP12)-D(1-K)K-1r-K(P11-KP12)+Hsin8+Jc0se
(A.9.a)
u=2S(P11-fi22)@r+Fr+Hc0s8-Jsin8
(A.9.b)
w=o.
(A.9.c)
The relationship
as
1
1
a 11=- , u22=E,
&
VI.8
1
and CZAR=EZ
Vt+
a12=--=__,
Er
E8
13=
V,_
Er
(A. 10.a)
vzrand
E,
a23= _F=
_v,8.
0
EZ
(A. 10.b)
225
(A.1l.b)
(A.1l.c)