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8500 Ventilator
Blease
8500
Anaesthesia Ventilator
Training Manual
0120
Part Number: 129TM000
Issue 3
Training Manual
8500 Ventilator
Training Manual
8500 Ventilator
Contents
1. Mode Descriptions for the 8500
2. Test Procedures
Adjustment and Calibration Document 129AC000
Checklist and Calibration Record Document 129TC000
Final Test Procedure Document 129TP000
3. Circuit Diagrams
Interconnection Diagrams
8500 Electrical Interconnection
6500/8500 Pneumatic system Diagram
Display
Blease Display Interface 10100190
Pressure Interface
Pressure Interface 10110088
BAV Controller
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
Alarms 10110077
Analogue 10110077
Connect 10110077
CPU 1010077
I/O Circuits 10110077
Memory 10110077
PWM 10110077
Power Supply
BAV Power Supply 101CD076
Training Manual
8500 Ventilator
The Blease 8500 ventilator must only be serviced by Qualified Service Personnel.
The contents of this manual are not binding. If any significant difference is found between
the product and this manual please contact Blease Medical Equipment Limited for further
information. To ensure correct functioning, the equipment must be serviced at regular intervals.
Blease Medical Equipment Limited recommends that the machine should be serviced at
intervals not exceeding three months. Qualified Service Personnel and genuine spare
parts should be used for all servicing and repairs. Blease Medical Equipment Limited will
not otherwise assume responsibility for the materials used, the work performed or any possible consequences of the same.
In communication with Blease Medical Equipment Limited, quote the model and serial
number of the equipment, with the approximate date of purchase. If the unit is being returned for repair, indicate the nature of the fault or the work you require to be carried out.
Contact:
Blease Medical Equipment Limited
Beech House
Chiltern Court
Asheridge Road
Chesham
Buckinghamshire
HP5 2PX
England
Tel: +44 (0)1494 784422
Fax: +44 (0)1494 791497
www.blease.com
Sales@blease.com
Training Manual
8500 Ventilator
2.
A pulse width modulator will control the power to the coil of a PEEP valve. This
valve is a voice coil actuator working as a variable spring applying a force to a disc
that impinges on a seat. The implication being that the valve is closed until the gas
pressure exceeds the actuator force.
The control processor will monitor the PEEP value and modify the PWM setting to maintain the desired value.
2
5
Training Manual
8500 Ventilator
Future Improvements
In the 8500s ventilator there is a monitor that measures the fresh gas flow of the anaesthetic machine. The 10 LPM gas flow from the Flow valves in 1 above is an arbitrary figure that has been arrived at empirically. This flow can be reduced substantially at low fresh
gas flow rates. It only requires high drive gas flows with high fresh gas flows to maintain
PEEP. This could obviously save gas which would be helpful when using cylinders for supply.
Volume Control ventilation (CMV)
Volume Control ventilation is a mechanical mode that delivers a tidal volume set by the
user into the patient tubing. This delivered volume is to be independent of the compression
losses in the absorber, bellows and associated tubing. It will also be independent of any
small leaks that may be present. Fresh gas flowing into the breathing system will not
cause a permanent change in the delivered volume. If a change in fresh gas flow rate occurs during ventilation the ventilator will re-adjust the delivered tidal volume to be correct
within the next 4 breaths.
TV 600 ml
10 BPM
I:E 1:2.0
Training Manual
8500 Ventilator
2.
Occlude the catheter mount. This can be a 15 mm male taper on the gas machine.
3.
4.
The ventilator records the volume required to achieve this pressure and verifies that
a leak is not present.
ml
Pressure
This figure is stored until the ventilator is switched off or a re-test is asked for by the user.
The ventilator is then set to use on a patient and when the ventilation is stable measure
the total compliance of system and patient Ct. An adjustment can the be made to the TV
that will be increased to compensate for the lost volume due to compression within the
breathing system. :Increase in TV = Set TV
1+
Cs
Ct - Cs
= new TV
eg.
System test Measurement using 200 ml gave 25 cmH2O pressure rise.
80 ml
=
10 cmH2O
Cs
Running the ventilator on a patient with a set 500 ml TV gave 20 cmH2O peak pressure .
500 ml
=
20 cmH2O
Ct
25
735 ml
8
25 - 8
Training Manual
8500 Ventilator
So 735 ml is the actual ventilator output into the breathing circuit to give 500 mL at the
catheter mount.
This figure would have to be recalculated in the light of any fresh gas flow change as
above but would just be a variation on the 735 ml figure.
Pressure Control ventilation (PCV)
Pressure control ventilation is a time cycled mode where the ventilator strives to produce
the user set inspiration pressure for the inspiratory period. To accomplish this goal, the inspiratory flow rate and pressure are set by the user. To do this, the control that is used for
the Set TV function will be reasigned as I Flow and calibrated in LPM. The pressure
Limit control becomes the Set Pressure control. This allows the user to define the delivered wave form. The default pressure will be 30 cmH2O in both Adult and Paediatric
modes.
Inspiratory Pause
A function that is Inspiratory Pause is to be implemented. This option will be available in
volume and PCV mode such that a pause of 25% of the inspiratory time is used as a Plateau before starting the expiratory phase. This means the expiratory time is reduced by
the plateau time. If at all possible the pause or plateau time should be made variable from
5 to 60 %. The x % should be displayed on the second row up of the display.
Sigh
Sigh is a function that can be selected in volume or Pressure ventilation the effect is that
every 50 breaths the delivered breath is increased by 15 %. The selection of this function
will be displayed as an extension to the main mode display under the bar graph.
Spontaneous or PSV
Spontaneous is a mode that is equivalent to the machine being in standby with all monitoring enabled. This allows a patient to breath at their own rate and volume with the ventilator being able to display the monitored parameters and actuate alarms. At this level the
Breathing rate would be a monitored parameter, it should follow the same pattern as other
features in that it will display the monitored value in large characters and show Pressure
Support Ventilation PSV as the mode.
Pressure Support
When a patient is taking a Spontaneous Breath from an anaesthetic system the work of
breathing is higher than normal. To overcome this it is desirable for the ventilator to be
able to assist the spontaneous breath. The assistance is provided by the ventilator sensing the negative pressure caused by the Patient Attempt to breath and initiating flow
from the ventilator. This flow is continued to the point where the breathing circuit pressure
has reached a set value. ie. Pressure Support. To implement this action the user needs
to be able to set first the trigger threshold in the range -1 to -10 cmH2O and secondly the
Support Pressure 0 to 30 cmH2O both referenced to the PEEP level.
Training Manual
8500 Ventilator
It will also be necessary to define an inspiratory time in which the pressure support is delivered. In this case the breathing rate and tidal volume are not relevant. The Inspiratory
flow rate will be a fixed value of 40 LPM in Adult and 30 LPM in Paediatric.
The detection of a Patient Attempt will be carried out by the control system to aid
the speed of support. A patient attempt will be indicated on screen by the negative
excursion of the pressure wave form being green rather than blue for the positive
phase.
SIMV
This mode is Synchronised Intermittent Mandatory Ventilation. This is an extension of the
spontaneous mode in so far as the patient can take breaths on demand with pressure support but some mandatory breaths are included. To achieve this it is necessary to set a
tidal volume, a breathing rate and all of the features described above for pressure support.
To simplify things a little the inspiratory flow rate can be assumed from the TV / Inspiratory
Time set values.
The patient attempt or trigger signal will be used to synchronise the mandatory breaths to
the patients breathing pattern and initiate the pressure supported spontaneous breaths.
Thus allowing the patient to establish the breathing rate.
In this way a patient could be breathing at say 12 BPM with the settings such that 4
breaths of say 500 ml are mandatory and 8 breaths are taken spontaneously with pressure
support of up to 30 cmH2O above the PEEP level.
The ventilator will monitor all of the breaths, display the parameters TV / BPM / I:E and indicate the patient attempt by showing negative excursions of the graph in RED. The set
breathing rate and measured rate will be displayed, the Set Inspiratory time and I:E ratio
will be displayed in the appropriate window.
A means of preventing hyperventilation will be implemented such that any change in
breathing rate is only allowed to take place slowly.
The method of inflating the patient's lungs and the operation of the valves and the gas
flows in the SIMV mode are the same as for the CMV mode.
The main difference between this mode and CMV is that a facility is provided for synchronising the mechanical breaths given by the ventilator to the patient's own respiratory efforts (spontaneous breaths).
If the patient fails to make any effort, then SIMV will default to ventilation functionally identical to CMV at the set SIMV rate.
The routine within the ventilator that detects the Patient Trigger is used to detect the instant a patient starts to inhale and is thus ready for a synchronised breath to be given by
the ventilator. Whether a breath is spontaneous or mandatory depends on where it occurs
in the SIMV cycle.
Training Manual
8500 Ventilator
This can be explained as follows :1. The frequency control sets up an internal clock tick in the ventilator. The time between clock ticks is the Set breathing period and is equal to a time in seconds of
60/frequency in BPM. ie. 4 BPM = 1 tick every 15 seconds
With no patient triggers detected, the ventilator will deliver a mechanical breath at
the start of each respiratory period on the clock tick.
2.
Preceding each clock tick is a time window in which the ventilator will be looking
for a patient trigger. If a trigger occurs within the window the patient will be given a
synchronised mechanical breath. If it occurs outside the window it will be a spontaneous or Pressure Supported spontaneous breath depending on the ventilator setting.
In practical use of the SIMV mode, the ventilator should first be set at an adequate
RATE, TIDAL VOLUME, I:E RATIO, PEEP and PRESSURE LIMIT for controlled
ventilation, say 600 ml, 12 BPM and 1.5 secs for an adult patient. When patient
trigger signals are being displayed regularly the mandatory rate can be reduced
and the total breathing rate will be controlled by the patient. If this rate is inadequate the the low MV or Rate alarm will be activated.
10
Training Manual
8500 Ventilator
Sigh
CMV
Pause
Press Alm
Spont
SIMV
PCV
Rate
Insp
TIME
Press Limit
Vol Alm
Press Alm
Lo / Hi
Lo / Hi
Adult
500 ml
12
1.5
50
4 / 10
4 / 55
Paed
150 ml
20
1.5
40
1/6
4 / 45
Rate
I:E
Press Limit
Vol Alm
Press Alm
Lo / Hi
Lo / Hi
500 ml
12
1:2.0
50
4 / 10
4 / 55
Paed
150 ml
20
1:2.0
40
1/6
4 / 45
Rate Alm
Vol Alm
Press Alm
Lo / Hi
Lo / Hi
Lo / Hi
Adult
10
5 / 25
4 / 10
4 / 50
Paed
10
10 / 35
1/6
4 / 40
11
Training Manual
8500 Ventilator
Insp
TIME
Support
Pressure
Press Alm
Adult
30L
1.5
10
50
5 / 25
4 / 10
4 / 55
Paed
20L
1.5
10
40
10 / 35
1/6
4 / 45
Lo / Hi
Ventilation
Pressure
Rate
Press Alm
Adult
30L
30
12
4 / 50
Paed
20L
20
20
4 / 40
Lo / Hi
Default for all Modes is PEEP off in PCV the maximum PEEP available will be limited to
6 cmH2O.
If PEEP is set, the default PEEP Alarm will be 50 % in the range 0 to 30 cmH2O
The Rate or BPM alarm is to be the set value 50 % or in SIMV mode Lo 10 hi 20 BPM.
12
1.0
Document No:129AC000
Sheet 1 of 12
OBJECTIVES
To set up and calibrate the Blease 8500 Anaesthesia Ventilator. A final test (129TP000) must
also be followed to obtain a set of calibration results.
2.0
SCOPE
This test document is applied to new manufactured units before burn-in and after warm up,
and/or when any repairs have been completed on the ventilator.
This procedure is only valid for software versions 8.20 and 8.60 onwards.
3.0
OVERVIEW
The following procedure describes the adjustments and checks necessary to calibrate the
ventilator and set all the pre-set controls to achieve the specified performance. Inability to
make these adjustments, or failure to meet the specification, after these adjustments have been
made, must be considered a fault.
The procedure given in section 4 is written so that minimum adjustment of controls and test
equipment is done between each test. This means that any particular test assumes all previous
tests have been set up IN THE SEQUENCE STATED and passed. If this is not done, invalid
results may be taken.
4.0
Issue
Change Note No
n/a
3724
3829
3487
3866
3935
Originator
JLB
JLB
JLB
JLB
JLB
JLB
Checked
DB
RHC
RHC
RHC
RHC
Nov 00
Dec 00
June 01
July 01
28/08/01
Date
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.1
Document No:129AC000
Sheet 2 of 12
Test Apparatus
Initial Checks
Reference Voltage and Electrical Supplies
BAV Controller PCB
Display Interface PCB
Main Pneumatic Regulator Calibration
Calibration
Flow Control Set-up
Zero Offset Connection
Pressure Sensor Gain
Delivered TV Calibration
Hardware Pressure Overload Backup
Fresh Gas Flow Sensor Calibration
Saving Data and Printer Check
O2 Monitor Calibration
PEEP Calibration
Font Panel Calibration Adjustment
Parameter Checking
Assembly Completion and burn in
Test Apparatus
Digital Voltmeter to measure the 4v reference supply.
Timeter RT-200 Calibration Analyser with following options fitted: RT-201 Control
Module, RT-202 Press Module, RT-203 Flow Module, or another calibrated calibration
analyser with the required functionality.
IBM PC (compatible) ANSI terminal emulator running on serial interface. 9600 baud,
8-data bits, 1 start bit and 1 stop bit.
Digital storage scope or chart recorder for monitoring drive gas flow waveform.
Ventilator programming cable (12600015). For programming and diagnostics through
calibration port.
Front Panel programming lead (12600016).
Miscellaneous 17mm/22mm pneumatic tubes.
O2 sensor simulator. (68A 68D)
20 1 L compliance. (C20), 5 0.25 L compliance
4.2
Sheet 3 of 12
Initial Checks
BAV Controller Board 10110077
Check all links are fitted correctly and securely.
4.4
PSU TP6
= +25.0 2.0V
+25V unregulated
PSU TP2
= +26.5 3.0V
Battery voltage
PSU TP4
= +14.0 0.8V
CPU-5VA
= -4.20 0.3V
CPU+5VA
= +5.0 0.25V
PSU TP7
= +5.0 0.25V
CPU 5V
= +5.0 0.25V
PSU TP3
= +6.05 0.3V
+4VREF
CPU 4V REF
=+400060mV
4.5
Sheet 4 of 12
4.6
Sheet 5 of 12
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using
the Tidal Volume control.
Set main regulator output pressure = 34.0 0.5 PSI while ventilator is in standby mode.
Turn ventilator off and remove gas supply.
Remove pressure gauge and replace plug.
4.7
Calibration
Initial Calibration
Prior to calibrating the unit ensure that the switch, encoder and all the membrane key switches
perform their expected functions.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.
Adjust RV2 on the Interface board for 50 mV +/-10 mV at FGZ test pin.
Select Patient airway pressure zero, to cal press Space Bar
Select Drive gas pressure zero, to cal press Space Bar
Select Flow gas pressure zero field
Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600
5, press spacebar to update display. When achieved press Space Bar to save.
Select Patient Flow Pressure Zero.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94
Sheet 6 of 12
Adjust RV1 on the Interface board for 0V +/-10mV at PFZ test pin.
Press Space Bar to save.
Press Ctrl+U to save zeros.
Leak Test and Absorber Switching
Absorber switching
The function of this will have been checked during compliance compensation and the
presence of an absorber will have been displayed.
Fresh gas leak test
Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Patient Flow transducer leak test
Connect spirometry tubing 10110089 from TJ92 to the patient connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Drive Flow Sensor Leak Test
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet.
Select Blow off valve ref. pressure. With the flow sensor outlet blocked the internal pressure
will build up until the Blow off valve operates.
Using an oscilloscope monitor the voltage at test point DF on the BAV Interface Board
10110099 this voltage will remain stable whilst the monitored pressure is stable if there are no
leaks.
Once this test is complete restart the ventilator by pressing CTRL + E.
Run the ventilator for 3 hours on default settings, but with BPM set to 30.
Sheet 7 of 12
Fine calibration
Ensure that unit is in cal standby.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the
PC using the stored 8500 settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using
the TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.
4.8
4.9
Sheet 8 of 12
Sheet 9 of 12
adjust flow for a peak pressure of 80 cmH2O. Wind R99 on the BAV board fully clockwise.
Adjust R98 on the BAV board until pressure limiting is observed. This can be checked by
observing that the can of Q1 goes high to low each time the limit is reached.
Once triggering has been achieved, decrease delivered volume to reduce the peak pressure to
find the exact trigger point. The trigger point should be such that it will not have any effect on
the ventilator functions. It should be set to greater than 80cmH2O.
4.13 Fresh Gas Flow Sensor Calibration
Ensure that the unit is standby.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file. Press Ctrl+E to connection to 8500 then press up arrow to
enter calibration page.
Ensuring that there is no fresh gas flowing, highlight the Fresh gas flow zero field and press
spacebar to set value.
Set 10 LPM fresh gas flow, highlight Fresh gas flow gain (10 L/M) field and press spacebar to
set value. Press Ctrl+U to save values.
Press Ctrl+E to exit calibration page.
Ensure that the unit is standby.
Press the memory button, then select configuration.
Select setup and enter password TECHY
Select fresh gas.
Ensure there is no flow through fresh gas flow sensor.
Press trakwheel to set 0 LPM
Set each flow rate as requested, press trakwheel to set.
Return to main screen.
4.14 Saving Data and Printer Check
Check all printer output parameters are set up and there are no warning messages. Label
ventilator as calibrated.
Enter calibration date, on diagnostics page 2.
Enter the serial number & and the model number of diagnostics page 2.
Press Ctrl + U to save.
Press Ctrl + E to complete software calibration.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file.
Choose printer output from the transfer menu. A print out of all parameters just set up is
automatically obtained at switch on. Deselect printer output on the transfer menu, the stored
information will now be printed.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94
Sheet 10 of 12
Sheet 11 of 12
Short Hose
Hi Flow
Outlet
20R
Resistor
20 L
Compliance
12600010
Driving
Gas
Calibration
Analyser
Lo pressure
Inlet P+
Anaesthesia Ventilator
Bellows and Absorber
Hi Flow
Inlet
Patient
Circuit
If adjustment of the displayed Vte, Vti and Peak pressure is required the calibration values
can
be adjusted by pressing the save key and selecting configuration then setup, enter the
password
PRAAA. This disables the alarms and replaces the alarm panel with a new
menu. (See
below).
Changing the gain factor in the Vol box effects both Vti & Vte. Once Vte is satisfactory the
Ratio of Vti to Vte can be adjusted by changing the ratio value. The peak pressure value is adjusted
by changing the value in the P.High Box and the zero pressure value is adjusted by changing the
value in the P.Zero box.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94
Sheet 12 of 12
Also confirm that the ventilator monitored peak pressure = the externally monitored peak
pressure +/- 2cmH2O.
4.19 Assembly Completion and burn in
At this point the case wrap should be put on the unit and the unit should be put on burn
in for a further 24 hours before following final test procedure 129TP000.
Issue:
Software
version:
Front Panel
Fresh Gas:
Serial No:
Supply Gas:
Date:
Signature:
Ref
Description
Value
5.2
Inlet ID =
Bellows =
BAV
Units
P/F
P/F
USA/UK
USA/UK
Ad/Paed
Colour
Ad/Paed
-------------------------------------------------------------------------------------------------
Vac
Mohm
Ohms
Ohms
A
A
A
A
5.3
5.4
P/F
P/F
P/F
P/F
P/F
P/F
USA/UK
5.5
P/F
P/F
5.6
Battery Backup
Vent/mains off, vent on mains fail
Mains on, vent normal operation
Mains off, battery charge off, mains fail on
1 min mains fail warning
mains on, battery charge on, mains fail off
P/F
P/F
P/F
P/F
P/F
-------------------------
P/F
----------secs
5.7
Compliance Test
Absorber Switching connection
5.8
5.9
Supply Gas
-------------------------
-----------
Notes
psi
psi
Checked:-_______
BLEASE QUALITY DOCUMENT
BQD 084.V2
10/5/96
Page 1 of 3
Ref
Description
BPM
TV(L)
Ratio
5.10
Vent Control
Functions
6
6
10
20
20
20
40
60
90
1.0
1.0
1.0
0.6
0.4
0.2
0.1
0.2
0.1
1:1.0
1:Max
1:2.0
1:3.0
1:Min
1:2.0
1:2.0
1:1.0
1:2.0
20C+20R
Adult Mode
Min Fresh Gas
Ref
Del Freq
(BPM)
-------------------------------------------------------------
Vent Measured
Del Ratio
1:
1:
1:
------------1:
1:
------------1:
1:
VTi
VTe
-------------
-----------
-----------
-------------
-----------
-----------
-------------
-----------
-----------
Value 2
Value 1
Units
-------------
VTi
------------L
------------P/F
P/F
-------------
5.13
-------------
5.14
Apnoea Alarms
Apnoea disconnection time (sens input), pressure limit = max
30
-------------------------------------
5.15
-------------
5.16
-------------------------------------------------------------
-------------------------
ASB Test
-------------
-------------
BPM
-------------
P/F
Alarm sound
-------------
P/F
-------------
Alarm silenced
-------------
P/F
P/F
5.11
5.12
5.17
5.18
Operation\Description
Del TV/L
------------P/F
P/F
VTe
-------------
-------------
-------------
-------------
------------cm H2O
cm H2O
cm H2O
cm H2O
------------------------seconds
seconds
-------------
------------L
-------------
------------ml
ml
cm H2O
ml
cm H2O
Checked:-_______
BLEASE QUALITY DOCUMENT
BQD 084.V2
10/5/96
Page 2 of 3
Ref
Operation\Description
Value 2
Value 1
Units
-------------
-------------
------------cm H20
cm H20
5.19
Return to default
-------------
-------------
P/F
-------------
-------------
cm H2O
cm H2O
Return to default
5.20
-------------
P/F
cm H2O
Set 20 cmH20
cm H2O
cm H2O
P/F
Set 10 cmH20
PEEP set to OFF
5.21
5.22
Fresh Gas
Cm H2O
LPM
LPM
LPM
LPM
LPM
10
5.23
O2 Test
Issue No: 4
-------------
50%
-------------
21%
-------------
OFF
-------------
P/F
5.24
5.25
100%
Absorber
Y/N
Lang
Name
Originator: JLB
Checked:
Date:
1.0
Sheet 1 of 17
OBJECTIVES
To final test and provide a set of results for the 8500 Anaesthesia Ventilator.
2.0
SCOPE
The final test in conjunction with the checklist and calibration record (129TC000) should be
completed whenever an 8500 Anaesthesia Ventilator is being readied for shipment from the
factory.
This may be for Demonstration or Production purposes. It should also be used on ventilators
which are going into stock, and are to be fully packed and for shipping within a few days.
WARNING - Under no circumstances should ANY part of the ventilator be opened or
removed after this test procedure has been completed and signed off. This procedure is
only valid for software versions 8.20 & 8.60 onwards.
3.0
OVERVIEW
The remaining sections of this document are:
Section 4
Section 5
Section 6
Section 4 contains the test limits for the final calibration checks. The test results noted for
section 5 on the checklist and calibration record (129TC000) must be compared against these
test limits for conformity.
Section 5 gives details of the test and calibration to be done with a list of test equipment. The
section is written so that minimum adjustment of controls is done between each test. This
means that any particular test assumes all previous tests have been set-up IN THE
SEQUENCE STATED and passed. If this is not done, invalid results may be taken.
Section 6 gives a few pointers on using the Calibration Analyser with respect to this test
procedure. A good place to start if you have not used this unit and/or have not used this
test procedure for some time.
Issue
Change Note No
n/a
3724
3829
3847
3866
3962
Originator
JLB
JLB
JLB
JLB
JLB
JLB
Checked
DB
RHC
RHC
RHC
RHC
Nov 00
Dec 00
June 01
July 01
August 01
Date
Checked:-________
Sheet 2 of 17
Sched.
Ref.
Function set
or tested
Parameter
Measured
Tolerance
Units
5.3
Mains connected
(500 Vdc)
Mains Supply
Mains insul Res
90-265
50
Vac
Mohms
(25 A ac)
0.2
500
500
1000
Ohms
A
A
A
1000
5.8
Mute ON
Mute times
120 2
sec
5.9
Supply alarm ON
Supply alarm OFF
34.5 - 36.0
36.0
psi
psi
5.10
6 BPM/1:1.0
10 BPM/1:2.0
20 BPM/1:3
20 BPM/1:2
60BPM/1:1.0
90BPM/1:2.0
1.0 L delivered
1.0 L delivered
0.6 L delivered
0.2 L delivered
0.2 L delivered
0.1 L delivered
TV
TV
TV
TV
TV
TV
0.93 - 1.07
0.95 1.05
0.55 - 0.65
0.17 - 0.23
0.17 - 0.23
0.08 - 0.12
L
L
L
L
L
L
Checked:-________
Sheet 3 of 17
5.10
Sched.
Function set
Parameter
Ref.
or tested
Measured
5.11
Exp Vol
1 L Exp TV
Delivered TV 10%
10 L Exp MV
10 x Exp TV 0.2
Patient Pressure
Calibration
Delivered peak 2
Delivered peak 2
5.13
5.14
5.15
Cycle Alarm
5.16
Max TV
5.12
Tolerance
8 1 sec
Set TV Vents
5.17
50 ml bellows movement
50 10 ml
200 40 ml
Paed Pressure
20 cm H2O set
20 1 cm H2O
Limit
Bellows position
=100 ml
Sensor disconnection
21 1.5 cm H2O
5.18
ASB Test
Delivered = Measured 1
5.19
PCV Test
Delivered 1 cmH2O
Monitored 2 cmH2O
5.20
PEEP Test
5.23
O2 Test
Measured = set 2%
Checked:-________
5.0
TEST PROCEDURE
5.1
Sheet 4 of 17
Checked:-________
Patient
Flow Sensor
Sheet 5 of 17
Driving
Gas
Short Hose
Hi Flow
Outlet
20R
Resistor
Calibration
Analyser
20 L
Compliance
12600010
Lo pressure
Inlet P+
Anaesthesia Ventilator
Bellows and Absorber
Hi Flow
Inlet
Patient
Circuit
5.2
Initial Checks
Fill out the header at the top of the 'Checklist and Calibration Record' (129TC000) for the unit
being tested. This will include the serial number of the Ventilator plus the date of testing, the
gasses used, software version, catalogue number and model.
Factory test does not require cover and lid at the initial stage.
Visually inspect the overall machine for any defects. In particular check:
5.3
The mains cable is firmly attached to the ventilator and locked in place.
The supply gas inlet is for oxygen (unless specified differently), and orientation is such
as to show gas type uppermost. Note USA or UK type fitting.
The supply gas label is the right colour for gas/country. USA oxygen is green, USA air is
yellow, UK oxygen is white and UK air is chequered white/black.
Checked:-________
Sheet 6 of 17
Test
1. Electrical safety tester test: Check the electrical safety tester meter rises to a value within the
indicated 'test' region.
2. Supply: Note the mains supply voltage reading.
3. Insulation: Press the test switch on the electrical safety tester and note the insulation resistance
reading.
4. Earth Continuity: put the test probe on one of the two screws adjacent to the mains inlet at the
rear of the ventilator and repeat the test. Note the meter reading.
5. Earth/equipotential continuity: Place the electrical safety tester test probe on the equipotential
connector at the rear of the ventilator. Press the test switch and again note the meter reading.
6. Normal Earth Leakage: Set the electrical safety tester Normal/Operate/Reverse switch to
Normal and note the earth leakage current. Then set to Reverse and again note the earth
leakage current.
7. Supply o/c Earth Leakage: Obtain the two earth leakage readings as in operation 6. (Normal
and Reverse.
5.4
Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained..
Fresh Gas Alarm
Set ventilator to Tv 0.5, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 11.8 LPM.
Set ventilator to Tv 0.25, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 5.9 LPM.
5.5
Checked:-________
5.6
Sheet 7 of 17
Battery Back Up
Turn the ventilator OFF for at least 5 seconds and isolate from the mains supply.
Turn the ventilator ON to adult mode and listen for the vent mains fail alarm to activate.
Switch off the ventilator.
Reconnect the mains supply to the ventilator and observe that it starts up as normal.
Isolate from the mains supply again and verify the battery on charge indicator goes off
after one minute and the mains fail alarm activates for a few seconds.
Verify that after one minute of mains failure the mains fail alarm activates again for a few
seconds and the screen backlight goes off. Check the SET UP screen comes on and remains
on until the next alarm sounds.
Reconnect the mains supply and check that the battery on charge indicator turns on and the
mains fail indicator turns off.
5.7
Compliance test
Conect the ventilator using the relevant tubes, occlude the patient airway sensor. Switch the
ventilator on and say yes compliance compensation. Follow the on screen instructions. If the
compliance and leak tests are passed it is unlikely that there are any internal leaks.
Absorber Switching
The function of this will have been checked during compliance compensation and the presence
of an absorber will have been displayed.
5.8
Mute Timeout
Press the Alarm menu button, select MUTE TIME and set 120 seconds.
Press MUTE while there is an alarm condition, and note the audio mute time.
5.9
Checked:-________
Sheet 8 of 17
TV(L)
Ratio
6
6
10
20
20
20
40
60
90
1.0
1.0
1.0
0.6
0.4
0.2
0.2
0.2
0.1
1:1.0
1:Max
1:2.0
1:3.0
1:Min
1:2.0
1:2.0
1:1.0
1:2.0
Freq Ratio
Ratio
Ratio
Freq
Ratio
Ratio
Freq
Ratio
Freq Ratio
TV
TV
TV
TV
TV
TV
Max ratio for the 8500 is 1:5. Min ratio for the 8500 is inverse 2:1
Checked:-________
Sheet 9 of 17
MV/TV = 10L/1000ml
Freq = 10 BPM
Ratio = 1:1.0.
After several breaths, note the delivered peak pressure, the ventilator monitored peak and mean
pressures.
Reduce the pressure high alarm limit until a pressure high alarm just occurs and note the
control setting. Restore control to default.
Increase the pressure low alarm limit until a pressure low alarm just occurs and note the
control setting. Restore control to default.
5.13 Adult Pressure Limit
Set ventilatory controls to:
MV/TV = 12L/1200ml
Freq = 12 BPM
Ratio = 1:2.0
Set pressure limit to 50 cm H20 and note the delivered peak pressure after several breaths.
Verify the pressure high alarm activates for a short period as the ventilator pressure cycles
into expiration.
5.14 Apnoea
With the ventilator running normally, disconnect the lower (female) patient flow input just as
expiration starts and note the time when the apnoea alarm activates for 30 seconds.
5.15 Ventilator Cycling Alarm
With the ventilator set to 20 BPM, 12 (600 ml TV), disconnect the lower patient flow input as
before and note the time to when the pressure low alarm activates.
5.16 Flow and Waveform
Set ventilatory controls to: (Patient = C50)
TV = 1000ml, Freq = 25 BPM, Ratio = 1:2.0
After several breaths note delivered TV.
Exchange the adult bellows for a paediatric bellows and change the test lung to a 5C
compliance
Checked:-________
Sheet 10 of 17
Switch the ventilator to paediatric mode and carry out compliance compensation as directed
on screen:
Set ventilatory controls to:
TV = 0.5L/50ml
Freq = 10 BPM
Ratio = 1:2.5
TV = 2L/200ml
Freq = 10 BPM
Ratio = 1:2.0
TV = 6L/200ml
Freq = 30 BPM
Ratio = 1:2.0
Set pressure limit to 20 cm H2O and note the delivered peak pressure after several breaths.
Note the bellows position.
Disconnect lower patient airway connector.
Note peak pressure.
Switch the ventilator to Adult mode and carry out compliance compensation as directed
on screen:
Checked:-________
Sheet 11 of 17
Patient Flow
Sensor
20R Resistor
Checked:-________
Sheet 12 of 17
Checked:-________
Sheet 13 of 17
Language
O.E.M
The Absorber switch setting can be found under setup enter the password TECHY
The Language and O.E.M settings can also be found under setup enter the password LINGO
If anything other than the default options are required then these should be set
All options should be recorded on the calibration record even if they are default.
5.25 Test Completion
Restore ventilator controls to default. Ensure mode on/off switch is in the OFF.
Check that all the noted readings are within the tolerances as specified in section 4.
Sign off the 'Checklist and Calibration Record' and the customer printout. Ensure both have the
ventilator serial number, date and signature of final tester, etc.
If the original sticker over the hole in the calibration port on the rear of the ventilator was
removed, replace with a new calibration void sticker.
Attach the required notification to the ventilator which states that the unit has passed its final
test.
Calibration Gas
Gas Convert
BAV Software Version
Front Panel Software Version
Ventilator Model No:
Manufacture Date (part of serial no.)
Calibration Date:
Checked:-________
Sheet 14 of 17
Description
Notes
12900001
12900002
12900003
12900004
8500
8500
8500
8500
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
12900005
12900006
12900007
12900008
8500
8500
8500
8500
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
Checked:-________
6.0
Sheet 15 of 17
6.1
Checked:-________
Sheet 16 of 17
It is not unusual when measuring volume that the Timeter throws up an error message like
'HELP R' or 'HELP F'. All this means is that the Timeter had difficulty in identifying the start
or end of a breath, possibly due to some pneumatic valve noise or reverse flow through the
Timeter.
If it occurs a lot, it might be because there is a leak in the patient circuit, or the Timeter
needs zeroing, or the patient circuit is moving/vibrating with the breath. These are a few
things to check before assuming there is anything wrong with the ventilator.
6.2
6.3
Checked:-________
6.4
Sheet 17 of 17
20R
Resistor
20 L
Compliance
12600010
Calibration
Analyser
Lo pressure
Inlet P+
Anaesthesia Ventilator
Bellows and Absorber
Hi Flow
Inlet
Patient
Circuit
Checked:-________
1.0
DocumentNo:129TP076
Sheet 1 of 5
OBJECTIVE
To set up and test power supply board 10100076 used with the Blease 8500 Anaesthetic
Ventilator and record a set of test results using 129TC000 Checklist and Calibration Record
2.0
SCOPE
The test procedure should be used with newly manufactured boards. When successfully passed
they can be placed into Blease stock after inspection.
3.0
OVERVIEW
All testing is done with the aid of a test jig (TJ 70), this provides power resistors and switching
that allows the correct test loading to be applied. Five 3 digit LCD panel meters are also
incorporated into the jig which are connected to the input and output power rails of the PSU
board via its connectors.
The jig also contains a mains transformer and rechargable battery with circuits identical to that
used in an 8500 Anaesthetic Ventilator. Hence any results noted will accurately reflect the
board operation when it is eventually fitted into a ventilator.
Most of the testing uses an external DC variable supply, this avoids the need for a 'Variac' and
also allows current limiting to be used.
WARNING - WHEN POWERING UP A BOARD FOR THE FIRST TIME ALWAYS USE
THE CURRENT LIMIT. THIS WILL REDUCE THE RISK OF ANY PERSONAL INJURY
OR DAMAGE TO THE BOARD IN THE EVENT OF A FAULT OCCURRING.
Test results must be noted on the checklist and calibration form 101TC00076. When testing is
successfully completed, the form must be 'signed off' and the necessary 'pass' notification
attached to the tested board.
The following procedure describes the adjustments and checks necessary to calibrate the board
and set all the pre-set controls (if any) to achieve the specified performance. Inability to make
these adjustments, or failure to meet the specification after these adjustments have been made,
should be considered as a fault.
Issue
Change Note No
n/a
Originator
JLB
Checked
Date
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94
4.0
TEST DETAILS
4.1
Equipment
DocumentNo:129TP076
Sheet 2 of 5
1. TJ 70 - Blease test jig (The jigs are serialised TJ 70A, TJ 70B, etc)
2. Variable DC power supply, 17-30 Vdc @ 2.5 Amp. The supply must have an adjustable
current limit of 100 mA to 2.5 Amps.
3. Pair of short 4mm plug to plug leads for external DC supply to jig connection.
4. Miscellaneous short connection leads for attachment of test BAV supply board to jig (6 off).
These will vary according to the issue of board tested.
4.2
PL6
PL3
PL2
PL1
PL8
PL5
PL4
PL5
PL4
4. Misc
Test Leads
LK1
LK2
LK3
2.
External DC
Power Supply
PL6
PL3
PL2
PL1
PL7
4.3
Top Charge
The 'Top Charge' switch on the jig only functions when the 'simulated' battery is selected.
A passive circuit is used that kicks the board charger into continuous top charge mode as the
switch is toggled down. It causes an increase in the charger load and also a temporary drop in
voltage in the battery simulated.
If this does not work, the switch needs to be returned to the up position for a few seconds
before toggling it back down again. If this still does not work, there may be a problem with the
battery charger on the board under test.
4.4
DocumentNo:129TP076
Sheet 3 of 5
Test Limits
These are provided on the Checklist and Calibration Record.
The battery volts for ops. 2, 3 & 4 may fall below the stated limits if the temperature of the
board under test (IC3) rises above 21C.
For op. 12 the test limits (z+?) are referenced to the noted reading (z) for the unregulated
supply voltage.
5.0
TEST SCHEDULE
See 4.0 TEST DETAILS for information on the test equipment and its use. Also covered are
connection details, set ups, methods and test limits.
All operations in this section must be done in the order as written.
5.1
Preliminary
The board must NOT be attached to the test jig until operations 1 to 3 below are successfully
completed.
1. Set all Test Jig switches to uppermost toggled position.
2. Set external DC supply to 0 volts with a 100 mA current limit.
3. Perform a visual quality check of the new board assembly. In particular:
look for any defects in the overall assembly.
check in more detail any areas that have been reworked/repaired for any defects.
check the boards and assembly against the production drawings, in particular the issue.
Check all integrated circuits which have been fitted into sockets are correctly fitted. (Right
LK1 is open.
LK2 and LK3 both have shorting links fitted.
5.2
No Load Voltages
With a current limit of 100mA set, slowly increase the external DC suppply voltage until the
jig UNREG +25V meter reads 17.0 Vdc. The external supply will be about 2 volts higher than
this.
Check there is no excessive supply current (< 100 mA) and that the jig BATT VOLTS meter
settles to between 13.3-13.7 Vdc. (See 4.4 Test Limits)
Increase the external supply current limit to 400 mA and then toggle the jig PCB MODE
switch to ON.
After a few seconds note the four supply voltages stated on the Checklist & Calibration
Record.
Note - the external supply voltage may need to be increased slightly to maintain a
constant test input voltage as shown on the UNREG +25V meter. This is mainly due to
losses caused by the external supply connection leads which should be kept as short as
possible.
5.3
DocumentNo:129TP076
Sheet 4 of 5
On Load Volts
Set the external supply current limit to maximum ( 2.5 Amp) and then toggle the following
five jig switches to ON:
TOP CHARGE +5V LOAD +6V LOAD FLOW VALVE DUMPVALVE
Note the four supply voltages stated. (UNREG +25V = 17.0 Vdc)
5.4
Regulation Volts
Increase the external DC supply voltage until the jig UNREG +25V meter reads 29.0 1 Vdc
and note the four supply voltages again.
5.5
Off/On Check
Toggle the jig PCB MODE switch to OFF for a few seconds and then return to the ON
position.
Apart from the BATT VOLTS supply, verify that the other three supplies turn OFF and are
then restored to there previous value when the PCB MODE switch is turned back ON.
5.6
5.7
Alarm Operation
Toggle the jig ALARM SOUND switch to ON and verify the audio transducer on the board
under test operates loudly.
5.8
Alarm Backup
Toggle the jig +24V RELAY switch to OFF and verify the volume of the alarm reduces by
about half and that the REGUL +24V supply turns OFF.
Note the two supply voltages stated.
5.9
Alarm Links
Remove link 3 from the board under test and verify the volume of the alarm reduces by half
and does not stop sounding.
Remove link 2 from the board under test and verify the volume of the alarm reduces by another
half but does not stop sounding.
Insert link 1 and verify the alarm stops sounding.
Restore all three link positions (1 = open, 2 & 3 = closed).
DocumentNo:129TP076
Sheet 5 of 5
Sheet 1 of 1
Issue
Change Note No
n/a
Originator
AA
Checked
Date
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94
DO NOT SCALE
Blease
DRG.No.
1011SM02
DRG.No.
????
A
DO NOT SCALE
PEEP
VALVE
DUMP
SOLENOID
VALVE
EXHAUST
PORT
75cmH2O
RELIEF
VALVE
EXPIRATORY
VALVE
34.5 psi
PNEUMOTACHOGRAPH
3
GAS
SUPPLY
INLET
36-101 psi
2.5-7 BAR
DRIVE
GAS
OUTLET
PORT
MAIN
REGULATOR
AIRWAY FLOW
SENSOR INLET
FRESH GAS
SENSOR INLET
LOW
SUPPLY
PRESSURE
DETECTOR
36psi
PL5
PRESSURE
SWITCH
CONTROLLER BOARD
10110077
FLOW
VALVES
PL4
PT2
PT4
PT5
INSPIRATORY
FLOW
DRIVE
PRESSURE
PATIENT
PRESSURE
PT3
PT1
DUMP
VALVE
PL5
PEEP
VALVE
PL8
PATIENT
AIRWAY FLOW
FRESH
GAS FLOW
10110075
1
-
JLB
1-00
1:1
1011SM03
TP8
R35
1K00
SBAT
+25V
R28
2K21
+6V
LK1
TR2
MPSA13
TR9
ZTX650
R12
47K5
C10
220n
R33
2K74
C4
12u
PL5-2
ICCSOL
R17
4K75
R11
2K00
D6
BAT42
PL5-1
C17
100n
R23
47K5
TP10
2W5
MODE SW
C16
10u
1
GND
PL2-1
GND
ICCFLW
TP9
C13
10u
IC5
ALM+5V
DRIVE
TR4
ZTX650
ON-SOL
R24
100R
LM341P5
Dump Valve
IN4002
R18
240R
PL2-3
SW-POL
D8
C5
470u
SBAT
+24V
PL2-9
SW-WAF
PL4-1
TP7
IC4
D2
PBYR745
C9
470U
D4
1N4448
R30
10K0
IC2
-4V
R38
10K0
R31
4K75
TR8
ZTX650
3W
RL2
RY6-10-006
D12
1N4002
+25V
TR3
ZTX650
ON-FLW
LM317AT
L2
100uH
VBAT
D14
1N4002
Flow Valve
1
+29V Min
TP5
R27
475R
TP6
PL4-2
D11
1N4002
+24V
D7
IN4002
LM2577TADJ
R29
10K0
C19
10u
+24V
DRIVE
L4
1R0
NC
R37
3K32
R19
10R0
LK2
160R
LK3
L5
220uH
Alarm
Vol
ALM1
(+26V)
C14
100n
R32
100R
C20
1n
R20
47R5
R21
1R00
R22
1K00
C15
10u
D13
BAT42
GND
PL2-2
OFFLOW
R16
100R
PL2-4
/AD-ON
6
ON-24V
ALMSIG
D15
1N4002
CHASSIS
MAINS
LIVE
PL6-1
25V
10
LED-
PL3-2
0V
/PD-ON
T1A
4
2
Sec
EQUIPOTENTIAL
GND
GRN/YEL
8
10
R34
100R
OFFLOW
D10
PBYR745
TP2
VBAT
R6
1K00
BATT CHARGER
R7
110K
RT1
MFR300
I=
+6V
RL1
RY6-10-006
IC1
R36
1K00
L3
100uH
+6V
L1
220uH
R15
10K0
TR6
ZTX650
15
PL1-15
+6V
17
PL1-17
+6V
R14
TR5
ZTX650
C2
2200u
TR7
ZTX650
GND
12V
Transition
to
controller
TP3
C11
10u
7K87
D9
1N4448
5.1A
3.0A
LM2576TADJ
TP4
R4
1R00
PL1-24
SWBAT
10100080
D3
BAT49
PL1-10
24
C21
1n
160R
TR1
TIP30A
R13
2K00
D1
C3
470u
PBYR
745
C12
10u
26
PL1-26
GND
PL1-3
GND
PL1-1
BAT1
16
15
14
13
12
11
10
9
R8
39K2
C6
100n
RN2B
2K2
PL7-2
BATT+
Battery
PL7-1
BATT-
R10
365K
IC3
C8
100n
C7
100n
R5
1K00
GND
CHASSIS
RN2A
2K2
D5
1N4448
CHASSIS
1
2
3
4
5
6
7
8
PL1-8
/AD-ON
NC
R3
1R00
PL1-6
/AD-ST
17-35V Mains
9-14V Batt
+25V
/PD-ST
C1
100n
GRN/YEL
PL1-4
PL3-1
EARTH-TRM3
MAINS
EARTH
R2
1K50
PL1-2
+6V
PL6-2
MAINS
NEUTRAL
PL2-10
PL3-3
C18
10u
+25V
GBPC802
T1A
PLM
PL2-8
/PD-ST
/PD-ON
1
BR1
PL3-4
LED+
Sec
LPS45-M
PL2-6
/AD-ST
FRONT PNL
2
o
REG-SINK
14 C/W
PLM
R1
1K50
TP1
RN1A
2K2
/OVRCH
ON-24V
RN1C
2K2
ON-SOL
RN1D
2K2
+6V
2 A/Hr
PL8-2
+24V
C23
D16
IN4448
PEEP Valve
PL8-1
GND
R45
220R
220R
GND
/OVRCH
R42
TR10
ZTX650
12K
ON-FLW
R43
ON-PSU
CA3130E
4
R41
47R5
R40
R39
12K
12K
10K
ON-BAT
SBAT
PL1-5
SBAT
21
PL1-21
ON-24V
23
PL1-23
ON-SOL
22
PL1-22
ON-FLW
PL1-9
ON-LEK
VBAT
14
+25V
13
+24V
16
ALM+5V
11
ALMSIG
ICCSOL
18
PL1-14
VBAT
C22
10F
R46
PL1-19
1K
IC6 2
PL1-25
19
R25
475R
33P
OUT
/OVRCH
VR2
1K
R44
+24V
PL1-12
25
RN1B
2K2
R9
30K1
12
RN2D
2K2
RN2C R26
2K2
2K21
VR1
5K
PL1-13
+25V
PL1-16
+24V
PL1-11
ALM+5V
GND
PL1-7
ALMSIG
MPSA13
ZTX650
E-LINE
ICCSOL
ICCFLW
TO202-3P
LM341P5
BASE
GND
PL1-20
TO220-3P
TIP30A
TO220-2P
PBYR745
E
C
B
C
TOP VIEW
ICCFLW
OUT
GND
IN
E
B
C
BASE
20
DEVICE PINOUTS
TO92
E
B
C
PL1-18
TOP VIEW
TO220-5P
LM2577T-ADJ
IN
OUT
GND
FB
CMP
A
K
K
TOP VIEW
GND
TOP VIEW
TO220-5P
GND
LM2576T-ADJ
OFF
FB
GND
OUT
IN
TOP VIEW
TO220-3P
SCHRACK RY6-10-006
Title
RELAY-8A
IN
OUT
ADJ
OUT
LM317AT
Size
A3
RL1&2 Top View
TOP VIEW
Date:
File:
Revision
4-Feb-2002
Sheet of
1
1
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10100076-9\10100076.ddb
By:
A.J.W./A.A
7
U52C
ALARM7
U52A
9
8
10
MC74HC132AD
12
OVERLOAD_INT
U52D
BAR42
MC74HC14AD
12
PRS_OVRLD
11
U52B
Pressure Low Display
ALARM6
13
U53D
MC74HC132AD
12
11
U42A
D18
MC74HC132AD
2
U53A
BAR42
MC74HC14AD
APNOEA
Power Fail LED
1
2
/PWR_FAIL
U42B
TP18
+5VALM R73
1
160K
LT1004CZ12
R72
47K
R71
+25V
12
R69
10K
62K
ALARM4
ALARM3
8
10
VCC
560K
2M2
GND
VCC
U42C
RC
9
MC74HC132AD
U51B
MC74HC4538AD
10
VCC
13
13 PL17
11
PL1[1..26]
12
13
MC74HC132AD
MC74HC02D
+5VALM
R84
1
100K
BAR42
D21
+ C21
2u2 63V
R79
560K
R83
TPOINT
6
LMC662CM
10M0
470K
GND
1K0 TP11
1
U32B
MC74HC132AD
R80
NOT FITTED
R86
100K
R81
R82
R85
GND
100K
C37
6n8
C
A
B
91
TP12
100K
INODSP
TPOINT
Title
CLR
15Hz
MC74HC4538AD
Size
ALMCLR
B
Date:
File:
PL1[1..26]
11
12
MC74HC132AD
U34B
CLRBAK
U40D
U54D
U51A
47K
ALARM[1..7]
12
11
D22
BAR42
TPOINT
R78
10
U54B
BAR42
+5VALM
MC74HC132AD
TP10
Pulse Audio
COMALM
10
MC74HC14AD
6
D15
D16
GND
8
8
4
R77
Continuous Audio
RC
MC74HC132AD
BAR42
C36
10n
15
U42D
CLR
47K
100K
U54C
10
MC74HC14AD
VCC
BAS16
MC74HC02D
8
A
B
PL243
D25 0R0
MC74HC02D
4
5
11
14
R89
U51C
9
RESET
R76
U42E
ALARM1
6
MC74HC14AD
U40A
+ C20
100u 25V
ALARM[1..7]
ALARM2
U40B
3
B
MC74HC132AD
GND
U34A
2
BAR42
MC74HC02D
R75
D19
PL244
390R
+ C19 MC74HC132AD
2u2 63V
R87
R15
13
GND
Mute LED
Mute Audio
10
9
MC74HC132AD
U53B
11
100R
LMC662CM
GND
TPOINT
PL2[1..50]
U40C
TP9
470K
U51D
+5VALM BAR42
PL113
4
MC74HC14AD
R74
68K
R70
TPOINT
U32A
1
MC74HC132AD
R88
D20
U53C
MC74HC132AD
3
REF1
PL2[1..50]
U54A
GND
PLODSP
13
MC74HC132AD
ALARM5
PHIDSP
MC74HC132AD
13
D
U42F
D17
ALARMS
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
R46
ANALOGSIG
RESET
4K7
U24
BAR42
D
OC
CLK
AGND
19
18
17
16
15
14
13
12
AGND
D6
U20
2
4
6
8
RP12 10K
2
4
6
8
10K
RP14
2
4
6
8
1
3
5
7
10K
2
4
6
8
R96
10K
TP2
X0
X1
X2
X3
X4
X5
X6
X7
X
C
B
A
INH
9
10
11
R24
C11
+ R25
1M0
1M0
470n16V
C28
Self-Test 1
Freshgas Flow
Temperature
Patient Flow
Pressure Low Set
Pressure High Set
C10
+
R26
-5VA
13
14
15
12
1
5
2
4
7
U27A
4VREF
AGND
R20 C7
+
R21 C8
+
R22 C9
+
PL2[1..50]
-5VA
R23
16K0
R38
9
10
11
PL14
+5VA
33K
AGND
D13
470K
BAR42
R35
10K
PRS_OVRLD
1
10K
U28A
R29
7
5
R33
R34
10K
1M0
U28B
TLC27L2CD
10K
14
GND
D10
R28
470K
VCC
BAR42
AGND
33K
1
R98
100K
R7
160K
TP3
R31
TPOINT
10K
Q1
2N2222
RC
12
11
A
B
10
+ C15
1u0 63V
15
C
13
-5VA
R6
VEE
GND
Q
U9B
9
CLK
CLR
8
MC74HC74AD
ALMCLR
D11
BAR42
10K
Title
D2
AGND
Size
B
Date:
File:
11
R32
R99
10K
1M0
1M0
1M0
1M0
BZX79C4V7 BZX79C4V7
10u 50V 10u 50V 10u 50V 10u 50V 10u 50V
12
MC74HC4538AD
GND
MC74HC4051DW
BAR42
U33B
D9
+ C14
2u2 63V
AGND
BAR42
R37
1M0
D12
BAR42
TPOINT
4VREF
INH
PL16
U27B
47K
PL2[1..50]
D1
D7
TLC27L2CD
C
B
A
R44
6
R27
TP4
VEE
X0
X1
X2
X3
X4
X5
X6
X7
VCC
13
14
15
12
1
5
2
4
VCC
GND
R30
9
10
11
U23
Self-Test 0
Solenoid Current
Flow Valve Current
CPP Set
Pressure Limit Set
Ratio Set
Frequency Set
Volume Set
APNOEA
CLK
LT1078CN8
R39
R36
100K
C16
1u0 63V
10u 50V
U9A
5
MC74HC74AD
+5VA
INH
CLR
33K
R42
MC74HC4051DW
1M0
R17
1K0
R19 C6
+
3
120K
C
B
A
10K
2
4VREF
MC74HC4538AD
VEE
X0
X1
X2
X3
X4
X5
X6
X7
TP19
TPOINT
VCC
LT1078CN8
47K
AGND
TEST0
C5
+
R41
AGND
10u 50V
-5VA
PL317
R43
TEST1
A
B
1M0
MC74HC4051DW
R60
RC
4
5
GND
TPOINT
C29
R4010n
PL1[1..26]
1K0
TP1
D[0..15]
U33A
+ C13
47u 16V
1
C
MC74HC138AD
U22
10K
TPOINT
D8
3
2
1
EXTPRS
PL321
PL322
PL326
PL22
PL21
-5VA
AGND
10K
EXTFLW
PL3[1..26]
PL118
PL120
PL27
PL26
PL25
PL24
PL23
1M0
R45
C
B
A
D[0..15]
BAR42
GND
GND
RP15
1
3
5
7
R18
VCC
6
5
4
E3
E2
E1
U21
TEST2
PL1[1..26]
VEE
TEST[0..4]
13
14
15
12
1
5
2
4
2
4
6
8
PL3[1..26]
MC74HC574ADW
Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0
10K
1
3
5
7
AGND
7
9
10
11
12
13
14
15
MC74HC4051DW
TEST[0..4]
AGND
RP13
+5VMAG
+5VALM
VCC
+6V
U17
9
10
11
+5VA
1
3
5
7
INH
-5VA
-5VA
C
B
A
RP10
1
3
5
7
10
TEST3
X0
X1
X2
X3
X4
X5
X6
X7
SD
SWBAT
+24V
SBAT
+25V
2
4
6
8
+25V
+24V
1
3
5
7
13
14
15
12
1
5
2
4
CD
RP11 100K
PL15
PL113
PL116
PL124
Patient Pressure
Drive Pressure
Flow Pressure
D0
D1
D2
D3
D4
D5
D6
D7
13
PL318
PL319
PL320
2
3
4
5
6
7
8
9
ANALOGSEL
D5
1D
2D
3D
4D
5D
6D
7D
8D
GND
SD
D4
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
1
11
CD
D3
ANALOGUE
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
U60B
U61B
U56
LM2937ET-5
+6V
IN
VCC
OUT
GND
TPOINT
C40
100n
C38
100n
+ C22
100u 25V
GND
U57
LP2950CZ-5
1
+5VA
OUT
TP15
+5VA
IN
GND
TPOINT
+ C23
10u 50V
C41
100n
D23
C39
100n
BAR42
C
U55
6
2
VOUT
ERR
TAP
SENS
4VREF
TP14
1
5
TPOINT
22K1 0.1%
R92
+ C24
10u 50V
300R
C43
100n
LP2951ACM
4VREF
R93
C42
100n
GND
VIN
FDBK
SHTDN
8
7
3
PL12
PL54
PL14
PL16
PL18
PL15
PL110
R91
10K 0.1%
GND
PL326
1
2
3
4
5
6
7
8
GND
BATONCHG
PL321
PL320
PL319
PL318
PL317
422TxD#
422TxD
422CTS#
422CTS
GND
VCC
R103
R104
10K
10K
8
7
6
5
PL224
PL240
PL241
PL242
+6V
+6V
PL116
+6V
PL118
PL119
PL120
PL121
PL122
PL123
PL124
PL125
GND
1,2EN
422RxD 2
422RxD# 1
1A
1B
FP0
1Y
2Y
6
422CTS
422CTS# 7
GND
GND
2A
2B
GND VCC
PRS_OVRLD
APNOEA
422TxD
422TxD#
422DTR
422DTR#
GND
422RxD#
422RxD
2
3
6
5
1Y
1Z
2Y
2Z
1,2EN
U61A
4
FP1
GND
TP23
TPOINT
+5VALM
100K
TP13
UC32A
100n
AGND
-5VA
LT1054CN
-5VA
Q2
ZTX650
+5VALM
R94
22K
TPOINT
GND
C44
2n2
GND
R105
4K7
C45
100n
+5VA
+
C27
100u 25V
AGND
-5VA
+5VMAG
PL3[1..26]
UC27A
100n
UC28A
100n
UC29A
100n
UC30A
100n
UC31A
100n
UC20A
1n
UC21A
1n
UC22A
1n
UC23A
1n
UC27B
100n
UC28B
100n
UC29B
100n
UC30B
100n
UC31B
100n
UC20B
1n
UC21B
1n
UC22B
1n
UC23B
1n
UC14
1n
UC15
1n
UC16
1n
UC17
1n
UC18
1n
UC24
1n
UC25
1n
PL31
GND
PL33
PL34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
VCC
PL37
AGND
PL39
GND
PL311
PL312
PL313
PL314
PL315
AGND
PL317
PL318
PL319
PL320
PL321
PL322
4VREF
-5VA
+5VA
PL326
VCC
GND
PL2
PL3
1
7
1A
2A
PL2[1..50]
PL21
PL22
PL23
PL24
PL25
PL26
PL27
FP2
MC3487
R95
PL2[1..50]
FP[0..2]
PL3[1..26]
R101 R102
10K 10K
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CON26
FP[0..2]
MC3486
16
15
14
13
12
11
10
9
O1
O2
O3
O4
O5
O6
O7
VCC
U60A
4
VCC
PL26
422DTR#
422DTR
U58
/PBRST
TD
TOL
GND
I1
I2
I3
I4
I5
I6
I7
GND
GND
PL12
GND
PL14
PL15
PL16
PL17
PL18
PL19
PL110
+5VALM
PL112
PL113 +25V
ULN2003
AGND
PSU+
PSU+
PL1[1..26]
PL1
U59
CON34
+ C25
10u 50V
1
2
3
+ C26
10u 50V
4
PL1[1..26]
13
2A
2B
MC3486
Lamp Backlight
UPDOWN
PHIDSP
PLODSP
INODSP
COMALM
11
1Y
2Y
VCC
R90
47K
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1A
1B
14
15
VCC
GND
GND
PSU+
1,2EN
10
9
VCC
GND
MC3487
PL4
TPOINT
GND
10
11
14
13
1Y
1Z
2Y
2Z
1A
2A
CON4
TP16
GND
PL54
BATONCHG
4
3
2
1
1,2EN
9
15
GND
GND
PL5
VCC
+6V
12
GND
TP17
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PL29
PL210
PL211
PL212
PL213
PL214
PL215
PL216
PL217
PL218
PL219
PL220
PL221
PL222
+6V
PL224
4VREF
AGND
PL227
PL228
PL229
PL230
PL231
PL232
PL233
GND
PL235
PL236
GND
VCC
VCC
PL240
PL241
PL242
PL243
PL244
+5VALM
PL246
PL247
PL248
PL249
PL250
CON50
CON26
UC1
1n
UC2
1n
UC4
1n
UC5
1n
UC6
1n
UC7
1n
UC8
1n
UC9
1n
UC10
1n
UC12
1n
UC13
1n
VCC
GND
UC26
1n
UC3A
1n
UC3B
1n
UC3C
100n
UC33
1n
UC34
1n
UC36
1n
UC37
1n
UC38
1n
UC39
1n
UC40
1n
UC41
1n
UC42
1n
UC43
1n
UC44
1n
UC45
1n
UC46
1n
UC47
1n
UC48
1n
UC49
1n
UC50
1n
A
VCC
+6V
UC51
1n
GND
UC52
1n
UC53
1n
UC60
10n
UC54
1n
UC61
10n
GND
+5VA
UC59
1n
UC55
1n
Title
UC11
1n
AGND
Size
B
Date:
File:
CONNECT
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
RP1
A[1..19]
A[1..19]
PL6
D[0..15]
GND
1
3
5
7
9
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
D[0..15]
2
4
6
8
10
FC0
FC2
DELAY
1
3
5
7
BCLR
FRZ
NVHOLD
NVWP
1
3
5
7
BERR
AVEC
C5
C7
1
3
5
7
SCC26
SCC24
SCC23
SCC22
1
3
5
7
C1
ICTL0
ICTL1
ICTL2
1
3
5
7
SCC12
SCC13
SCC36
ON_24V
1
3
5
7
SCC14
SCC16
SCC34
FC1
1
3
5
7
VCC
2
4
6
8
RP2
27
26
25
24
22
21
20
19
17
16
15
14
12
11
10
9
8
7
6
5
3
2
1
1
3
5
7
10K
HEADER 5X2
U5
SPEN
C2
C3
C0
VCC
PL315
2
4
6
8
A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
GND
10u 50V
C3
12.288MHz
PL121
SN74HC05D U4C
6
ON_24V
TEST0
SN74HC05D
69
70
71
/DREQ-PA13
/DACK-PA14
/DONE-PA15
TEST[0..4]
TEST[0..4]
CS0
CS1
CS2
CS3
128
127
125
124
CS[0..3]
VCC
VDD
52
80
82
81
51
79
50
76
VDD
PL3[1..26]
10K 10K
R1
VCC
1K2
RESET
R2
1K2
SN74HC05D
U4A
HALT
VCC
VCC
PL214
1
WATCHDOG
R97
DELAY
1
2
1
2
3
4K7
RP7
U1
JP2
/PBRST
TD
TOL
1
2
3
7
6
5
/ST
/RST
RST
HEADER 2
10K
SWITCH TO VCC
FORCE FLASH MODE
CLK
VCC
R13
4K7
1
CD
AGND
VREF
+IN
-IN
GND
VCC
CLK
DOUT
CS
8
7
6
5
SPEN
C47
10n
SD
13
10
VCC
Pressure Switch
PL235
FLWSIG
ALARMS
ALARMS-4.SCH
SN74HC05D
R8
PL2[1..50]
VCC
12
11
8
MC74HC74AD
GND
1
2
IO
IO-4.SCH
U7B
9
CLK
10K
JP4
HEADER 2
VCC
A
GND
GND
R107
UPDOWN
PWMCLK
PWMDIVCLK
13
12
MC74HC14AD
VCC
+5VA
LTC1286CS8
10K
PL2[1..50]
12
GND
10K
U4F
SN74HC05D
MC74HC74AD
CLK
ANALOGSIG
1
2
3
4
SCK
SI
SO
/CS
25C020N
U11
4VREF
/WP
/HOLD
3
7
11
10K
GND
R108
R16
10K
U41F
CLK
6
5
2
1
R106
20K
R14
4K7
2
4
6
8
13
SCC36
SCC34
SCC20
SCC21
SCC22
SCC23
SCC24
SCC25
SCC26
SCC16
SCC10
SCC11
SCC12
SCC13
SCC14
10
U6
U4E
PL249
VCC
U7A
NVWP
NVHOLD
OVERLOAD_INT
RP8
VCC
Calibrate Protection
VCC
2
4
6
8
GND
MAX1232CPA
VCC
GND
VCC
2
4
6
8
SN74HC05D
WATCHDOG
GND
10K
RP6
U3
MC68302FC16C
Input data
Output data
Output data enable
C
2
4
6
8
U4B
R5
FP[0..2]
FP[0..2]
10K
RP5
R4
S2
FP0
FP1
FP2
2
4
6
8
PL3[1..26]
GND
JP1
CS[0..3]
RP4
DB9 - Recorder
VCC
R3
10K
/CS0-IOUT2
/CS1
/CS2
/CS3
PL311 RXD
PL313 CTS
PL39
SD
U4D
9
10K
CD
C7
ICTL0
ICTL1
ICTL2
FC0
FC1
FC2
AVEC
R11
1K2
RXD1
TXD1
RCLK1
TCLK1
/CTS1
/RTS1
/DCD1
BRG1
R12
4K7
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PB8
PB9
PB10
PB11
VCC
PL312 TXD
PL314 DTR
PL37
VCC
2
4
6
8
DB25 - RS232
30
31
32
33
35
36
37
38
40
41
42
43
45
46
47
48
118
119
120
121
VCC
VC2+
C2T1O
T2O
T3O
T4O
R1I
R2I
R3I
R4I
MAX238CNG
TIN1-PB3
/TOUT1-PB4
TIN2-PB5
/TOUT2-PB6
/WDOG-PB7
BCLR
C5
VCC
V+
C1+
C1T1I
T2I
T3I
T4I
R1O
R2O
R3O
R4O
+ C4
4u7 63V
15
13
14
2
1
24
20
7
3
23
16
MASTER
111
113
114
115
117
PL1[1..26]
PL1[1..26]
SCC20
SCC24
SCC10
/IACK7-PB0
/IACK6-PB1
/IACK1-PB2
C0
C1
C2
C3
C4
C[0..4]
C[0..4]
VCC
GND
108
109
110
FRZ
11
10
12
5
18
19
21
6
4
22
17
SCC21
SCC25
SCC11
RXD3-PA8
TXD3-PA9
RCLK3-PA10
TCLK3-PA11
/CTS3-SPRXD
/RTS3-SPTXD
/DCD3-SPCLK
BRG3-PA12
C4
4K7
RP3
U10
63
64
65
66
49
78
77
68
VCC
10K
C2
10u 50V +
+ C1
4u7 63V
53
54
55
56
58
59
60
61
R9
EXTAL
XTAL
CLKO
/RESET
/HALT
/BERR
BUSW
DISCPU
/FRZ
/AS
R/~W
/UDS-A0
/LDS-DS
/DTACK
/RMC-IOUT1
IAC
/BCLR
/BR
/BG
/BGACK
/IPL0
/IPL1
/IPL2
FC0
FC1
FC2
/AVEC-IOUT0
RXD2-PA0
TXD2-PA1
RCLK2-PA2
TCLK2-PA3
/CTS2-PA4
/RTS2-PA5
/DCD2-PA6
BRG2-SDS2-PA7
RESET
HALT
BERR
RESET
100
101
98
92
91
94
74
73
72
104
103
106
105
85
123
122
86
90
87
88
97
96
95
132
130
129
93
CLK
100R
PL33
PULFLW
ANALOGUE
ANALOGUE-4.SCH
MEMORY
MEMORY-4.SCH
CONNECT
CONNECT-4.SCH
PWM
PWM-4.SCH
Title
Orcad B
Date:
File:
Size
Number
CPU
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
2
4
6
8
2
4
6
8
VCC
RP18
10K
10K
RP17
D[0..15]
1
3
5
7
PL1[1..26]
RESET
D[0..15]
1
3
5
7
PL1[1..26]
U44
D
PL18
PL16
PL12
PL2[1..50]
PL2[1..50]
Adult On
2
Adult Standby 4
Paed On
6
/PRSSEL
8
PL232
11
13
Paed Standby15
Off
17
PL14
PL110
1A1
1A2
1A3
1A4
1Y1
1Y2
1Y3
1Y4
2A1
2A2
2A3
2A4
2Y1
2Y2
2Y3
2Y4
/PWR_FAIL
D0
D1
D4
D5
9
7
5
3
D7
D6
D3
D2
CS[0..3]
U18
7
9
10
11
12
13
14
15
PWMLATCH
DACCS
DACSTRB
ANALOGSEL
1
19
1G
2G
2
4
6
8
2
4
6
8
VCC
RP20
10K
18
16
14
12
Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0
6
5
4
E3
E2
E1
A[1..19]
CS2
A[1..19]
GND
A5
A4
A3
3
2
1
C
B
A
CS[0..3]
MC74HC138AD
MC74HC244ADW
10K
RP19
1
3
5
7
1
3
5
7
U46
7
9
10
11
12
13
14
15
U45
PL112
PL231
PL230
PL233
/OVRCH
/MUTE
/TSTRST
/VOLSEL
2
4
6
8
PL229
PL236
/INTLOC
DISCON
11
13
15
17
PL250
+ C18
10u 50V
TEST2
1A1
1A2
1A3
1A4
1Y1
1Y2
1Y3
1Y4
2A1
2A2
2A3
2A4
2Y1
2Y2
2Y3
2Y4
TEST1
TEST1
PL125
PL119
PL19
ON_PSU
ON_BAT
ON_LEK
2
5
6
9
12
15
16
19
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
3
4
7
8
13
14
17
18
D1
D2
D3
D4
D5
D6
D7
D8
U50
2
4
6
8
2
4
6
8
RP16
10K
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
RP9
10K
1
3
5
7
1
3
5
7
GND
1
19
PL2[1..50]
D1
D2
D3
D4
D5
D6
D7
D8
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
STRB1
STRB2
STRB3
STRB4
STRB5
PL29
PL210
PL211
PL212
PL213
PL246
PL247
E1
E2
MC74HC540DW
D2
D3
D6
D7
D5
D4
D1
D0
9
8
7
6
5
4
3
2
D7
D6
D5
D4
D3
D2
D1
D0
11
1
11
1
GND
8D
7D
6D
5D
4D
3D
2D
1D
8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q
CLK
OC
12
13
14
15
16
17
18
19
PL215
PL216
PL217
PL218
PL219
PL220
PL221
PL222
Display Data
74HC574
U2
2
4
6
8
2
4
6
8
10
12
14
16
11
13
15
17
HEADER 8X2
1A1
1A2
1A3
1A4
1Y1
1Y2
1Y3
1Y4
2A1
2A2
2A3
2A4
2Y1
2Y2
2Y3
2Y4
18
16
14
12
D0
D1
D2
D3
9
7
5
3
D4
D5
D6
D7
A
Title
1
19
1G
2G
Size
B
MC74LS244ADW
1
PL2[1..50]
MC74HC273ADW
JP3
U48
3
4
7
8
13
14
17
18
D1
D2
D3
D4
D5
D6
D7
D8
CLK
CLR
VCC
A3
A2
A1
A4
3
2
1
C
B
A
11
1
MC74HC273ADW
GND
1
3
5
7
9
11
13
15
2
3
4
5
6
7
8
9
D15
D14
D13
D12
D11
D10
D9
D8
ALARM[1..7]
2
5
6
9
12
15
16
19
CS3
GND
U47
TEST[0..4]
ALARM2
ALARM3
ALARM6
ALARM7
ALARM5
ALARM4
ALARM1
TEST3
6
5
4
E3
E2
E1
MC74HC138AD
GND
CLK
CLR
ALARM[1..7]
D12
D13
D14
D15
U49
TEST2
TEST[0..4]
9
7
5
3
MC74HC244ADW
CLRBAK
EN_SOL
EN_FLW
D8
D9
D10
D11
1
19
1G
2G
GND
18
16
14
12
Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0
Date:
File:
3
I/O CIRCUITS
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
D
D[0..15]
D[0..15]
A[1..19]
A[1..19]
U12
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1
RHIGH
22
24
WHIGH
31
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
U13
O0
O1
O2
O3
O4
O5
O6
O7
13
14
15
17
18
19
20
21
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
D8
D9
D10
D11
D12
D13
D14
D15
CE
OE
PGM
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1
RLOW
22
24
WLOW
31
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
13
14
15
17
18
19
20
21
O0
O1
O2
O3
O4
O5
O6
O7
D0
D1
D2
D3
D4
D5
D6
D7
CE
OE
PGM
SKT For AM29F010-70PC
CS[0..4]
CS[0..4]
CS0
CS1
C[0..4]
C[0..4]
C2
C3
uds
lds
U15
B
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
U14A
C1
r/~w
2
3
GND
A
B
E
Y0
Y1
Y2
Y3
4
5
6
7
WHIGH
RHIGH
12
11
10
9
WLOW
RLOW
MC74HC139AD
U14B
C1
r/~w
14
13
GND
15
A
B
E
Y0
Y1
Y2
Y3
A19
12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
30
1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
22
MC74HC139AD
U16
D0
D1
D2
D3
D4
D5
D6
D7
13
14
15
17
18
19
20
21
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
D8
D9
D10
D11
D12
D13
D14
D15
12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
30
1
22
CS1
29
24
HEADER 3
WE
OE
GM76C8128CLLFW70
VCC
1
2
3
29
24
JP5
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
CS1
WE
OE
Orcad B
Date:
File:
3
Size
D0
D1
D2
D3
D4
D5
D6
D7
GM76C8128CLLFW70
Title
13
14
15
17
18
19
20
21
D0
D1
D2
D3
D4
D5
D6
D7
Number
MEMORY
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
5
R51
4VREF
20K
PL228
2K0
R67
A[1..19]
A[1..19]
6
R68
C35
100n
20K
D24
DACSTRB
BAS16
DACCS
-5VA
U25
MC74HC574ADW
7
10
2
9
1
Q0
Q1
Q2
Q3
TC
14
13
12
11
15
CEP
CET
CLK
PE
MR
D7
D6
D5
D4
D3
D2
D1
D0
6
7
8
9
10
11
14
15
A1
A2
17
18
19
20
D7
D6
D5
D4
D3
D2
D1
D0
7
10
2
9
1
U26
D8
D9
D10
D11
D12
D13
D14
D15
2
3
4
5
6
7
8
9
R64
20K
-5VA
19
18
17
16
15
14
13
12
3
4
5
6
7
10
2
9
1
P0
P1
P2
P3
R49
TPOINT
R56
+5VA
R55
+5VA
56K
100K
R100
R58
R57
7
10
2
9
1
PL2[1..50]
TPOINT
R63
7
6
PL227
2K0
LMC662CM
C33
100n
AGND
LMC662CM
C46
470n16V
R59
R50
33K
R10
100K
Q0
Q1
Q2
Q3
TC
47K
TP8
U29B
CEP
CET
CLK
PE
MR
P0
P1
P2
P3
-5VA
U29A
100K
-5VA
0R0
15HZ
B
U8
3
4
5
6
PL2[1..50]
Meter Zero
10K
14
13
12
11
15
TPOINT
C34
100n
TP5
100K
Q0
Q1
Q2
Q3
TC
C
EXTFLW
20K
MC74HC161AD
TP7
R54
U38
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
FLWOUT
PL31
[PF Auto zero 8500/6500]
2K0
LMC662CM
LMC662CM
GND
4VREF
R65
7
6
10K
2
C32
33p
U30B
5
R53
U30A
24
23
IOUTB
RFBB
+5VA
MC74HC574ADW
14
13
12
11
15
R61
U41E
PL1[1..26]
U39A
11
10
N/F
2
1
3
MC74HC14AD
CEP
CET
CLK
PE
MR
U41A
R62
10K
C30
220p
MC74HC02D
PL1[1..26]
U39C
2
MC74HC14AD
8
9
PL122
PL123
MC74HC02D
GND
U39D
MC74HC161AD
PRS_OVRLD
AGND
DAC8248S
CEP
CET
CLK
PE
MR
PL3[1..26]
+5VA
5
22
14
13
12
11
15
PRSOUT
PL34
[FG Autozero 8500/6500]
2K0
U31B
LMC662CM
AGND
MC74HC161AD
OC
CLK
1D
2D
3D
4D
5D
6D
7D
8D
Q0
Q1
Q2
Q3
TC
GND
PWMLATCH
1
11
P0
P1
P2
P3
R66
10K
+5VA
GND
VREFB
U37
3
4
5
6
1
3
U31A
LMC662CM
M/ L
B/ A
LDAC
/WR
MC74HC161AD
EN_FLW
PWMDIVCLK
PWMCLK
3
2
RFBA
IOUTA
VCC
P0
P1
P2
P3
3
4
5
6
19
18
17
16
15
14
13
12
U36
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
PL3[1..26]
1D
2D
3D
4D
5D
6D
7D
8D
EXTPRS
TPOINT
R52
OC
CLK
2
3
4
5
6
7
8
9
VCC
VREFA
GND
D0
D1
D2
D3
D4
D5
D6
D7
1
11
C31
33p
U43
TP6
VCC
D[0..15]
D[0..15]
21
4
U39B
EN_SOL
4
4
ON_SOL
12
6
VCC
MC74HC14AD
11
U41C
U41B
MC74HC14AD
MC74HC02D
MC74HC02D
U41D
R48
D14 100R
RESET
BAR42
R47
A
8
Title
100K
+ C17
22u 50V
MC74HC14AD
Size
B
GND
1
Date:
File:
4
PWM
Revision
10110077
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6
S1
PT3
3
Patient Flow Sensor
P1
P2
PT5
PT2
C
P1
P1
P2
PT4
P1
Drive Pressure
PT1
P2
PT3 measures the Patient Gas Flow via a sensor in the Patient circuit
S1 places a short across PT3 during Auto Zero this allows the differential pressure to equalise
PT5 is the Patient Pressure gauge
PT2 measures the Drive Gas Flow via the sensor in the main pneumatic block
PT4 measures the Drive Gas Pressure via a port in the main pneumatic block
PT1 measures the Fresh Gas Flow via a sensor in the common gas outlet of the Anaesthesia system
A
Title
Pneumatic Schematic
Size
B
Date:
File:
1
Number
Revision
10110088
4-Feb-2002
Sheet 4of 4
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110088-3\10110088-3\10110088-3.DDB
By:
6
R34
D
+4VREF
R59
6K8
+5V
8
3
1
2
R18
R9
200
62K
20K
20K
13
-5V
AGND
R62
6K8
C34
1N
12
R1
R27
6
200
-4V
R25
7
5
C53
100N
R66
IC1B
LT2078CS8
10K
IC9B
LT1367CS
7
+4VREF
20K
R37
20K
AGND
R47
39K
+5V
+5V
-5V
560K
R63
IC6
AD835
C31
100N
C42
C33
4.7uF
R30
2K
R49
10K
AGND
IC9A
LT1367CS
1
3
R38
Patient Flow
10K
11
100N
-5V
VN
3
Y2
2
Y1
470K
AUTO ZERO
AGnd
10K
AGnd
R39
IC9D
LT1367CS
14
C9
100N
IC9C
LT1367CS
8
10
9
BAS16
56K
C8
100N
R12
AGND
D3
VP
VR1
10K
R44
R33
X2
BAS16
PFI
IC1A
LT2078CS8
X1
PT3
176PC07HD23
20K
D1
C28
R29
100
C30
100N
4.7uF
R43
PFZ
-5V
20K
AGND
+5V
+5V
R36
+4VREF
R19
R2
430
62K
R35
R46
20K
20K
C38
100N
AGND
C6
100N
IC10D
LT1367CS
14
13
AGND
7
5
C?
C54
C37
100N
C36
100N
-5V
10K
+4VREF
+4VREF
C35
1N
C23
100N
R28
6
430
C10
100N
-5V
12
R3
R26
20K
IC4B
LT2078CS8
10K
IC10B
LT1367CS
7
-4V
-4V
C21
100N
AGND
+4VREF
20K
R40
R48
39K
AGND
+5V
+5V
-5V
6
C27
100N
VP
IC7
AD835
470K
X2
R64
X1
560K
600mV offset
3K9
-5V
Z
4
AGND
IC10A
LT1367CS
1
3
R41
C26
4.7uF
VN
Y1
Y2
2
R50
390
C43
10N
R32
2K
A
R76 is added as a MOD
C32
4.7uF
11
R76
FG AUTOZERO
-4V
IC10C
LT1367CS
8
10
BAS16
56K
R61
6K8
C11
100N
AGND
D4
-5V
AGND
C39
100N
R42
C12
100N
1
2
BAS16
FGI
IC4A
LT2078CS8
3
R13
C1
100N
AGND
+5V
B
VR2
10K
20K
D2
R58
6K8
PT1
DUXL30D
C2
100N
C29
100N
R31
100
A
R45
FGZ
-5V
20K
Title
Pressure Interface
AGND
Size
Number
A3
Date:
File:
1
10110088
Revision
4-Feb-2002
Sheet of
2 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By:
RHC/IRBW
7
+4VREF
PT5
DUXL30D
+5V
R24
100K
R16
R17
33K
1
2
R21
R11
1K2
100K
75K
C17
100N
IC3A
LT2078CS8
-5V
AGND
R8
C16
100N
1K2
7
5
C57
100N
Patient Pressure
IC3B
LT2078CS8
+5V
+5V
+4VREF
-5V
R22
100K
C3
100N
+5V
PT4
DUXL30D
IC2A
LT2078CS8
3
R10
R14
33K
C5
100N
AGND
AGND
R20
R4
1K2
100K
C20
100N
75K
C7
100N
C18
100N
-5V
-5V
C14
100N
1
2
C4
100N
-5V
AGND
+4VREF
+4VREF
R5
C13
100N
C22
100N
1K2
7
5
C55
100N
Drive Pressure
+5V
IC5A
LT2078CS8
3
VR3
10K
R15
1
2
R23
R6
200R
390K
390K
C19
100N
-4V
-4V
-5V
R57
10K
C24
100N
AGND
IC2B
LT2078CS8
+4VREF
PT2
DUXL05D
C25
100N
-5V
AGND
R60
10K
C15
100N
-4V
R7
6
200R
Title
7
Size
C56
100N
IC5B
LT2078CS8
A4
Date:
File:
-5V
1
Pressure Interface
Drive Flow
Number
Revision
10110088
4-Feb-2002
Sheet of 3 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
4
9-way D Plug
EXTRN OUT
PL1
PRSOUT
FG AUTOZERO
D
PL1
AGND
Patient flow
press_1.sch
FGO
+5V
+5V
Patient Flow
1
R52
21
47K
AGND
N.C.
1n
PFZ
+4VREF
-4V
PL3
N.C.
PL3
PFZ
PL3
TX1
PL3
AGND
PL3
RX1
PL3
+6V
PL3
FGZ
FL6
1n
R67
PFZ
N.C.
1K
FL5
AGND
+4VREF
PL3
AGND
1K
5
C47
47N
-5V
FL8
R70
AUTO ZERO
AGND
-5V
PL1
PL3
PATPRS
D
FL12
1n
PL1
TX1
PFO
1n
-4V
FL9
R51
Patient Flow
Patient Flow
26
47K
PL1
Patient Flow
PL2-2
AGND
1n
2
FL4
C46
47N
PL1
RX1
AGND
Sensors
press_2.sch
PL2-1
+6V
DF
R54
20
Drive Flow
47K
+5V
C49
47N
FL7
1n
R68
FGZ
1K
CHASSIS
17
PL1
26-way Transition
Ovrprs
18
PL1
Patient Pressure
25-way D Socket
DCE Spec
R55
Patient Pressure
47K
+4VREF
-4V
10R
FGZ
R65
510K
PP
-5V
+4VREF
FL11
1n
R69
AGND
AGND
-5V
C58
100n
N.C.
+5V
AGND
PL1
Drive Flow
1n
C50
47N
-4V
PL1
DGND
AGND
FL3
1n
10
DP
R53
19
Drive Pressure
47K
PL1
Drive Pressure
C48
47N
PL1
TX0
FL1
1n
12
PL1
RX0
11
PL1
CTS
13
FL2
1n
SK1
SHIELD
SK1
GND
SK1
TX0
SK1
RX0
SK1
CTS
SK1
RTS
SK1
DSR
20
SK1
DTR
AGND
B
IC11
LM2937ES-5.0
+6V
1
C45
10u
Vin
+5V
+5V
C65
100N
C44
10u
Note.
2
AGND
PL1
Valve Control
R71
Valve Control
R75
IC8
2
C41
150u
3
4
BOOST
CAP+
Vin
OSC
GND
LV
CAP-
Vout
15
C59
100N
D7
BAS16
14
Valve Control
C62
100N
1K
R72
47K
C64
10N
10k
AGND
PL1
4VREF
23
PL1
A+5V
25
PL1
AGND
16
PL1
PLM
24
+4VREF
CHASSIS
C57
10u
7
6
C61
100N
2
3
4
5
4*4K7
100N
AGND
PL1
+12v
TR1
FDV303N
C63
C51
100n
+5V
AGND
-5V
AGND
R74
LTC660CS8
-4V
A
AGND
AGND
C40
150u
R56
220R
D6
ZRC400F03
+5V
2K
ABS
2
ABS
1
A
22
Absorber switch
PL1
TEMP
Title
AGND
Pressure Interface
R73
-5V
Size
100R
Number
A3
Date:
File:
1
C60
100N
PSU GND
Absorber switch
D5
BAS16
S1
GAS VALVE
RP1
GND
PL2
3
2
1
S2
GAS VALVE
10110088
Revision
4-Feb-2002
Sheet of 1 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
7
5
RD# .. WR#
7
BATLOW
A0 ... A18
A0 ... A18
R68
D0 ... D7
FET9
2N7002
GND
D0 ... D7
32
Vcc
16
Vss
A012
A111
A210
A3 9
A4 8
A5 7
A6 6
A7 5
A827
A926
A10
23
A11
25
A124
28
A13
A143
31
A15
A162
D0
D1
D2
D3
D4
D5
D6
D7
VCC
GND
31 WR#
24 RD#
22
WE
OE
CE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
13
14
15
17
18
19
20
21
D0
D1
D2
D3
D4
D5
D6
D7
32
Vcc
16
Vss
13
14
15
17
18
19
20
21
30
1
D0
D1
D2
D3
D4
D5
D6
D7
A17
A18
A0 11
A1 10
A2 9
A3 8
A4 7
A5 6
A6 5
A7 4
A8 29
A9 28
A1024
A1127
A123
D0
D1
D2
D3
D4
D5
D6
D7
32
VCC
16
GND
Vcc
GND
29 WR#
24 RD#
22
WE
OE
CS1
D0
D1
D2
D3
D4
D5
D6
D7
A18
SB24
A17
SB25
1
17
12
26
30
VCC
68128/628512
CS1#
CS1#
U2
A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8 27
A9 26
A1023
A1125
A124
A1328
A1429
A153
A162
A1730
A181
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
UC6
32
Vcc
16
Vss
D0
D1
D2
D3
D4
D5
D6
D7
RESET#
VCC
VCC
R4
VCC
R23
VCC
GND
31 WR#
25 RD#
23
J2
1
2
J13
1
2
U11
1
2
3
4
2
3
4
21
24
25
23
VCC
GND
26
1
A0
A1
A2
A3
A4
A5
11
12
13
15
16
17
18
19
D0
D1
D2
D3
D4
D5
D6
D7
NC
NC
NC
NC
NC
NC
SQW
28
Vcc
D0
D1
D2
D3
D4
D5
D6
D7
14
GND
R17
C37
R12
A
B
E
15
CS0#
A19
A20
14
13
A
B
E
1
2
3
CS0#
A19
A20
VCC
A161
A172
A183
Vcc
GND
GND
VPP
R105
A
B
C
VCC
GND
4
5
6
VCC
E1
E2
E3
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
D1
VREGS
R14
R16
1
2
3
C6
9
8
7
6
5
4
3
2
1
8
12
13
CS4#
U16D
5
4 C30
CS5#
U16A
2
1 RD#
C55
1
11
D0
D1
D2
D3
D4
D5
D6
D7
8
U17
1
19
GND
Tie inputs to GND via short lengths of tracks
D0
D1
D2
D3
D4
D5
D6
D7
E1
E2
18
17
16
15
14
13
12
11
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
VCC
GND
D1
D2
D3
D4
D5
D6
D7
D8
20
VCC
10
GND
2
3
4
5
6
7
8
9
ANAL_IN
2
3
4
5
6
7
8
9
1D
2D
3D
4D
5D
6D
7D
8D
VCC
GND
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q
20
10
19
18
17
16
15
14
13
12
VCC
IRQN
R7
R9
J3
1
2
3
4
5
6
R10
DA1
SB22
ANAL_IN
SB23
PCDATA
PCDATA
VCC
IRQN
PC KEYBOARD
R100
J9
R97
AGND
R99
GND
R98
R96
VCC
1
2
3
4
5
6
Clock
Data
NC
Ground
+5V
Shield
6 WAY 0.1"
GND
7
3
GND Vcc
14
GND
VREGS
C57
J22
1
SPEAKER
2
2 WAY 0.1"
D5
GND
ARW BAT54
DISPLAY2
10100192-3.sch
DISPLAY3
10100193-3.sch
4
8
8
7
6
5
R69
9
10
11
DISPLAY4
10100194-3.sch
R66
12
FET4
8
7
6
5
14
13
12
11
10
9
8
7
6
5
4
3
2
1
4
GND
Title
DISPLAY5
10100195-3.sch
R104
VCC
GND
Size
CAPACITORS ANNOTATED UCn ARE TO BE LOCATED CLOSE TO THE VCC PIN OF THE RESPECTIVE IC's
A3
KYBD SCRN
EIGHT ROWS
FOUR COLUMNS
Date:
CON14
KEYBOARD INTERFACE
File:
COMBINED ENCODER
GND
VCC
CS1#
R5
R6
13
1
2
RP4 3
4
VPP
C15
GND
LOCATE CAPACITORS
VCC
D0 ... D7
GND
C14
U14
1
2
RP3 3
4
OC
CLK
VPP
C56
VCC
PATPRSB
EXPVOLB
DRVPRSB
FLWPRSB
OXYB
FRESHGASB
LIMSET
DA1
GND
M/R#
VCC
R13
LOCATE CLOSE
TO VCC PINS
OF H8
CS0#
R8
RD#
U16C
9
10
M/R#
C5
D0 ... D7
6
PROGRAMMABL
E I/O PINS FOR
FUTURE
EXPANSION
VCC
9
10
11
12
13
14
15
16
GND
GND
J15
8 x 2 WAY HEADER
MUX_AD2
MUX_AD1
MUX_AD0
CS5#
CS1#
C16
0.1uF
8
7
6
5
4
3
2
1
CS4#
CS0#
U16B
GND
SHDN211
EN211
RxD1
RxD0
TxD1
TxD0
MUX_AD2
MUX_AD1
MUX_AD0
GND
A20
CS4#
C47
LP2982
CS
CS4#
11
D
VCC
DTR1
CTS1
DTR0
CTS0
U27
B
PRS_OVRLD
PRS_OVRLD
APNOEA
APNOEA
DTR1
CTS1
DTR0
CTS0
C35
A20
GND
R22
VPP CONTROL
4
WR# 5
GND
VIN
VOUT
GND
BP
OFF
GND
R15 FET1
PCDATA
25
24
R63
23
R61
22
GND
21
R62
20
R67
19
R65
18
R64
17 SHDN211
16 EN211
15 RxD1
14 RxD0
13 TxD1
12 TxD0
11
GND
10
P4.6
P4.5
P4.4
Vss
P4.3
P4.2
P4.1
P4.0
P9.5
P9.4
RXD1
RXD0
TXD1
TXD0
Vss
VPP
PB.7
PB.6
PB.5
PB.4
PB.3
PB.2
PB.1
PB.0
Vcc
AVCC
GND
WR#
R19
U18
10uF 25V
LOW ESR
BOOT
USER
15
14
13 CS
12
11
10
9
7
R59
A14
A15
A16
A17
A18
A19
Vss
WAIT
P6.1
P6.2
PHI
STBY
RESET
NMI
Vss
EXTAL
XTAL
Vcc
AS
RD
HWR
LWR
MD0
MD1
MD2
D4
GND
PCDATA
VCC
+12V
R44
3K3
R20
USER
VCC
GND
VCC
UC10
16
16
12
11
10
9
U10B
U10A
A1451
A1552
A1653
BUSCLK
A1754
BUSCLK
A1855
A1956
A19
57
GND
58
59
60
61
62
VCC
63
C3
64
65
XT2
GND
66
67
68
C4
VCC
AS#69
GND
AS#
RD# 70
RD#
WR# 71
WR#
LWR# 72
LWR#
73
74
75
U15
Y0
Y1
Y2
Y3
4
5
6
7
Y0
Y1
Y2
Y3
VCC
R21
VPP
JP1
GND
WAIT#
JP2
GND
VCC
27 WR#
22 RD#
20
VCC
WE
OE
CE
INTB
INTA
SB27
UC2
VCC
R18
R11
D7D6D5D4D3D2D1D0
GND
VCC
A7A6A5A4A3A2A1A0
U5
TR1
VCC
UC1
8
7
6
5
MR WDO
VCC RST
GND WDI
PFI PFO
U12
A0 10
A1 9
A2 8
A3 7
A4 6
A5 5
A9A8
A13
A12
A11
A10
R3
WAIT#
DNC RY/BY
DNC
NC
WE
NC
OE
NC
CE
RESET#
VCC
GND
31 WR#
24 RD#
22
WE
OE
CE
13
14
15
18
19
20
21
22
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
GND
SB26
VCC
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
13
14
15
17
18
19
20
21
D0
D1
D2
D3
D4
D5
D6
D7
A13
A12
A11
A10
A9
A8
Vss
A7
A6
A5
A4
A3
A2
A1
A0
Vcc
D15
D14
D13
D12
D11
D10
D9
D8
P4.7
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
U13
AVcc
VREF
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
AVss
P8.0
P8.1
P8.2
P8.3
P8.4
Vss
PA.0
PA.1
PA.2
PA.3
PA.4
PA.5
PA.6
PA.7
A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8 27
A9 26
A1023
A1125
A124
A1328
A1429
A153
A162
A1730
A181
U6
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
U1
BATLOW
Number
Revision
10100190
issue 1
4-Feb-2002
Sheet1 of5
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
7
4
J10
J11
7
AVCC
UC30
14
15
TxD1
DTR1
TxD0
DTR0
CTS0
CTS1
RxD1
RxD0
SB21
CTS0
CTS1
RxD1
RxD0
SB18
4
U30A
U30B
D
RFF6
rfi
R49
R50
R51
TP6
10 R75
DRVPRSB
U30C
RFF7
rfi
R53
R54
AGND
FLWPRSB
GND
FLWPRSB
14
U30D
RFF5
rfi
R76
13
R77
7
C
4
16
VCC
4A
12
3,4EN
12
4A
4B
UC26
MC3487
UC31
AGND
3 R134
TP8
SB19
5
8
EXPVOLB
EXPVOLB
U31A
R132
11
3Y
U26B
4Y
RFF4
rfi
R131
D9
BAR43S
MC3486
GND
VCC
R133
AGND
TP9
U31B
GND
R138
RFF3
rfi
R135
MUX_AD2
MUX_AD2
MUX_AD1
MUX_AD1
MUX_AD0
MUX_AD0
R43
R40
22K
10K
R136
TMPSNS
R137
+12V
U33
ANAL_IN
RFF14
R143
ANAL_IN
10
8
U31C
11
R151
GND
rfi
10
R41
AVCC
RFF12
rfi
422CTS
422CTS#
422TxD
422TxD#
C45
RFF13
rfi
R42
AGND
D8
BAR43S
RFF11
AGND
16
UC33
6
8
AVCC
7
GND
R107
PRS_OVRLD O/P
PRS_OVRLD O/P
COM
NO0
ADDC NO1
ADDB NO2
ADDA NO3
V+
NO4
INH
NO5
GND
NO6
V-
NO7
13
1
DA1
DA1
U31D
R74
15
12
10K
14 R39
13
14
5
1
2
470R
R139
1M
R101
AGND
R102
AGND
AGND
B
12
4
OFFSET ADJUST
AGND
VCC
AVCC
AGND
D2
AGND
APNOEA O/P
1M
RFF2
rfi
VCC
BAR43S
R84
R86
AVCC
J7
AGND
1 R154
U32A
R85
AGND
AVCC UC32
LIMSET 3
LIMSET O/P
U35
R155
11
8 R92
C32
OXYB
OXYB
R70
10uF 16V
AGND
R87
R89
AGND
R88
R141
R140
R103
+12V
C36
0.1uF
MAX6325
AGND
OSGND
OSOP
J14
1 SENS2 SENS+
RFF28
rfi
OXYGEN SENSOR
2 WAY 0.1" MALE
100K
TS1
12
14R93
TP3
13
C44
C33
GND
R150
10nF
R72
AGND
Title
Size
A3
Date:
File:
4
1
2
3
4
CALIBRATION
AGND
I.C.
I.C.
I.C.
IN
VOUT NR
TRIM GND
RFF27
rfi
AGND
TP2
AGND
R142
U32D
C54
R73
U32B
C51
AGND
RFF1
rfi
R94 7
1K0
AGND
AGND
A
TP1
9
C53
R71
1
2
3
4
5
C46
0.1uF
R95
U32C
10
8
7
6
5
R58
10K
AGND
VR1
APNOEA O/P
RFF10
rfi
R152
APNOEA
R106
J8
Buffered D/A Output
2 way 0.1"
AGND
RFF9
rfi
R153
PRS_OVRLD
TMPSNS
R149
C43
rfi
C
EXPVOL
AGND
13
rfi
D6
EXPVOL
R148
C42
RFF17
RFF15
RFF18
RFF16
rfi
rfi
rfi
422DTR
422DTR#
3A
3B
14
15
AGND
AVCC
GND
3,4EN
10
9
14
13
1Y
U26A
2A
2Y
2B GND
6
7
VCC
GND
422RxD
422RxD#
1A
1B
FLWPRS
R78
VCC
16
3 SB20
1,2ENVcc
2
1
GND
10
11
4Y
4Z
VCC
3A
3Y
U28B 3Z
14
UC28
2
3
6
5
1A
1Y
U28A 1Z
2A
2Y
2Z
1,2EN
GND
Vcc
11
FLWPRS
R147
C41
LIMSET
DRVPRS
R146
*
R55
*
12 R130
TP7
R38
APNOEA
DRVPRS
*
C40
R37
PRS_OVRLD
PATPRS
AGND
RFF26
rfi
EN211
SHDN211
PATPRS
R145
C39
RFF23 RFF24
GND
R36
PATPRSB
200K
R52
5
PATPRSB
FRESHGAS
R144
NOT FITTED
AGND
TP5
RFF25
rfi
FRESHGAS
82K
R47
AGND
rfi
RFF8
rfi
R45
100K
C38
DRVPRSB
VCC
EN211
SHDN211
GND
R46
GND
C13
RFF19RFF21RFF20RFF22
2 TxD1
rfi
3 DTR1
rfi
1 TxD0
rfi
28DTR0
rfi
9
4 CTS0
27 CTS1
rfi
23 RxD1
18 RxD0
25
C2T1in T1out
T2in T2out
T3in T3out
T4in T4out
R1out R1in
R2out R2in
R3out R3in
R4out R4in
R5out R5in
EN SHDN
R35
GND
10
GND
16
7
6
20
21
8
5
26
22
19
24
TxD1
DTR1
TxD0
DTR0
VCC
FRESHGASB
C9
C12
D
R48
3
FRESHGASB
11
Vcc
C1C2+
TP4
13
17
V+
V-
11
C1+
C10
10
9
8
7
6
5
4
3
2
1
C11
U25
12
10
9
8
7
6
5
4
3
2
1
AGND
10100190
Revision
issue 1
4-Feb-2002
Sheet2 of6
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
7
D0 ... D7
SB5
WAIT#
RESET#
SB2
SB3
WR#
LWR#
RD#
AS#
M/R#
CS5#
WAIT#
RESET#
SB1
GPIO0
SB4
C27
10n
D7
D6
D5
D4
D3
D2
D1
D0
VCC
C28
10n
C29
10n
COREVDD
GND
VCC
COREVDD
A0
A1
A2
MD0
SB10
MD1
R32
SB11
MD2
R29
SB12
MD3
R30
SB13
MD4
R27
SB14
MD5
R26
SB15
MD6
R31
SB9
MD7
R25
SB8
MD8
R24
SB7
MD9
R28
SB6
MD10
MD0 2
MD1 3
MD2 4
MD3 5
MD4 7
MD5 8
MD6 9
MD7 10
MD8 33
MD9 34
MD1035
MD1136
MD1238
MD1339
MD1440
MD1541
11
12
32
29
42
U24
I/O0
A0
I/O1
A1
I/O2
A2
I/O3
A3
I/O4
A4
I/O5
A5
I/O6
A6
I/O7
A7
I/O8
A8
I/O9
A9
I/O10
A10
I/O11
A11
I/O12 VCC
I/O13 VCC
I/O14 VCC
I/O15 VSS
NC
VSS
NC
RAS
NC
WE
OE
UCAS
VSS LCAS
17 MA0
18 MA1
19 MA2
20 MA3
23 MA4
24 MA5
25 MA6
26 MA7
27 MA8
28 MA9
16 MA10
15 MA11
1
VCC
6
0.01uF ON EACH
21
VCC PIN TO GND
22
37
GND
14
13
30
31
GND
HM5116160
GND
VCC
U23
33
MA334
MA435
MA236
MA537
MA138
MA639
MA040
MA741
MA10
42
MA843
MA11
44
MA945
46
VCC
47
48
49
50
51
MD7 52
MD8 53
MD6 54
MD9 55
MD5 56
MD1057
MD4 58
MD1159
MD3 60
MD1261
MD2 62
MD1363
MD1 64
MD14
MD0
MD15
COREVDD
MA3
MA4
MA2
MA5
MA1
MA6
MA0
MA7
MA10/GPIO1
MA8
MA11/GPIO2
MA9/GPIO3
IOVDD
RAS#
WE#
UCAS#
LCAS#
VSS
MD7
MD8
MD6
MD9
MD5
MD10
MD4
MD11
MD3
MD12
MD2
MD13
MD1
AB3
AB4
AB5
AB6
AB7
AB8
AB9
AB10
AB11
AB12
AB13
AB14
AB15
AB16
AB17
AB18
AB19
AB20
IOVDD
VSS
BUSCLK
TESTEN
SUSPEND/GPO
CLKI
VSS
VRTC/GPIO11
HRTC/GPIO10
DACRS1/GPIO9
DACRS0/GPIO8
DACWR#/GPIO7
DACP0/GPIO6
COREVDD
SED1354
GND
GND
VCC
GND
A3
128
127
A4
126
A5
A6
125
A7
124
123
A8
122
A9
121
A10
120
A11
119
A12
118
A13
117
A14
116
A15
115
A16
114
A17
113
A18
112
A19
111
A20
110
VCC
109
GND
BUSCLK
108
107
GND
106
105
104
GND
103
102
101
100
99
98
97 COREVDD
C61
C58
C59
C60
GND
Locate decoupling capacitors close to VCC pins of U19
VCC
SB17
1
NC
VCC
8
VCC
C34
4
GND
OP
GND
GND
BUSCLK
SUSPEND#/GPO
BACKLIGHT
CONTROL ?
B
COREVDD
GND
LCDPWR
VCC
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
LCDPWR
VSS
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
VSS
IOVDD
WAIT#
GPIO0
RESET#
RD/WR#
WE1#
WE0#
RD#
BS#
M/R#
CS#
AB0
AB1
AB2
SB16
R33
MD14
MD0
MD15
VSS
FPFRAME
FPLINE
LCDPWR
MOD/DRDY/FPSHIFT2
FPSHIFT
VSS
FPDAT0
FPDAT1
FPDAT2
FPDAT3
FPDAT4
FPDAT5
FPDAT6
FPDAT7
IOVDD
DACRD#/GPIO4
BLANK#/GPIO5
DACCLK
VSS
FPDAT8
FPDAT9
FPDAT10
FPDAT11
FPDAT12
FPDAT13
FPDAT14
FPDAT15
VSS
R34
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
GND
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GND
VCC
WR#
LWR#
RD#
AS#
M/R#
CS5#
A0 ... A20
24V DC
24V DC
J5
DB31CON
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
Title
Size
GND
B
Date:
File:
Revision
10100190
issue 1
4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110190-3\10100190-3.ddb
By:
AA
6
5V DC SUPPLY
PSU+
PSU+
VREGS
U41
C21
220uF 35V
1
2
3
4
C23
0.1uF
C1
10uF 25V
BATONCHG
BATONCHG
GND
D
C22
0.1uF
C26
10uF 16V
GND
U42
LM2941
4
R57
10K
8
7
6
5
MAX603
EARTH POINTS
IN
0N/OFF
R83
2K9
ADJ
C62
47uF 20V
LOW ESR
R79
6
5
4
3
2
1
GND
R80
BATLOW
R81
R82
1K
GND
J1
1
2 INVERTER SUPPLY
3
OUT
LED1
BAT ON LED
LED2
BAT LOW
LED3
PWR FAIL
OUT
GND
GND
SET
GND
JP3
VCC
IN
GND
GND
OFF
GND
L3
7uH
GND
PWRFAIL
LCDPWR
FET2
LCDPWR
2N7002
GND
24V DC
C19
47uF 20V
LOW ESR
GND
C2
0.1uF
B
5
4
3
2
1
MS33
J12
PL1
1
2
3
4
5
6
7
8
9
10
C18
0.1uF
14
1
2
4
8
5
7
U40
U38
3
10
13
12
11
6
9
V15
V+
V12 SGND
V5
EXTH
LBO EXTL
REF
CS
LBI
FB
SHDN GND
FET3
NDT451N
R56
8K2
R60
8K2
C20
220uF 35V
R1
0R22
C25
0.1uF
C24
0.1uF
R2
470R
GND
422RxD
GND
SW1A
422DTR#
APNOEA O/P
PSU+
GND
422CTS
422TxD
422DTR#
APNOEA O/P
PSU+
422CTS
422TxD
DRVPRS
FRESHGAS
PWRFAIL
MS27
MS29
MS31
MS33
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
422RxD#
422DTR
LIMSET O/P
PRS_OVRLD O/P
PSU+
VCC
422RxD#
422DTR
LIMSET O/P
PRS_OVRLD O/P
PSU+
GND
422CTS#
422TxD#
PATPRS
FLWPRS
BATONCHG
TMPSNS
EXPVOL
422CTS#
422TxD#
PATPRS
FLWPRS
BATONCHG
TMPSNS
EXPVOL
MS28
MS30
MODE SWITCH
MS32
MS34
U39
C17
0.1uF
C8
10uF 16V
GND
8
7
6
5
OUT
IN
GND GND
GND GND
SET OFF
1
2
3
4
C7
10uF 16V
MAX604
GND
Title
A4
Date:
File:
3
COREVDD
COREVDD
Size
34 WAY HEADER
1
+12V
OUT
J16
5
4
3
2
1
7812CT
IN
D
SW1B
422RxD
24V DC
D3
MBRS340T3
MAX773
MS29
MS27
MS34
MS32
MS28
MS31
MS30
L1
150uH
GND
Revision
10100190
issue 1
4-Feb-2002
Sheet 4 of6
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110190-3\10100190-3.ddb
By:
4
VCC
U45
U11 PIN16 RESET#
SINGLE INVERTER
4
VCC
U5 P8.0
GND
IRQN
C68
0.1
RD#..WR#
RFF30
rfi
VCC
GND
CS
C65
R108
RES2
C66
1
2
3
4
5
6
7
8
9
10
RFF29
rfi
1F
1F
GND
C64
C67
1F
1F
GND
GND
XT3
CRYSTAL
VCC
WR#
RD#
VCC
J17
GND
VCC
U15 Y2
HEADER 10
TXDD
TXDC
TXDB
TXDA
RXDD
RXDC
RXDB
RXDA
43
37
7
20
44
36
8
19
GND
13
14
RFF31
rfi
5
18
19
21
T1
T2
T3
T4
J18
C2+
C2-
VCC
V+
U44
V-
GND
T1
T2
T3
T4
GND
RFF32
rfi
2
1
24
20
1
2
3
4
5
6
7
8
9
10
GND
232 OUTPUTS
GND
6
4
22
17
R1
R2
R3
R4
R1
R2
R3
R4
7
3
23
16
HEADER 10
232 INPUTS
J19
GND
RFF34
rfi
AMD208E
1
2
3
4
5
6
7
8
9
10
2
4
6
8
10
12
14
16
GND
GND
GND
1
3
5
7
9
11
13
15
J21
HEADER 8X2
RFF33
rfi
27
26
25
24
23
22
21
16
29
30
31
32
33
34
35
39
SC26C94
1F
9
11
40
1
14
28
C1+
C1-
X1/CLK
X2
IRQN
RESET
VCC
CEN
WRN
RDN
DACKN
IACKN
VSS
VSS
VSS
VSS
GND
A5
A4
A3
A2
A1
A0
D7
D6
D5
D4
D3
D2
D1
D0
A5
A4
A3
A2
A1
A0
I/O0A
I/O1A
I/O2A
I/O3A
I/O0B
I/O1B
I/O2B
I/O3B
I/O0C
I/O1C
I/O2C
I/O3C
I/O0D
I/O1D
I/O2D
I/O3D
D79
D6
10
D5
11
D4
12
D3
13
D2
15
17
D1
D0
18
46
47
48
49
50
51
15
U43
A0....A5
A0 ... A5
10
12
C63
42
41
45
38
2
3
52
4
5
6
D0....D7
D0 ... D7
HEADER 10
RFF36
rfi
J20
GND
RFF35
rfi
GND
1
2
3
4
5
6
7
8
9
10
GND
HEADER 10
A
Title
Size
B
Date:
File:
1
Revision
10100190
issue 1
4-Feb-2002
Sheet 5 of 5
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110190-3\10100190-3.ddb
By:
AA
6