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Training Manual

8500 Ventilator

Blease
8500
Anaesthesia Ventilator

Training Manual

0120
Part Number: 129TM000
Issue 3

Training Manual

8500 Ventilator

Read this manual before servicing the 8500


Ventilator

Training Manual

8500 Ventilator

Contents
1. Mode Descriptions for the 8500
2. Test Procedures
Adjustment and Calibration Document 129AC000
Checklist and Calibration Record Document 129TC000
Final Test Procedure Document 129TP000

3. Circuit Diagrams
Interconnection Diagrams
8500 Electrical Interconnection
6500/8500 Pneumatic system Diagram

Display
Blease Display Interface 10100190

Pressure Interface
Pressure Interface 10110088

BAV Controller
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2
BAV Controller Type 2

Alarms 10110077
Analogue 10110077
Connect 10110077
CPU 1010077
I/O Circuits 10110077
Memory 10110077
PWM 10110077

Power Supply
BAV Power Supply 101CD076

Training Manual

8500 Ventilator

The Blease 8500 ventilator must only be serviced by Qualified Service Personnel.
The contents of this manual are not binding. If any significant difference is found between
the product and this manual please contact Blease Medical Equipment Limited for further
information. To ensure correct functioning, the equipment must be serviced at regular intervals.
Blease Medical Equipment Limited recommends that the machine should be serviced at
intervals not exceeding three months. Qualified Service Personnel and genuine spare
parts should be used for all servicing and repairs. Blease Medical Equipment Limited will
not otherwise assume responsibility for the materials used, the work performed or any possible consequences of the same.
In communication with Blease Medical Equipment Limited, quote the model and serial
number of the equipment, with the approximate date of purchase. If the unit is being returned for repair, indicate the nature of the fault or the work you require to be carried out.
Contact:
Blease Medical Equipment Limited
Beech House
Chiltern Court
Asheridge Road
Chesham
Buckinghamshire
HP5 2PX
England
Tel: +44 (0)1494 784422
Fax: +44 (0)1494 791497
www.blease.com
Sales@blease.com

Training Manual

8500 Ventilator

MODE Descriptions for the 8500s


PEEP
Control Panel
The Control panel has a permanent display of measured PEEP and a button to actuate
the setting of the desired value.
The display box will have the heading PEEP and show the SET value.
The default is that PEEP will be at the minimum setting ie. the residual that is < 2 cmH2O
caused by the bellows assembly. In this default condition or if the Set value is subsequently set below 3 cmH2O the set value display will show as OFF.
The method of control is that the user will rotate the Trak Wheel until the desired display is
highlighted, press the Trak Wheel and then increase the set value by rotating the Trak
Wheel until the desired value is reached, this is then accepted by a further press of the
Trak Wheel.
The range of set values will be 3 to 20 cmH2O. An alarm will be implemented to indicate
to the user that the set value has not been maintained. The alarm will activate at 50 %
of the set value.
The activation of a set value will be made by pressing the Trak Wheel. If this is not
done no change will be made and the previous value will be reset after a time out
period. This is to apply to all controls.
The implication of PEEP on other alarms is that the Pressure and cycle alarms will be
PEEP referenced, the pressure Limit will be absolute. ie. Referenced to atmosphere
Control System
For the control system to effect PEEP two functions will need to be activated :1.

During the expiration phase of the breathing cycle or continuously in Spontaneous


mode the flow control valve will pass 10 LPM of diving gas.

2.

A pulse width modulator will control the power to the coil of a PEEP valve. This
valve is a voice coil actuator working as a variable spring applying a force to a disc
that impinges on a seat. The implication being that the valve is closed until the gas
pressure exceeds the actuator force.

The control processor will monitor the PEEP value and modify the PWM setting to maintain the desired value.

2
5

Training Manual

8500 Ventilator

Future Improvements
In the 8500s ventilator there is a monitor that measures the fresh gas flow of the anaesthetic machine. The 10 LPM gas flow from the Flow valves in 1 above is an arbitrary figure that has been arrived at empirically. This flow can be reduced substantially at low fresh
gas flow rates. It only requires high drive gas flows with high fresh gas flows to maintain
PEEP. This could obviously save gas which would be helpful when using cylinders for supply.
Volume Control ventilation (CMV)
Volume Control ventilation is a mechanical mode that delivers a tidal volume set by the
user into the patient tubing. This delivered volume is to be independent of the compression
losses in the absorber, bellows and associated tubing. It will also be independent of any
small leaks that may be present. Fresh gas flowing into the breathing system will not
cause a permanent change in the delivered volume. If a change in fresh gas flow rate occurs during ventilation the ventilator will re-adjust the delivered tidal volume to be correct
within the next 4 breaths.

8500s Ventilator Fresh Gas and Compliance Compensation


Fresh Gas
Fresh gas flow adds to the delivered Tidal Volume during the inspiratory period. To compensate for this, a reduction in the delivered volume needs to be made. This reduction is :FG Flow rate ml / M x Insp Time (sec)
60
Take FG = 5 LPM

TV 600 ml

10 BPM

I:E 1:2.0

5000 x 2 seconds = 166 ml


60
New Effective TV is now 600 - 166 = 434 ml
Compliance
The effect of the gas being compressed in the dead space within the breathing system is to
reduce the Volume (TV) that is delivered to the patient. In an ideal ventilator the Set TV
would the volume of gas that is delivered to the patients lungs. This can only be partly
achieved because the anatomy of the patient is unknown, what can be done is the set TV
can be made to be accurately delivered from the catheter mount. Thus reducing set TV errors to a minimum.

Training Manual

8500 Ventilator

To calculate the effect of Breathing System compliance on the delivered TV it is necessary


to measure what the capacity or compliance of the system is (Cs). This can only be done
by some form of pre-use check procedure. In essence it is necessary to have the ability to
first of all select Compliance Compensation from a menu. It is then necessary to lead the
user through the process of measuring the dead space within the particular breathing system for that period of use. It is obvious that should the system be re-configured the test
will need to be repeated.
A possible process is to allow the ventilator to prompt the user to :1.

Reduce the FG flow to minimum (but Allow for it as above)

2.

Occlude the catheter mount. This can be a 15 mm male taper on the gas machine.

3.

The ventilator then delivers a breath to pressurize the system to 10 cmH2O.

4.

The ventilator records the volume required to achieve this pressure and verifies that
a leak is not present.

The dead space is now calculated as follows :Volume in

ml
Pressure

= Dead space compliance Cs

This figure is stored until the ventilator is switched off or a re-test is asked for by the user.
The ventilator is then set to use on a patient and when the ventilation is stable measure
the total compliance of system and patient Ct. An adjustment can the be made to the TV
that will be increased to compensate for the lost volume due to compression within the
breathing system. :Increase in TV = Set TV

1+

Cs
Ct - Cs

= new TV

eg.
System test Measurement using 200 ml gave 25 cmH2O pressure rise.
80 ml
=
10 cmH2O

Cs

Running the ventilator on a patient with a set 500 ml TV gave 20 cmH2O peak pressure .
500 ml
=
20 cmH2O

Ct

25

735 ml

So to calculate the TV increase :500 x 1 +

8
25 - 8

Training Manual

8500 Ventilator

So 735 ml is the actual ventilator output into the breathing circuit to give 500 mL at the
catheter mount.
This figure would have to be recalculated in the light of any fresh gas flow change as
above but would just be a variation on the 735 ml figure.
Pressure Control ventilation (PCV)
Pressure control ventilation is a time cycled mode where the ventilator strives to produce
the user set inspiration pressure for the inspiratory period. To accomplish this goal, the inspiratory flow rate and pressure are set by the user. To do this, the control that is used for
the Set TV function will be reasigned as I Flow and calibrated in LPM. The pressure
Limit control becomes the Set Pressure control. This allows the user to define the delivered wave form. The default pressure will be 30 cmH2O in both Adult and Paediatric
modes.
Inspiratory Pause
A function that is Inspiratory Pause is to be implemented. This option will be available in
volume and PCV mode such that a pause of 25% of the inspiratory time is used as a Plateau before starting the expiratory phase. This means the expiratory time is reduced by
the plateau time. If at all possible the pause or plateau time should be made variable from
5 to 60 %. The x % should be displayed on the second row up of the display.
Sigh
Sigh is a function that can be selected in volume or Pressure ventilation the effect is that
every 50 breaths the delivered breath is increased by 15 %. The selection of this function
will be displayed as an extension to the main mode display under the bar graph.
Spontaneous or PSV
Spontaneous is a mode that is equivalent to the machine being in standby with all monitoring enabled. This allows a patient to breath at their own rate and volume with the ventilator being able to display the monitored parameters and actuate alarms. At this level the
Breathing rate would be a monitored parameter, it should follow the same pattern as other
features in that it will display the monitored value in large characters and show Pressure
Support Ventilation PSV as the mode.
Pressure Support
When a patient is taking a Spontaneous Breath from an anaesthetic system the work of
breathing is higher than normal. To overcome this it is desirable for the ventilator to be
able to assist the spontaneous breath. The assistance is provided by the ventilator sensing the negative pressure caused by the Patient Attempt to breath and initiating flow
from the ventilator. This flow is continued to the point where the breathing circuit pressure
has reached a set value. ie. Pressure Support. To implement this action the user needs
to be able to set first the trigger threshold in the range -1 to -10 cmH2O and secondly the
Support Pressure 0 to 30 cmH2O both referenced to the PEEP level.

Training Manual

8500 Ventilator

It will also be necessary to define an inspiratory time in which the pressure support is delivered. In this case the breathing rate and tidal volume are not relevant. The Inspiratory
flow rate will be a fixed value of 40 LPM in Adult and 30 LPM in Paediatric.
The detection of a Patient Attempt will be carried out by the control system to aid
the speed of support. A patient attempt will be indicated on screen by the negative
excursion of the pressure wave form being green rather than blue for the positive
phase.
SIMV
This mode is Synchronised Intermittent Mandatory Ventilation. This is an extension of the
spontaneous mode in so far as the patient can take breaths on demand with pressure support but some mandatory breaths are included. To achieve this it is necessary to set a
tidal volume, a breathing rate and all of the features described above for pressure support.
To simplify things a little the inspiratory flow rate can be assumed from the TV / Inspiratory
Time set values.
The patient attempt or trigger signal will be used to synchronise the mandatory breaths to
the patients breathing pattern and initiate the pressure supported spontaneous breaths.
Thus allowing the patient to establish the breathing rate.
In this way a patient could be breathing at say 12 BPM with the settings such that 4
breaths of say 500 ml are mandatory and 8 breaths are taken spontaneously with pressure
support of up to 30 cmH2O above the PEEP level.
The ventilator will monitor all of the breaths, display the parameters TV / BPM / I:E and indicate the patient attempt by showing negative excursions of the graph in RED. The set
breathing rate and measured rate will be displayed, the Set Inspiratory time and I:E ratio
will be displayed in the appropriate window.
A means of preventing hyperventilation will be implemented such that any change in
breathing rate is only allowed to take place slowly.
The method of inflating the patient's lungs and the operation of the valves and the gas
flows in the SIMV mode are the same as for the CMV mode.
The main difference between this mode and CMV is that a facility is provided for synchronising the mechanical breaths given by the ventilator to the patient's own respiratory efforts (spontaneous breaths).
If the patient fails to make any effort, then SIMV will default to ventilation functionally identical to CMV at the set SIMV rate.
The routine within the ventilator that detects the Patient Trigger is used to detect the instant a patient starts to inhale and is thus ready for a synchronised breath to be given by
the ventilator. Whether a breath is spontaneous or mandatory depends on where it occurs
in the SIMV cycle.

Training Manual

8500 Ventilator

This can be explained as follows :1. The frequency control sets up an internal clock tick in the ventilator. The time between clock ticks is the Set breathing period and is equal to a time in seconds of
60/frequency in BPM. ie. 4 BPM = 1 tick every 15 seconds
With no patient triggers detected, the ventilator will deliver a mechanical breath at
the start of each respiratory period on the clock tick.
2.

Preceding each clock tick is a time window in which the ventilator will be looking
for a patient trigger. If a trigger occurs within the window the patient will be given a
synchronised mechanical breath. If it occurs outside the window it will be a spontaneous or Pressure Supported spontaneous breath depending on the ventilator setting.
In practical use of the SIMV mode, the ventilator should first be set at an adequate
RATE, TIDAL VOLUME, I:E RATIO, PEEP and PRESSURE LIMIT for controlled
ventilation, say 600 ml, 12 BPM and 1.5 secs for an adult patient. When patient
trigger signals are being displayed regularly the mandatory rate can be reduced
and the total breathing rate will be controlled by the patient. If this rate is inadequate the the low MV or Rate alarm will be activated.

10

Training Manual

8500 Ventilator

Matrix of Modes, Facilities and Alarms


Mode

Sigh

CMV

Pause

Press Supp PEEP

MV Alm Rate Alm

Press Alm

Spont

SIMV

PCV

CMV Defaults at start up


Vol

Rate

Insp
TIME

Press Limit

Vol Alm

Press Alm

Lo / Hi

Lo / Hi

Adult

500 ml

12

1.5

50

4 / 10

4 / 55

Paed

150 ml

20

1.5

40

1/6

4 / 45

Rate

I:E

Press Limit

Vol Alm

Press Alm

Lo / Hi

Lo / Hi

SIMV Defaults at start up


Vol
Adult

500 ml

12

1:2.0

50

4 / 10

4 / 55

Paed

150 ml

20

1:2.0

40

1/6

4 / 45

Spontaneous Defaults at start up


Support
Pressure

Rate Alm

Vol Alm

Press Alm

Lo / Hi

Lo / Hi

Lo / Hi

Adult

10

5 / 25

4 / 10

4 / 50

Paed

10

10 / 35

1/6

4 / 40

11

Training Manual

8500 Ventilator

Spontaneous with Pressure Support Defaults at start up


Insp
Flow

Insp
TIME

Support
Pressure

Press Rate Alm Vol Alm


Limit
Lo / Hi
Lo / Hi

Press Alm

Adult

30L

1.5

10

50

5 / 25

4 / 10

4 / 55

Paed

20L

1.5

10

40

10 / 35

1/6

4 / 45

Lo / Hi

Pressure Control Ventilation Defaults at start up


Insp
Flow

Ventilation
Pressure

Rate

Press Alm

Adult

30L

30

12

4 / 50

Paed

20L

20

20

4 / 40

Lo / Hi

Default for all Modes is PEEP off in PCV the maximum PEEP available will be limited to
6 cmH2O.
If PEEP is set, the default PEEP Alarm will be 50 % in the range 0 to 30 cmH2O
The Rate or BPM alarm is to be the set value 50 % or in SIMV mode Lo 10 hi 20 BPM.

12

Blease Test Procedure


Title: 8500 Adjustment & Calibration

1.0

Document No:129AC000

Sheet 1 of 12

OBJECTIVES
To set up and calibrate the Blease 8500 Anaesthesia Ventilator. A final test (129TP000) must
also be followed to obtain a set of calibration results.

2.0

SCOPE
This test document is applied to new manufactured units before burn-in and after warm up,
and/or when any repairs have been completed on the ventilator.
This procedure is only valid for software versions 8.20 and 8.60 onwards.

3.0

OVERVIEW
The following procedure describes the adjustments and checks necessary to calibrate the
ventilator and set all the pre-set controls to achieve the specified performance. Inability to
make these adjustments, or failure to meet the specification, after these adjustments have been
made, must be considered a fault.
The procedure given in section 4 is written so that minimum adjustment of controls and test
equipment is done between each test. This means that any particular test assumes all previous
tests have been set up IN THE SEQUENCE STATED and passed. If this is not done, invalid
results may be taken.

4.0

ADJUSTMENT AND CALIBRATION


All quoted test parameter values and tolerances are absolute with no allowance made for test
equipment errors unless otherwise stated in the text. At appropriate points during this
procedure the route card should be updated to reflect the key stages of calibration.

Issue

Change Note No

n/a

3724

3829

3487

3866

3935

Originator

JLB

JLB

JLB

JLB

JLB

JLB

Checked

DB

RHC

RHC

RHC

RHC

Nov 00

Dec 00

June 01

July 01

28/08/01

Date

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94

Blease Test Procedure


Title: 8500 Adjustment & Calibration

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.1

Document No:129AC000

Sheet 2 of 12

Test Apparatus
Initial Checks
Reference Voltage and Electrical Supplies
BAV Controller PCB
Display Interface PCB
Main Pneumatic Regulator Calibration
Calibration
Flow Control Set-up
Zero Offset Connection
Pressure Sensor Gain
Delivered TV Calibration
Hardware Pressure Overload Backup
Fresh Gas Flow Sensor Calibration
Saving Data and Printer Check
O2 Monitor Calibration
PEEP Calibration
Font Panel Calibration Adjustment
Parameter Checking
Assembly Completion and burn in

Test Apparatus
Digital Voltmeter to measure the 4v reference supply.
Timeter RT-200 Calibration Analyser with following options fitted: RT-201 Control
Module, RT-202 Press Module, RT-203 Flow Module, or another calibrated calibration
analyser with the required functionality.
IBM PC (compatible) ANSI terminal emulator running on serial interface. 9600 baud,
8-data bits, 1 start bit and 1 stop bit.
Digital storage scope or chart recorder for monitoring drive gas flow waveform.
Ventilator programming cable (12600015). For programming and diagnostics through
calibration port.
Front Panel programming lead (12600016).
Miscellaneous 17mm/22mm pneumatic tubes.
O2 sensor simulator. (68A 68D)
20 1 L compliance. (C20), 5 0.25 L compliance

20 2 cmH2O /L/s resistance. (R20)

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

4.2

Document No: 129AC000

Sheet 3 of 12

Initial Checks
BAV Controller Board 10110077
Check all links are fitted correctly and securely.

JP2 link pins1&2

JP5 link pins 2&3

GND & AGND

No links to be fitted to JP1 & JP3

PSU Board 10100076

LK2 and LK3 on PSU board both have links fitted.

Display Interface Board 10100190

Ensure J15 has pins 3 & 4 linked

BAV Interface Board 10110075


4.3

Reference Voltage and Electrical Supplies


With nominal mains input applied, switch ventilator ON in standby mode.
Check the following voltages are correct before proceeding any further:

4.4

+24V Valve supply

PSU TP6

= +25.0 2.0V

+25V unregulated

PSU TP2

= +26.5 3.0V

Battery voltage

PSU TP4

= +14.0 0.8V

A-5V analogue supply

CPU-5VA

= -4.20 0.3V

A+5V analogue supply

CPU+5VA

= +5.0 0.25V

ALM+5V alarm supply

PSU TP7

= +5.0 0.25V

D+5V logic supply

CPU 5V

= +5.0 0.25V

+6V main supply

PSU TP3

= +6.05 0.3V

+4VREF

CPU 4V REF

=+400060mV

BAV Controller PCB


To program the controller board connect the ventilator serial cable (12600015) between the
calibration port connector on the back panel of the 8500 & a PC. Run the flash for front and back
flash programming utility on the PC under windows & download the latest BAV.ABS opcode
file.

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

4.5

Document No: 129AC000

Sheet 4 of 12

Display Interface PCB


First time program
Ensure that JP2 has a link fitted & JP1 has a link fitted between pins 1 & 2, prior to switch on.
Connect a serial cable (12600016) between J10 & a PC & run the Hitachi flash programming
utility to load the H8/3048 microcontroller.
Select connect from the command menu, select BOOT mode and then OK to load the boot
kernel.
Once the kernel has been downloaded select program for the command menu, the
LOAD386.A20 absolute opcode file will be loaded.
Switch off 8500 remove the link on JP2 & move the link on JP1 to between pins 2 & 3.
Switch on the 8500 and run the flash for front and back program, select the A20 absolute opcode
file, followed by open to download the file.
After the first time programming of the display interface board, ensure JP1 has a link between
pins 2 & 3 and JP2 has no link fitted.
Re-program
Connect the ventilator serial cable (12600015) between the calibration port connector on the
back panel of the 8500 & a PC.
Run the flash for front and back utility under windows on the PC; select the A20 absolute
opcode file, followed by open to download the file.
Enter the save menu on the 8500, select configuration, and enter the password PRAAA in the
set-up menu.
Select re-program

4.6

Main Pneumatic Regulator Calibration


Remove the plug from the side of the pneumatic block and connect a pressure gauge to this port.
Select adult mode.
Using a DVM check that JP4 is open.
Connect gas supply.
Adjust the supply pressure to 35 psi/37 PSI Max
JP4 should now be closed.
The pressure switch should be adjusted so that as the supply gas is reduced, to between 35 & 37
PSI, the switch opens (on JP4).
Check the switch is reset by the time the supply pressure is raised in excess of 2 PSI beyond the
stated alarm pressure.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Sheet 5 of 12

Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using
the Tidal Volume control.
Set main regulator output pressure = 34.0 0.5 PSI while ventilator is in standby mode.
Turn ventilator off and remove gas supply.
Remove pressure gauge and replace plug.

4.7

Calibration
Initial Calibration
Prior to calibrating the unit ensure that the switch, encoder and all the membrane key switches
perform their expected functions.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.
Adjust RV2 on the Interface board for 50 mV +/-10 mV at FGZ test pin.
Select Patient airway pressure zero, to cal press Space Bar
Select Drive gas pressure zero, to cal press Space Bar
Select Flow gas pressure zero field
Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600
5, press spacebar to update display. When achieved press Space Bar to save.
Select Patient Flow Pressure Zero.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Sheet 6 of 12

Adjust RV1 on the Interface board for 0V +/-10mV at PFZ test pin.
Press Space Bar to save.
Press Ctrl+U to save zeros.
Leak Test and Absorber Switching
Absorber switching
The function of this will have been checked during compliance compensation and the
presence of an absorber will have been displayed.
Fresh gas leak test

Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Patient Flow transducer leak test
Connect spirometry tubing 10110089 from TJ92 to the patient connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Drive Flow Sensor Leak Test
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet.
Select Blow off valve ref. pressure. With the flow sensor outlet blocked the internal pressure
will build up until the Blow off valve operates.
Using an oscilloscope monitor the voltage at test point DF on the BAV Interface Board
10110099 this voltage will remain stable whilst the monitored pressure is stable if there are no
leaks.
Once this test is complete restart the ventilator by pressing CTRL + E.
Run the ventilator for 3 hours on default settings, but with BPM set to 30.

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Sheet 7 of 12

Fine calibration
Ensure that unit is in cal standby.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the
PC using the stored 8500 settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using
the TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.
4.8

Flow Control Set-up


Connect Gas supply, Flow sensor, Fresh gas sensor and Mains power supply to the rear of the
ventilator.
With no fresh gas supply and the flow sensor disconnected from the test lung, select the
relevant fields; on the flowmeter, watch peak flow on constant not peak.
Select Flow valve just off ref. value.
Press space bar to start auto-find. A series of dots will appear in the value field. Once the lowest
achievable flow has been discerned, the relevant value will replace the dots.
Select Min flow available (use right cursor) enter peak value from the monitor.
Select Flow valve on full ref. value.
Press space bar to start auto-find. A series of dots will appear in the value field. Once the highest
achievable flow has been discerned, the relevant value will replace the dots.
Select Max flow available (use right cursor) enter peak value from the monitor.
Press Ctrl+U to save flows.

4.9

Zero Offset Correction


Select Patient airway pressure zero, to cal press Space Bar
Select Drive gas pressure zero, to cal press Space Bar
Select Flow gas pressure zero field
Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600 5,
press spacebar to update display. When achieved press Space Bar to save.
Select Patient Flow Pressure Zero.
Adjust RV1 on the Interface board for 0V +/-5mV at PFZ test pin.
Press Space Bar to save.
Select Fresh gas flow zero.
Adjust RV2 on the Interface board for -50mV +/-5mV at FGZ test pin.
Press Space Bar to save
Press Ctrl+U to save zeros.
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94

Title: 8500 Adjustment & Calibration

Document No: 129AC000

Sheet 8 of 12

4.10 Pressure Sensor Gain


Wind both pots fully anti-clockwise on PEEP control board.
Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using
the Tidal Volume control.
Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet. With
the flow sensor outlet blocked the internal pressure will build up until the Blow off valve
operates. The pressure will then stabilise at this point, shown on the pressure monitor, this
should be 75 3 cmH2O.
If the reading is other then 75 +/- 3 cmH2O then adjust the valve.
Select Patient airway pressure gain.
When measured patient airway pressure reaches set value press the Space bar to set gain value.
Select Drive gas pressure gain.
When measured patient airway pressure reaches set value press the Space bar to set gain value.
Press Ctrl+U to save values.
4.11 Delivered TV Calibration
With the flow sensor connected to the test lung (C20 compliance & R20 resistance) via the high
flow port on the monitor, check the default values are set to; TV =500ml, rate = 12 BPM and
Ratio 1:2.0.
Change mode from cal. standby to cal. mode. By pressing STBY/ON switch.
Select Flow gas pressure gain for a delivered output volume of 470ml TV. Adjust the tidal
volume setting until 470ml is monitored, on the external monitor, not the 8500.
Press space bar to save.
Press Ctrl+U to save values.
Select patient flow inspired gain for a delivered output volume of 500ml TV. Adjust the tidal
volume setting until 500ml is monitored, on the external monitor, not the 8500.
Press space bar to save.
DO NOT move the cursor from patient flow inspired gain until the displayed EtidalV value HAS
GONE RED (on third breath) then returned to black.
Select patient flow expired gain, press space bar to set.
Press Ctrl+U to save values.
Change mode from cal. mode to cal. Standby, using STBY key.
4.12 Hardware Pressure Overload Backup
Put the ventilator in cal mode standby. All settings should be at default. Move the cursor to
Sensor Calibration at the top of diagnostics page 1.
With a C5 compliance connected to the drive gas outlet. Put the ventilator into run mode and
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Document No: 129AC000

Sheet 9 of 12

adjust flow for a peak pressure of 80 cmH2O. Wind R99 on the BAV board fully clockwise.
Adjust R98 on the BAV board until pressure limiting is observed. This can be checked by
observing that the can of Q1 goes high to low each time the limit is reached.
Once triggering has been achieved, decrease delivered volume to reduce the peak pressure to
find the exact trigger point. The trigger point should be such that it will not have any effect on
the ventilator functions. It should be set to greater than 80cmH2O.
4.13 Fresh Gas Flow Sensor Calibration
Ensure that the unit is standby.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file. Press Ctrl+E to connection to 8500 then press up arrow to
enter calibration page.
Ensuring that there is no fresh gas flowing, highlight the Fresh gas flow zero field and press
spacebar to set value.
Set 10 LPM fresh gas flow, highlight Fresh gas flow gain (10 L/M) field and press spacebar to
set value. Press Ctrl+U to save values.
Press Ctrl+E to exit calibration page.
Ensure that the unit is standby.
Press the memory button, then select configuration.
Select setup and enter password TECHY
Select fresh gas.
Ensure there is no flow through fresh gas flow sensor.
Press trakwheel to set 0 LPM
Set each flow rate as requested, press trakwheel to set.
Return to main screen.
4.14 Saving Data and Printer Check
Check all printer output parameters are set up and there are no warning messages. Label
ventilator as calibrated.
Enter calibration date, on diagnostics page 2.
Enter the serial number & and the model number of diagnostics page 2.
Press Ctrl + U to save.
Press Ctrl + E to complete software calibration.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file.
Choose printer output from the transfer menu. A print out of all parameters just set up is
automatically obtained at switch on. Deselect printer output on the transfer menu, the stored
information will now be printed.
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Sheet 10 of 12

4.15 02 Monitor Calibration


Hardware Calibration
Short TP2 And TP3
Rotate VR2 fully anti clockwise when viewed from the back looking at the adjusting screw.
Adjust VR1 until just greater than 2.52V on TP1 and display turns to OFF.
Remove link and connect O2 sensor simulator to rear panel socket.
Set O2 sensor simulator to 100 then set VR2 fully clockwise and note that display reads over
100%. Also TP1 must be lower then 1.3V
Adjust VR2 until display reads approximately 1.28V on TP1.
Set O2 sensor simulator to 0. Check that no more than 2.49V on TP1. Check that display reads
off when the sensor has been unplugged.
Software Calibration
Put 8500 into standby.
Press the menu button, and then select oxygen calibration.
Set the O2 sensor simulator to 100%.
Select the oxygen figure; use the trakwheel to change the number to 100. Push the Trak wheel to
accept. Return to main screen.
Set O2 sensor simulator to 50 check display reads 50% 2%
Set O2 sensor simulator to 21 check display reads 21% 2%
Disconnect the O2 sensor simulator. Check the display shows OFF.
4.16 PEEP Calibration
Put unit into run mode.
Connect a scope probe to the connector PL8 pin 1 on the PSU board.
Run the 8500 with 500ml MV/TV, 12BPM, 1:2.0 Ratio.
nd

Place a link on JP3 (2 pair from the left) to disable feedback.


Adjust the PEEP setting from OFF to 3
Adjust VR1 on the PEEP Control board (part no.10101550) until the ripple is just visible below
the 26V line.
Set the PEEP Control to 20 cm H2O.
Adjust VR2 to give an indicated 20 cmH2O of PEEP on the bar graph.
Recheck that when PEEP is turned off, no PEEP is shown on the bar graph.
Remove the link on JP3.
Check that when PEEP is set to 20 cmH2O the indicated PEEP level gradually increases over 4
or 5 breaths to the set value.

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Sheet 11 of 12

4. 17 Front Panel Calibration Adjustment


Set-up the vetilator in a full circuit including an absorber (See below). Run the ventilaor and
compare the values displayed on the front panel of the ventilator with the values displayed by the
calibration analyser.
Patient
Flow Sensor

Short Hose
Hi Flow
Outlet

20R
Resistor
20 L
Compliance
12600010

Driving
Gas

Calibration
Analyser

Lo pressure
Inlet P+

Anaesthesia Ventilator
Bellows and Absorber

Hi Flow
Inlet

Patient
Circuit

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

If adjustment of the displayed Vte, Vti and Peak pressure is required the calibration values
can
be adjusted by pressing the save key and selecting configuration then setup, enter the
password
PRAAA. This disables the alarms and replaces the alarm panel with a new
menu. (See
below).

Changing the gain factor in the Vol box effects both Vti & Vte. Once Vte is satisfactory the
Ratio of Vti to Vte can be adjusted by changing the ratio value. The peak pressure value is adjusted
by changing the value in the P.High Box and the zero pressure value is adjusted by changing the
value in the P.Zero box.
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Sheet 12 of 12

4.18 Parameter checking


Check that the ventilator monitored Vte &Vti are within tolerance at the following settings
Set Tv 0.2, BPM 25, I:E 1:2

Measured Tv = Set Tv +/- 0.03

Set Tv 0.5, BPM 12, I:E 1:2

Measured Tv = Set Tv +/- 0.05

Set Tv 0.8, BPM 10, I:E 1:2

Measured Tv = Set Tv +/- 0.05

Set Tv 1.0, BPM 6, I:E 1:1.0

Measured Tv = Set Tv +/- 0.05

Also confirm that the ventilator monitored peak pressure = the externally monitored peak
pressure +/- 2cmH2O.
4.19 Assembly Completion and burn in
At this point the case wrap should be put on the unit and the unit should be put on burn
in for a further 24 hours before following final test procedure 129TP000.

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Checklist and Calibration Record for 8500 Anaesthesia Ventilator


Part Numbers:

Issue:

Software
version:

Front Panel

Fresh Gas:

Serial No:

Document No: 129TC000

Supply Gas:

Works Order No:

Date:

Signature:

Ref

Description

Value

5.2

Initial Inspect, mains in locked-plug type, finger proof


exhaust, gas inlet, orientation
Gas Inlet Fixing =
Inlet

(USA O2 green, USA Air yellow,


UK 02 White,
UK Air White/Black)

Inlet ID =
Bellows =

BAV

Units

P/F

P/F

USA/UK

USA/UK
Ad/Paed

Colour
Ad/Paed

-------------------------------------------------------------------------------------------------

Vac
Mohm
Ohms
Ohms
A
A
A
A

5.3

Leakage/Continuity mains supply volts


Mains insulation (500v dc)
Earth Continuity
Earth equipot Continuity ( 0.2R)
Earth Leakage Normal ( 500A)
Reverse ( 500A)
Supply (sfc) Normal ( 1000A)
Reverse ( 1000A)

5.4

Fresh Gas Leak Test

P/F

P/F

Fresh gas alarm, Tv 0.5 Lpm

P/F

P/F

Fresh gas alarm, Tv 0.25 Lpm

P/F

P/F

USA/UK

5.5

Printer Out, Pressure high/low lim = 20 & prod model,


Batch no., manu/cal date, soft vers, cal gas, option defaults,
pressure zero 0.1, flow zero 0.5, Lims 1.
8500 pressure low alarm delay 20 seconds

P/F

P/F

5.6

Battery Backup
Vent/mains off, vent on mains fail
Mains on, vent normal operation
Mains off, battery charge off, mains fail on
1 min mains fail warning
mains on, battery charge on, mains fail off

P/F

P/F

P/F

P/F

P/F
-------------------------

P/F
----------secs

5.7

Compliance Test
Absorber Switching connection

5.8

Mute Timeout Delay (seconds)


120

5.9

Supply Gas

Low alarm On (Standby)


Low alarm Off (Standby)

-------------------------

-----------

Notes

psi
psi

Checked:-_______
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Page 1 of 3

Ref

Description

BPM

TV(L)

Ratio

5.10

Vent Control
Functions

6
6
10
20
20
20
40
60
90

1.0
1.0
1.0
0.6
0.4
0.2
0.1
0.2
0.1

1:1.0
1:Max
1:2.0
1:3.0
1:Min
1:2.0
1:2.0
1:1.0
1:2.0

20C+20R
Adult Mode
Min Fresh Gas

Ref

Del Freq
(BPM)

-------------------------------------------------------------

Vent Measured

Del Ratio
1:
1:
1:
------------1:
1:
------------1:
1:

VTi

VTe

-------------

-----------

-----------

-------------

-----------

-----------

-------------

-----------

-----------

Value 2

Value 1

Units

Expired Volume + Alarms, 1000 ml / 10 BPM, 1:2.0 Ventilator


Monitored MV (Value 2) & TV (Value 1)
MV/TV = 4L/200ml, Frq = 20 BPM
Decrease gas, MV low alarm operation <2.0L for 30 seconds
Increase gas, MV High alarm operation >6.0L for 30 seconds

-------------

VTi

------------L
------------P/F
P/F

Pat pressure + Alarms, 1000 ml / 12 BPM, 1:1.0


Delivered peak pressure (2)/vent monitored peak (1)
vent monitored mean
Pressure high (2) and low (1) limit alarm settings

-------------

5.13

Adult 50 cm H2O pressure limit, 1200 ml, 10 BPM, 1:2.0

-------------

5.14

Apnoea Alarms
Apnoea disconnection time (sens input), pressure limit = max
30

-------------------------------------

5.15

Vent Cycle Alarm , 20 BPM, disconnection time (sens input)

-------------

5.16

Flow and waveform, TV 1L. 25 BPM, 1:2.0


Patient = C50, delivered TV
Paed bellows movement
50 ml bellows movement
200 ml bellows movement

-------------------------------------------------------------

Paed 20 cm H2O pressure limit, /200 ml, 30 BPM, 1:2.0


Bellows pause position
Sensor disconnection

-------------------------

ASB Test

-------------

Trigger point 5, BPM 8500 (2), Timeter (1)

-------------

BPM

Trigger point 15 Breathing Stop

-------------

P/F

Alarm sound

-------------

P/F

Trigger point 5 Normal Running

-------------

Alarm silenced

-------------

P/F
P/F

5.11

5.12

5.17

5.18

Operation\Description

Del TV/L

------------P/F
P/F

VTe
-------------

-------------

-------------

-------------

------------cm H2O
cm H2O
cm H2O
cm H2O

------------------------seconds
seconds
-------------

------------L

-------------

------------ml
ml
cm H2O
ml
cm H2O

Checked:-_______
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Ref

Operation\Description

Value 2

Value 1

Units

-------------

-------------

Monitored Peak (Value 2) delivered Peak (Value 1)

------------cm H20

Monitored Peak (Value 2) delivered Peak (Value 1)

cm H20

5.19

PCV Test Default Settings

Return to default

-------------

PCV Test Inspired Flow

-------------

P/F

-------------

-------------

Monitored Peak (Value 2) delivered Peak (Value 1)

cm H2O

Monitored Peak (Value 2) delivered Peak (Value 1)

cm H2O

Return to default
5.20

-------------

P/F

PEEP 500ml, 12 BPM, 1:2.0


Delivered minimum pressure (value 2), monitored PEEP (value 1)
Set 3 cmH20

cm H2O

Set 20 cmH20

cm H2O
cm H2O
P/F

Set 10 cmH20
PEEP set to OFF
5.21

Hardware Pressure Overload

5.22

Fresh Gas

Cm H2O

LPM

LPM

LPM

LPM
LPM

10
5.23

O2 Test

Issue No: 4

-------------

50%

-------------

21%

-------------

OFF

-------------

P/F

----------Language ----------O.E.M -----------

5.24

5.25

100%

Absorber

Y/N
Lang
Name

Test completion, mode switch centre off.


Check readings, sign and date all documents

Originator: JLB

Checked:

Date:

ECN Ref: 3829

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Blease Test Procedure


Title: Final Test 8500

1.0

Document No: 129TP000

Sheet 1 of 17

OBJECTIVES
To final test and provide a set of results for the 8500 Anaesthesia Ventilator.

2.0

SCOPE
The final test in conjunction with the checklist and calibration record (129TC000) should be
completed whenever an 8500 Anaesthesia Ventilator is being readied for shipment from the
factory.
This may be for Demonstration or Production purposes. It should also be used on ventilators
which are going into stock, and are to be fully packed and for shipping within a few days.
WARNING - Under no circumstances should ANY part of the ventilator be opened or
removed after this test procedure has been completed and signed off. This procedure is
only valid for software versions 8.20 & 8.60 onwards.

3.0

OVERVIEW
The remaining sections of this document are:
Section 4
Section 5
Section 6

Test Limits Specification


Test Procedure
Using the Calibration Analyser

Section 4 contains the test limits for the final calibration checks. The test results noted for
section 5 on the checklist and calibration record (129TC000) must be compared against these
test limits for conformity.
Section 5 gives details of the test and calibration to be done with a list of test equipment. The
section is written so that minimum adjustment of controls is done between each test. This
means that any particular test assumes all previous tests have been set-up IN THE
SEQUENCE STATED and passed. If this is not done, invalid results may be taken.
Section 6 gives a few pointers on using the Calibration Analyser with respect to this test
procedure. A good place to start if you have not used this unit and/or have not used this
test procedure for some time.
Issue

Change Note No

n/a

3724

3829

3847

3866

3962

Originator

JLB

JLB

JLB

JLB

JLB

JLB

Checked

DB

RHC

RHC

RHC

RHC

Nov 00

Dec 00

June 01

July 01

August 01

Date

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Document No: 129TP000

Sheet 2 of 17

DURING TESTING, ALWAYS BE AWARE OF CORRECT VENTILATOR OPERATION AND


LISTEN FOR ANY UNEXPECTED OR UNUSUAL NOISES FROM THE MACHINE AND
ASSOCIATED TUBING, AS THIS MAY INDICATE A POTENTIAL PROBLEM.
ALWAYS COMPLETE COMPLIANCE COMPENSATION AFTER SWITCHING THE
VENTILATOR OFF AND BACK ON AGAIN. ALWAYS WAIT FOR COMPLIANCE
COMPENSATION TO COME BACK ON BEFORE TAKING ANY READINGS.
4.0

TEST LIMITS SPECIFICATION

Sched.
Ref.

Function set
or tested

Parameter
Measured

Tolerance

Units

5.3

Mains connected
(500 Vdc)

Mains Supply
Mains insul Res

90-265
50

Vac
Mohms

(25 A ac)

Equip cont Res


Norm leakage
Revs leakage
O/C norm leakage

0.2
500
500
1000

Ohms
A
A
A

O/C revs leakage

1000

5.8

Mute ON

Mute times

120 2

sec

5.9

Supply alarm ON
Supply alarm OFF

Supply gas pressure


Supply gas pressure

34.5 - 36.0
36.0

psi
psi

5.10
6 BPM/1:1.0
10 BPM/1:2.0
20 BPM/1:3
20 BPM/1:2
60BPM/1:1.0
90BPM/1:2.0

1.0 L delivered
1.0 L delivered
0.6 L delivered
0.2 L delivered
0.2 L delivered
0.1 L delivered

TV
TV
TV
TV
TV
TV

0.93 - 1.07
0.95 1.05
0.55 - 0.65
0.17 - 0.23
0.17 - 0.23
0.08 - 0.12

L
L
L
L
L
L

NOTE: i.e. MAX = 1:5.1


The bellows deflection is affected by compliance compensation and this should be
considered when judging the results.
A fresh gas supply of 0.25 L/m, will add about 10 ml to the breath at 6-10 BPM and can be
ignored at higher rates. The above tolerances allow for this.
Also included is additional 10 ml for Calibration Analyser display error.
Delivered TV = Total TV / (1 + Vent compl/Pat compl) where ventilator adult compliance

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Sheet 3 of 17

3 ml/cm H2O, and vent paediatric compliance 2 ml/cm H2O.


Total TV = Set TV + Fresh gas in L/m
BPM Rate x (I + E)
At higher frequencies time delays due to compliances greatly affect delivered volumes and
ratios.
5.10

Frequency tolerance at all BPM 1%

5.10

I:E Ratio tolerance at all BPM 10% or 0.1 whichever is larger.

Sched.

Function set

Parameter

Ref.

or tested

Measured

5.11

Exp Vol

1 L Exp TV

Delivered TV 10%

10 L Exp MV

10 x Exp TV 0.2

Patient Pressure
Calibration

vent monitor peak


vent monitor mean

Delivered peak 1.5


20 3 cmH2O

Pressure high alarm


Pressure low alarm

High alarm setting


Low alarm setting

Delivered peak 2
Delivered peak 2

5.13
5.14

Adult Pressure Limit


Apnoea Alarm

50 cm H2O set 50 2 cm H2O


Sensor disconnection time 30 5 sec

5.15

Cycle Alarm

Sensor disconnection time

5.16

Max TV

Delivered TV 1.00 0.20/+0.05 L

5.12

Tolerance

8 1 sec

Set TV Vents

5.17

50 ml bellows movement

50 10 ml

200 ml bellows movement

200 40 ml

Paed Pressure

20 cm H2O set

20 1 cm H2O

Limit

Bellows position

=100 ml

Sensor disconnection

21 1.5 cm H2O

5.18

ASB Test

Delivered = Measured 1

5.19

PCV Test

Delivered 1 cmH2O
Monitored 2 cmH2O

5.20

PEEP Test

Set = measured 1 cm H2O

5.23

O2 Test

Measured = set 2%

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5.0

TEST PROCEDURE

5.1

Test Equipment and Setup

Document No: 129TP000

Sheet 4 of 17

ENSURE ALL TEST EQUIPMENT HAS A CURRENT CALIBRATION CERTIFICATE.


The following items will be needed to perform all the checks in this procedure:
Timeter Calibration Analyser RT-200 with following options fitted: RT-201 Control
Module, RT-202 Press Module, RT-203 Flow Module, or another Calibration Analyser.
The Timeter is supplied with its own pneumatic adapters for connection to hoses. See
section 6.0 for details of Calibration Analyser usage.
Hyperterminal should be set up as follows: 9600 baud, 1 start and stop bit, 8 data bits. No
handshaking is used. File should be saved as 8500.HT for further ref.
Electrical Safety Tester for earth leakage and continuity checks.
Stop Watch or other timepiece to measure up to 180 seconds.
5 0.25 L compliance, 20 1 L compliance, 50 2.5 L compliance, 20 2 cm H2O
resistance.
Miscellaneous air and oxygen supply hoses provided with the ventilator, a variable 60 psi
Air and/or Oxygen supply and a variable 0 to 20 L/m fresh gas source. Also a ventilator
patient hose and one short hose.
Equipment Setup
The pneumatic equipment listed above is connected as shown below for adult tests. Minor
alterations are done to this arrangement as the testing progresses. (All other Calibration
Analyser connections must be left open to atmosphere).

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Patient
Flow Sensor

Sheet 5 of 17

Driving
Gas

Short Hose
Hi Flow
Outlet

20R
Resistor

Calibration
Analyser

20 L
Compliance
12600010

Lo pressure
Inlet P+

Anaesthesia Ventilator
Bellows and Absorber

Hi Flow
Inlet

Patient
Circuit

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

5.2

Initial Checks
Fill out the header at the top of the 'Checklist and Calibration Record' (129TC000) for the unit
being tested. This will include the serial number of the Ventilator plus the date of testing, the
gasses used, software version, catalogue number and model.
Factory test does not require cover and lid at the initial stage.
Visually inspect the overall machine for any defects. In particular check:

5.3

The mains cable is firmly attached to the ventilator and locked in place.

The correct mains plug is fitted for the country.

The supply gas inlet is for oxygen (unless specified differently), and orientation is such
as to show gas type uppermost. Note USA or UK type fitting.

The finger proof exhaust gas outlet is fitted.

The supply gas label is the right colour for gas/country. USA oxygen is green, USA air is
yellow, UK oxygen is white and UK air is chequered white/black.

Verify the bellows size, adult or paediatric.

Earth Leakage and Continuity


With the electrical safety tester set to the following test positions (with its test selector knob),
perform the following checks and note all results from the electrical safety tester meter.

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Sheet 6 of 17

Test
1. Electrical safety tester test: Check the electrical safety tester meter rises to a value within the
indicated 'test' region.
2. Supply: Note the mains supply voltage reading.
3. Insulation: Press the test switch on the electrical safety tester and note the insulation resistance
reading.
4. Earth Continuity: put the test probe on one of the two screws adjacent to the mains inlet at the
rear of the ventilator and repeat the test. Note the meter reading.
5. Earth/equipotential continuity: Place the electrical safety tester test probe on the equipotential
connector at the rear of the ventilator. Press the test switch and again note the meter reading.
6. Normal Earth Leakage: Set the electrical safety tester Normal/Operate/Reverse switch to
Normal and note the earth leakage current. Then set to Reverse and again note the earth
leakage current.
7. Supply o/c Earth Leakage: Obtain the two earth leakage readings as in operation 6. (Normal
and Reverse.
5.4

Fresh gas leak test

Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained..
Fresh Gas Alarm
Set ventilator to Tv 0.5, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 11.8 LPM.
Set ventilator to Tv 0.25, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 5.9 LPM.
5.5

Printer Output Check


Connect the 8500 to the PC via the calibration port on rear the of the 8500 ventilator.
Run 8500.ht on the PC. Switch the ventilator ON and check that the calibration data is
displayed on the dumb terminal.

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5.6

Document No: 129TP000

Sheet 7 of 17

Battery Back Up
Turn the ventilator OFF for at least 5 seconds and isolate from the mains supply.
Turn the ventilator ON to adult mode and listen for the vent mains fail alarm to activate.
Switch off the ventilator.
Reconnect the mains supply to the ventilator and observe that it starts up as normal.
Isolate from the mains supply again and verify the battery on charge indicator goes off
after one minute and the mains fail alarm activates for a few seconds.
Verify that after one minute of mains failure the mains fail alarm activates again for a few
seconds and the screen backlight goes off. Check the SET UP screen comes on and remains
on until the next alarm sounds.
Reconnect the mains supply and check that the battery on charge indicator turns on and the
mains fail indicator turns off.

5.7

Compliance test
Conect the ventilator using the relevant tubes, occlude the patient airway sensor. Switch the
ventilator on and say yes compliance compensation. Follow the on screen instructions. If the
compliance and leak tests are passed it is unlikely that there are any internal leaks.
Absorber Switching
The function of this will have been checked during compliance compensation and the presence
of an absorber will have been displayed.

5.8

Mute Timeout
Press the Alarm menu button, select MUTE TIME and set 120 seconds.
Press MUTE while there is an alarm condition, and note the audio mute time.

5.9

Supply Gas Low Alarm


With the ventilator in standby mode, reduce the supply gas pressure until the gas supply low
alarm just activates. Note the gas supply pressure.
Slowly increase the gas supply pressure until the gas supply alarm just deactivates and note the
pressure.
Restore supply pressure to 60 PSI.

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Sheet 8 of 17

5.10 Ventilatory Control Functions


With the correct supply gas (oxygen/air), note the following delivered parameters at the stated
control settings whilst ensuring no pressure limiting occurs: (Patient = 20C+20R, mode = adult
run & min fresh gas.) After changing any settings wait for compliance compensation to come
back on before taking any readings.
BPM

TV(L)

Ratio

Delivered and Monitored Parameters to Note

6
6
10
20
20
20
40
60
90

1.0
1.0
1.0
0.6
0.4
0.2
0.2
0.2
0.1

1:1.0
1:Max
1:2.0
1:3.0
1:Min
1:2.0
1:2.0
1:1.0
1:2.0

Freq Ratio
Ratio
Ratio
Freq
Ratio
Ratio
Freq
Ratio
Freq Ratio

TV
TV
TV
TV
TV
TV

Max ratio for the 8500 is 1:5. Min ratio for the 8500 is inverse 2:1

5.11 Expired Volume and Alarms


Set ventilatory controls to: MV/TV = 10L/1000ml
Freq = 10 BPM
Ratio = 1:2.0
After one minute note the ventilator monitored MV and TV.
Reduce MV/TV to 4L/200ml and increase frequency to 20 BPM.
Press the Alarm menu button choose Alarm Limits and set MV Low alarm at 2.
Open a small leak in the airway and verify the MV low alarm turns on immediately the
first MV reading occurs below 2.0 L (50% of set MV). Check active alarm stops 30 seconds
after MV reading is increased to 2.0 L. (After the leak is closed off.)
Set frequency to 20 BPM.
Set MV low alarm to 4 and MV high alarm to 6
Increase the fresh gas supply until the ventilator monitored MV rises to >6.0 L (> 150% of set
MV) and verify the MV high alarm turns on immediately the first MV reading occurs
above 6.0 L. Check active alarm stops 30 seconds after MV reading is reduced to 6.0 L.
Set the MV high alarm to 25.

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Sheet 9 of 17

5.12 Patient Pressure and Alarms


Set ventilatory controls to:

MV/TV = 10L/1000ml
Freq = 10 BPM
Ratio = 1:1.0.

After several breaths, note the delivered peak pressure, the ventilator monitored peak and mean
pressures.
Reduce the pressure high alarm limit until a pressure high alarm just occurs and note the
control setting. Restore control to default.
Increase the pressure low alarm limit until a pressure low alarm just occurs and note the
control setting. Restore control to default.
5.13 Adult Pressure Limit
Set ventilatory controls to:

MV/TV = 12L/1200ml
Freq = 12 BPM
Ratio = 1:2.0

Set pressure limit to 50 cm H20 and note the delivered peak pressure after several breaths.
Verify the pressure high alarm activates for a short period as the ventilator pressure cycles
into expiration.
5.14 Apnoea
With the ventilator running normally, disconnect the lower (female) patient flow input just as
expiration starts and note the time when the apnoea alarm activates for 30 seconds.
5.15 Ventilator Cycling Alarm
With the ventilator set to 20 BPM, 12 (600 ml TV), disconnect the lower patient flow input as
before and note the time to when the pressure low alarm activates.
5.16 Flow and Waveform
Set ventilatory controls to: (Patient = C50)
TV = 1000ml, Freq = 25 BPM, Ratio = 1:2.0
After several breaths note delivered TV.
Exchange the adult bellows for a paediatric bellows and change the test lung to a 5C
compliance

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Sheet 10 of 17

Switch the ventilator to paediatric mode and carry out compliance compensation as directed
on screen:
Set ventilatory controls to:

TV = 0.5L/50ml
Freq = 10 BPM
Ratio = 1:2.5

Note bellows movement.


Set ventilatory controls to:

TV = 2L/200ml
Freq = 10 BPM
Ratio = 1:2.0

Note bellows movement.


5.17 Paediatric Pressure Limit
Set ventilatory controls to:

TV = 6L/200ml
Freq = 30 BPM
Ratio = 1:2.0

Set pressure limit to 20 cm H2O and note the delivered peak pressure after several breaths.
Note the bellows position.
Disconnect lower patient airway connector.
Note peak pressure.
Switch the ventilator to Adult mode and carry out compliance compensation as directed
on screen:

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Sheet 11 of 17

5.18 ASB Test


Tee into the circuit between the patient flow sensor
and the resistor and attach TJ096. As shown
opposite.

Patient Flow
Sensor

Set ventilator to ASB mode. Set trigger point to 5.


Switch on TJ096 And ensure that BPM shown on
8500 matches BPM shown on the Calibration
Analyser.
To TJ096

Set trigger point to 10, check 8500 stops breathing


and all associated alarms sound.
Return trigger point to 5, check that alarms clear and
8500 runs as normal.
5.19 PCV Test
Set vent mode to PCV.

20R Resistor

With default set-up, note the delivered peak pressure


and the monitored peak pressure.
Increase the pressure limit to 30. Again, note the
delivered and monitored peak pressures.
Return to default settings and ensure that they are
achieved.
Change the mode to allow inspired flow to be set.
Repeat as above but when the pressure limit is raised
to 30, raise the inspired flow to 50.
Allowable tolerances: delivered 1 cmH2O,
monitored 2 cmH2O

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Sheet 12 of 17

5.20 PEEP Test


Return circuit to as shown in 5.1. Set ventilatory controls to TV = 500ml , Freq = 12 BPM
Ratio = 1:2.0.
Set peep to 3cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to 20cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to 10cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to OFF, check on the Calibration Analyser this is achieved within 2 breaths
Allowable tolerances Set = measured 0.5cm H20
5.21 Hardware Pressure Overload
With the ventilator in Adult CMV mode with settings at default, connect to a C5 lung.
Run the Test I/O diagnostics as described in Section 5.4. Position the cursor on line 1 of
page 1, to disable software limiting.
Increase delivered volume until the hardware pressure limit is triggered. Note the peak
delivered pressure.
Press CNTL+E to exit the PC calibration screen
5.22 Fresh Gas
With the unit in STANDBY set flows below and record the measured values.
Set 0 LPM flow check 0 +0.1 LPM measured
Set 1 LPM flow check 1 0.2 LPM measured
Set 3 LPM flow check 3 0.5 LPM measured
Set 5 LPM flow check 5 0.5 LPM measured
Set 10 LPM flow check 10 0.5 LPM measured
5.23 O2 Test
Plug O2 sensor in to rear of 8500. Place sensor in gas flow and check that the reading is within
2% of the delivered O2 level at levels of 100%, 50% and 21%. Check that when the sensor is
unplugged the display says OFF.

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Title: Final Test 8500

Document No: 129TP000

Sheet 13 of 17

5.24 Dealer specific information


The following options can be set:
Absorber

Present (default) / Not present

Language

English (default), German, French, Spanish, Turkish, Italian

O.E.M

Blease (default), A.M.S, Acoma, Finesa, User select

The Absorber switch setting can be found under setup enter the password TECHY
The Language and O.E.M settings can also be found under setup enter the password LINGO
If anything other than the default options are required then these should be set
All options should be recorded on the calibration record even if they are default.
5.25 Test Completion
Restore ventilator controls to default. Ensure mode on/off switch is in the OFF.
Check that all the noted readings are within the tolerances as specified in section 4.
Sign off the 'Checklist and Calibration Record' and the customer printout. Ensure both have the
ventilator serial number, date and signature of final tester, etc.
If the original sticker over the hole in the calibration port on the rear of the ventilator was
removed, replace with a new calibration void sticker.
Attach the required notification to the ventilator which states that the unit has passed its final
test.
Calibration Gas
Gas Convert
BAV Software Version
Front Panel Software Version
Ventilator Model No:
Manufacture Date (part of serial no.)
Calibration Date:

As specified by model number


Norm
8.60
8.20

All options on second sheet are at default.

5.26 Printer Output


Connect the serial printer to the recorder output.
With no pneumatic connections attached, turn the ventilator ON (adult mode) and check that
the printer starts operating after a few seconds. Note the output software version on the
checklist and calibration record and any other details required in the record header.

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Title: Final Test 8500

Document No: 129TP000

Sheet 14 of 17

5.27 Ventilator Catalogue Number/Model Summary


Cat No

Description

Notes

12900001
12900002
12900003
12900004

8500
8500
8500
8500

90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac

Adult USA O2 Driven


Paed USA O2 Driven
Adult UK O2 Driven
Paed UK O2 Driven

12900005
12900006
12900007
12900008

8500
8500
8500
8500

90 - 260 Vac
90 - 260 Vac
90 - 260 Vac
90 - 260 Vac

Adult USA Air Driven


Paed USA Air Driven
Adult UK Air Driven
Paed UK Air Driven

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Title: Final Test 8500

6.0

Document No: 129TP000

Sheet 15 of 17

USING THE CALIBRATION ANAYSER


This section is intended to be guide in using the Calibration Analyser with this test procedure.
It should be read in conjunction with the operating manual supplied with the Calibration
Analyser.

6.1

Volume Measurement Correction


For volume measurements, the patient circuit is connected as shown in section 6.4, that is,
with compliance connected to the High Flow Outlet of the Calibration Analyser. In this
configuration, all Calibration Analyser volume measurements MUST HAVE A
CORRECTION FIGURE ADDED TO THE INDICATED VALUE.
A simple correction formulae is:
At 500 ml 25cm H2O peak pressure mean pressure 12.5
Calibration Analyser reads 0.48 Lpm
Actual = (0.48 x (1+0.0125)) = 0.486 Lpm
Where MEAN PRES is the breath mean pressure in cm H2O while there is measurable flow.
This formulae must be applied to ALL the Calibration Analyser volume readings BEFORE
they are written on the Checklist and Calibration Record.
For example, given an indicated volume of 1.13 Litres and a mean breath pressure of 30
cmH2O. The actual volume would be:
= 1.13 ( 1 + 30/1000) = 1.13 x 1.03 = 1.16 Litres
Timeter specific information
For other analysers consult their operating manual.
The breath mean pressure need only be accurate to 5 cm H2O and could be obtained
directly from the ventilators own pressure display. Alternately, Function Code 12 with the
Peak Special Function could be selected on the Timeter to obtain the peak breath pressure. A
ventilator supplying a constant gas flow produces a linear ramp change in pressure, hence
the mean pressure is approximately half the peak pressure. (Normally a few cm H2O more
due to compliance effects on pressure waveform.)

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Sheet 16 of 17

It is not unusual when measuring volume that the Timeter throws up an error message like
'HELP R' or 'HELP F'. All this means is that the Timeter had difficulty in identifying the start
or end of a breath, possibly due to some pneumatic valve noise or reverse flow through the
Timeter.
If it occurs a lot, it might be because there is a leak in the patient circuit, or the Timeter
needs zeroing, or the patient circuit is moving/vibrating with the breath. These are a few
things to check before assuming there is anything wrong with the ventilator.

6.2

Timeter Peak Pressure Measurements


If the ventilator has anything more than a few cmH2O of CPAP pressure, the Peak Pressure
function on the Timeter will NOT operate. It will sit there forever showing the last peak
pressure measured.

6.3

Timeter Zeroing and Power Up


When the Timeter is first switched ON, its sensors and electronics will need to be zeroed
before the Function Codes will operate. This is simply done by pressing the Zero button
provided after a Function has been selected and there are NO PNEUMATIC CONNECTIONS
TO THE TIMETER.
The zeroing must be checked and done to all Functions periodically. The procedure is as
follows:
a) Remove any tubing from the Timeter
b) Check the display reading. The display should read zero
c) If the display does not read zero, press the Zero button on the keypad. The display will
now read zero
d) Resume testing
ALWAYS ALLOW AT LEAST 10 MINUTES WARM-UP AFTER INITIAL SWITCH ON
BEFORE USING THE TIMETER.

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6.4

Document No: 129TP000

Sheet 17 of 17

Typical Calibration Analyser Equipment Set up


The equipment is connected as shown below. All other Calibration Analyser connections
should be left open to atmosphere.
Patient
Driving
Flow Sensor
Gas
Short Hose
Hi Flow
Outlet

20R
Resistor
20 L
Compliance
12600010

Calibration
Analyser

Lo pressure
Inlet P+

Anaesthesia Ventilator
Bellows and Absorber

Hi Flow
Inlet

Patient
Circuit

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

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Blease Test Procedure


Title: B.A.V. POWER SUPPLY PCB

1.0

DocumentNo:129TP076

Sheet 1 of 5

OBJECTIVE
To set up and test power supply board 10100076 used with the Blease 8500 Anaesthetic
Ventilator and record a set of test results using 129TC000 Checklist and Calibration Record

2.0

SCOPE
The test procedure should be used with newly manufactured boards. When successfully passed
they can be placed into Blease stock after inspection.

3.0

OVERVIEW
All testing is done with the aid of a test jig (TJ 70), this provides power resistors and switching
that allows the correct test loading to be applied. Five 3 digit LCD panel meters are also
incorporated into the jig which are connected to the input and output power rails of the PSU
board via its connectors.
The jig also contains a mains transformer and rechargable battery with circuits identical to that
used in an 8500 Anaesthetic Ventilator. Hence any results noted will accurately reflect the
board operation when it is eventually fitted into a ventilator.
Most of the testing uses an external DC variable supply, this avoids the need for a 'Variac' and
also allows current limiting to be used.
WARNING - WHEN POWERING UP A BOARD FOR THE FIRST TIME ALWAYS USE
THE CURRENT LIMIT. THIS WILL REDUCE THE RISK OF ANY PERSONAL INJURY
OR DAMAGE TO THE BOARD IN THE EVENT OF A FAULT OCCURRING.
Test results must be noted on the checklist and calibration form 101TC00076. When testing is
successfully completed, the form must be 'signed off' and the necessary 'pass' notification
attached to the tested board.
The following procedure describes the adjustments and checks necessary to calibrate the board
and set all the pre-set controls (if any) to achieve the specified performance. Inability to make
these adjustments, or failure to meet the specification after these adjustments have been made,
should be considered as a fault.

Issue

Change Note No

n/a

Originator

JLB

Checked
Date
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94

Blease Test Procedure


Title: B.A.V. POWER SUPPLY PCB

4.0

TEST DETAILS

4.1

Equipment

DocumentNo:129TP076

Sheet 2 of 5

1. TJ 70 - Blease test jig (The jigs are serialised TJ 70A, TJ 70B, etc)
2. Variable DC power supply, 17-30 Vdc @ 2.5 Amp. The supply must have an adjustable
current limit of 100 mA to 2.5 Amps.
3. Pair of short 4mm plug to plug leads for external DC supply to jig connection.
4. Miscellaneous short connection leads for attachment of test BAV supply board to jig (6 off).
These will vary according to the issue of board tested.
4.2

Connections and Set up


Connections for the test set up are shown below. (Not to scale)
1. Test jig TJ 70 (viewed from Top)
Jig Interface Board (Fixed to jig) - 10100177
PL0
PL7

PL6

PL3

PL2

PL1

PL8

PL5

PL4

PL5

PL4

4. Misc
Test Leads

LK1
LK2
LK3

2.
External DC
Power Supply

PL6

PL3

PL2
PL1

PL7

Board under test - 10100076 BAV PSU

3. Test lead with 4mm plugs

4.3

Top Charge
The 'Top Charge' switch on the jig only functions when the 'simulated' battery is selected.

A passive circuit is used that kicks the board charger into continuous top charge mode as the
switch is toggled down. It causes an increase in the charger load and also a temporary drop in
voltage in the battery simulated.
If this does not work, the switch needs to be returned to the up position for a few seconds
before toggling it back down again. If this still does not work, there may be a problem with the
battery charger on the board under test.

Blease Test Procedure


Title: B.A.V. POWER SUPPLY PCB

4.4

DocumentNo:129TP076

Sheet 3 of 5

Test Limits
These are provided on the Checklist and Calibration Record.
The battery volts for ops. 2, 3 & 4 may fall below the stated limits if the temperature of the
board under test (IC3) rises above 21C.
For op. 12 the test limits (z+?) are referenced to the noted reading (z) for the unregulated
supply voltage.

5.0

TEST SCHEDULE
See 4.0 TEST DETAILS for information on the test equipment and its use. Also covered are
connection details, set ups, methods and test limits.
All operations in this section must be done in the order as written.

5.1

Preliminary
The board must NOT be attached to the test jig until operations 1 to 3 below are successfully
completed.
1. Set all Test Jig switches to uppermost toggled position.
2. Set external DC supply to 0 volts with a 100 mA current limit.
3. Perform a visual quality check of the new board assembly. In particular:
look for any defects in the overall assembly.

check in more detail any areas that have been reworked/repaired for any defects.

check the boards and assembly against the production drawings, in particular the issue.

check all connectors are firmly seated.

Check all integrated circuits which have been fitted into sockets are correctly fitted. (Right

way round, no bent pins, etc.)


check all links are fitted correctly.

LK1 is open.
LK2 and LK3 both have shorting links fitted.

5.2

No Load Voltages
With a current limit of 100mA set, slowly increase the external DC suppply voltage until the
jig UNREG +25V meter reads 17.0 Vdc. The external supply will be about 2 volts higher than
this.
Check there is no excessive supply current (< 100 mA) and that the jig BATT VOLTS meter
settles to between 13.3-13.7 Vdc. (See 4.4 Test Limits)
Increase the external supply current limit to 400 mA and then toggle the jig PCB MODE
switch to ON.
After a few seconds note the four supply voltages stated on the Checklist & Calibration
Record.
Note - the external supply voltage may need to be increased slightly to maintain a
constant test input voltage as shown on the UNREG +25V meter. This is mainly due to
losses caused by the external supply connection leads which should be kept as short as
possible.

Blease Test Procedure


Title: B.A.V. POWER SUPPLY PCB

5.3

DocumentNo:129TP076

Sheet 4 of 5

On Load Volts
Set the external supply current limit to maximum ( 2.5 Amp) and then toggle the following
five jig switches to ON:
TOP CHARGE +5V LOAD +6V LOAD FLOW VALVE DUMPVALVE
Note the four supply voltages stated. (UNREG +25V = 17.0 Vdc)

5.4

Regulation Volts
Increase the external DC supply voltage until the jig UNREG +25V meter reads 29.0 1 Vdc
and note the four supply voltages again.

5.5

Off/On Check
Toggle the jig PCB MODE switch to OFF for a few seconds and then return to the ON
position.
Apart from the BATT VOLTS supply, verify that the other three supplies turn OFF and are
then restored to there previous value when the PCB MODE switch is turned back ON.

5.6

Battery Operational Check


Toggle the following three jig switches:
BATT to CONNECTED BATT RELAY to ON +6V SUPPLY to HOLD
Reduce the external DC supply voltage to 0 Vdc and note the four supply voltages stated.

5.7

Alarm Operation
Toggle the jig ALARM SOUND switch to ON and verify the audio transducer on the board
under test operates loudly.

5.8

Alarm Backup
Toggle the jig +24V RELAY switch to OFF and verify the volume of the alarm reduces by
about half and that the REGUL +24V supply turns OFF.
Note the two supply voltages stated.

5.9

Alarm Links
Remove link 3 from the board under test and verify the volume of the alarm reduces by half
and does not stop sounding.
Remove link 2 from the board under test and verify the volume of the alarm reduces by another
half but does not stop sounding.
Insert link 1 and verify the alarm stops sounding.
Restore all three link positions (1 = open, 2 & 3 = closed).

5.10 Shut Down


Toggle the jig PCB MODE switch to OFF and verify the alarm stops sounding but the REGUL
+6V supply is still present.
Toggle the jig +6V SUPPLY switch to NORM and verify the REGUL +6V supply turns OFF.
Note - the top charge LED may turn ON as the REGUL +6V supply turns OFF. This is
normal and indicates the internal jig battery is being charged by the board under test.

Blease Test Procedure


Title: B.A.V. POWER SUPPLY PCB

DocumentNo:129TP076

Sheet 5 of 5

5.11 Mains Operation


Toggle the following three jig switches:
ALARM SOUND to OFF +24V RELAY to NORM PCB SUPPLY to AC
After toggling the jig PCB MODE switch to ON, verify all supplies are restored to their
nominal ON LOAD values. The BATT VOLTS may be a little low as charging is initiated due
to previous testing.
Verify on the jig that the PCB SUPPLY lamp is similarly illuminated as the adjacent JIG
SUPPLY lamp.
Note - the supply voltage to the board under test as shown on the UNREG +25V meter is
protected by thermistors. These may trip if the board is allowed to run at full load for
any length of time, particularly when running from AC.
To regain normal operation, turn OFF the jig external DC and mains supplies for a
couple of minutes.
5.12 Unregulated Supply
Results for the following are affected by the mains supply voltage which should be at its
nominal value of 240 Vac.
Note the value from the jig UNREG +25V meter.
Toggle the jig PEAK READ switch down and again note the value from the jig UNREG +25V
meter.

Blease Test Procedure


Title 8500 B.A.V. Front Panel

Document No: 129TP078

Sheet 1 of 1

The front panel for the 8500 Anaesthesia Ventilator


is functionally checked as part of the test procedure for the controller.
See test procedure 129TP077

Issue

Change Note No

n/a

Originator

AA

Checked
Date
BLEASE QUALITY DOCUMENT
BQD 083.V2
25/5/94

REMOVE ALL BURRS AND SHARP CORNERS

DO NOT SCALE

IF YOU HAVE ANY DOUBTS PLEASE ASK

Blease

DRG.No.

1011SM02

DRG.No.

REMOVE ALL BURRS AND SHARP CORNERS

????
A

DO NOT SCALE

IF YOU HAVE ANY DOUBTS PLEASE ASK

PEEP
VALVE

DUMP
SOLENOID
VALVE

EXHAUST
PORT
75cmH2O
RELIEF
VALVE

EXPIRATORY
VALVE

34.5 psi

PNEUMOTACHOGRAPH

3
GAS
SUPPLY
INLET
36-101 psi
2.5-7 BAR

DRIVE
GAS
OUTLET
PORT

FLOW CONTROL VALVES


FILTER

MAIN
REGULATOR

AIRWAY FLOW
SENSOR INLET

FRESH GAS
SENSOR INLET

LOW
SUPPLY
PRESSURE
DETECTOR
36psi

AUTO ZERO VALVE

AUTO ZERO VALVE

PL5

PRESSURE
SWITCH

CONTROLLER BOARD
10110077

FLOW
VALVES
PL4

PT2

PT4

PT5

INSPIRATORY
FLOW

DRIVE
PRESSURE

PATIENT
PRESSURE

PT3

PT1

DUMP
VALVE
PL5

PEEP
VALVE
PL8

POWER SUPPLY BOARD


10100076

PRESSURE INTERFACE BOARD

PATIENT
AIRWAY FLOW

FRESH
GAS FLOW

10110075

1
-

JLB
1-00
1:1

1011SM03

TP8

R35
1K00

SBAT

+25V

R28
2K21

+6V

LK1

TR2
MPSA13

TR9
ZTX650

R12
47K5

C10
220n

R33
2K74

C4
12u

PL5-2

ICCSOL

R17
4K75

R11
2K00

D6
BAT42

PL5-1

C17
100n

R23
47K5

TP10

2W5
MODE SW

C16
10u
1

GND

PL2-1
GND

ICCFLW

TP9

C13
10u

IC5

ALM+5V

DRIVE

TR4
ZTX650

ON-SOL

R24
100R

LM341P5

Dump Valve

IN4002

R18
240R

PL2-3
SW-POL

D8

C5
470u

SBAT

+24V

PL2-9
SW-WAF

PL4-1

TP7

IC4

D2
PBYR745

C9
470U

D4
1N4448

R30
10K0

IC2

-4V

R38
10K0

R31
4K75

TR8
ZTX650

3W

RL2
RY6-10-006

D12
1N4002

+25V

TR3
ZTX650

ON-FLW

LM317AT

L2
100uH

VBAT

D14
1N4002

Flow Valve

1
+29V Min
TP5

R27
475R

TP6

PL4-2

D11
1N4002

+24V

D7
IN4002

LM2577TADJ

R29
10K0

C19
10u

+24V

DRIVE

L4
1R0

NC

R37
3K32

R19
10R0

LK2

160R

LK3

L5
220uH

Alarm
Vol

ALM1

(+26V)

C14
100n

R32
100R

C20
1n

R20
47R5

R21
1R00

R22
1K00

C15
10u

D13
BAT42

GND

PL2-2
OFFLOW

R16
100R

PL2-4
/AD-ON

6
ON-24V

ALMSIG

D15
1N4002

CHASSIS
MAINS
LIVE

PL6-1

25V

SWITCH MODE POWER SUPPLY

10

LED-

PL3-2

0V

/PD-ON

T1A

4
2

Sec

EQUIPOTENTIAL

GND

GRN/YEL

8
10

R34
100R

OFFLOW

D10
PBYR745

TP2

VBAT

R6
1K00

BATT CHARGER

R7
110K

RT1
MFR300

I=

+6V

RL1
RY6-10-006

IC1

R36
1K00
L3
100uH

+6V

L1
220uH

R15
10K0

TR6
ZTX650

15

PL1-15
+6V

17

PL1-17
+6V

R14

TR5
ZTX650

C2
2200u

TR7
ZTX650

GND

12V

Transition
to
controller

TP3

C11
10u

7K87

D9
1N4448

5.1A
3.0A

LM2576TADJ

TP4

R4
1R00

PL1-24
SWBAT

10100080

D3
BAT49

PL1-10

24
C21
1n

160R

TR1
TIP30A

R13
2K00

D1

C3
470u

PBYR
745

C12
10u

26

PL1-26
GND

PL1-3
GND

PL1-1

BAT1

16
15
14
13
12
11
10
9

R8
39K2

C6
100n

RN2B
2K2

PL7-2
BATT+
Battery

PL7-1
BATT-

R10
365K

IC3

C8
100n

C7
100n

R5
1K00

GND

CHASSIS

RN2A
2K2

D5
1N4448

CHASSIS

1
2
3
4
5
6
7
8

PL1-8
/AD-ON

NC

R3
1R00

PL1-6
/AD-ST

17-35V Mains
9-14V Batt

+25V

/PD-ST

C1
100n

GRN/YEL

PL1-4

PL3-1

EARTH-TRM3

MAINS
EARTH

R2
1K50

PL1-2

+6V

PL6-2

MAINS
NEUTRAL

PL2-10

PL3-3

C18
10u

+25V

GBPC802

T1A
PLM

PL2-8
/PD-ST
/PD-ON

1
BR1

PL3-4
LED+

Sec

LPS45-M

PL2-6
/AD-ST

FRONT PNL

2
o
REG-SINK
14 C/W

PLM

MAINS INLET BLOCK


80200000

R1
1K50

TP1

RN1A
2K2

/OVRCH

ON-24V

RN1C
2K2

ON-SOL

RN1D
2K2

+6V

2 A/Hr

PL8-2

+24V

C23

D16
IN4448

PEEP Valve
PL8-1

GND

R45

220R

220R

GND

/OVRCH

R42

TR10
ZTX650

12K

ON-FLW

R43

ON-PSU

CA3130E
4

R41
47R5

R40

R39

12K

12K

10K

ON-BAT
SBAT

PL1-5
SBAT

21

PL1-21
ON-24V

23

PL1-23
ON-SOL

22

PL1-22
ON-FLW

PL1-9
ON-LEK

VBAT

14

+25V

13

+24V

16

ALM+5V

11

ALMSIG

ICCSOL

18

PL1-14
VBAT

C22
10F

R46

PL1-19

1K

IC6 2

PL1-25

19

R25
475R

33P

OUT

/OVRCH

VR2
1K

R44

+24V

PL1-12

25

RN1B
2K2

R9
30K1

12

RN2D
2K2

RN2C R26
2K2
2K21

VR1
5K

PL1-13
+25V

PL1-16
+24V

PL1-11
ALM+5V

GND

PL1-7
ALMSIG

TR1, IC1, IC2, IC4, D1 D2 and D10 are all


mounted on the heatsink
block.

MPSA13

ZTX650

E-LINE

ICCSOL
ICCFLW

TO202-3P

LM341P5

BASE

GND

PL1-20

TO220-3P

TIP30A

TO220-2P

PBYR745

E
C
B
C

TOP VIEW

ICCFLW

OUT
GND
IN

E
B
C

BASE

20

DEVICE PINOUTS

TO92

E
B
C

PL1-18

TOP VIEW

TO220-5P

LM2577T-ADJ
IN
OUT
GND
FB
CMP

A
K
K

TOP VIEW

GND

TOP VIEW

TO220-5P

GND

LM2576T-ADJ
OFF
FB
GND
OUT
IN
TOP VIEW

TO220-3P

SCHRACK RY6-10-006

Title

RELAY-8A
IN
OUT
ADJ

OUT

LM317AT

Size
A3
RL1&2 Top View

TOP VIEW

Date:
File:

B.A.V. POWER SUPPLY


101CD076
9
Number

Revision

4-Feb-2002
Sheet of
1
1
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10100076-9\10100076.ddb
By:
A.J.W./A.A
7

U52C
ALARM7

Pressure High Display

U52A

9
8

10

MC74HC132AD

12

OVERLOAD_INT
U52D

BAR42

MC74HC14AD

12

PRS_OVRLD

11

U52B
Pressure Low Display

ALARM6

13

U53D
MC74HC132AD

12

11

U42A

D18

MC74HC132AD

2
U53A

BAR42

MC74HC14AD

APNOEA
Power Fail LED

1
2

/PWR_FAIL
U42B

TP18

+5VALM R73
1
160K

LT1004CZ12
R72
47K
R71

+25V

12

R69

10K

62K

ALARM4
ALARM3

8
10

VCC

560K

2M2

GND

VCC

U42C

RC

9
MC74HC132AD
U51B

MC74HC4538AD

10

VCC

13

13 PL17
11

PL1[1..26]

12

13

MC74HC132AD

MC74HC02D

+5VALM
R84

1
100K

BAR42
D21

+ C21
2u2 63V

R79
560K

R83

TPOINT

6
LMC662CM

10M0

470K

GND

1K0 TP11
1
U32B

MC74HC132AD
R80

NOT FITTED

R86

100K

R81

R82

R85

GND
100K

C37
6n8

C
A
B

91

TP12

100K
INODSP

TPOINT

Title

CLR

15Hz

MC74HC4538AD

Size

ALMCLR

B
Date:
File:

PL1[1..26]

11

12

MC74HC132AD

U34B

CLRBAK

U40D

U54D

U51A

47K

ALARM[1..7]

12
11

D22
BAR42

TPOINT

R78

10

U54B

BAR42
+5VALM

MC74HC132AD

TP10

Pulse Audio

COMALM

10

MC74HC14AD
6

D15

D16

GND

8
8

4
R77

Continuous Audio

RC

MC74HC132AD

BAR42

C36
10n
15

U42D

CLR

47K

100K

U54C

10

MC74HC14AD

VCC

BAS16

MC74HC02D
8

A
B

PL243

D25 0R0
MC74HC02D

4
5

11

14

R89

U51C
9

RESET

R76

U42E

ALARM1

6
MC74HC14AD
U40A

+ C20
100u 25V

ALARM[1..7]

ALARM2

U40B

3
B

MC74HC132AD

GND

U34A

2
BAR42

MC74HC02D

R75
D19

PL244

390R

+ C19 MC74HC132AD
2u2 63V
R87

R15

13

GND
Mute LED
Mute Audio

10
9

MC74HC132AD
U53B

11

100R

LMC662CM

GND

TPOINT

PL2[1..50]

U40C

TP9

470K
U51D

+5VALM BAR42

PL113

4
MC74HC14AD

R74

68K
R70

TPOINT

U32A
1

MC74HC132AD
R88

D20

U53C
MC74HC132AD

3
REF1

PL2[1..50]

U54A

GND

PLODSP

13

MC74HC132AD

ALARM5

PHIDSP

MC74HC132AD

13
D

U42F

D17

BAV CONTROLLER TYPE 2


Number

ALARMS
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

R46
ANALOGSIG
RESET

4K7
U24

BAR42

D
OC
CLK

AGND
19
18
17
16
15
14
13
12

AGND
D6

U20

2
4
6
8

RP12 10K
2
4
6
8

10K
RP14
2
4
6
8

1
3
5
7

10K

2
4
6
8

R96
10K

TP2

X0
X1
X2
X3
X4
X5
X6
X7

X
C
B
A

INH

9
10
11

R24

C11
+ R25

1M0

1M0

470n16V
C28

Self-Test 1

Freshgas Flow
Temperature
Patient Flow
Pressure Low Set
Pressure High Set
C10
+

R26

-5VA

13
14
15
12
1
5
2
4
7

U27A
4VREF

AGND

R20 C7
+

R21 C8
+

R22 C9
+

PL2[1..50]

-5VA
R23

16K0
R38

9
10
11

PL14

+5VA
33K
AGND

D13

470K
BAR42

R35
10K

PRS_OVRLD
1

10K

U28A
R29

7
5

R33

R34

10K

1M0

U28B
TLC27L2CD

10K

14

GND

D10
R28
470K

VCC

BAR42
AGND

33K

1
R98
100K

R7
160K

TP3

R31

TPOINT

10K

Q1
2N2222

RC

12
11

A
B

10

+ C15
1u0 63V
15
C

13

-5VA
R6

VEE

GND
Q

U9B
9

CLK

CLR

8
MC74HC74AD

ALMCLR

D11
BAR42

10K
Title

D2
AGND

Size
B
Date:
File:

11

R32

R99
10K

1M0
1M0
1M0
1M0
BZX79C4V7 BZX79C4V7
10u 50V 10u 50V 10u 50V 10u 50V 10u 50V

12

MC74HC4538AD

GND

MC74HC4051DW

BAR42
U33B

D9

+ C14
2u2 63V

AGND

BAR42

R37

1M0

D12
BAR42

TPOINT

4VREF
INH

PL16

U27B

47K

PL2[1..50]
D1

D7

Pressure Limit Set


PL26

TLC27L2CD

C
B
A

R44

6
R27

TP4

VEE

X0
X1
X2
X3
X4
X5
X6
X7

VCC

13
14
15
12
1
5
2
4

VCC

GND
R30

9
10
11

U23
Self-Test 0
Solenoid Current
Flow Valve Current
CPP Set
Pressure Limit Set
Ratio Set
Frequency Set
Volume Set

APNOEA

CLK

LT1078CN8

R39

R36

100K

C16
1u0 63V

10u 50V

U9A
5

MC74HC74AD

+5VA
INH

CLR

33K

R42

MC74HC4051DW

1M0

R17
1K0

R19 C6
+

3
120K

C
B
A

10K
2

4VREF

MC74HC4538AD

VEE

X0
X1
X2
X3
X4
X5
X6
X7

TP19
TPOINT

VCC

LT1078CN8

47K

AGND

TEST0

C5
+

R41

AGND
10u 50V

-5VA

PL317

R43

TEST1

A
B

1M0

MC74HC4051DW

R60

RC

4
5

GND
TPOINT

C29
R4010n

PL1[1..26]

1K0

TP1

D[0..15]

U33A

+ C13
47u 16V
1
C

MC74HC138AD

U22

10K

TPOINT

D8

3
2
1

EXTPRS

PL321
PL322
PL326
PL22
PL21

-5VA
AGND

10K

EXTFLW
PL3[1..26]

PL118
PL120
PL27
PL26
PL25
PL24
PL23

1M0
R45

C
B
A

D[0..15]

BAR42

GND
GND

RP15

1
3
5
7

R18

VCC

6
5
4

E3
E2
E1

U21

TEST2

PL1[1..26]

VEE

TEST[0..4]

13
14
15
12
1
5
2
4

2
4
6
8

PL3[1..26]

MC74HC574ADW

Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0

10K

1
3
5
7

AGND

7
9
10
11
12
13
14
15

MC74HC4051DW
TEST[0..4]

AGND

RP13

+5VMAG
+5VALM
VCC
+6V

U17
9
10
11

+5VA

1
3
5
7

INH

-5VA

-5VA

C
B
A

RP10
1
3
5
7

10

TEST3

X0
X1
X2
X3
X4
X5
X6
X7

SD

SWBAT
+24V
SBAT
+25V

2
4
6
8

+25V
+24V

1
3
5
7

13
14
15
12
1
5
2
4

CD

RP11 100K
PL15
PL113
PL116
PL124

Patient Pressure
Drive Pressure
Flow Pressure

D0
D1
D2
D3
D4
D5
D6
D7

13

PL318
PL319
PL320

2
3
4
5
6
7
8
9

ANALOGSEL

D5

BAR42 BAR42 BAR42

1D
2D
3D
4D
5D
6D
7D
8D

GND

SD

D4

1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

1
11

CD

D3

BAV CONTROLLER TYPE 2


Number

ANALOGUE
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

U60B
U61B
U56
LM2937ET-5

+6V

IN

VCC

OUT

GND

TPOINT
C40
100n

C38
100n

+ C22
100u 25V

GND

U57
LP2950CZ-5
1

+5VA

OUT

TP15
+5VA

IN

GND

TPOINT
+ C23
10u 50V

C41
100n

D23

C39
100n

BAR42

C
U55

6
2

VOUT
ERR

TAP
SENS

4VREF

TP14

1
5

TPOINT

22K1 0.1%
R92

+ C24
10u 50V

300R

C43
100n

LP2951ACM

4VREF

R93

C42
100n

GND

VIN
FDBK
SHTDN

8
7
3

PL12
PL54
PL14
PL16
PL18
PL15
PL110

R91
10K 0.1%

GND

PL326

1
2
3
4
5
6
7
8

GND

BATONCHG
PL321
PL320
PL319
PL318
PL317
422TxD#
422TxD
422CTS#
422CTS

GND

VCC

R103

R104

10K

10K

8
7
6
5

PL224
PL240
PL241
PL242

+6V

+6V
PL116
+6V
PL118
PL119
PL120
PL121
PL122
PL123
PL124
PL125
GND

1,2EN

422RxD 2
422RxD# 1

1A
1B

FP0

1Y

2Y

6
422CTS
422CTS# 7

GND
GND

2A
2B

GND VCC

PRS_OVRLD
APNOEA
422TxD
422TxD#
422DTR
422DTR#

GND

422RxD#
422RxD

2
3
6
5

1Y
1Z
2Y
2Z

1,2EN

U61A
4

FP1
GND

TP23
TPOINT
+5VALM

100K

TP13

UC32A
100n

AGND

-5VA

LT1054CN

-5VA

Q2
ZTX650

+5VALM

R94

22K

TPOINT
GND
C44
2n2

GND
R105
4K7

C45
100n

+5VA

+
C27
100u 25V

AGND

-5VA

Power supply decoupling - adjacent to I.C of same number

+5VMAG

PL3[1..26]

UC27A
100n

UC28A
100n

UC29A
100n

UC30A
100n

UC31A
100n

UC20A
1n

UC21A
1n

UC22A
1n

UC23A
1n

UC27B
100n

UC28B
100n

UC29B
100n

UC30B
100n

UC31B
100n

UC20B
1n

UC21B
1n

UC22B
1n

UC23B
1n

UC14
1n

UC15
1n

UC16
1n

UC17
1n

UC18
1n

UC24
1n

UC25
1n

PL31
GND
PL33
PL34

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

VCC
PL37
AGND
PL39
GND
PL311
PL312
PL313
PL314
PL315
AGND
PL317
PL318
PL319
PL320
PL321
PL322
4VREF
-5VA
+5VA
PL326

VCC

GND

PL2

PL3
1
7

1A
2A

PL2[1..50]

PL21
PL22
PL23
PL24
PL25
PL26
PL27

FP2

MC3487

R95

PL2[1..50]

FP[0..2]

PL3[1..26]
R101 R102
10K 10K

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CON26

FP[0..2]

MC3486

TP24 TP20 TP21 TP22


TPOINT TPOINT TPOINT TPOINT
VCC
/ST
/RST
RST

16
15
14
13
12
11
10
9

O1
O2
O3
O4
O5
O6
O7
VCC

U60A
4

VCC

PL26
422DTR#
422DTR

U58
/PBRST
TD
TOL
GND

I1
I2
I3
I4
I5
I6
I7
GND

GND
PL12
GND
PL14
PL15
PL16
PL17
PL18
PL19
PL110
+5VALM
PL112
PL113 +25V

ULN2003

AGND

PSU+
PSU+

PL1[1..26]

PL1

U59

CON34
+ C25
10u 50V
1
2
3
+ C26
10u 50V
4

PL1[1..26]
13

2A
2B
MC3486

Lamp Backlight

UPDOWN
PHIDSP
PLODSP
INODSP
COMALM

11

1Y
2Y

VCC
R90
47K

34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

1A
1B

14
15

VCC
GND

GND

PSU+

1,2EN

10
9

VCC
GND

MC3487

PL4

TPOINT

GND

10
11
14
13

1Y
1Z
2Y
2Z

1A
2A

CON4

TP16

GND

PL54
BATONCHG

4
3
2
1

1,2EN

9
15

GND
GND

PL5

VCC

+6V

12

GND
TP17

12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

PL29
PL210
PL211
PL212
PL213
PL214
PL215
PL216
PL217
PL218
PL219
PL220
PL221
PL222
+6V
PL224
4VREF
AGND
PL227
PL228
PL229
PL230
PL231
PL232
PL233
GND
PL235
PL236
GND
VCC
VCC
PL240
PL241
PL242
PL243
PL244
+5VALM
PL246
PL247
PL248
PL249
PL250

CON50

CON26
UC1
1n

UC2
1n

UC4
1n

UC5
1n

UC6
1n

UC7
1n

UC8
1n

UC9
1n

UC10
1n

UC12
1n

UC13
1n

VCC

GND

UC26
1n

UC3A
1n

UC3B
1n

UC3C
100n

UC33
1n

UC34
1n

UC36
1n

UC37
1n

UC38
1n

UC39
1n

UC40
1n

UC41
1n

UC42
1n

UC43
1n

UC44
1n

UC45
1n

UC46
1n

UC47
1n

UC48
1n

UC49
1n

UC50
1n
A

VCC

+6V
UC51
1n

GND

UC52
1n

UC53
1n

UC60
10n

UC54
1n

UC61
10n

GND

+5VA
UC59
1n

UC55
1n

Title
UC11
1n

AGND

Size
B
Date:
File:

BAV CONTROLLER TYPE 2


Number

CONNECT
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

RP1
A[1..19]

A[1..19]

PL6
D[0..15]

GND

1
3
5
7
9

A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1

D[0..15]

2
4
6
8
10

FC0
FC2
DELAY

1
3
5
7

BCLR
FRZ
NVHOLD
NVWP

1
3
5
7

BERR
AVEC
C5
C7

1
3
5
7

SCC26
SCC24
SCC23
SCC22

1
3
5
7

C1
ICTL0
ICTL1
ICTL2

1
3
5
7

SCC12
SCC13
SCC36
ON_24V

1
3
5
7

SCC14
SCC16
SCC34
FC1

1
3
5
7

VCC
2
4
6
8

RP2

Auxiliary Serial Connector

27
26
25
24
22
21
20
19
17
16
15
14
12
11
10
9
8
7
6
5
3
2
1

1
3
5
7
10K

HEADER 5X2
U5

SPEN
C2
C3
C0

VCC

PL315

2
4
6
8

A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1

GND
10u 50V
C3

12.288MHz

PL121

SN74HC05D U4C
6

ON_24V
TEST0

SN74HC05D

69
70
71

/DREQ-PA13
/DACK-PA14
/DONE-PA15

TEST[0..4]

TEST[0..4]

CS0
CS1
CS2
CS3

128
127
125
124

CS[0..3]

VCC

VDD

52
80
82
81
51
79
50
76

VDD

PL3[1..26]

10K 10K

R1
VCC
1K2
RESET
R2

1K2

SN74HC05D
U4A

HALT

VCC
VCC

PL214

1
WATCHDOG

R97
DELAY

1
2

1
2
3

4K7
RP7

U1

JP2

/PBRST
TD
TOL

1
2
3

7
6
5

/ST
/RST
RST

HEADER 2

10K

SWITCH TO VCC
FORCE FLASH MODE

CLK
VCC

R13
4K7

1
CD

AGND

VREF
+IN
-IN
GND

VCC
CLK
DOUT
CS

8
7
6
5

SPEN

C47
10n

SD

13

10

VCC

Pressure Switch

PL235
FLWSIG

ALARMS
ALARMS-4.SCH

SN74HC05D

R8
PL2[1..50]

VCC

12

11

8
MC74HC74AD

GND

1
2

IO
IO-4.SCH

U7B
9

CLK

10K
JP4
HEADER 2

VCC
A

GND
GND

R107
UPDOWN
PWMCLK
PWMDIVCLK

13

12

MC74HC14AD

VCC

+5VA

LTC1286CS8

10K
PL2[1..50]

12

GND

10K
U4F

SN74HC05D

MC74HC74AD

CLK

ANALOGSIG

1
2
3
4

SCK
SI
SO
/CS

25C020N

U11
4VREF

/WP
/HOLD

3
7

11

10K

GND

R108

R16
10K

U41F
CLK

6
5
2
1

R106
20K

R14
4K7

2
4
6
8

13

SCC36

SCC34

SCC20
SCC21
SCC22
SCC23
SCC24
SCC25
SCC26

SCC16

SCC10
SCC11
SCC12
SCC13
SCC14

10

U6

U4E

PL249
VCC

U7A

NVWP
NVHOLD

OVERLOAD_INT

RP8

VCC

Calibrate Protection

VCC

2
4
6
8

GND

MAX1232CPA
VCC

GND

VCC
2
4
6
8

SN74HC05D

WATCHDOG

GND

10K

RP6

U3
MC68302FC16C

Input data
Output data
Output data enable

C
2
4
6
8

U4B

R5

FP[0..2]

FP[0..2]

10K
RP5

R4

S2

FP0
FP1
FP2

2
4
6
8

PL3[1..26]

GND

JP1

CS[0..3]

RP4

DB9 - Recorder

VCC

R3

10K

/CS0-IOUT2
/CS1
/CS2
/CS3

PL311 RXD
PL313 CTS
PL39

SD

U4D
9

10K

DTR used to drive


Autozero Valve

CD

C7
ICTL0
ICTL1
ICTL2
FC0
FC1
FC2
AVEC

R11
1K2

RXD1
TXD1
RCLK1
TCLK1
/CTS1
/RTS1
/DCD1
BRG1

R12
4K7

D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0

D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0

PB8
PB9
PB10
PB11

VCC

PL312 TXD
PL314 DTR
PL37

VCC
2
4
6
8

DB25 - RS232
30
31
32
33
35
36
37
38
40
41
42
43
45
46
47
48

118
119
120
121

VCC

VC2+
C2T1O
T2O
T3O
T4O
R1I
R2I
R3I
R4I

MAX238CNG

TIN1-PB3
/TOUT1-PB4
TIN2-PB5
/TOUT2-PB6
/WDOG-PB7

BCLR
C5

VCC

V+
C1+
C1T1I
T2I
T3I
T4I
R1O
R2O
R3O
R4O

+ C4
4u7 63V

15
13
14
2
1
24
20
7
3
23
16

MASTER

111
113
114
115
117

PL1[1..26]

PL1[1..26]

SCC20
SCC24
SCC10

/IACK7-PB0
/IACK6-PB1
/IACK1-PB2

C0
C1
C2
C3
C4

C[0..4]

C[0..4]

VCC
GND

108
109
110

FRZ

11
10
12
5
18
19
21
6
4
22
17

SCC21
SCC25
SCC11

RXD3-PA8
TXD3-PA9
RCLK3-PA10
TCLK3-PA11
/CTS3-SPRXD
/RTS3-SPTXD
/DCD3-SPCLK
BRG3-PA12

C4

4K7

RP3

U10

63
64
65
66
49
78
77
68

VCC

10K

C2
10u 50V +

+ C1
4u7 63V

53
54
55
56
58
59
60
61

R9

EXTAL
XTAL
CLKO
/RESET
/HALT
/BERR
BUSW
DISCPU
/FRZ
/AS
R/~W
/UDS-A0
/LDS-DS
/DTACK
/RMC-IOUT1
IAC
/BCLR
/BR
/BG
/BGACK
/IPL0
/IPL1
/IPL2
FC0
FC1
FC2
/AVEC-IOUT0

RXD2-PA0
TXD2-PA1
RCLK2-PA2
TCLK2-PA3
/CTS2-PA4
/RTS2-PA5
/DCD2-PA6
BRG2-SDS2-PA7

RESET
HALT
BERR

RESET

100
101
98
92
91
94
74
73
72
104
103
106
105
85
123
122
86
90
87
88
97
96
95
132
130
129
93

CLK

100R

PL33
PULFLW

ANALOGUE
ANALOGUE-4.SCH

MEMORY
MEMORY-4.SCH

CONNECT
CONNECT-4.SCH

PWM
PWM-4.SCH

Title

Orcad B
Date:
File:

BAV CONTROLLER TYPE 2

Size

Number

CPU
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

2
4
6
8

2
4
6
8

VCC

RP18
10K

10K
RP17
D[0..15]

1
3
5
7

PL1[1..26]

RESET
D[0..15]

1
3
5
7

PL1[1..26]

U44
D

PL18
PL16
PL12

PL2[1..50]

PL2[1..50]

Adult On
2
Adult Standby 4
Paed On
6
/PRSSEL
8

PL232

11
13
Paed Standby15
Off
17

PL14
PL110

1A1
1A2
1A3
1A4

1Y1
1Y2
1Y3
1Y4

2A1
2A2
2A3
2A4

2Y1
2Y2
2Y3
2Y4

/PWR_FAIL

D0
D1
D4
D5

9
7
5
3

D7
D6
D3
D2

CS[0..3]
U18
7
9
10
11
12
13
14
15

PWMLATCH

DACCS
DACSTRB
ANALOGSEL

1
19

1G
2G

2
4
6
8

2
4
6
8

VCC
RP20
10K

18
16
14
12

Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0

6
5
4

E3
E2
E1

A[1..19]
CS2

A[1..19]

GND
A5
A4
A3

3
2
1

C
B
A

CS[0..3]

MC74HC138AD

MC74HC244ADW
10K
RP19

1
3
5
7

1
3
5
7

U46
7
9
10
11
12
13
14
15

U45

PL112
PL231
PL230
PL233

/OVRCH
/MUTE
/TSTRST
/VOLSEL

2
4
6
8

PL229
PL236

/INTLOC
DISCON

11
13
15
17

PL250
+ C18
10u 50V

TEST2

1A1
1A2
1A3
1A4

1Y1
1Y2
1Y3
1Y4

2A1
2A2
2A3
2A4

2Y1
2Y2
2Y3
2Y4

TEST1

TEST1

PL125
PL119
PL19

ON_PSU
ON_BAT
ON_LEK

2
5
6
9
12
15
16
19

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8

U50

2
4
6
8

2
4
6
8
RP16
10K

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

RP9
10K

1
3
5
7

1
3
5
7

GND

1
19

PL2[1..50]

D1
D2
D3
D4
D5
D6
D7
D8

18
17
16
15
14
13
12
11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

STRB1
STRB2
STRB3
STRB4
STRB5

PL29
PL210
PL211
PL212
PL213
PL246
PL247

E1
E2
MC74HC540DW

D2
D3
D6
D7
D5
D4
D1
D0

9
8
7
6
5
4
3
2

D7
D6
D5
D4
D3
D2
D1
D0

11
1

11
1
GND

8D
7D
6D
5D
4D
3D
2D
1D

8Q
7Q
6Q
5Q
4Q
3Q
2Q
1Q

CLK
OC

12
13
14
15
16
17
18
19

PL215
PL216
PL217
PL218
PL219
PL220
PL221
PL222

Display Data

74HC574

U2
2
4
6
8

2
4
6
8
10
12
14
16

11
13
15
17

HEADER 8X2

1A1
1A2
1A3
1A4

1Y1
1Y2
1Y3
1Y4

2A1
2A2
2A3
2A4

2Y1
2Y2
2Y3
2Y4

18
16
14
12

D0
D1
D2
D3

9
7
5
3

D4
D5
D6
D7

A
Title

1
19

1G
2G

Size
B

MC74LS244ADW
1

PL2[1..50]

MC74HC273ADW

JP3

U48
3
4
7
8
13
14
17
18

D1
D2
D3
D4
D5
D6
D7
D8
CLK
CLR

VCC

A3
A2
A1
A4

3
2
1

C
B
A

11
1
MC74HC273ADW

GND

1
3
5
7
9
11
13
15

2
3
4
5
6
7
8
9

D15
D14
D13
D12
D11
D10
D9
D8

ALARM[1..7]
2
5
6
9
12
15
16
19

CS3
GND

U47

TEST[0..4]

ALARM2
ALARM3
ALARM6
ALARM7
ALARM5
ALARM4
ALARM1
TEST3

6
5
4

E3
E2
E1

MC74HC138AD

GND

CLK
CLR

ALARM[1..7]

D12
D13
D14
D15

U49

TEST2

TEST[0..4]

9
7
5
3

MC74HC244ADW

CLRBAK
EN_SOL
EN_FLW

D8
D9
D10
D11

1
19

1G
2G
GND

18
16
14
12

Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0

Date:
File:
3

BAV CONTROLLER TYPE 2


Number

I/O CIRCUITS
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

D
D[0..15]

D[0..15]

A[1..19]

A[1..19]

U12

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19

12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1

RHIGH

22
24

WHIGH

31

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

U13
O0
O1
O2
O3
O4
O5
O6
O7

13
14
15
17
18
19
20
21

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19

D8
D9
D10
D11
D12
D13
D14
D15

CE
OE
PGM

12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
1

RLOW

22
24

WLOW

31

SKT For AM29F010-70PC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

13
14
15
17
18
19
20
21

O0
O1
O2
O3
O4
O5
O6
O7

D0
D1
D2
D3
D4
D5
D6
D7

CE
OE
PGM
SKT For AM29F010-70PC

CS[0..4]

CS[0..4]

CS0
CS1
C[0..4]

C[0..4]

C2
C3

uds
lds

U15
B

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17

U14A
C1

r/~w

2
3
GND

A
B
E

Y0
Y1
Y2
Y3

4
5
6
7

WHIGH
RHIGH

12
11
10
9

WLOW
RLOW

MC74HC139AD
U14B
C1

r/~w

14
13
GND

15

A
B
E

Y0
Y1
Y2
Y3

A19

12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
30
1

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

22

MC74HC139AD

U16
D0
D1
D2
D3
D4
D5
D6
D7

13
14
15
17
18
19
20
21

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19

D8
D9
D10
D11
D12
D13
D14
D15

12
11
10
9
8
7
6
5
27
26
23
25
4
28
3
31
2
30
1
22

CS1

29
24

HEADER 3

WE
OE

GM76C8128CLLFW70

VCC

1
2
3

29
24

JP5

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
CS1
WE
OE

Orcad B
Date:
File:
3

BAV CONTROLLER TYPE 2

Size

D0
D1
D2
D3
D4
D5
D6
D7

GM76C8128CLLFW70
Title

13
14
15
17
18
19
20
21

D0
D1
D2
D3
D4
D5
D6
D7

Number

MEMORY
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

5
R51

4VREF
20K

PL228

2K0

R67

A[1..19]

A[1..19]

6
R68

C35
100n
20K
D24

DACSTRB
BAS16

DACCS
-5VA

U25

MC74HC574ADW

7
10
2
9
1

Q0
Q1
Q2
Q3
TC

14
13
12
11
15

CEP
CET
CLK
PE
MR

D7
D6
D5
D4
D3
D2
D1
D0

6
7
8
9
10
11
14
15

A1
A2

17
18
19
20

D7
D6
D5
D4
D3
D2
D1
D0

7
10
2
9
1
U26

D8
D9
D10
D11
D12
D13
D14
D15

2
3
4
5
6
7
8
9

R64
20K

-5VA

19
18
17
16
15
14
13
12

3
4
5
6
7
10
2
9
1

P0
P1
P2
P3

R49

TPOINT

R56
+5VA

R55
+5VA

56K

100K

R100

R58

R57

7
10
2
9
1

PL2[1..50]

TPOINT
R63

7
6

PL227

2K0

LMC662CM
C33
100n

AGND

LMC662CM
C46
470n16V

R59

R50
33K

R10

100K

Q0
Q1
Q2
Q3
TC

47K

TP8

U29B

CEP
CET
CLK
PE
MR

P0
P1
P2
P3

-5VA

U29A

100K

-5VA

0R0

15HZ
B

U8
3
4
5
6

PL2[1..50]

Meter Zero

10K
14
13
12
11
15

TPOINT

C34
100n

TP5

100K

Q0
Q1
Q2
Q3
TC

C
EXTFLW

20K

MC74HC161AD

TP7

R54

U38
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

FLWOUT
PL31
[PF Auto zero 8500/6500]

2K0
LMC662CM

LMC662CM

GND
4VREF

R65

7
6

10K

2
C32
33p

U30B

5
R53

U30A

24
23

IOUTB
RFBB

+5VA

MC74HC574ADW

14
13
12
11
15

R61
U41E

PL1[1..26]

U39A

11

10

N/F

2
1
3

MC74HC14AD

CEP
CET
CLK
PE
MR

U41A

R62

10K

C30
220p

MC74HC02D

PL1[1..26]

U39C
2

MC74HC14AD

8
9

10 Flow Control Valve


ON_FLW
1KHz Pulse Width Modulation

PL122

13 Dump Solenoid Valve

PL123

MC74HC02D
GND
U39D

MC74HC161AD
PRS_OVRLD

AGND

DAC8248S

CEP
CET
CLK
PE
MR

PL3[1..26]

+5VA

5
22

14
13
12
11
15

PRSOUT
PL34
[FG Autozero 8500/6500]

2K0

U31B
LMC662CM

AGND

MC74HC161AD

OC
CLK
1D
2D
3D
4D
5D
6D
7D
8D

Q0
Q1
Q2
Q3
TC

GND
PWMLATCH

1
11

P0
P1
P2
P3

R66

10K

+5VA

GND
VREFB

U37
3
4
5
6

1
3
U31A
LMC662CM

M/ L
B/ A
LDAC
/WR

MC74HC161AD
EN_FLW
PWMDIVCLK
PWMCLK

3
2

RFBA
IOUTA

VCC

P0
P1
P2
P3

3
4
5
6

19
18
17
16
15
14
13
12

U36
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

PL3[1..26]

1D
2D
3D
4D
5D
6D
7D
8D

EXTPRS
TPOINT
R52

OC
CLK

2
3
4
5
6
7
8
9

VCC
VREFA

GND
D0
D1
D2
D3
D4
D5
D6
D7

1
11

C31
33p

U43

TP6

VCC

D[0..15]

D[0..15]

21
4

U39B

Valve Override Control


3

EN_SOL

4
4

ON_SOL

12

6
VCC

MC74HC14AD

11

U41C

U41B

MC74HC14AD

MC74HC02D

MC74HC02D

U41D

R48
D14 100R

RESET

BAR42

R47

A
8
Title

100K
+ C17
22u 50V

MC74HC14AD
Size
B

GND
1

Date:
File:
4

BAV CONTROLLER TYPE 2


Number

PWM
Revision

10110077

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110077-4\10110077-4.DDB
By:
6

S1

PT3

3
Patient Flow Sensor

P1

P2

PT5
PT2
C

Drive Flow Sensor

P1

P1

P2

PT4
P1

Drive Pressure

PT1

Fresh Gas Sensor


P1

P2

PT3 measures the Patient Gas Flow via a sensor in the Patient circuit
S1 places a short across PT3 during Auto Zero this allows the differential pressure to equalise
PT5 is the Patient Pressure gauge
PT2 measures the Drive Gas Flow via the sensor in the main pneumatic block
PT4 measures the Drive Gas Pressure via a port in the main pneumatic block
PT1 measures the Fresh Gas Flow via a sensor in the common gas outlet of the Anaesthesia system

A
Title

Pneumatic Schematic
Size
B
Date:
File:
1

Number

Revision

10110088

4-Feb-2002
Sheet 4of 4
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110088-3\10110088-3\10110088-3.DDB
By:
6

R34
D
+4VREF
R59
6K8

+5V

8
3

1
2

R18

R9

200

62K

20K

20K

13

-5V
AGND

R62
6K8

C34
1N

12

R1

R27
6

200

-4V

R25

7
5
C53
100N

R66

IC1B
LT2078CS8

10K
IC9B
LT1367CS
7

+4VREF

20K

R37

20K

AGND

R47
39K

+5V

+5V

-5V

560K

R63

IC6
AD835

C31
100N
C42

C33
4.7uF
R30
2K

R49
10K
AGND

IC9A
LT1367CS
1

3
R38

2.5 volt offset

Patient Flow

10K

11

100N

-5V

VN
3

Y2
2

Y1

470K

AUTO ZERO

AGnd

10K

AGnd

R39

IC9D
LT1367CS
14

C9
100N

IC9C
LT1367CS
8

10
9

BAS16

56K

C8
100N

R12

AGND

D3

VP

VR1
10K

R44

R33

X2

BAS16

PFI

IC1A
LT2078CS8

X1

PT3
176PC07HD23

20K

D1

C28
R29
100

C30
100N

4.7uF
R43

PFZ

-5V

20K

AGND

+5V

+5V
R36
+4VREF

R19

R2

430

62K

R35

R46

20K

20K

C38
100N
AGND

C6
100N

IC10D
LT1367CS
14

13
AGND

7
5
C?
C54

C37
100N

C36
100N

-5V

10K

+4VREF

+4VREF
C35
1N

C23
100N

R28
6

430

C10
100N

-5V

12

R3
R26
20K
IC4B
LT2078CS8

10K
IC10B
LT1367CS
7

-4V

-4V

C21
100N
AGND

+4VREF

20K

R40

R48
39K

AGND
+5V

+5V

-5V

6
C27
100N

VP

IC7
AD835

470K

X2

R64

X1

560K

600mV offset

Fresh Gas Flow

3K9
-5V

Z
4

AGND

IC10A
LT1367CS
1

3
R41

C26
4.7uF

VN

Y1

Y2
2

R50
390
C43
10N

R32
2K

A
R76 is added as a MOD

C32
4.7uF

11

R76
FG AUTOZERO

-4V

IC10C
LT1367CS
8

10

BAS16

56K

R61
6K8
C11
100N

AGND

D4

-5V
AGND

C39
100N

R42

C12
100N

1
2

BAS16

FGI

IC4A
LT2078CS8

3
R13

C1
100N

AGND

+5V

B
VR2
10K

20K

D2

R58
6K8

PT1
DUXL30D

C2
100N

C29
100N

R31
100

A
R45

FGZ

-5V

20K

Title

Pressure Interface

AGND
Size

Number

A3
Date:
File:
1

10110088

Revision

4-Feb-2002
Sheet of
2 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By:
RHC/IRBW
7

+4VREF
PT5
DUXL30D

+5V

R24
100K

R16
R17
33K

1
2

R21

R11

1K2

100K

75K

C17
100N

IC3A
LT2078CS8

-5V
AGND
R8
C16
100N

1K2

7
5
C57
100N

Patient Pressure

IC3B
LT2078CS8

+5V

+5V

+4VREF

-5V
R22
100K

C3
100N

+5V

PT4
DUXL30D

IC2A
LT2078CS8

3
R10
R14
33K

C5
100N
AGND

AGND
R20

R4

1K2

100K

C20
100N

75K

C7
100N

C18
100N
-5V

-5V

C14
100N

1
2

C4
100N

-5V
AGND

+4VREF

+4VREF
R5
C13
100N

C22
100N

1K2

7
5

C55
100N

Drive Pressure

+5V
IC5A
LT2078CS8

3
VR3
10K

R15

1
2

R23

R6

200R

390K

390K

C19
100N

-4V

-4V

-5V
R57
10K

C24
100N
AGND

IC2B
LT2078CS8

+4VREF
PT2
DUXL05D

C25
100N

-5V
AGND

R60
10K
C15
100N

-4V

R7
6

200R

Title
7

Size
C56
100N

IC5B
LT2078CS8

A4
Date:
File:

-5V
1

Pressure Interface

Drive Flow
Number

Revision

10110088

4-Feb-2002
Sheet of 3 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
4

9-way D Plug
EXTRN OUT

PL1
PRSOUT

FG AUTOZERO

D
PL1
AGND
Patient flow
press_1.sch

FGO

+5V

+5V

Patient Flow
1

R52

Fresh Gas Flow

Fresh Gas Flow

21

47K

AGND

N.C.

1n

PFZ

+4VREF

-4V

PL3
N.C.

PL3
PFZ

PL3
TX1

PL3
AGND

PL3
RX1

PL3
+6V

PL3
FGZ

FL6
1n

R67

PFZ

N.C.

1K
FL5

AGND
+4VREF

PL3
AGND

1K
5

C47
47N

-5V

FL8
R70

AUTO ZERO

Fresh Gas Flow

AGND

-5V

PL1

PL3
PATPRS
D

FL12
1n

PL1
TX1

PFO

1n

-4V

FL9
R51

Patient Flow

Patient Flow

26

47K

PL1
Patient Flow

PL2-2
AGND

1n

2
FL4

C46
47N

PL1
RX1

AGND
Sensors
press_2.sch

PL2-1
+6V

DF
R54

20

Drive Flow
47K
+5V

C49
47N

FL7
1n

R68

FGZ
1K

CHASSIS
17

PL1
26-way Transition
Ovrprs

18

PL1
Patient Pressure

25-way D Socket
DCE Spec

to PL4 on CPU board.

R55
Patient Pressure
47K

+4VREF

-4V

10R
FGZ

R65
510K

PP

-5V

+4VREF

FL11
1n

R69

AGND

AGND

-5V

C58
100n

N.C.

+5V

AGND

PL1
Drive Flow

1n

C50
47N

-4V

PL1
DGND

AGND

FL3
1n

10

DP
R53

19

Drive Pressure
47K

PL1
Drive Pressure

C48
47N

PL1
TX0

FL1
1n

12

PL1
RX0

11

PL1
CTS

13

FL2
1n

SK1
SHIELD

SK1
GND

SK1
TX0

SK1
RX0

SK1
CTS

SK1
RTS

SK1
DSR

20

SK1
DTR

AGND
B
IC11
LM2937ES-5.0
+6V

1
C45
10u

Vin

+5V

+5V

C65
100N

C44
10u

Note.

2
AGND

PL1
Valve Control

R71
Valve Control

R75

IC8

2
C41
150u

3
4

BOOST
CAP+

Vin
OSC

GND

LV

CAP-

Vout

15

C59
100N

D7
BAS16

14
Valve Control

C62
100N

1K

R72
47K

C64
10N

10k

AGND

PL1
4VREF

23

PL1
A+5V

25

PL1
AGND

16

PL1
PLM

24

+4VREF

CHASSIS
C57
10u

7
6

C61
100N

2
3
4
5
4*4K7

100N

AGND

PL1
+12v

This is a digital input FET

TR1
FDV303N

C63

C51
100n

+5V

AGND

-5V

AGND

R74

LTC660CS8

-4V

A
AGND
AGND

C40
150u

R56
220R

D6
ZRC400F03

+5V
2K
ABS
2

ABS
1

A
22

Absorber switch

PL1
TEMP

Title

AGND

Pressure Interface

R73
-5V

Size

100R

Number

A3
Date:
File:
1

C60
100N

PSU GND

Absorber switch

D5
BAS16

S1
GAS VALVE

RP1

GND

PL2
3
2
1

S2
GAS VALVE

10110088

Revision

4-Feb-2002
Sheet of 1 of 3
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
7

5
RD# .. WR#

7
BATLOW

A0 ... A18

A0 ... A18

R68

D0 ... D7

FET9
2N7002
GND

D0 ... D7

32

Vcc

16

Vss

A012
A111
A210
A3 9
A4 8
A5 7
A6 6
A7 5
A827
A926
A10
23
A11
25
A124
28
A13
A143
31
A15
A162

D0
D1
D2
D3
D4
D5
D6
D7

VCC
GND

31 WR#
24 RD#
22

WE
OE
CE

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

13
14
15
17
18
19
20
21

D0
D1
D2
D3
D4
D5
D6
D7

32

Vcc

16

Vss

13
14
15
17
18
19
20
21
30
1

D0
D1
D2
D3
D4
D5
D6
D7
A17
A18

A0 11
A1 10
A2 9
A3 8
A4 7
A5 6
A6 5
A7 4
A8 29
A9 28
A1024
A1127
A123

D0
D1
D2
D3
D4
D5
D6
D7

32
VCC
16
GND

Vcc
GND

29 WR#
24 RD#
22

WE
OE
CS1

D0
D1
D2
D3
D4
D5
D6
D7

A18

SB24

A17

SB25

1
17
12
26
30

VCC

68128/628512
CS1#
CS1#

U2
A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8 27
A9 26
A1023
A1125
A124
A1328
A1429
A153
A162
A1730
A181

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16

UC6

32

Vcc

16

Vss

D0
D1
D2
D3
D4
D5
D6
D7

RESET#

VCC
VCC
R4

VCC

R23

VCC

GND

31 WR#
25 RD#
23

J2

1
2

J13

1
2

U11
1
2
3
4

2
3
4
21
24
25
23

VCC
GND

26
1

A0
A1
A2
A3
A4
A5

11
12
13
15
16
17
18
19

D0
D1
D2
D3
D4
D5
D6
D7

NC
NC
NC
NC
NC
NC
SQW

28

Vcc

D0
D1
D2
D3
D4
D5
D6
D7

14

GND

R17
C37

R12

A
B

E
15

CS0#
A19
A20

14
13

A
B

E
1

2
3

CS0#
A19
A20

VCC

A161
A172
A183

Vcc
GND

GND

VPP

R105

A
B
C

VCC
GND

4
5
6

VCC

E1
E2
E3

Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7

D1
VREGS

R14
R16

1
2
3

C6

9
8
7
6
5
4
3
2
1

8
12
13

CS4#

U16D

5
4 C30

CS5#

U16A

2
1 RD#

C55

1
11
D0
D1
D2
D3
D4
D5
D6
D7

8
U17
1
19

GND
Tie inputs to GND via short lengths of tracks

D0
D1
D2
D3
D4
D5
D6
D7

E1
E2

18
17
16
15
14
13
12
11

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

VCC
GND
D1
D2
D3
D4
D5
D6
D7
D8

20

VCC

10
GND
2
3
4
5
6
7
8
9

ANAL_IN

2
3
4
5
6
7
8
9

1D
2D
3D
4D
5D
6D
7D
8D

VCC
GND
1Q
2Q
3Q
4Q
5Q
6Q
7Q
8Q

20
10
19
18
17
16
15
14
13
12

VCC
IRQN

R7

R9
J3
1
2
3
4
5
6

R10

DA1

SB22

ANAL_IN

SB23

AND PUSH BUTTON

ARW 6 WAY HEADER

PCDATA

PCDATA

VCC

IRQN

PC KEYBOARD

R100

J9

R97
AGND

R99

GND

R98

R96
VCC

1
2
3
4
5
6

Clock
Data
NC
Ground
+5V
Shield

6 WAY 0.1"

GND

7
3

GND Vcc

14

GND
VREGS

C57

J22
1
SPEAKER
2
2 WAY 0.1"

D5

GND

ARW BAT54

DISPLAY2
10100192-3.sch
DISPLAY3
10100193-3.sch

4
8

8
7
6
5

R69

9
10

11

DISPLAY4
10100194-3.sch

R66

12
FET4

8
7
6
5

14
13
12
11
10
9
8
7
6
5
4
3
2
1
4

GND
Title

UC11 UC12 UC13 UC14 UC15 UC16 UC17 UC27

DISPLAY5
10100195-3.sch

R104

VCC

GND

BLEASE DISPLAY INTERFACE

Size
CAPACITORS ANNOTATED UCn ARE TO BE LOCATED CLOSE TO THE VCC PIN OF THE RESPECTIVE IC's
A3
KYBD SCRN
EIGHT ROWS
FOUR COLUMNS
Date:
CON14
KEYBOARD INTERFACE
File:

COMBINED ENCODER

GND

VCC

2 off 14way connectors


J4A
in parallel
J4B

CLOSE TO PIN 10 OF H8/3048

CS1#

R5
R6

13
1
2
RP4 3
4

VPP

C15

GND
LOCATE CAPACITORS

VCC

D0 ... D7

GND

C14

U14

1
2
RP3 3
4

OC
CLK

VPP

C56

VCC

PATPRSB
EXPVOLB
DRVPRSB
FLWPRSB
OXYB
FRESHGASB
LIMSET

DA1
GND

M/R#

VCC

R13

LOCATE CLOSE
TO VCC PINS
OF H8

CS0#

R8

RD#

U16C
9
10

M/R#

C5

D0 ... D7

6
PROGRAMMABL
E I/O PINS FOR
FUTURE
EXPANSION

VCC

0.01uF NPO 4.7uF 10V LOW ESR


PATPRSB
EXPVOLB
DRVPRSB
FLWPRSB
OXYB
FRESHGASB
LIMSET

9
10
11
12
13
14
15
16

GND
GND
J15
8 x 2 WAY HEADER

MUX_AD2
MUX_AD1
MUX_AD0

CS5#

CS1#

C16
0.1uF

8
7
6
5
4
3
2
1

CS4#

CS0#

U16B

GND

SHDN211
EN211
RxD1
RxD0
TxD1
TxD0

MUX_AD2
MUX_AD1
MUX_AD0

GND
A20

CS4#

C47

LP2982

CS

CS4#

11

D
VCC

DTR1
CTS1
DTR0
CTS0

U27
B

PRS_OVRLD
PRS_OVRLD
APNOEA
APNOEA

DTR1
CTS1
DTR0
CTS0

C35

A20

GND

R22

VPP CONTROL

4
WR# 5

GND

VIN
VOUT
GND
BP
OFF

GND

R15 FET1

PCDATA

25
24
R63
23
R61
22
GND
21
R62
20
R67
19
R65
18
R64
17 SHDN211
16 EN211
15 RxD1
14 RxD0
13 TxD1
12 TxD0
11
GND
10

P4.6
P4.5
P4.4
Vss
P4.3
P4.2
P4.1
P4.0
P9.5
P9.4
RXD1
RXD0
TXD1
TXD0
Vss
VPP
PB.7
PB.6
PB.5
PB.4
PB.3
PB.2
PB.1
PB.0
Vcc

AVCC

GND

WR#

R19

U18

10uF 25V
LOW ESR

BOOT
USER

15
14
13 CS
12
11
10
9
7

R59

A14
A15
A16
A17
A18
A19
Vss
WAIT
P6.1
P6.2
PHI
STBY
RESET
NMI
Vss
EXTAL
XTAL
Vcc
AS
RD
HWR
LWR
MD0
MD1
MD2

D4

GND

PCDATA

VCC

+12V

R44
3K3

R20

USER

VCC

GND

VCC

UC10

16

16

12
11
10
9
U10B

U10A

A1451
A1552
A1653
BUSCLK
A1754
BUSCLK
A1855
A1956
A19
57
GND
58
59
60
61
62
VCC
63
C3
64
65
XT2
GND
66
67
68
C4
VCC
AS#69
GND
AS#
RD# 70
RD#
WR# 71
WR#
LWR# 72
LWR#
73
74
75

U15

Y0
Y1
Y2
Y3

4
5
6
7
Y0
Y1
Y2
Y3

VCC

R21

VPP

JP1

GND

WAIT#

JP2
GND

VCC

27 WR#
22 RD#
20
VCC

WE
OE
CE

INTB
INTA

SB27
UC2

VCC
R18

R11

D7D6D5D4D3D2D1D0
GND
VCC
A7A6A5A4A3A2A1A0

U5

TR1

VCC
UC1

8
7
6
5

MR WDO
VCC RST
GND WDI
PFI PFO

U12
A0 10
A1 9
A2 8
A3 7
A4 6
A5 5

A9A8
A13
A12
A11
A10

R3

WAIT#

DNC RY/BY
DNC
NC
WE
NC
OE
NC
CE

RESET#
VCC

GND

31 WR#
24 RD#
22

WE
OE
CE

13
14
15
18
19
20
21
22

DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7

GND

SB26

VCC

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26

13
14
15
17
18
19
20
21

D0
D1
D2
D3
D4
D5
D6
D7

A13
A12
A11
A10
A9
A8
Vss
A7
A6
A5
A4
A3
A2
A1
A0
Vcc
D15
D14
D13
D12
D11
D10
D9
D8
P4.7

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18

U13

AVcc
VREF
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
AVss
P8.0
P8.1
P8.2
P8.3
P8.4
Vss
PA.0
PA.1
PA.2
PA.3
PA.4
PA.5
PA.6
PA.7

A0 12
A1 11
A2 10
A3 9
A4 8
A5 7
A6 6
A7 5
A8 27
A9 26
A1023
A1125
A124
A1328
A1429
A153
A162
A1730
A181

U6

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

U1

BATLOW

Number

Revision

10100190

issue 1

4-Feb-2002
Sheet1 of5
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
7

4
J10

10 way IDC male

J11

7
AVCC

UC30

10 way IDC male

14
15

TxD1
DTR1
TxD0
DTR0
CTS0
CTS1
RxD1
RxD0

SB21

CTS0
CTS1
RxD1
RxD0

SB18

4
U30A

U30B

D
RFF6
rfi

R49

R50

R51

TP6

10 R75

DRVPRSB

U30C

RFF7
rfi

R53

R54

AGND

FLWPRSB

GND

FLWPRSB

14

U30D

RFF5
rfi

R76

13

R77

7
C

4
16

VCC

4A

12

3,4EN

12

4A
4B

UC26
MC3487

UC31
AGND
3 R134

TP8

SB19

5
8

EXPVOLB

EXPVOLB

U31A

R132

11

3Y
U26B
4Y

RFF4
rfi

R131

D9
BAR43S

MC3486
GND

VCC

R133
AGND

TP9

U31B

GND

R138

RFF3
rfi

R135

MUX_AD2
MUX_AD2
MUX_AD1
MUX_AD1
MUX_AD0
MUX_AD0

R43

R40

22K

10K

R136

TMPSNS

R137

+12V
U33

ANAL_IN

RFF14

R143

ANAL_IN

10
8

U31C

11

R151

GND

rfi

10

R41

AVCC

RFF12

rfi

422CTS
422CTS#
422TxD
422TxD#

C45

RFF13

rfi

R42

AGND
D8
BAR43S

RFF11

AGND

16

UC33

6
8

AVCC

7
GND
R107

PRS_OVRLD O/P

PRS_OVRLD O/P

COM

NO0

ADDC NO1
ADDB NO2
ADDA NO3
V+

NO4

INH

NO5

GND

NO6

V-

NO7

13
1

DA1

DA1

U31D

R74

15

12

10K

14 R39

13

14
5

1
2

470R

R139
1M

R101

AGND

R102

AGND

AGND
B

12
4

OFFSET ADJUST
AGND

VCC

AVCC

AGND

D2

AGND

APNOEA O/P

1M
RFF2
rfi

VCC
BAR43S

R84
R86

AVCC

J7
AGND
1 R154

U32A

R85

AGND

AVCC UC32
LIMSET 3

LIMSET O/P

U35

Spare Analogue Inputs


LIMSET O/P

R155

11

8 R92
C32

OXYB

OXYB

R70

10uF 16V
AGND
R87
R89

AGND

R88

R141
R140

R103

+12V
C36
0.1uF

MAX6325

AGND

OSGND
OSOP

J14
1 SENS2 SENS+

RFF28
rfi

OXYGEN SENSOR
2 WAY 0.1" MALE

100K
TS1

12

14R93

TP3

13

C44

C33

GND
R150

10nF

R72
AGND
Title
Size

BLEASE DISPLAY INTERFACE


Number

A3
Date:
File:
4

1
2
3
4

CALIBRATION

AGND

I.C.
I.C.
I.C.
IN
VOUT NR
TRIM GND

RFF27
rfi

100uF 10V TS2


LOW LEAK'
C52
VR2

AGND

TP2
AGND

R142

U32D

C54
R73

U32B

C51

AGND
RFF1
rfi

R94 7
1K0

AGND

5 way 0.1" Header

AGND
A

TP1

9
C53
R71

1
2
3
4
5

C46
0.1uF

R95

U32C
10

8
7
6
5

R58
10K

AGND

VR1

APNOEA O/P

RFF10
rfi

R152

APNOEA

R106

J8
Buffered D/A Output
2 way 0.1"

AGND

RFF9
rfi

R153

PRS_OVRLD

TMPSNS

R149

C43

rfi

C
EXPVOL

AGND

13

rfi

D6

EXPVOL

R148

C42

RFF17
RFF15
RFF18
RFF16
rfi
rfi

rfi

422DTR
422DTR#

3A
3B

14
15

AGND
AVCC

GND

3,4EN

10
9

14
13

1Y

U26A
2A
2Y
2B GND

6
7
VCC

GND

422RxD
422RxD#

1A
1B

FLWPRS

R78

VCC
16
3 SB20

1,2ENVcc

2
1

GND
10
11

4Y
4Z

VCC

3A
3Y
U28B 3Z

14
UC28

2
3
6
5

1A
1Y
U28A 1Z
2A
2Y
2Z
1,2EN
GND
Vcc

11

FLWPRS

R147

C41

LIMSET

DRVPRS

R146
*

R55
*
12 R130

TP7

R38

APNOEA

DRVPRS

*
C40

R37

PRS_OVRLD

PATPRS

AGND

RFF26
rfi

EN211
SHDN211

PATPRS

R145

C39

RFF23 RFF24

GND

R36

PATPRSB

200K
R52

5
PATPRSB

FRESHGAS

R144
NOT FITTED
AGND

TP5

RFF25
rfi

FRESHGAS

82K

R47
AGND

rfi

RFF8
rfi

R45

100K

C38

DRVPRSB

VCC
EN211
SHDN211

GND
R46

GND
C13
RFF19RFF21RFF20RFF22
2 TxD1
rfi
3 DTR1
rfi
1 TxD0
rfi
28DTR0
rfi
9
4 CTS0
27 CTS1
rfi
23 RxD1
18 RxD0
25

C2T1in T1out
T2in T2out
T3in T3out
T4in T4out
R1out R1in
R2out R2in
R3out R3in
R4out R4in
R5out R5in
EN SHDN

R35

GND

10

GND

16
7
6
20
21
8
5
26
22
19
24

TxD1
DTR1
TxD0
DTR0

VCC

FRESHGASB

C9

C12
D

R48

3
FRESHGASB

11

Vcc

C1C2+

TP4

13
17

V+
V-

11

C1+

C10

10
9
8
7
6
5
4
3
2
1

C11

U25
12

10
9
8
7
6
5
4
3
2
1

AGND

10100190

Revision

issue 1

4-Feb-2002
Sheet2 of6
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
7

D0 ... D7

SB5

WAIT#
RESET#

SB2
SB3

WR#
LWR#
RD#
AS#
M/R#
CS5#

WAIT#
RESET#

SB1
GPIO0

SB4

C27
10n

D7
D6
D5
D4
D3
D2
D1
D0

VCC

C28
10n

C29
10n

COREVDD

GND
VCC

COREVDD

A0
A1
A2

MD0

SB10

MD1

R32

SB11

MD2

R29

SB12

MD3

R30

SB13

MD4

R27

SB14

MD5

R26

SB15

MD6

R31

SB9

MD7

R25

SB8

MD8

R24

SB7

MD9

R28

SB6

MD10

MD0 2
MD1 3
MD2 4
MD3 5
MD4 7
MD5 8
MD6 9
MD7 10
MD8 33
MD9 34
MD1035
MD1136
MD1238
MD1339
MD1440
MD1541
11
12
32
29
42

U24
I/O0
A0
I/O1
A1
I/O2
A2
I/O3
A3
I/O4
A4
I/O5
A5
I/O6
A6
I/O7
A7
I/O8
A8
I/O9
A9
I/O10
A10
I/O11
A11
I/O12 VCC
I/O13 VCC
I/O14 VCC
I/O15 VSS
NC
VSS
NC
RAS
NC
WE
OE
UCAS
VSS LCAS

17 MA0
18 MA1
19 MA2
20 MA3
23 MA4
24 MA5
25 MA6
26 MA7
27 MA8
28 MA9
16 MA10
15 MA11
1
VCC
6
0.01uF ON EACH
21
VCC PIN TO GND
22
37
GND
14
13
30
31
GND

HM5116160
GND

VCC

U23

33
MA334
MA435
MA236
MA537
MA138
MA639
MA040
MA741
MA10
42
MA843
MA11
44
MA945
46
VCC
47
48
49
50
51
MD7 52
MD8 53
MD6 54
MD9 55
MD5 56
MD1057
MD4 58
MD1159
MD3 60
MD1261
MD2 62
MD1363
MD1 64

MD14
MD0
MD15

COREVDD
MA3
MA4
MA2
MA5
MA1
MA6
MA0
MA7
MA10/GPIO1
MA8
MA11/GPIO2
MA9/GPIO3
IOVDD
RAS#
WE#
UCAS#
LCAS#
VSS
MD7
MD8
MD6
MD9
MD5
MD10
MD4
MD11
MD3
MD12
MD2
MD13
MD1

AB3
AB4
AB5
AB6
AB7
AB8
AB9
AB10
AB11
AB12
AB13
AB14
AB15
AB16
AB17
AB18
AB19
AB20
IOVDD
VSS
BUSCLK
TESTEN
SUSPEND/GPO
CLKI
VSS
VRTC/GPIO11
HRTC/GPIO10
DACRS1/GPIO9
DACRS0/GPIO8
DACWR#/GPIO7
DACP0/GPIO6
COREVDD

SED1354

GND

GND

VCC

GND

A3
128
127
A4
126
A5
A6
125
A7
124
123
A8
122
A9
121
A10
120
A11
119
A12
118
A13
117
A14
116
A15
115
A16
114
A17
113
A18
112
A19
111
A20
110
VCC
109
GND
BUSCLK
108
107
GND
106
105
104
GND
103
102
101
100
99
98
97 COREVDD

C61
C58
C59
C60
GND
Locate decoupling capacitors close to VCC pins of U19

50MHz CRYSTAL OSCILLATOR MODULE


COM1

VCC
SB17
1

NC

VCC
8

VCC

C34
4

GND

OP

GND

GND
BUSCLK

SUSPEND#/GPO
BACKLIGHT
CONTROL ?

B
COREVDD

GND

LCDPWR
VCC

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30

LCDPWR

VSS
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
DB13
DB14
DB15
VSS
IOVDD
WAIT#
GPIO0
RESET#
RD/WR#
WE1#
WE0#
RD#
BS#
M/R#
CS#
AB0
AB1
AB2

SB16

R33

MD14
MD0
MD15
VSS
FPFRAME
FPLINE
LCDPWR
MOD/DRDY/FPSHIFT2
FPSHIFT
VSS
FPDAT0
FPDAT1
FPDAT2
FPDAT3
FPDAT4
FPDAT5
FPDAT6
FPDAT7
IOVDD
DACRD#/GPIO4
BLANK#/GPIO5
DACCLK
VSS
FPDAT8
FPDAT9
FPDAT10
FPDAT11
FPDAT12
FPDAT13
FPDAT14
FPDAT15
VSS

R34

65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96

GND

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

GND
VCC

WR#
LWR#
RD#
AS#
M/R#
CS5#
A0 ... A20

24V DC

24V DC

J5
DB31CON

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31

Title

Size
GND

B
Date:
File:

BLEASE DISPLAY INTERFACE


Number

Revision

10100190

issue 1

4-Feb-2002
Sheet of
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110190-3\10100190-3.ddb
By:
AA
6

5V DC SUPPLY
PSU+

PSU+

VREGS

U41

C21
220uF 35V

SUPPLY CONNECTIONS FROM J16

1
2
3
4

C23
0.1uF

C1
10uF 25V

BATONCHG

BATONCHG

GND

D
C22
0.1uF

C26
10uF 16V

GND

U42
LM2941
4
R57
10K

8
7
6
5

MAX603
EARTH POINTS

IN

0N/OFF

R83
2K9

ADJ

C62
47uF 20V
LOW ESR

R79
6
5
4
3
2
1

GND

R80

BATLOW

R81

R82
1K

GND

J1
1
2 INVERTER SUPPLY
3

OUT

LED1
BAT ON LED
LED2
BAT LOW
LED3
PWR FAIL

OUT
GND
GND
SET

GND

EP1 EP2 EP3 EP4

JP3

VCC

IN
GND
GND
OFF

GND

L3
7uH

GND

PWRFAIL

ARW 6 WAY HEADER

LCDPWR

FET2

LCDPWR

2N7002
GND
24V DC

C19
47uF 20V
LOW ESR
GND

C2
0.1uF

B
5
4
3
2
1

MS33
J12

PL1

1
2
3
4
5
6
7
8
9
10

C18
0.1uF
14
1
2
4
8
5
7

U40

U38
3
10
13
12
11
6
9

V15
V+
V12 SGND
V5
EXTH
LBO EXTL
REF
CS
LBI
FB
SHDN GND

FET3
NDT451N

R56
8K2

R60
8K2

C20
220uF 35V
R1
0R22

C25
0.1uF

C24
0.1uF

R2
470R

GND

422RxD
GND

SW1A

422DTR#
APNOEA O/P
PSU+
GND
422CTS
422TxD

10 WAY DIL HEADER


DRVPRS
FRESHGAS
PWRFAIL
AGND
MODE SWITCH

422DTR#
APNOEA O/P
PSU+
422CTS
422TxD
DRVPRS
FRESHGAS
PWRFAIL
MS27
MS29
MS31
MS33

1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33

3.3V SUPPLY FOR LCD CONTROLLER


2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34

422RxD#
422DTR
LIMSET O/P
PRS_OVRLD O/P
PSU+

VCC
422RxD#
422DTR
LIMSET O/P
PRS_OVRLD O/P
PSU+
GND
422CTS#
422TxD#
PATPRS
FLWPRS
BATONCHG
TMPSNS
EXPVOL

422CTS#
422TxD#
PATPRS
FLWPRS
BATONCHG
TMPSNS
EXPVOL
MS28
MS30
MODE SWITCH
MS32
MS34

U39
C17
0.1uF

C8
10uF 16V
GND

8
7
6
5

OUT
IN
GND GND
GND GND
SET OFF

1
2
3
4

C7
10uF 16V

MAX604
GND

Title

A4
Date:
File:
3

COREVDD

COREVDD

Size

34 WAY HEADER
1

+12V

OUT

J16

5
4
3
2
1

7812CT

IN
D

SW1B
422RxD

24V DC

D3
MBRS340T3

MAX773

MS29
MS27
MS34
MS32
MS28
MS31
MS30

L1
150uH

GND

24V DC SUPPLY GENERATOR

BLEASE DISPLAY INTERFACE


Number

Revision

10100190

issue 1

4-Feb-2002
Sheet 4 of6
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110190-3\10100190-3.ddb
By:
4

VCC
U45
U11 PIN16 RESET#

SINGLE INVERTER
4

VCC
U5 P8.0

GND

IRQN

C68
0.1

RD#..WR#

RFF30
rfi

VCC

GND

CS

C65
R108
RES2

C66

1
2
3
4
5
6
7
8
9
10

RFF29
rfi

1F
1F
GND
C64

C67

1F

1F

GND

GND

XT3
CRYSTAL

VCC

WR#
RD#

VCC

J17

GND

VCC
U15 Y2

HEADER 10

TXDD
TXDC
TXDB
TXDA
RXDD
RXDC
RXDB
RXDA

43
37
7
20
44
36
8
19

GND

13
14

RFF31
rfi

5
18
19
21

T1
T2
T3
T4

J18

C2+
C2-

VCC
V+

U44

V-

GND

T1
T2
T3
T4

GND
RFF32
rfi

2
1
24
20

1
2
3
4
5
6
7
8
9
10

GND

232 OUTPUTS
GND
6
4
22
17

R1
R2
R3
R4

R1
R2
R3
R4

7
3
23
16

HEADER 10

232 INPUTS

J19
GND
RFF34
rfi

AMD208E

1
2
3
4
5
6
7
8
9
10

2
4
6
8
10
12
14
16

GND
GND

GND

1
3
5
7
9
11
13
15

J21
HEADER 8X2

RFF33
rfi

27
26
25
24
23
22
21
16
29
30
31
32
33
34
35
39

SC26C94

1F

9
11

40
1
14
28

C1+
C1-

X1/CLK
X2

IRQN
RESET

VCC
CEN
WRN
RDN
DACKN
IACKN

VSS
VSS
VSS
VSS

GND

A5
A4
A3
A2
A1
A0

D7
D6
D5
D4
D3
D2
D1
D0
A5
A4
A3
A2
A1
A0

I/O0A
I/O1A
I/O2A
I/O3A
I/O0B
I/O1B
I/O2B
I/O3B
I/O0C
I/O1C
I/O2C
I/O3C
I/O0D
I/O1D
I/O2D
I/O3D

D79
D6
10
D5
11
D4
12
D3
13
D2
15
17
D1
D0
18
46
47
48
49
50
51

15

U43

A0....A5
A0 ... A5

10
12

C63

42
41

45
38

2
3
52
4
5
6

D0....D7
D0 ... D7

HEADER 10

RFF36
rfi
J20
GND
RFF35
rfi

GND

1
2
3
4
5
6
7
8
9
10

GND

HEADER 10

A
Title

Size
B
Date:
File:
1

BLEASE DISPLAY INTERFACE


Number

Revision

10100190

issue 1

4-Feb-2002
Sheet 5 of 5
\\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn
diagrams\10110190-3\10100190-3.ddb
By:
AA
6

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