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Solar Energy Efficiency limiting factors

8-1

Efficiency limiting factors

8.1
Loss mechanisms in a single solar cell
In a photovoltaic solar cell a number of fundamental losses occur. Moreover, there are a number
of additional losses caused by the device structure used and caused by the fact that the materials
used arent perfect.
8.1.1

The fundamental losses

Photons with an energy h > E g


These photons generate only one electron-hole pair. The excess of energy (h - E g ) is converted
into heat. This mechanism causes an efficiency loss of 33%.
Photons with an energy h < E g
These photons are unable to generate an electron-hole pair. This implies loss of solar energy in
the part of the spectrum with h < E g . This mechanism causes an efficiency loss of 23%.
Fundamental recombination
Also under ideal conditions, a form of recombination takes place in every solar cell. This recombination is responsible for the fact that the open-circuit voltage will always be lower than one
would expect on basis of the electrochemical potentials of the materials on both sides of the junction.
In figure 8.1, the theoretical efficiency is given as a function of the band gap Eg.
35

CdTe

30
CuInGaSe 2
CuInSe 2

a- Si :H:F

GaAs
a-Si :H

Si

Efficiency (%)

25

20

15
T = 300 K
CdS

Ge
10

5
0.5

1.0

1.5

Bandgap Eg (eV)

2.0

2.5
FIG 019_1

Figure 8.1: The theoretical efficiency of a single solar cell as a function of Eg, under Standard Test
Conditions (1000 W/m2, AM 1.5 spectrum and 25 C cell temperature).

This efficiency shows a maximum. This maximum arises because on one hand the open-circuit
voltage increases with increasing band gap Eg whereas on the other hand the photocurrent decreases. This photocurrent decreases because the number of absorbed photons decreases with increasing band gap Eg.

Solar Energy Efficiency limiting factors

8.1.2

8-2

Additional losses

Incomplete absorption of photons with h > E g


In practice it appears difficult to absorb all photons with h > E g really.
Recombination losses
Because the materials used arent perfect, early recombination takes place. This means that minorities are being lost at defects before they are spatially separated from the majorities. Recombination can occur both in the bulk and at interfaces and at the surface. The dominant recombination mechanism depends on the type of solar cell and the nature and quality of the applied materials.
Because of early recombination, incomplete collection of minorities occurs resulting in a reduced
current. Because of this recombination the open-circuit voltage is reduced as well.
Reflection losses
Due to reflection at the front side of the solar cell, part of the incoming sunlight is lost.
Shading losses
In practical solar cell structures, the front side of the solar cell will be shadowed to some extend
by the metallization pattern used to collect the current.
Series resistance
Series resistance losses occur because of the finite conductivity of the materials used in the solar
cell.

Solar Energy Equivalent circuits

7-1

Equivalent circuits: one- and two-diode model

The most elementary equivalent circuit of a solar cell, consisting of a parallel circuit of a current
source and a diode, has already been presented in figure 6.1. In that case the current voltage
characteristic is described by
I = I ph

I s e

qV
kT

[7.1]

In practice, however, series resistance will occur in a solar cell together with a certain amount of
shunt. These are represented in the more extensive equivalent circuit (see figure 7.1) by R s en
R sh respectively.
Rs

I
+

I ph

R sh

V
-

Figure 7.1: Equivalent circuit of a solar cell, one-diode model with series and shunt resistance. Mind the
definitions of voltage and current.

The series resistance is caused by the resistance of the semiconductor material itself, the resistance of the metallization (fingers and busbar) and the contact resistance between the various
materials and especially between the semiconductor materials and the metallization. In general,
shunt resistances are relatively high and are caused by imperfections in the production process.
With series and shunt resistance the current-voltage characteristics is described by:
I = I ph

I s e

q (V + IRs )
kT

V + IRs
1
Rsh

[7.2]

In equation [7.2] a + is present in the term (V + IR s ), because the solar cell has been drawn as a
generator and the belonging definition of current direction and polarity of the voltage are as being depicted in figure 7.1.
A somewhat more detailed model is the two-diode model, see figure 7.2. The second diode represents the recombination occurring in the p-n junction and inhomogenities that might occur in
the solar cell as a whole.

Solar Energy Equivalent circuits

7-2

Rs

I
+

I ph

D1

D2

R sh

V
-

Figure 7.2: Equivalent circuit of a solar cell, two-diode model.

The current-voltage characteristic is now described by:


I = I ph

s)
q (Vn +k IR

q (Vn +kTIRs ) V + IR
s
1 T

I s1 e
1 I s 2 e 2
1

R
sh

[7.3]

Here I s1 and I s2 are the saturation currents of the two diodes respectively and n 1 and n 2 are the
quality factors of the two diodes. In general, n 1 will not deviate much from 1. n 2 = 2 if only recombination occurs in the junction and no other imperfections occur.

Solar Energy Handout Diode

Diode

4.1

Introduction

4-1

If two materials with different electrochemical potentials are put together, then exchange of
charge will occur until the electrochemical potentials on both sides of the interface are equal.
This implies that an equal though opposite space charge will arise on both sides of the interface.
The result of this is a potential barrier at the interface. This barrier prevents further exchange of
carriers, unless an external voltage is being applied.
The energy diagram of such a junction is given in figure 4.1.

N
FIG. 018.1

I3

I1
q1
Ec

Ev

I4

I2

Figure 4.1: The potential barrier at a p-n junction.


Such a structure can be obtained for example by creating a junction between an p-type and an ntype area in a semiconductor. Also other structures are conceivable, like a junction between a
semiconductor and a metal or a junction between a semiconductor and an electrolyte.
Such a structure is called a diode and it will appear that such a structure conducts the current in
one direction (forward direction) very well, whereas in the opposite direction (reverse direction)
very poorly. An expression for the current-voltage characteristic of a diode will be derived in the
next paragraphs.
This will be done for two cases. The first case is a more general case in which it is only of
importance that a barrier came into being because of exchange of carriers. In order to make this
derivation not too theoretical, the p-n junction in a semiconductor will be taken as an example. In
the second case a more dedicated derivation will be given for the same p-n junction. This makes
it possible to give a more explicit expression for the saturation leakage current Is .
4.2

The more general case

Consider the p-n junction of figure 4.1. If


I 1 = the electron flux from the p-region into the n-region

Solar Energy Handout Diode

4-2

I 2 = the hole flux from the p-region into the n-region


I 3 = the electron flux from the n-region into the p-region
I 4 = the hole flux from the n-region into the p-region
than the net current I from the p-region into the n-region is

I = -I 1 + I 2 + I 3 I 4

[4.1]

I1 = k1 n p

[4.2]

I 2 = k 2 p p e q1 / kT

[4.3]

I 3 = k 3 nn e q1 / kT

[4.4]

with

I4 = k4 pn
[4.5]
and
q1 = barrier height between n- and p-type region
np

= the electron concentration in the p-type region

pp

= the hole concentration in the p-type region

nn

= the electron concentration in the n-type region

pn

= the hole concentration in the n-type region

In the energy diagram of figure 4.1 the energy of the electrons is given along the vertical axis.
Electrons from the p-type region, having reached the junction by diffusion, can enter the n-type
region unhindered. Electrons from the n-type region have to get over the barrier with barrier q1 .
The chance that this will happen is given by the Boltzmann factor exp (-q 1 /kT). An analogue
argument holds for the holes. One has to keep in mind in this case that the energy of the holes is
plotted downwards along the vertical axis.
In case that there is no external voltage applied, on finds by substitution of [4.2], [4.3], [4.4] and
[4.5] in [4.1]
I = -(k 1 n p + k 4 p n ) + (k 2 p p + k 3 n n ) e q1 / kT

[4.6]

If a forward voltage V is applied then the potential barrier for the majorities is reduced, however,
the diffusion current doesnt change. Therefore [4.6] transforms into

Solar Energy Handout Diode

4-3

I = - (k 1 n p + k 4 p n ) + (k 2 p p + k 3 n n ) e q(1-V)/kT

[4.7]

In case of external voltage V=0, I=0 holds. This gives with [4.7]
k 1 n p + k 4 p n = (k 2 p p + k 3 n n ) e -q1/kT

[4.8]

Defining
Is = k1 np + k4 pn

[4.9]

[4.7] transforms into the diode equation

I = I s e

qV
kT

[4.10]

With increasing forward voltage (see figure 4.2), the current increases rapidly. With increasing
reverse voltage the reverse current approaches I s and the current is determined by the diffusion
of minorities in the p- and the n-region respectively.

0
Is

FIG 031.1

Figure 4.2: The current-voltage characteristics of a p-n junction.

4.3

A specific case

4.3.1 Introduction
For a classical p-n junction, as in a crystalline silicon diode, an explicit expression will be
derived for the relation between the current and the applied voltage. This will be done for the
case the diode is in the dark.
The region around the p-n junction is depicted in figure 4.3. Because of difference in
electrochemical potential between the p-type and the n-type region, exchange of charge took
place. Through that in small regions along the interface all acceptors in the p-type region and all
donors in the n-type region were ionized. In this way a space-charge double-layer was formed,
also called depletion layer. In figure 4.3 the formed charge distribution is depicted, together with
the resulting electrical field strength and electrical potential as a function of the position x.

Solar Energy Handout Diode

4-4

P-type

+
+
+

N-type

r
(a)

qN D

lp
ln

-qN A

(b)

r
dE
= e
dx

E max

dV
=-E
dx

(c)

Figure 4.3: The space charge , the electrical field strength E and the electrical potential V for
a classical p-n junction.
First an expression will be derived for the so-called diffusion potential, giving the difference
between the (electrochemical) potential in the p- and the n-type region (also see the lowest figure
in figure 4.3). Next the influence is determined of an externally applied voltage across the p-n
junction on the concentration of the minority carriers at the boundaries of the space-charge
double-layer (the depletion region). After that the concentrations of the minority carriers is
determined as a function of the position x in the n- and the p-type region, respectively. Finally,
by means of this, the relation between the current density and the voltage across the p-n junction
is derived.
4.3.2 The diffusion voltage
The hole current density in the depletion layer is given by
J p = -qD p

dp
+ q p pE
dx

[4.11]

In this expression the first term is the diffusion term and the second term the electrical field term.
Under equilibrium conditions J p = 0 and [4.11] transforms into
1 dp p
=
E
p dx D p

[4.12]

with the Einstein relation


D=

kT

[4.13]

Solar Energy Handout Diode

4-5

[4.12] becomes
dp qE
=
dx
p kT

[4.14]

Both terms are being integrated now and an integration route is chosen from a point in the p-type
region to a point in the n-type region. Both points need to be located outside the space-charge
double layer. One obtains
p

n dp
p

n qE
kT

[4.15]

dx

or (also see figure 4.4)


pn q
(V -V )
ln 0 =
p p kT p n
0

[4.16]

P-area

N-area

pp

nn

n
pn

np

FIG 032_1

x1

x2

Figure 4.4: Concentration of majorities and minorities as a function of x both in the p- and ntype region.
In the same way we find for the electrons.
np
ln 0
nn
o

q
=
(V -V )
kT p n

[4.17]

From [4.16] and [4.17] follows


p n0
p p0

n p0
nn0

q
( V p - Vn )
= exp
kT

[4.18]

Solar Energy Handout Diode

4-6

The diffusion potential is now defined as


Vd = V p - Vn =

kT n p0
ln
q nn0

[4.19]

This diffusion potential gives the shift of the electrochemical potential of the p-type region with
respect to the n-type region because of the exchange of charge.
4.3.3

The effect of an externally applied voltage

If an external voltage V a is applied, then new charge carrier profiles will be formed (also see
figure 4.5). For the steps described in the next paragraphs it is important to know the
concentrations of the minorities at the boundary between the space-charge double-layer and the
neutral regions. After integration from a point in the p-type region to a point in the n-type region,
the points being outside the double-layer, one finds for the minority charge carrier concentration
p 2 at x = x 2 (see figure 4.5)
P-area

N-area
p

pp0

n
nn0
p2
p

n1

pn0

n
np0
FIG 033_1

x1

x2

Figure 4.5: The concentration of the concentrations of the majorities and the minorities, in both the ptype and the n-type region.
qV
p2
= e kT
pp

[4.20]

With V = Vd + Va

[4.21]

[4.20] transforms using [4.18] and [4.19] into


qVd qVa
a
p n0 qV
p2
kT
kT
=e e
=
e kT
pp
p p0

[4.22]

Because changes in the majority concentrations are relatively small, p p p p0 , implying that
[4.22] changes into

Solar Energy Handout Diode

p 2 = p n0 e

4-7

qVa
kT

[4.23]

From [4.23] it can be seen that the concentration of the minorities at the boundary of the spacecharge double-layer and the neutral region in the n-type region is strongly dependent on the
applied voltage.
In the same way one finds

n1 = n p0 e
4.3.4

qVa
kT

[4.24]

The concentration profiles on the minority carriers

The hole concentration as a function of the position x will be determined now. This
concentration is described by the diffusion equation (also see paragraph 3.5).
p n - p n0
d 2 pn
Dp
=

dx 2

[4.25]

with [4.23] as a boundary condition.


The solution of the equation is for x >x 2 (minorities in the n-type region)

(p

) (

- p n0 = p 2 - p n0 e

- ( x - x2 ) /L p

[4.26]

[4.27]

with
Lp = Dp

[4.28]

[4.27] gives with [4.23]


a
qV
-( x - x ) / L
p n = p n0 + p n0 e kT - 1 e 2 p

[4.29]

In the same way one finds for < x 1 (minorities in the p-type region)
qVa
n p = n p0 + n p0 e kT - 1 e ( x - x1 ) /Ln

4.3.5

[4.30]

The diode equation

Because the currents start as majority charge carrier currents and it is assumed that no
recombination takes place in the depletion region, the majority current of electrons in the n-type
region has to be equal to the minority current of electrons in the n-type region. Likewise, the
majority current of holes in the p-type region has to be equal to the minority current of holes in
the n-type region.
The total current in the p-region is equal to the sum of the currents of the majorities and the
minority carriers in the p-region and according to the above-mentioned equal to the sum of the

Solar Energy Handout Diode

4-8

two minority currents at the boundaries of the depletion region. The current density is now given
by

J = J n p + J p p = J n p + J pn

[4.31]

with

J n p = current density of the electrons in the p-type region


J p p = current density of the holes in the n-type region
J p n = current density of the holes in the n-type region
For the magnitude of the minority charge carrier currents J n p and J p n holds that these are
determined by the gradients in the concentrastion profiles, in other words.
J n p = -qD n

J p n = qD p

dn
dx
dp
dx

[4.32]

x = x1

[4.33]

x = x2

Substitution of [4.32] and [4.33] in [4.31], using [4.29] en [4.30] gives


qD p p n0 qDe n p0
+
J =
L
Ln
p

qVa
e kT - 1

[4.34]

this gives with


J0 =

qD p p n0
Lp

qDe n p0
Ln

a
qV

J = J 0 e kT - 1

[4.35]

[4.36]

By multiplying with the area A of the diode one finds the diode current I
a
qV

I = I 0 e kT - 1

[4.37]

[4.35] shows that the saturation current density J 0 is small if the minority carrier diffusion length
is large.

SOLAR ENERGY LECTURE 1 04/01/2016


MASTER SUSTAINABLE ENERGY - CODE 195740040

ANGELE REINDERS A.H.M.E.REINDERS@UTWENTE.NL

Rises every day!


Free energy for everybody

Every hour we receive as much energy from the sun


as mankind consumes in one year!

Solar Energy - Lecture 1

04/01/2016

CONTENTS

SOLAR ENERGY LECTURE 1 05/02/2015

Set-up of course
Introduction to solar photovoltaic energy
Environmental issues
Some economic considerations
<Break>
Solar irradiation
Assignment 1
To do for next week

Solar Energy - Lecture 1

04/01/2016

SET-UP OF COURSE

OBJECTIVES:
After this course you
Have acquired detailed knowledge of irradiance, photovoltaic (PV) solar
systems and their basic elements - solar cells - at the level of technology
experts.
Are able to understand the functioning of PV solar systems and PV cells
in the context of applications.
Are able to apply the knowledge acquired in the evaluation of new
developments in research of solar systems and PV cells.

Solar Energy - Lecture 1

04/01/2016

SET-UP OF COURSE
COURSE COORDINATOR

Angle Reinders
Experience: PV system monitoring and simulation, PV module design and
product development based on sustainable energy technologies
Associate Professor at Department of Design, Production and Management
Professor Energy-Efficient Design at Delft University of Technology (10 15)
Ph.D. in PV system monitoring and simulation, 1993-1999, Utrecht University
Experimental Physics, Surface Science, OPV, 1993, Utrecht University
You can reach me at a.h.m.e.reinders@utwente.nl
Or in my office in De Horstring: N222, on appointment
Solar Energy - Lecture 1

04/01/2016

SET-UP OF COURSE

IMPORTANCE OF BLACKBOARD

Please read the activity overview at Blackboard well, it shows information


about the contents of lectures, the publication dates and submission dates
of assignments as well as educational materials that you must read.
Specific attention for self-directed learning.
For instance you will present about assignment 2, which is a mini-project on
a dedicated solar topic. To be completed by a paper and a powerpoint
presentation.
The course will comprise 7 lectures, 3 other assignments and an exam.

Solar Energy - Lecture 1

04/01/2016

Solar Energy - Lecture 1

04/01/2016

SET-UP OF COURSE
GRADING

The final mark for the course is based on 3 out of 4 assignments and the
examination according to the following format:
Final mark = 0.3 * (Assignments) + 0.7 * (Mark Exam)
Where Mark assignments =
0.5 * Mark Mini-project + 0.25 * Mark Assignment X + 0.25 * Mark Assignment Y

The mark of the exam should be a 5.5 or higher in order to be able to


determine the final mark. If the mark of the exam is less than 5.5, a final
mark can't be determined and a re-exam should be done.
Solar Energy - Lecture 1

04/01/2016

SET-UP OF COURSE
BOOK

4 ECTS = 112 study hours


7 meetings comprising 18 hours of lectures and 4 hours for presentations
a written examination, closed book with formula sheet
educational materials: lecture, PVCDrom and information at Blackboard
Coming soon.
Delay due to South Indian Floods by end of 2015
see
https://en.wikipedia.org/wiki/2015_South_Indian_floods

Solar Energy - Lecture 1

04/01/2016

WHY SOLAR ENERGY

Electricity is usually generated mainly by burning fossil fuels


Though economically feasible this leads to large environmental impacts
In particular CO2 emissions are the big problem

Solar Energy - Lecture 1

04/01/2016

10

Sustainable development is development that meets


the needs of the present without compromising the ability
of future generations to meet their own needs (Our common future, 1987)
Solar Energy - Lecture 1

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11

Energy problems

CO2 emission and increased greenhouse effect


Smog and other airborne emissions
Increasing demand for energy
Threat of depletion of fossil fuels
Political instability

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12

Increasing CO2 concentrations


July 2003

Source: NASA/JPL

363

CO2 concentration PPMV

386
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13

Increasing CO2 concentrations


July 2008

Source: NASA/JPL

363

CO2 concentration PPMV

386
Solar Energy - Lecture 1

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14

All measurements confirm


an increase of temperature,
melting of arctic ice and
glaciers
Future scenarios/simulations
till 2100
Increase of temperature:
~0.4 to ~5.8 oC
Raising sea level:
0.26 to 0.82 meter

Source : IPCC 2014


Solar Energy - Lecture 1

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15

80 90 % of CO2 emissions due to energy conversions for electricity


generation, transportation, industry, households: human activities

Silicon PV modules
~29 g CO2-eq./kWh
+ 5 g for system

Lifecycle GHG emissions for various energy technologies, NREL, 2014


See for details: http://www.nrel.gov/analysis/sustain_lca_results.html

Solar Energy - Lecture 1

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16

Raw materials (abiotic)

Raw materials (biotic)

Life cycle analysis (LCA)


Raw materials

Material
processing

Emissions to air

Product
manufacture

Energy resources

Distribution
and storage

Emissions to water

Use

Disposal/
Recycling

Solid waste

An LCA covers a compilation and evaluation of the inputs, outputs and the potential environmental
impacts of a product system throughout its lifecycle.
It often covers the following items:
Resource extraction, manufacturing, product use (installation & operation)
Determination primary energy use and GHG emissions
End-of-Life Phase
Critical materials, scarcity and recyclability as reported by a study by Anctil and Fhtenakis
(Progress in Photovoltaics, 2013)

Method is described and standardized by:


ISO, 2006a. 14040 Environmental Management. Life Cycle Assessment. Principles and
Framework. International Organization for Standardization.
Solar Energy - Lecture 1

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17

ENERGY PAY BACK TIME

Energy Pay Back Time, EPBT, indicates how long it takes before energy
investments are compensated by energy yields by a PV module or system.
EPBT = Ein / Eout
Ein = primary energy requirement
Eout = annual energy yield by a PV module / system

Solar Energy - Lecture 1

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18

EPBT of silicon PV

South-Europe: 1700 kWh/m2/yr irradiation, Middle-Europe: 1000 kWh/m2/yr.


PR = 0.75 (Alsema et al., 2006)
Lifetime of 35 years
South-Europe: 1700 kWh/m2/yr irradiation.
(Mann et al., Progress in Photovoltaics, 2013)
Solar Energy - Lecture 1

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19

Fossil fuels are in charge

Global share ~ 81 %

Fossil fuel comprises coal, oil, petroleum, and natural gas products.
IEA Statistics OECD/IEA 2014 (http://www.iea.org/stats/index.asp)

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20

Peak oil theory driver of sustainable energy

before 1900

2000

2100 and beyond

Source: WEO, 2011


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PHOTOVOLTAIC SOLAR ENERGY COULD BE A SOLUTION

PV modules convert solar irradiance into electricity: silent, without


emissions during use, modular, easy integration in the built environment

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23

THERES PLENTY SCENARIOS: POSITIVE ABOUT SOLAR

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24

NOMINAL POWER AND YIELD OF PV MODULES


The nominal power production of PV
modules is given in Wattpeaks, Wp, this is the
power also called yield, P, of a PV module at
standard irradiance, G, of 1000 W/m2

Efficiency is given by:


= (P / (A G)) * 100
For instance, a PV module of 1 m2 with
= 18% at G=1kW/m2 yields P = 180 W/m2
However with its total area of 1,6 m2 its
nominal power Pnom is 288 Wp

P
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25

TOTAL INSTALLED PV CAPACITY IN THE NETHERLANDS

Installed nominal power of photovoltaic systems in the Netherlands

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TOTAL INSTALLED CAPACITY WORLD WIDE

Source: report IEA-PVPS T1-27:2015

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CONTRIBUTION OF PV TO ELECTRICITY PRODUCTION

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REGIONAL PV INSTALLATIONS PER HABITANT

Source: EPIA, Market Outlook, 2014

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LEVELIZED COST OF ELECTRICITY (LCOE) OF PV


Levelized cost of electricity for PV as a function of yield vs
Retail price for electricity from the grid in various countries

PV system prices:
4 USD/Wp
3 USD/Wp
2 USD/Wp
1 USD/Wp

LCOE=total lifecycle cost/ total lifecycle energy production


Source: report IEA-PVPS T1-27:2015
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31

LEVELIZED COST OF ELECTRICITY (LCOE)

FOR PV SYSTEMS

LCOE is given in /kWh


When LCOE of PV without subsidies - becomes competitive with retail prices of
conventionally generated electricity we speak of Grid Parity (www.pvparity.eu)
LCOE < production cost of electricity is exceptional for grid-connected PV systems,
but for stand-alone PV systems in remote areas its common business if compared
with diesel generators
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32

BREAK

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33

SOLAR IRRADIATION

SOLAR IRRADIATION

Energy from the sun, radiation, received


by earth: 3870 x 1021 J/yr
This is 9.000 times the human
energy consumption 0,425 x 1021 J/yr
=425 EJ/yr
Earth receives in one hour the total
amount of yearly human energy use!
Surface area of earth:
510 x 106 km2
Surface temperature 6000 K
Energy radiation 380 x 1021 kW Solar energy supplies each day:
5,7 kWh/m2 (average)
Earth receives 170 x 1012 kW

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Availability of solar energy

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IRRADIANCE AND SYSTEM PERFORMANCE

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37

IRRADIATION
Irradiation is the cumulated irradiance
over a period of time:
Irradiance (W/m2)

(Power)

Irradiation (kWh/m2.period) (Energy)


Netherlands: 1000 kWh/m2 year
Sahara: 2200 kWh/m2 year

Solar Energy - Lecture 1

04/01/2016

38

SOLAR IRRADIANCE EXPLAINED


Basics of light
Blackbody radiation
Solar radiation in space
Terrestrial solar radiation
Measurements of solar irradiance
Modeling of solar irradiance
Indoor irradiance
See also PVCDrom at http://www.pveducation.org/
Chapter 2: Properties of Sunlight

Solar Energy - Lecture 1

04/01/2016

39

SOLAR IRRADIANCE is ELECTROMAGNETIC RADIATION

Solar Energy - Lecture 1

04/01/2016

40

PHOTON ENERGY
E =

Planck-Einstein relation

c
is the wavelength [m], notice that =

8
c is the speed of light (2.99810 m/s)

E =

h is Plancks constant (6.625 10-34 Js)

a commonly used unit of energy is the electron-volt (eV) rather than the joule (J).
An electron volt is the energy required to raise an electron through 1 volt, thus a
photon with an energy of 1 eV = 1.602 10-19 J,
(using q which is the elementary charge of an electron: 1.602 10-19 C)

E =

1,24
()

Solar Energy - Lecture 1

04/01/2016

41

ELECTROMAGNETIC RADIATION
Photon flux density ()
number of photons per unit area, per unit time
(# of photons/sec. m2)

Spectral power density P()


incident power of solar radiation per unit area (W/m2)
In this case P is also represented by the symbols H or G

() = ()

Solar Energy - Lecture 1

04/01/2016

42

SPECTRAL IRRADIANCE

G() is the spectral irradiance, which is P() per unit of wavelength (W/m2/nm)

2,00

ASTM / E-490
ASTM / G173-03
Measured spectrum

G (W/m2/nm)

1,50

1,00

Solar spectra:
ASTM E-490
representing AM0 (black line)
ASTM G173-03
representing AM1.5 (red line)
and a measured spectrum (green line)
Data from
ASTM and University of Twente
(Courtesy of A.Reinders, UT)

0,50

0,00
200

700

1200
(nm)

1700

Solar Energy - Lecture 1

04/01/2016

43

BLACKBODY RADIATION

The spectral irradiance from a blackbody is given by Planck's radiation law, shown in the
following equation:

where:
is the wavelength of light;

2 2

T is the temperature of the blackbody (K);


F is the spectral irradiance in Wm-2m-1; and
h,c and k are constants,
a.o. k=1.3806488 10-23J/K
H in W/m2 is the total power density from a blackbody by
H = 4 where is Stefan-Boltzmann constant 5.67 10-8 J/m2s K4

Wiens Law, gives wavelengths at which Fs maximum occurs by

2900

Solar Energy - Lecture 1

04/01/2016

44

SOLAR RADIATION IN SPACE

The sun is a blackbody radiator at ~6000K , power density H= 63 MW/m2


Multiply by the surface of the sun : total power emitted P = 9.5 x 1025 W

1
2

Solar Energy - Lecture 1

04/01/2016

45

SOLAR RADIATION IN SPACE

PLANETARY DISTANCES AND RELATED IRRADIANCE

10000

Mercury

9000
8000
7000
6000

(W/m2)

5000
4000
3000

Venus

2000

Earth
1000

Mars

Jupiter Saturn

Uranus

Neptune

0
0

1000

2000

3000

4000

5000

6000

7000

Distance to sun 109 m

Solar Energy - Lecture 1

04/01/2016

46

SOLAR RADIATION
Just outside the atmosphere solar irradiation is approx. 1,36 kW/m2
Due to the elliptical orbit of the earth around the sun, the distance between
earth and sun varies, leading to power variations in the order of 3.4%
Depending on the day of the year, n, the extraterrestrial irradiance, H, can be
determined using a formula with the solar constant Hconstant 1.353 kW/m2

= 1 0.033 cos (

360 (2)
)
365

Solar Energy - Lecture 1

04/01/2016

47

TERRESTRIAL SOLAR RADIATION

Solar Energy - Lecture 1

04/01/2016

48

TERRESTRIAL SOLAR RADIATION

While the solar radiation incident on the Earth's atmosphere is relatively


constant, the radiation at the Earth's surface varies widely due to:
atmospheric effects, including absorption and scattering;
local variations in the atmosphere, such as water vapour, clouds and
pollution;
latitude of the location; and
the season of the year and the time of day.
Notice: weather and climate are covered by the factors mentioned above

Solar Energy - Lecture 1

04/01/2016

49

IRRADIANCE

AT GROUND LEVEL

In the atmosphere irradiance


is affected by:
Scattering
To space and to earth
Absorption
Clouds
Direct beam irradiance
Diffuse irradiance
Reflections (tilted surface)

Global irradiance

Solar Energy - Lecture 1

04/01/2016

50

AIR MASS: AM
Air Mass represents the path length, L, which irradiance takes through the atmosphere normalized
to the shortest possible path length, L0, which is the zenith path length

1
=

0 cos

AM0 0 path length, spectrum outside atmosphere, zero atmospheres


AM1 spectrum at sea level with the
sun directly overhead at the zenith
AM1.5 1.5 atmosphere thickness,
at an angle of 48.2o

Solar Energy - Lecture 1

04/01/2016

51

SPECTRAL IRRADIANCE

2,00

ASTM / E-490
ASTM / G173-03
Measured spectrum

G (W/m2/nm)

1,50

1,00

Solar spectra:
ASTM E-490
representing AM0 (black line)
ASTM G173-03
representing AM1.5 (red line)
and a measured spectrum (green line)
Data from
ASTM and University of Twente
(Courtesy of A.Reinders, UT)

0,50

0,00
200

700

1200
(nm)

1700

Solar Energy - Lecture 1

04/01/2016

52

POSITION OF THE SUN ON EARTH


The sun has a position at the hemisphere indicated by
Elevation of the sun to the horizon is called also called height, altitude
However you can also use the zenith angle (zenith is 0o)
where zenith angle = 90 - elevation.
Azimuth, angle defining the orientation versus North (usually 0o)
clockwise by East

Solar Energy - Lecture 1

04/01/2016

53

MOTION OF THE SUN (SEEN FROM EARTH)

The angle between the sun and a fixed location on Earth depends on
the particular location (in particular the latitude of the location),
the time of year and the time of day.
in addition, the time at which the sun rises and sets depends on the
longitude of the location.
Therefore, complete modeling of the sun's angle to a fixed position on Earth
requires the latitude, longitude, day of the year, and time of day.

Solar Energy - Lecture 1

04/01/2016

54

DECLINATION ANGLE
The declination angle, denoted by
, is the angle between the
equator and a line drawn from the
centre of the Earth to the centre of
the sun.
It varies seasonally due to the tilt
of the Earth on its axis of rotation
and the rotation of the Earth
around the sun. See also:
https://www.youtube.com/watch?v=Pgq0LThW7QA

The tilt angle of earth is 23.45o,


which is s maximum value.
Solar Energy - Lecture 1

04/01/2016

55

MAXIMUM ELEVATION ANGLE

An important parameter in the design of photovoltaic systems is the


maximum elevation angle, : the maximum height of the sun in the sky. It
occurs at solar noon and depends on the latitude, , and declination angle
And the day of the year of course.
For locations in the Northern Hemisphere: =90+
And for the Southern Hemisphere: =90+

Solar Energy - Lecture 1

04/01/2016

56

SUN PATH POLAR PLOT

ELEVATION AND AZIMUTH ON A CERTAIN LOCATION


Example for Rotterdam,
The Netherlands,
=51o 55 00

Solar Energy - Lecture 1

04/01/2016

58

SEASONAL VARIATIONS
DAYLENGTH

Solar Energy - Lecture 1

04/01/2016

59

SEASONAL VARIATIONS
IRRADIANCE

Note, the highest solar


radiation at the equator
occurs in the spring and fall
(at the equinoxes).
A summer maximum at the
Northern hemisphere occurs
only at latitudes above 23.5o

Solar Energy - Lecture 1

04/01/2016

60

MEASUREMENTS OF SOLAR IRRADIANCE


EQUIPMENT

Pyranometer measures global irradiance,


also with shadow band
Pyrheliometer measures beam (direct)
radiation at normal incidence.
Diffuse irradiance is determined by using
the two measurements above or by a
pyranometer with a shadow band

Solar Energy - Lecture 1

04/01/2016

61

MEASUREMENTS
Weather stations in NL
Global horizontal irradiance

Solar Energy - Lecture 1

04/01/2016

62

CLOUDS
Cloud cover
Oktas

Type of clouds

Solar Energy - Lecture 1

04/01/2016

63

MEASUREMENTS
Irradiance Enschede, June 2011
1000

9
8

800

7
6

600

5
4

400

3
2

200

1
0

Irradiance

cloud cover

Solar Energy - Lecture 1

04/01/2016

64

MEASUREMENTS at UT
AT PV TEST BENCH AT CITADEL
AND AT
PV SYSTEM AT OOST HORST

Solar Energy - Lecture 1

04/01/2016

65

MEASUREMENTS

Test Meteorological Year = artificial dataset composed of series of


measured horizontal global irradiance reflecting the climatological
situation on a certain location with certain variability.

250
200

De Bilt Netherlands

150
100

Yaounde Cameroon

50
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Average

0
Solar Energy - Lecture 1

04/01/2016

66

MODELING OF SOLAR IRRADIANCE

A result of modeling:
An irradiation diagram for tilted
surfaces the Netherlands

Solar Energy - Lecture 1

04/01/2016

67

IRRADIANCE MODELING

IRRADIANCE ON INCLINED SURFACES


Irradiance on inclined surfaces can be measured, more common is a
conversion of horizontal global irradiance to a tilted plane
Direct irradiance
conversion by cosine law; Gdt=Gdh cos()
= angle between beam and plane
Diffuse irradiance
Conversion by model
Isotropic (Liu/Jordan)
Anisotropic (Perez)
Perez

Solar Energy - Lecture 1

04/01/2016

69

CLEARNESS INDEX
Kt = Gh / Goh
Orgill & Hollands correlation
Gh = horizontal global irradiance
Goh = extraterrestrial global irradiance

Solar Energy - Lecture 1

04/01/2016

70

DETERMINATION OF DIFFUSE IRRADIANCE

Depending on clearness index kt of the sky kt = Gh/Goh


Next, the diffuse fraction of irradiation can be given by Orgill/Hollands
correlation of hourly data.
1.0 0.249 ,

= 1.557 1.84 ,

0.177,

0 0.35
0.35 < 0.75
> 0.75

Gdh = horizontal diffuse irradiance


Gh = horizontal global irradiance

Hourly min: 17,7 % irradiance is diffuse


Diffuse share is nearly 30 60 % of total yearly irradiation
Solar Energy - Lecture 1

04/01/2016

71

IRRADIANCE MODELING
LIU & JORDAN MODEL

Assumption: uniformly distributed irradiance


Conversion from irradiance at a horizontal Gh to tilted surface Gt by

direct

diffuse

ground-reflected

angle between beam and normal of tilted plane


z angle between beam and normal of horizontal plane
tilt angle of plane
reflection factor
Solar Energy - Lecture 1

04/01/2016

72

IRRADIANCE PREDICTION
Complex combination of
Geographic data
Ground measurements radiation
Satellite data (radiation, clouds)
Interpolation + modeling

Solar Energy - Lecture 1

04/01/2016

73

TO DO FOR NEXT WEEK

Subscribe at Blackboard!
Create teams of 2 students for assignment 1 about solar irradiance and
simulation of PV systems
Read:
Powerpoint presentation of this lecture (see Blackboard)
PVCDROM at http://pveducation.org/pvcdrom/
Chapter 2: Properties of Sunlight
Submit: Assignment 1 together with other student before Feb 18, 23:59h
Think: yet about a topic for assignment 2, the mini-project in duos

Solar Energy - Lecture 1

04/01/2016

75

SOLAR ENERGY LECTURE 2 12/02/2015


MASTER SUSTAINABLE ENERGY - CODE 195740040

CONTENTS

SOLAR ENERGY LECTURE 2

Remaining topics on solar irradiance from Lecture 1


PV modules
IV curves
PV systems
Grid-connected PV Inverters
Stand-alone PV Energy storage
Hybrid PV
Building integrated PV (BIPV), Product integrated PV (PIPV)
Sizing and simulation

Lecture 2 - Solar Energy

2/7/2016

REMAINING TOPIC LECTURE 1:


MODELING OF SOLAR IRRADIANCE

A result of modeling:
An irradiation diagram for tilted
surfaces the Netherlands

Lecture 2 - Solar Energy

2/7/2016

WHY MODELING OF SOLAR IRRADIANCE?


All measurements of irradiance,
are: Global horizontal irradiance
Modeling is necessary to convert
horizontal measurements to
values for irradiance on arbitrarily
oriented planes (with PV modules)

Gh=
Gbh + Gdh + Grh

?
Gt =
Gbt + Gdt + Grt
Lecture 2 - Solar Energy

2/7/2016

CLEARNESS INDEX
Clearness index Kt is used to determine
The diffuse part of the global horizontal
Irradiance:

Orgill & Hollands correlation

Kt = Gh / Goh
Gh = horizontal global irradiance
Goh = extraterrestrial global irradiance

0 < Kt < 1 (in theory)

Lecture 2 - Solar Energy

2/7/2016

DETERMINATION OF DIFFUSE IRRADIANCE

The diffuse (horizontal) fraction Gdh of global horizontal irradiation can be


given by the Orgill/Hollands correlation of hourly irradiance data, depending
on clearness index kt of the sky
1.0 0.249 ,

= 1.557 1.84 ,

0.177,

0 0.35
0.35 < 0.75
> 0.75

Gdh = horizontal diffuse irradiance


Gh = horizontal global irradiance

Hourly mininimum: 17,7 % irradiance is diffuse


Depending on location: diffuse share is nearly 30 60 % of total yearly
irradiation
Lecture 2 - Solar Energy

2/7/2016

IRRADIANCE CONVERSION TO A TILTED PLANE

Irradiance on inclined surfaces (tilted plane) can be measured, more


common is a conversion of horizontal global irradiance to a tilted plane
1. Direct irradiance conversion
conversion by cosine law; Gbt=Gbh cos()
= angle between beam and plane
2. Diffuse irradiance conversion
Conversion by a model
Isotropic (Liu/Jordan)
Anisotropic (Perez)
Perez

Lecture 2 - Solar Energy

2/7/2016

DIFFUSE IRRADIANCE CONVERSION: LIU JORDAN MODEL


Assumption: uniformly distributed irradiance
Conversion from irradiance at a horizontal Gh to tilted surface Gt by:
Gh

Gt

direct

diffuse

ground-reflected

angle between beam and normal of tilted plane


z angle between beam and normal of horizontal plane
tilt angle of plane (Please notice that Gdh originates from the Orgill Hollands model)
reflection factor
Lecture 2 - Solar Energy

2/7/2016

IRRADIANCE MODELING

Now you have been informed about two modeling approaches for
hourly horizontal irradiance measurements to hourly tilted irradiance.
However there exist several tenths of this sort approaches in practice.
Not only for hourly time series, but also for daily data and longer time scales.
Further it is possible to use synthetic data, like Test Meteorological Years,
instead of measured data, ensuring climatologically representative data.
Or one can use satellite data, though the modeling will be more complex, the
applicability will be more diverse (solar forecasting, agriculture, health etc)
Lecture 2 - Solar Energy

2/7/2016

TEST METEOROLOGAL YEAR

Test Meteorological Year = artificial dataset composed of series of


measured horizontal global irradiance reflecting the climatological
situation on a certain location with certain variability.

250
200

De Bilt Netherlands

150
100

Yaounde Cameroon

50
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Average

0
Lecture 2 - Solar Energy

2/7/2016

IRRADIANCE FORECASTING: predicting irradiance in the future


Complex combination of
Satellite data (radiation, clouds)
Interpolation + modeling, using also
Ground measurements radiation
Geographic data

Lecture 2 - Solar Energy

2/7/2016

INDOOR IRRADIANCE
Specific spectral distribution
Solar irradiance + artificial light
Transmission windows
Decrease of intensity of light
Low power from G=0 to 50 W/m2
Indoor solar powered products

Lecture 2 - Solar Energy

2/7/2016

PV MODULES

PV MODULES ARRAYS - SYSTEMS

Lecture 2 - Solar Energy

2/7/2016

PV module: a product with a life time of 20 years or longer


PV modules main functions are:
- to prevent mechanical damage to PV solar cells
- to connect PV solar cells to provide higher power
- to prevent water or water vapour from corroding the electrical contacts
PV modules need to withstand:
Exposure to UV light, measured by IEC tests
Humidity and water, measured by IEC tests
Temperature cycling, measured by IEC tests
Wind load, measured by surface pressure - N/m2 a X km/h
Mechanical impact, measured by resistance - mm at km/h
Lecture 2 - Solar Energy

2/7/2016

Different types of PV modules


have one thing in common.. glass sheets.
Thin film PV modules

Lecture 2 - Solar Energy

2/7/2016

Rigid versus flexible PV modules


Flexible thin film PV modules

Lecture 2 - Solar Energy

2/7/2016

Rigid glass laminate PV module: > 85% of the market

Aluminum frame
Front sheet glass
Encapsulant

Backsheet
Encapsulant

Lecture 2 - Solar Energy

2/7/2016

MATERIALS IN A SILICON PV MODULE

Front sheet materials: Low-iron glass ensures good transmission of light


Encapsulant materials: Ethyl Vinyl Acetate (EVA) flows at intermediate
temperatures, encapsulating the cells.
Also polyvinyl butyral (PVB) for thin film PV
Rear sheet materials:Tedlar forms an impenetrable back layer
Frame: Aluminum frame provides rigidity
Electrical connection: Junction box provides electrical connections.

Lecture 2 - Solar Energy

2/7/2016

MANUFACTURING OF PV MODULES

T=150 oC

Lecture 2 - Solar Energy

2/7/2016

Conventional crystalline silicon PV modules


Finishing
- Framing
- Junction box
- Cabling and wiring
AC-module
- A PV module with a mini-inverter

Lecture 2 - Solar Energy

2/7/2016

Break

Lecture 2 - Solar Energy

2/7/2016

OTHER APPROACHES TO PV MODULE DESIGNS

Back contacted PV cells > i.e. no front


contacts, high packing density of solar
cells in a PV module possible
See figure from ECN:

Bifacial PV cells > PV module requires a


transparent rear sheet.
Semi transparent PV modules > low
packing density of PV cells

Lecture 2 - Solar Energy

2/7/2016

NEW PV MODULE DEVELOPMENTS


White PV modules,CSEM

Luminescent PV modules, UT, TU/e

Lecture 2 - Solar Energy

2/7/2016

Thin film PV modules


Used with various thin film cell technologies
Advantages:
- Light weight, rollable
- Energy payback time reduced
- Less environmental impact
Disadvantages:
- Lower PV module efficiencies
- Expensive
- Passing of IEC tests more difficult
Lecture 2 - Solar Energy

2/7/2016

PV modules: specifications
First silicon PV modules: 36 cells in series -> 17-18 Volt at STC, to be able
to charge a lead-sulpheric acid battery.
Nowadays 250 Wp modules, 60 cells in series, 30-55 Volt, 6 10 A, these
PV modules are fit for grid connection
Information on data sheet of PV modules
Peak power - Wp
Open circuit voltage - Voc
Short circuit current - Isc
Voltage at maximum power - Vmp
Current at maximum power - Imp
Temperature coefficient
Lecture 2 - Solar Energy

2/7/2016

Efficiency of PV modules measured at STC


Peak power and STC: Standard Test Conditions
Peak power:

Power delivered at Standard Test Conditions


at maximum power point (watt peak, Wp)

Standard Test Conditions, standardized by IEC


Irradiance
: 1000 W/m2
Spectrum
: AM 1.5
Cell temperature
: 25 C

Lecture 2 - Solar Energy

2/7/2016

AIR MASS
AM0 and AM1.5 solar spectrum, http://rredc.nrel.gov/solar/standards
Optical air mass,
angle from zenith

2500
Intensity (W/m2m)

Irradiance in space (AM 0)

AM 1 => 0
AM 0 => 0 (ET)
AM 1,5 => 48.2o

2000
Solar constant = 1,353 W/m2

1500
1000

AM =

Irradiance on earth (AM 1.5)

500

Visible

UV
0

0.25

area

0.5

1
(cos )

IR
1.0

Wavelength (m)

1.5

2.0

2.5
FIG. 015.2

Lecture 2 - Solar Energy

2/7/2016

IV-curve of a PV module
I

Open circuit voltage

I =0

Pmp or Pmpp

V = Voc

Short circuit current

V =0

Power

P = I V

I = Isc

I sc
I mp

Maximum power point Pmp = Vmp Imp


Fill factor

FF =

Vmp I mp
Voc Isc

Vmp

Voc

Pmp = FF Voc Isc

Lecture 2 - Solar Energy

2/7/2016

IV-curve of a PV module
The IV-curve of a PV module
can be described by the
1-diode model, this is a
simplification of the more
accurate 2-diode model
I ph

Rs

I
+

R sh

Iph = photo-generated current


Is= saturation current
V = voltage
T = temperature
k = Boltzmanns constant
Rs = series resistance
Rsh= shunt resistance

I = I ph

q (V +kTI Rs )
V + I Rs

Is e
1
Rsh

Lecture 2 - Solar Energy

2/7/2016

IV-curve of a PV module
All curves at Tc= 25oC
except for one

Lecture 2 - Solar Energy

2/7/2016

POWER / ENERGY LOSSES IN PV MODULES

- Solar cell mismatch losses


In series: I1 < I2 : Itotal = I1
In parallel: lowest V determines Vtot
- Shading
- Hot spots

Lecture 2 - Solar Energy

2/7/2016

Partial shading: effect on IV-curves

Lecture 2 - Solar Energy

2/7/2016

Characterizing performance of PV modules


Efficiency

EA
=
dc
100%
H i ,u A
where,
EA is the power produced by a PV module (W)
A the area of a PV module (m2)
Hi,u the irradiance falling on a PV module (W/m2)

Lecture 2 - Solar Energy

2/7/2016

Irradiance dependency of PV modules efficiency


Efficiency vs. irradiance for different PV technologies

Lab efficiencies 2015 silicon PV, FhG-ISE, 2015

Randall, J.F. and J. Jacot, 2003

Lecture 2 - Solar Energy

2/7/2016

PV modules: temperature coefficients


Temperature coefficients of current, voltage and power (silicon PV):
(Isc) typical values between +0.03%/K and +0.1%/K
(Voc) typical values between -0.33%/K and -0.40%/K
(Pmpp) typical values between -0.40%/K and -0.50%/K.
This effect causes PV modules power to slightly drop on hot days
Pmpp, 25 = Pmpp (1 ( /100) (Tm (oC) 25 ))
Pmpp, 25= temperature-corrected power in max. power point (if it were 25oC)
Pmpp = real power in max. power point
Tm = module temperature

Lecture 2 - Solar Energy

2/7/2016

Thermal behavior of PV modules


Because of temperature coefficients of current, voltage and power its
important to know the thermal behavior of PV modules:
Heat gain due to:
Suns irradiance + Electrical operating
point of PV module + Packing PV cells
Heat loss due to:
Convention + Conduction + Radiation

Lecture 2 - Solar Energy

2/7/2016

NOMINAL OPERATING CELL TEMPERATURE

The Nominal Operating Cell Temperature (NOCT) is defined as the


temperature reached by open circuited cells in a module under the
conditions as listed below:
1.Irradiance on cell surface = 800 W/m2
2.Air Temperature Tair = 20C
3.Wind Velocity = 1 m/s
4.Mounting = open back side.

Expression for the cell temperature Tcell :


Tcell= Tair+ S (NOCT-20) / 80
S is the irradiance in mW/cm2

Lecture 2 - Solar Energy

2/7/2016

OTHER TEMPERATURE MODELS

For PV in the built environment


= +

The Ross model:

where, Tm= Module temperature (C), Ta= ambient temperature (C), Gm =


irradiance in the module plane (W/m2) and k = 0.013 0.037 Cm2/W for
resp. free-standing and PV modules well-integrated in a roof.
The Skoplaki model:
= +

0.32
8.91 + 2.0

(3)

where vf is the wind speed and the mounting coefficient


= kmounted /kfreestanding

Lecture 2 - Solar Energy

2/7/2016

PV module testing and testing standards

Performance testing > power production, thermal behavior, durability


Reliability testing > durability, life time guarantees, bankability
PV module certification > to allow a PV module on the market and to test a
factory on regular moments for quality controls of manufacturing process
Organizations for standardization: ASTM, IEEE, IEC (national org.: f.i. NEN)
Test labs: TV, Sandia, NREL, ECN (partially) etc

Lecture 2 - Solar Energy

2/7/2016

POWER & YIELDS > PERFORMANCE TESTING

Performance testing is also called characterization of a PV module


Most important standard: IEC 61215: Crystalline silicon terrestrial PV
modules, design qualification, and type approval
This standard covers many other standards related to execution of tests
Results:
Electrical performance: among others IV-curves under STC, under thermal
cycling, under wet conditions
Mechanical performance: under impact and after several tests

Lecture 2 - Solar Energy

2/7/2016

STANDARD TEST FACILITIES

Class A solar flash simulator > IV-curves


Climate chambers: thermal cold, wet cycles; humidity tests, etc.
Hail launcher
Tools for mechanical tests
Measuring equipment: temperature, etc.
Salt fog chamber
UV test chamber

Lecture 2 - Solar Energy

2/7/2016

Lecture 2 - Solar Energy

2/7/2016

IEC 61215 OUTLINE

Lecture 2 - Solar Energy

2/7/2016

FIELD FAILURES OF PV MODULES > RELIABILITY TESTING

Broken interconnects and broken cells


Corrosion
Delamination and/or loss of elastomeric properties of encapsulant
Encapsulant discoloration
Solder bond failures
Broken glass
Hot Spots
Ground faults
Junction box and module connection failures
Bypass Diode failures
Open circuiting leading to arcing
(Wohlgemuth, NREL, 2012)
Lecture 2 - Solar Energy

2/7/2016

(Wohlgemuth, NREL, 2012)


Lecture 2 - Solar Energy

2/7/2016

IEC Standards: Reliability


Collection of PV modules (and their failures) from the field and testing by
IEC-61730-1 Photovoltaic module safety qualification: Requirements for construction
IEC-61730-1 Photovoltaic module safety qualification: Requirements for testing
IEC-61215 Crystalline silicon terrestrial photovoltaic modules Design qualification and
type approval
Etc..
Etc.
Etc.
IEC-1701 Salt Mist Corrosion Testing of PV Modules
IEC-1721 Susceptibility of a Module to Accidental Impact Damage (Resistance to Impact
Test)

Lecture 2 - Solar Energy

2/7/2016

Break

Lecture 2 - Solar Energy

2/7/2016

PV SYSTEMS

PV systems
Grid-connected PV Inverters
Stand-alone PV Energy storage
Hybrid PV
BIPV, PIPV
Components Balance of System
Performance indicators for PV systems
Sizing and simulation

Lecture 2 - Solar Energy

2/7/2016

Scheme for a PV system configuration


PV

DC loads

DC/DC
(MPPT)

AC loads

Inverter
DC/AC

Utility Grid

Battery

BMS
DC

Grid-connected PV
0.2 kW to megawatts AC
Lecture 2 - Solar Energy

2/7/2016

Scheme for a PV system configuration


PV

DC loads

DC/DC
(MPPT)

AC loads

Inverter
DC/AC

Utility Grid

Battery

BMS
DC

Grid-connected PV
with auxiliary back-up
Lecture 2 - Solar Energy

AC

2/7/2016

Scheme for a PV system configuration


PV

DC loads

DC/DC
(MPPT)

AC loads

Inverter
DC/AC

Utility Grid

Battery

BMS
DC

Stand alone PV I
~ 1 - 5 kilowatts
Lecture 2 - Solar Energy

AC

2/7/2016

Scheme for a PV system configuration


PV

DC loads

DC/DC
(MPPT)

AC loads

Inverter
DC/AC

Utility Grid

Battery

BMS
DC

Stand alone PV II
AC
50 watt to 1 kW at a max.
Lecture 2 - Solar Energy

2/7/2016

Scheme for a PV system configuration


PV

DC loads

DC/DC
(MPPT)

AC loads

Inverter
DC/AC

Diesel
Utility Grid
genset

Battery

BMS
DC

Hybrid PV system
up to 10s of kWs
Lecture 2 - Solar Energy

AC
2/7/2016

PV SYSTEMS TERMINOLOGY

VLS: Very Large System


BIPV: Building Integrated PV
BAPV: Building Added PV
PIPV: Product Integrated PV

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
Building integrated PV, Netherlands

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
PV in the built environment: Nieuwland

Lecture 2 - Solar Energy

2/7/2016

GRID CONNECTED PV IN SMART CITIES

HEERHUGOWAARD 2013

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
PV Sound barriers

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
VLS: Very Large Systems

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
BIPV: PV facades

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
BIPV: Architectural integration

Lecture 2 - Solar Energy

2/7/2016

Applications : Building Integrated PV


Costs of building integrated BIPV seem to be reasonable
Even cost competitive in 2015 and certainly more interesting in 2016

2016

Lecture 2 - Solar Energy

2/7/2016

Applications : grid-connected PV
BAPV: on top of the Reichstag

Lecture 2 - Solar Energy

2/7/2016

Applications : stand alone PV

Street lighting system, Indonesia

Lecture 2 - Solar Energy

2/7/2016

Applications : stand alone PV


Autonomous PV: costs of PV system cheaper than grid extension in remote
areas

Prijs van een kWh ($)

5 km

1 km net

10 km

20 km

LCOE PV-high

Elektriciteit uit zonlicht

LCOE PV-low
0
1

10
Dagelijkse behoefte aan elektriciteit (kWh)

100

Daily electricity demand (kWh)

Lecture 2 - Solar Energy

2/7/2016

Applications : autonomous PV
Telecommunication
Remote areas

Lecture 2 - Solar Energy

2/7/2016

Applications : stand alone PV, with sun tracking

Tracking system in Cambodia


Lecture 2 - Solar Energy

2/7/2016

CATEGORIES OF PIPV

(1) Consumer products


(2) Lighting products
(3) Business-to-business applications
(4) Recreational products
(5) Vehicles and transportation
(6) Arts

Lecture 2 - Solar Energy

2/7/2016

Product-integrated PV: almost commercially viable application


PV powered boats

Lecture 2 - Solar Energy

2/7/2016

PV systems: components
PV modules
BOS: Balance of System
MPP trackers
Inverters, most of the time DC/AC
Energy storage, usually batteries
Battery management systems (BMS)
Other power electronics, cabling, diodes etc
Sun tracking systems
Racks and other mounting systems for PV arrays
Cabinets for inverters
Monitoring equipment, if necessary
Lecture 2 - Solar Energy

2/7/2016

MPP TRACKERS

Maximum power point tracking (MPPT) is a technique that grid-connected inverters,


solar battery chargers and similar devices use to get the maximum possible power
from one or more photovoltaic modules.
Usually the tracker itself is integrated in the electronics of the inverter, unless in
innovative applications f.i. solar powered boats or so-called smart PV modules, they
have a separate MPP tracker between PV and battery.

Different algorithms based on the shape of an IV curve. Most common: Perturb and
Observe. The controller adjusts the voltage by a small amount from the array and
measures power; if the power increases, further adjustments in that direction are tried
until power no longer increases.
In general: sensitive for non-optimal peaks due to shading
Lecture 2 - Solar Energy

2/7/2016

Inverters (DC/AC)
Applied in grid-connected systems to convert DC power from PV arry to AC power that can be fed in the grid
Most inverters have an integrated MPP tracker (see previous slide)
Power electronics: MOSFETs or Thyristor (large inverter)

Differently configured PV systems

with DC-coupling box (2-5 kWp PV array)

with string-inverters (1 to 2 strings)

assembled from AC-modules, and AC-coupling box

Requirements PV inverters:
Electromagnetic compatibility: EMC, not sending undesired signals and immune against external disturbances
Provision against island operation: automatic switch off

Lecture 2 - Solar Energy

2/7/2016

Inverters DC/AC

Example of inverter efficiency curve, SMA Sunny Boy


Does this inverter have a good performance???
Also for inverters: standardization, by f.i. European inverter efficiency
Lecture 2 - Solar Energy

2/7/2016

ENERGY STORAGE
Different means for energy storage available, however for PV applications
lead-acid batteries are still the most dominant form of energy storage,
because of low costs and matureness of technology (Sorensen, 2015)

Lecture 2 - Solar Energy

2/7/2016

Batteries
Important battery properties
The capacity: the amount of charge energy (Wh) or charge (Ah) which
can be withdrawn from a fully charged battery
The energy storage efficiency: the ratio between the amount of energy
that can be withdrawn from a charged battery and the energy needed to
charge it.
Notice: batteries lower discharge limit depth of discharge- is usually
above 40% of a fully charged batteries state of charge (see next slide)
The cyclic service of the battery: the number of times that a battery can
be discharged to a specified depth of discharge (until it gets worn out)

Lecture 2 - Solar Energy

2/7/2016

Batteries
State of charge: SOC
SOC = (Crated Cdischarged)/Crated
SOC = Cremaining/Crated

Lecture 2 - Solar Energy

2/7/2016

Batteries

Different materials ->


different cell voltages
Lead acid batteries
Nickelcadmium batteries
NiMH batteries
Lithium-ion batteries

Lecture 2 - Solar Energy

2/7/2016

Perez,
1993

Lecture 2 - Solar Energy

2/7/2016

Perez,
1993

Lecture 2 - Solar Energy

2/7/2016

NiCd

NiMH

Li-ion

Lead-acid

Gravimetric Energy Density (Wh/kg)

45-80

60-120

110-160

30-50

Internal Resistance in m
(includes peripheral circuits)

100-200
6V pack

200-300
6V pack

<100-250
7.2V pack

Less than 100


12V pack

Cycle Life (to 80% of initial capacity)

1500

300-500

300-500

200-300

Service Life

5 years +

3-4 years

2-3 years

5 years +

Fast Charge Time

1-2h

2-4h

-4h

8-16h

Self-discharge / month (room temp.)

20%

30%

5-10%

5%

Cell Voltage (nominal)

1.2V

1.2V

3.7V

2V

20C
1C

5C
0.5C or lower

2-5C
1C or lower

5C
0.2C

Operating Temp. (discharge only)

-40 to 60C

-20 to 60C

-20 to 60C

-20 to 60C

Maintenance Requirement

30-60 days

60-90 days

6 months

6 months

Typical Battery Cost (US$)

$50 (7.2V)

$60 (7.2V)

$100 (7.2V)

$25 (6V)

Cost per Cycle (US$)

$0.04

$0.12

$0.14

$0.10

Load Current

peak
best result

Lecture 2 - Solar Energy

2/7/2016

SUN TRACKING

A sun tracker is device that orients PV modules towards the sun with the
objective to minimize the angle of incidence between the incoming beams of
irradiance and the PV modules.
Also sun tracking is a requirement in Concentrating PV (CPV). Therefore we
will come back to this topic in lecture 6.
Two approaches:
Single axis tracking, horizontal, vertical (East to West) and tilted
Dual axis tracking, full tracking of sun in all directions
Issues with wind loads, wear of drives, costs
By lack of good references to tracking, please read http://en.wikipedia.org/wiki/Solar_tracker
Lecture 2 - Solar Energy

2/7/2016

Performance of grid-connected PV systems


Performance can be related to
Energy performance of PV systems
Reliability of PV systems
Objectives in case of energy performance:
Checking forecasted energy yields
Determination of available irradiation
Determination of components efficiencies
Gaining detailed insight in the functioning of a system
Overall objective: improving future PV systems!!!

Lecture 2 - Solar Energy

2/7/2016

Final yield
Besides the system efficiency the following normalized index can be
determined
Final yield Yf = Euse,PV,day Po (kWh/kWp)

Lecture 2 - Solar Energy

2/7/2016

Lecture 2 - Solar Energy

2/7/2016

Performance ratio
The performance ration follows from the final yield and the reference yield
Reference yield Yr = day GI dt GSTC
Final yield Yf = Euse,PV,day Po
Performance ratio PR = Yf Yr (%)
Nowadays PV systems can reach a PR of 90%!

Lecture 2 - Solar Energy

2/7/2016

Performance grid-connected PV

Lecture 2 - Solar Energy

2/7/2016

SIZING AND SIMULATION

Because we would like to predict the performance of PV systems


Because we would select components that suit the situation of use
Advantage of simulation vs. back-of-the-envelop calculations:
Computers can easily deal with the stochastic character of intermittent
energy sources such as solar and wind energy
Multi-disciplinary aspects (energy generation and storage, costs, loss-ofload probability) lead to complex systems > and very complex
calculations
A simulation program embeds a lot of expert knowledge that you can
easily apply in a short time without being an expert (yet)

Lecture 2 - Solar Energy

2/7/2016

SIMULATION TOOLS

Both grid-connected and stand alone PV


PVGIS (free and easy to use)
HOMER (must be purchased and easy to use)
And many more!
Grid-connected PV systems only (and in Dutch)
o zonnecalculator.nl
o zonneatlas.nl
o zonnekaart.nl

Lecture 2 - Solar Energy

2/7/2016

PVGIS
http://re.jrc.ec.europa.eu/pvgis/
Easy to handle
Can be used to calculate daily irradiance profiles, monthly irradiance,
electricity generation of different grid-connected PV systems
Produces data and graphs
Meteorological data for Europe, Africa and Asia

Lecture 2 - Solar Energy

2/7/2016

Lecture 2 - Solar Energy

2/7/2016

Lecture 2 - Solar Energy

2/7/2016

Homer
http://homerenergy.com/
Easy to handle
Can be used to simulate small energy systems with solar PV, wind
turbines, batteries, fuel cells electrolyzers, both stand alone and
connected to the grid
Produces data and graphs
Optimization of system components with respect to customizable
variables: meteo data or costs or total power etc.
Possibility to input measured meteo data
This is THE standard simulation environment for professional RET experts

Lecture 2 - Solar Energy

2/7/2016

Lecture 2 - Solar Energy

2/7/2016

Homer produces time series of system performance during one year

Lecture 2 - Solar Energy

2/7/2016

TO DO FOR NEXT WEEK

To read:
These lecture slides
Chapter 7 of PVeducation: Modules and Arrays
See: http://pveducation.org/pvcdrom/modules/introduction
FYI, to give you an overview: report IEA-PVPS T1-27:2015 (on Blackboard)
To prepare:
Assignment 1, submission on February 18th, 2016
Assignment 2, this assignment is a mini-project which has to be executed in
couples. Submit topic on February 15th, 2016, presentation on March 16th

Lecture 2 - Solar Energy

2/7/2016

ASSIGNMENT 2

MINI PROJECT

Create couples and read assignment 2.


Select a topic in the field of solar energy
Send me an email (a.h.m.e.reinders@utwente.nl) with student names
and the selected topic before Monday February 15th 23:59h..
Analyse this topic and report your findings in a paper of max. 8 pages A4
Preferably use reviewed information sources, i.e. books, papers from
journals (use Scopus, Science Direct, or Google Scholar).

Lecture 2 - Solar Energy

2/7/2016

ASSIGNMENT 2

MINI PROJECT

On March 16th, you will present your results by a PowerPoint presentation


of about 10 minutes. Therefore your presentation is discussed in the
group.
Please also submit your assignment on March 16th at the end of the day,
while mentioning your names and student ID on the first page of paper,
and your powerpoint presentation (both documents must be submitted)

Lecture 2 - Solar Energy

2/7/2016

SOLAR ENERGY LECTURE 3 18/02/16


MASTER SUSTAINABLE ENERGY - CODE 195740040
CRYSTALLINE SOLAR CELLS - 1

CONTENTS

SOLAR ENERGY LECTURE 3

Functioning of solar cells


IV curves
Production
Cell design
To do for next week

Solar Energy - Lecture 3

18/02/16

Principle of operation of crystalline solar cells (c-Si)

Sunlight1
Contact grid

AR-coating

0,3 mm

2 3

6
Electron
current

P-typeregion
Back contact

N-type region
Junction

Fig. 001_5

Solar Energy - Lecture 3

18/02/16

Principle of operation

Sunlight (photons) 1
N
Separation 5
Absorption 2

Diffusion 4

Load

Generation 3
External
current 6

Solar Energy - Lecture 3

18/02/16

IRRADIANCE: AVAILABLE SPECTRUM, AM1.5


AM0 and AM1.5 solar spectrum, http://rredc.nrel.gov/solar/standards
Optical air mass,
angle from zenith

2500
Intensity (W/m2m)

Irradiance in space (AM 0)

AM 1 => 0
AM 0 => 0 (ET)
AM 1,5 => 48.2o

2000
Solar constant = 1,353 W/m2

1500
1000

AM =

Irradiance on earth (AM 1.5)

500

Visible

UV
0

0.25

area

0.5

1
(cos )

IR
1.0

Wavelength (m)

1.5

2.0

2.5
FIG. 015.2

Solar Energy - Lecture 3

18/02/16

The corpuscular particle character of light

Photons are quasi particles, quanta, packages of energy


E = photon energy

E = h =

h = Plancks constant

hc

= frequency of the light

= velocity of light

= wavelength of the light

= =

Solar Energy - Lecture 3

18/02/16

The unit electron volt

V = 1 volt

q = 1.6 x 10-19 coulomb and V = 1 volt


E = q x V = 1.6 x 10-19 x 1 =
= 1.6 x 10-19 joule = 1 electron volt = 1 eV

Solar Energy - Lecture 3

18/02/16

Spectrum in relation to energy content photons

Visible area

Ultra violet

Infra red

3.18 eV
violet

1.61 eV
blue

0.39

green yellow orange

red

0.77

FIG 047.2

Wavelength (m)

h(eV) x (m) = 1.24


Green light: = 0.55 x 10-6m, =5.45 x 1014 s-1, E=2.25 eV

Solar Energy - Lecture 3

18/02/16

Principle of operation

Sunlight (photons) 1
N
Separation 5
Absorption 2

Diffusion 4

Load

Generation 3
External
current 6

Solar Energy - Lecture 3

18/02/16

Absorption of light (1): general


Lamberts law
I

I(x ) = I ( x = 0 ) e x

() : absorption coefficient
0

dp =
0

( )

dp = characteristic penetration depth, given by


( )

1
I (x = 0)
( )

= I ( x = 0 ) e
= I ( x = 0 ) e 1 =
I x = dp =
( )
e

Solar Energy - Lecture 3

18/02/16

10

Absorption of light (2) in crystalline silicon


Wavelength (m)

Absorption coefficient

(cm-1)

1.24

0.62

0.41 0.35

5
10
4
10

= absorption coefficient, and


dp = penetration depth in crystalline silicon

Infrared

300K

= 1.05 m

3
10
2
10

= 10 cm-1

dp=

1
= 1000 m

= 105 cm-1

dp=

1
= 0.1 m

Violet
= 0.41 m

10
1
-1
10
1.0

FIG 048.1

1.5 2.0 2.3 2.5 3.5


Photon energy (eV)

Solar Energy - Lecture 3

18/02/16

11

Absorption of light (3) : x-Si


N

Sunlight
Red light

Blue light

1 m

100 m

LIB-1465

Solar Energy - Lecture 3

18/02/16

12

ABSORPTION COEFFICIENT

Depends on the material and on the wavelength of light

The absorption coefficient, , in a variety of semiconductor materials at 300K (cm-1)


Solar Energy - Lecture 3

18/02/16

13

Principle of operation

Sunlight (photons) 1
N
Separation 5
Absorption 2

Diffusion 4

Load

Generation 3
External
current 6

Solar Energy - Lecture 3

18/02/16

14

GENERATION RATE G

Generation rate at AM 1.5


Silicon solar cell

The intensity of light I at any point in a PV


device can be calculated according to the
equation: = 0
Where

is the absorption coefficient typically in cm-1;


x is the distance into the material at which the light intensity is being calculated;
and
I0 is the light intensity (irradiance) at the top surface.

The generation rate G is the number of electron-hole pairs generated.


At any point in a PV device can be calculated using:

= 0

where N0 = photon flux at the surface (photons/unit-area/sec.)


Solar Energy - Lecture 3

18/02/16

15

IV-curves (1)
Iph

IV-curve photo-generated current: Iph


V

V1

IV-curve diode
V

V1

Superposition -> IV-curve solar cell: I

Id(V1 )

I
I (V1 )

V1

Iph

V
Solar Energy - Lecture 2

14/02/13

16

IDEAL DIODE EQUATION

SHOCKLEY EQUATION

= exp

where:
I = the net current flowing through the diode;
IS = "dark saturation current",
diode leakage current density in absence of light;
V = applied voltage across the terminals of the diode;
q = absolute value of electron charge;
n = diode ideality factor (n ~ 1)
k = Boltzmann's constant; and
T = absolute temperature (K).
Solar Energy - Lecture 2

14/02/13

17

Solar cell equivalent circuit


Ideal case: single diode model

I
+

I ph

Id

V
qV

I = I ph I s e kT 1

Solar Energy - Lecture 3

18/02/16

18

Single diode model with series and shunt resistance

Rs

I
+

I ph

R sh

Rs = Series resistance
Rsh = Shunt resistance

V
-

I = I ph

q (V +kTI Rs )
V + I Rs

Is e
1
Rsh

Solar Energy - Lecture 3

18/02/16

19

SERIES AND SHUNT RESISTANCES

Series resistance accounts for resistances by


metal grid
contacts
base and emitter sheet
Shunt
imperfections on device surface
leakage currents across the edge of the cell

Solar Energy - Lecture 3

18/02/16

20

Solar cell equivalent circuit:


Two diode model
Rs

I
+

I ph

D1

D2

Rsh

V
-

I Rs )
I Rs )
V +IR

q (Vn+ kT
q (Vn+kT
s
1
2
I = I ph I s1 e
1
1 I s 2 e

Rsh

Solar Energy - Lecture 3

18/02/16

21

SILICON PV MANUFACTURING

1954, D. Chapin, C. Fuller and G. Pearson at Bell Laboratories used


Silicon as semiconductor material to make the first practical solid-state
solar cell for power generation.
Silicon is the second most abundant element (about 28.2% by weight)
present in the earth crust. And the most studied element after Oxygen
PV industry has grown using technologies and manufacturing processes
from the semiconductor industry and benefiting from low-cost silicon
feedstock supplied as reject by the semiconductor industry.
In 2015, crystalline Silicon PV still represents more than 90% of the
entire global PV market.
Since 2004 larger PV industry (in weight) than semiconductor industry

Solar Energy - Lecture 3

18/02/16

22

FIRST 5 STEPS TOWARDS SILICON SUBSTRATES


1. Reduction of sand to obtain metallurgical-grade silicon
2. Purification
3. Production of purified silicon feedstock
4. Growth of silicon ingots, either mono-crystalline or multi-crystalline
5. Slicing of silicon ingots into wafers

Solar Energy - Lecture 3

18/02/16

23

FEEDSTOCK PRODUCTION
Quartz sand
SiO2
Reduction with carbon C

SiO2 + C Si + SiO + CO
Si with 98% purity, metallurgical grade silicon

Metallurgical grade Si

Conversion to SiHCl3
Fractional distillation of SiHCl3
Deposition as polysilicon rod
Zone refining
Electronic
grade Si feedstock
Semiconductor
industry

Siemens process
At least 99.9999% (6N) purity for
solar-grade silicon: SoG-Si

waste
Waste

9N purity for electronicCrystalline


grade
silicon:silicon
EGS
solar industry
Fig. 002_6

Solar Energy - Lecture 3

18/02/16

24

1. PRODUCTION OF METALLURGICAL-GRADE SILICON

High-purity silica (SiO2) or quartzite is mixed with charcoal, wood chips and
coal. The carbon reduces the silica to form silicon:
2 +

1900

+ 2

+ +

1900

2 + 2

1900

3 + 2

This process happens at 1900 oC and requires therefore a large amount of


energy, about 13kWh/kg (!).
Silicon is liquid at this temperature and is drained at the bottom of the
furnace. The purity of metallurgical-grade silicon is typically around 98%.
Solar Energy - Lecture 3

18/02/16

25

2. PURIFICATION OF SILICON

The second step consists in purifying the MG Silicon


Common technique: a distillation process of trichlorosilane SiHCl3
Starting from MGS, the trichlorosilane is formed according to
+ 3

300

3 + 2 +

Trichlorosilane (a liquid at room temperature) is purified by fractional


distillation.

Solar Energy - Lecture 3

18/02/16

26

3. PRODUCTION OF SOC-SILICON

The production of solar-grade silicon (SoG-Si) consists of reducing the


purified trichlorosilane with hydrogen in a chemical vapor deposition (CVD)
process at around 1150C, the silicon depositing on pure silicon rods (20
cm diameter) electrically heated serving as nucleation surface for the
deposition process according to the reaction:
23 + 32

1150

2 + 6

This process, known as the Siemens process, is the best known technique
for producing silicon feedstock for PV application.

Solar Energy - Lecture 3

18/02/16

27

Cross-sections of solar cell technologies


This lecture

Remaining lectures

Cheap
substrate
Thin film
PV
FIG 054.1

Single crystalline silicon


solar cells

Multicrystalline silicon
solar cells

Thin-film solar cell


- Crystalline film silicon
- Amorphous silicon
- Cadmium telluride
- Copper indium diselenide
- III-V compound
- Organic solar cells

Solar Energy - Lecture 3

18/02/16

28

SOLAR CELL PRODUCTION

Input material is solar-grade silicon feedstock


For mono-crystalline silicon
Czochraski (Cz) process > resulting in an ingot which can be further
processed in 2015: ingot diameter: ~ 200mm, ingot length: ~ 2 m, ~200 kg

Multi-crystalline ingots can be produced by melting pure silicon in a crubicle


in an oven. This is cheaper, because of simpler process and larger load
than in the case of Cz process: ingot size: 1 x 1 x 0.35 m, ~800 kg
At present therefore the largest share of the market consists of multicrystalline PV cells and modules.

Solar Energy - Lecture 3

18/02/16

29

SINGLE CRYSTALLINE SILICON SOLAR CELLS:


CZOCHRALSKI GROWTH PROCESS

Seed crystal

Originally developed for space applications,


still in use for terrestrial applications
Puller at 1,1 mm/minute (60 hours in total
for the production of one ingot)

Silicon rod
Molten silicon

At high temperature of 1425 oC: very high


energy consumption: 40 to 100 kWh/kg
https://www.youtube.com/watch?v=AMgQ1HdElM

Fig. 003_2

Solar Energy - Lecture 3

18/02/16

30

Multi-crystalline silicon production

0.1 mm/min to 0.4 mm/min


TH
Liquid

Solid

Liquid-solid
transition

TL
Fig. 004-2

Solar Energy - Lecture 3

18/02/16

31

MULTI-CRYSTALLINE SILICON

Solar Energy - Lecture 3

18/02/16

32

GRAINS IN CRYSTALLINE SILICON CELLS

Descriptor

Symbol

Grain Size

Common
Growth
Techniques

Mono crystalline
or single crystal

sc-Si

>10cm

Czochralski (CZ)
float zone (FZ)

Multicrystalline

mc-Si

1mm-10cm

Cast, sheet,
ribbon

Polycrystalline

pc-Si

1m-1mm

Chemical-vapour
deposition

Microcrystalline

c-Si

<1m

Plasma
deposition

Solar Energy - Lecture 3

18/02/16

33

Multi-crystalline silicon sawing

Solar Energy - Lecture 3

18/02/16

34

Sawing of wafers
Wire sawing process:
Wafer thinkness ~ 180 m
Kerf loss of ~200 m
Sawing takes about
6 to 8 hours for
156 x 156 mm cells

Wire

Silicon block
Fig. 005_2

Solar Energy - Lecture 3

18/02/16

35

SQUARED-OFF CZ INGOT

Solar Energy - Lecture 3

18/02/16

36

Multi-crystalline silicon solar cell production


Wafer

Removal of sawing
P

damage by etching

Formation of N-layer

by phosphorus diffusion
ARC

Deposition of anti-

reflection coating
ARC

Metallisation by

screen printing
FIG 060.1

Solar Energy - Lecture 3

18/02/16

37

MULTICRYSTALLINE SILICON SOLAR CELL

80-ies

Solar cells in course of time


present

Solar Energy - Lecture 3

18/02/16

38

SOLAR CELL DESIGN PRINCIPLES

Maximise efficiency, given a certain set of constraints


Cost vs. efficiency
increasing the amount of light collected by the cell that is turned into
carriers;
increasing the collection of light-generated carriers;
extracting the current from the cell without resistive losses.

Solar Energy - Lecture 3

18/02/16

39

ABSORPTION OF LIGHT

Photons incident on the surface of a solar cells will be either:


Reflected,
Absorbed, or
Transmitted.

Solar Energy - Lecture 3

18/02/16

40

MINIMIZING OPTICAL LOSSES

Minimise top contact > reducing self-shading


Anti-reflection coatings > prevent reflection of incoming irradiance
Increase optical path length by:
- Thicker solar cell > leading to increased probability of absorption
- Surface texturing
- Reflective rear surface of cell
(straight or Lambertian)

Solar Energy - Lecture 3

18/02/16

41

CELL DESIGN ASPECTS (1)

FRONT METALLISATION, PATTERN DESIGN

Front metallization is meant as an electrical


Finger and busbar resistivity
contact for the solar cell to be able to withdraw
width
current/power while letting irradiance enter
the front surface of the solar cell.
height
R

R
R

busbar

finger

sheet n-layer

contact

Contact resistance between


fingers and n-layer
Resistance of the solar cells
bulk and n-layer
Also: self-shading by front
metallisation

bulk
Solar Energy - Lecture 3

18/02/16

42

BURIED CONTACT CELL

high efficiency commercial solar cell


Shading losses 10%, reduced to 2 to 3% by buried contact

Solar Energy - Lecture 3

18/02/16

43

BACK CONTACT SOLAR CELLS


Regular cell
Back contact cell

Figure from IMEC

Figure from ECN

EVA and glass sheet

Schematics of back-contact solar cell structures.


(a) MWT. 2008 WIP Munich. (b) EWT 2008 IEEE.
All figures reproduced with permission.
Solar Energy - Lecture 3

18/02/16

44

CELL DESIGN ASPECTS (2)

SURFACE TEXTURE

Light trapping by total internal reflection is increased by textured surfaces


Snells law:
n1 sin 1 = n2 sin 2
Critical angle:
c = arcsin (n2/n1)
occurs only if
n1 > n2

(a)

(b)

FIG 056.2

Scanning electron microscope


photograph of a textured silicon surface.
Image Courtesy, UNSW.

n1 > n2
Solar Energy - Lecture 3

18/02/16

45

SURFACE TEXTURE

Inverted pyramids

Scanning electron microscope photograph of a textured


silicon surface. Image Courtesy, UNSW.

Solar Energy - Lecture 3

18/02/16

46

CELL DESIGN ASPECTS (3)

ANTI-REFLECTION COATING: ARC

Bare silicon has a high surface reflection of over 30%. An ARC reduces reflection
by destructive interference of light.
35

Bare silicon

30

Antireflection
coating

nARC, d

FIG 057.2

Silicon

n2

n ARC d =

0
4

n ARC = n0 n 2

Guidelines for
refractive indices:
nair=1.0001
nglass=1.46
nsilicon=3.44

Reflection (%)

Air or glass

n0

25
Silicon

In air
Under glass

20
15

n = 2.3

With
AR

n = 1.9

10
n = 2.3

5
0
FIG 058.2

0.3

0.5

0.7
0.9
Wavelength (m)

Solar Energy - Lecture 3

18/02/16

1.1
47

Cell design aspects (4)


BSF and BSR
n-layer

BSF: Back Surface Field


BSR: Back Surface Reflector

p-substrate

- electron

photon
p +-layer

BSF

Back
contact

Solar Energy - Lecture 3

BSR

18/02/16

Fig 008_2

48

Characterisation of solar cells: Flash test (1)

Light source

Fig. 001.7

Solar Energy - Lecture 3

18/02/16

49

Spectral response measurement (2)

Chopper

Narrow band
filter
Solar
cell

Light source

Bias light
source
PSD
FIG 061.1

Solar Energy - Lecture 3

18/02/16

50

Spectral response of multi-crystalline silicon solar cell

0.9
0.8

EQE (A/W)

0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
300

400

500

600

700

800

(nm)

900

1000

1100

1200
FIG 023.2

Solar Energy - Lecture 3

18/02/16

51

TO DO FOR NEXT LECTURE

To read:
These lecture slides and information mentioned at Blackboard
To prepare:
Assignment 3 to be submitted at March 14th, 2016 on Blackboard.

Solar Energy - Lecture 3

18/02/16

52

SOLAR ENERGY LECTURE 4 22/02/16


MASTER SUSTAINABLE ENERGY - CODE 195740040
CRYSTALLINE SOLAR CELLS - 2

CONTENTS

SOLAR ENERGY LECTURE 3

Semiconductors
PN junction
Diode equation (general case)
To do for next week

Solar Energy - Lecture 4

22/02/16

Principle of operation

Sunlight (photons) 1
N
Separation 5
Absorption 2

Diffusion 4

Load

Generation 3
External
current 6

Solar Energy - Lecture 4

22/02/16

CONDUCTORS, SEMICONDUCTORS AND INSULATORS

=1/

From: Sze, Semiconductor devices

Solar Energy - Lecture 4

22/02/16

SEMICONDUCTOR MATERIALS

Materials from group IV

Column/
Period

Combination of III and V

Mg Al

Si

Zn Ga Ge As Se

Cd

Hg

III V compounds /alloys


Combination of II and VI
II VI compounds / alloys or
chalcogenides

II

III

IV

VI

In

Sn Sb Te
Pb

A semiconductor can be either of a single element, such as Si or Ge, a compound,


such as GaAs, InP or CdTe, or an alloy, such as SixGe(1-x) or AlxGa(1-x)As, where x
is the fraction of the particular element and ranges from 0 to 1.
Solar Energy - Lecture 4

22/02/16

SEMICONDUCTOR SILICON

Silicon is a semiconductor with a diamond structure


Si atoms are surrounded by 4 others
Covalent bonds, by shared electron pairs
Free electrons (e- charge) result from (partially) broken bonds
Leaving a hole behind (e+ charge)

+14

2 e8 e-

4 e-

Schematic representation
of an isolated Si atom with
3 energy levels / shells / for
electrons Solar Energy - Lecture 4

22/02/16

SEMICONDUCTOR SILICON

Covalent bonds: Two atoms share a single electron


Thermal excitation electron moves from valence band to conduction
band (this happens both in the dark and under exposure of light)
Free electrons cause conduction in the conduction band
Holes cause conduction in the valence band
-

Energy band diagram of a semi conductor


at zero Kelvin and at 300 Kelvin
22/02/16

BAND GAP

Minimum energy required to excite an electron


From the lower energy level, valance band (EV)
To an energy level at which an electron can be considered free,
conduction band (EC)
The band gap (Eg) is the gap in energy between the bound state and the
free state
Eg depends on the semiconductor material
Si

Eg ~1,14 eV

Forbidden gap

Ge Eg ~ 0,67 eV
GaAs Eg~ 1,42 eV
Solar Energy - Lecture 4

22/02/16

CONDUCTORS, SEMICONDUCTORS AND INSULATORS

Solar Energy - Lecture 4

22/02/16

PHOTON ENERGY COMPARED TO BAND GAP

Eph < Eg

Photons with energy Eph less than the band gap energy Eg
interact only weakly with the semiconductor, passing through
it as if it were transparent.

Eph = Eg

have just enough energy to create an electron hole pair and


are efficiently absorbed.

Eph > Eg

Photons with energy much greater than the band gap are
strongly absorbed. However, for photovoltaic applications, the
photon energy greater than the band gap is wasted as
electrons quickly thermalize back down to the conduction
band edges.

In silicon, because Eg ~1,14 eV only photons with a wavelength smaller


than 1.1 m have chance to be absorbed.
Solar Energy - Lecture 4

22/02/16

10

EPH > EG IN CRYSTALLINE SILICON

2500
Intensity (W/m2m)

Irradiance in space (AM 0)

2000
Solar constant = 1,353 W/m2

1500
1000
Irradiance on earth (AM 1.5)

500

Visible

UV
0

0.25

area

0.5

IR
1.0

Wavelength (m)

1.5

2.0

2.5
FIG. 015.2

Solar Energy - Lecture 3

18/02/16

11

INTRINSIC CARRIER CONCENTRATION

Semiconductor material without impurities is called intrinsic material


The concentration of the free carriers (electron-hole pairs) is called the
intrinsic carrier concentration, ni
At 300 K the generally accepted value for the intrinsic carrier
concentration of silicon is ni, ~1010 cm-3

Solar Energy - Lecture 4

22/02/16

12

INTRINSIC CARRIER CONCENTRATION

The exact value of the intrinsic carrier concentration in silicon has been
extensively studied.
At 300 K the generally accepted value for the intrinsic carrier concentration
of silicon, ni, is 9.65 x 109 cm-3 ,given by Altermatt.
A formula for the intrinsic carrier concentration in silicon as a function of
temperature is given by Misiakos:
ni(T)=5.29 1019 x (T/300)2.54 x e(6726/T)
Notice that solar cells are usually measured at 25 C where the intrinsic
carrier concentration is 8.3 x 109 cm-3.

Solar Energy - Lecture 4

22/02/16

13

DOPING

Shift the balance of electrons and holes in a silicon crystal lattice by "doping" it with
other atoms which have different numbers of valence e Doping creates N-type material (negatively charged material) when semiconductor
materials from group IV are doped with group V atoms. P-type materials (positively
charged) are created when semiconductor materials from group IV are doped with
group III atoms.
Column/
Period

II

III

IV

VI

Mg

Al

Si

Zn

Ga

Ge

As

Se

Cd

In

Sn

Sb

Te

Hg - Lecture 4
Solar Energy

Pb

22/02/16

14

Semiconductors N-type crystalline silicon (e.g. phosphorus doped)

N-type silicon
CB
DONORS

VB
T=0K

- - - - - + + + + +

T=300K

CB
IONISED
DONORS

VB

At room temperature (300 K)


almost all donors ionised
Concentration of electrons
almost equal to the
concentration of donors
Thermal excitations continue
Electrons are majority carriers
Holes are minority carriers
Solar Energy - Lecture 4

22/02/16

15

Semiconductors P-type crystalline silicon (e.g boron doped)

P-type silicon
CB
ACCEPTORS

VB
T=0K

CB

- - - - - IONISED
ACCEPTORS
+ + + + + +

T=300K

VB

At room temperature (300 K)


almost all acceptors ionised
Concentration of holes in
valence band is almost equal
to the concentration of
acceptors
Thermal excitations continue
Holes are majority carriers
Electrons are minority carriers
Solar Energy - Lecture 4

22/02/16

16

EQUILIBRIUM CARRIER CONCENTRATION

At equilibrium, the product of the majority and minority carrier concentration is a


constant, and this is mathematically expressed by the Law of Mass Action.

0 0 = 2

where ni is the intrinsic carrier concentration and n0 and p0 are the electron and hole equilibrium
carrier concentrations

The concentrations of the majority carriers and , and the concentrations of the
minority carriers and , are given by:

N-type material: = , =

P-type material: = , =

where ND is the concentration of donor atoms and NA of acceptor atoms

Solar Energy - Lecture 4

22/02/16

17

Principle of operation

Sunlight (photons) 1
N
Separation 5
Absorption 2

Diffusion 4

Load

Generation 3
External
current 6

Solar Energy - Lecture 4

22/02/16

18

PN-junction (1) (in the dark)


P-Si

N-Si

P-Si

N-Si

+
+
+
+
+

Diffusion of mobile charge carriers


across the interface
Build up of space charge
Build up of electrostatic field
(0.5 V/1m=5000 V/cm)
Prevents further exchange of carriers
P-Si

N-Si
0.5V

CB

1m

VB

22/02/16

20

PN-junction (2) (in the dark)


Zero bias (Vexternal=0)

P-Si

Diffusion of electrons (minorities) from P-

N-Si

Si to N-Si
Diffusion of holes (majorities from N-Si to

0.5V

P-Si

CB

Thermo-ionic emissions of electrons from


N-Si (majorities) to P-Si
Thermo-ionic emissions of holes from P-

VB
1m

Si (majorities) to N-Si
At Vexternal= 0, balance between these two
currents

Solar Energy - Lecture 4

22/02/16

21

PN JUNCTION

Built-in potential
0 =

P-type

N-type

Ecp
qV0

EF

Ecn

Evp
Slope proportional to electric field

1m

Evn
Solar Energy - Lecture 4

22/02/16

22

EFFECT OF BIAS VOLTAGE

Solar Energy - Lecture 4

22/02/16

23

IDEAL DIODE EQUATION

SHOCKLEY EQUATION

= 0 exp

where:
I = the net current flowing through the diode;
I0 = "dark saturation current",
that is the diode leakage current density in the absence of light;
V = applied voltage across the terminals of the diode (V)
q = absolute value of electron charge, 1.602 10-19 C
k = Boltzmanns constant = 1,38 10-23 J/K
T = absolute temperature (K)
Notice that:
I0 increases as T increases; and
I0 decreases as material quality increases
VT is the thermal voltage ~25.85 mV at 300K

Figure by Wikimedia Commons

Solar Energy - Lecture 4

22/02/16

24

IV-curves of a solar cell


Iph

IV-curve photo-generated current: Iph


V

V1

IV-curve diode
V

V1

Superposition -> IV-curve solar cell: I

Id(V1 )

I
I (V1 )

V1

Iph

V
Solar Energy - Lecture 4

22/02/16

25

PN junction: principle of operation (1)


Energy band diagram of PN-junction

P
3

Diffusion
4

CB

Eg

3
Generation
Separation

VB
Solar Energy - Lecture 4

22/02/16

26

RECOMBINATION
Eventually, electrons lose energy and fall back to the valence band, recombining
with a hole: this is recombination.
There are three types of bulk recombination, see next slide for examples
1. Shockley-Read-Hall (through defects, which happens typically in PV cells)
2. Auger (three carriers, dominates in silicon solar cells)
3. Radiative (dominating recombination effect in LEDs)
Also, surface recombination happens at the surface of a cell by dangling bonds
In low level injected material (where the number of minority carriers is less than the
doping) the lifetime of charge carriers is related to the recombination rate by:

is the minority carrier lifetime, n is the excess minority carriers concentration and
=

R is the recombination rate, notice there exist two lifetimes: namely n and p
Solar Energy - Lecture 4

22/02/16

27

RECOMBINATION

Solar Energy - Lecture 4

22/02/16

28

DIFFUSION

L, the "minority carrier diffusion length," is the average distance a carrier


can move from point of generation until it recombines (we have Ln and Lp)
Semiconductor materials that are heavily doped have greater bulk
recombination rates (SRH and Auger) and have for that reason shorter
diffusion lengths:
=
D is the diffusivity in (m/s) and is the lifetime in (s)

Typical values L = ~ 100 m, D= ~ 30 m/s and = ~ 3 s

Solar Energy - Lecture 4

22/02/16

29

MOBILITY

The electron mobility, n, characterizes how quickly an electron can move


through a metal or semiconductor, when pulled by an electric field E.
(In the case of holes we speak of hole mobility: p)
The current density J (A/m2) will be then: J= n q n E = E
Where n is the concentration of electrons, q the elementary charge, is the
electrical conductivity, = n q n
Typical values for electron mobility for Si at room temperature (300 K) is
1400 cm2/ (Vs) and the hole mobility is around 450 cm2/ (Vs).
Solar Energy - Lecture 4

22/02/16

30

DERIVIATION OF DIODE EQUATION

1. General case
2. Specific case

Solar Energy - Lecture 4

22/02/16

31

Diode equation, general case, diode in the dark (1)

I = I1 + I2 + I3 I4

[ 4.1 ]

I1 = k1n p

[ 4.2 ]

I2 = k 2 ppe q1 / kT

[ 4.3 ]

I3 = k 3 nn e q1 /kT

[ 4.4 ]

I4 = k 4 pn

[ 4.5 ]

FIG. 018.1

q1
Ec

I1

I4

Ev

I3

I2

I = - ( k1n p + k 4 pn )+ ( k 2 pp + k 3 nn ) e -q1 /kT [ 4.6 ]


Solar Energy - Lecture 4

22/02/16

32

Diode equation, general case, diode in the dark (2)


I = - ( k1n p + k 4 pn )+ ( k 2 pp + k 3 nn ) e -q (1 -V )kT

[ 4.7 ]

k1np + k4 pp = ( k2 pp + k3 nn ) e-q1 /kT

[ 4.8 ]

Is = k1np + k4 pp

[ 4.9 ]

qV

kT

I = Is e 1

[ 4.10 ]

With external voltage V = 0 : I = 0


I

Is
FIG 031.1

Solar Energy - Lecture 4

22/02/16

33

Diode equation, specific case (1)


Diffusion potential
P-area

N-area

J p = -qDp

pp0
nn 0

n
p n0

x1

x2

[ 4.11 ]

1 dp p
=
E
p dx D p

[ 4.12 ]

kT

[ 4.13 ]

D=

np 0
FIG 032_2

dp
+ qp pE
dx

n dp
p

pn0
ln
pp
0

n qE
kT

dx

q
=
(V -V )
kT p n

Solar Energy - Lecture 4

[ 4.15 ]

[ 4.16 ]
22/02/16

34

Diode equation, specific case (2)


Diffusion potential
pn0
pp0

n p0
nn0

q
( Vp - Vn )
= exp

kT

kT n p0
Vd = Vp - Vn =
ln
q nn0

[ 4.18 ]

[ 4.19 ]

Solar Energy - Lecture 4

22/02/16

35

Diode equation, specific case (3)


P-area

N-area

pp0

qV

p2
= e kT
pp

[ 4.20 ]

nn 0

with

p2
n1

p
p n0

n
np 0
FIG 033_2

x1

x2

Effect of applied voltage

V = Vd + Va

qVd qVa
qVa
p
p2
n
= e kT e kT = 0 e kT
pp
pp0

[ 4.21 ]
[ 4.22 ]

pp pp0
p2 = pn0 e
n1 = n p0 e

qVa
kT

qVa
kT
Solar Energy - Lecture 4

[ 4.23 ]

[ 4.24 ]
22/02/16

36

Diode equation, specific case (4)

Diffusion equation

d 2 pn pn - pn0
Dp
=
dx 2

(p

) (

[ 4.25 ]

n - pn0 = p2 - pn0 e

Minority carrier profiles

- ( x - x 2 ) /Lp

[ 4.27 ]

Lp = Dp

[ 4.28 ]

a
qV
- ( x-x2 ) /Lp
kT
pn=pn0 +pn0 e -1 e

[ 4.29 ]

a
qV
( x-x1 ) /Ln
kT
n p=np0 +np0 e -1 e

[ 4.30 ]

Solar Energy - Lecture 4

22/02/16

37

Diode equation, specific case (5)


J = J n p + J p p = J n p + J pn

[ 4.31 ]

dn
dx

[ 4.32 ]

J n p = -qDn

dp
J p n = qD p
dx

x = x1

[ 4.33 ]

x = x2

qDp pn0 qDe n p0


J=
+
L
Ln
p

qDp pn0 qDe n p0


J0 =
+
Lp
Ln
a
qV

kT
J = J0 e - 1

a
qV

e kT - 1

[ 4.34 ]

[ 4.35 ]

[ 4.36 ]
Solar Energy - Lecture 4

22/02/16

38

OTHER WAY TO DESCRIBE JUNCTION CURRENT

The junction current can be described by:


= 2

exp

I0
I0 is the reversed saturation current

Solar Energy - Lecture 4

22/02/16

39

Shockley-Queisser Limit
1.

Smaller band gaps give


higher short circuit current

2.

Larger band gaps give


higher open-circuit voltage

3.

For the given solar spectrum,


an optimum band gap exists

Solar Energy - Lecture 4

22/02/16

40

Fundamental loss mechanisms (1)


conventional single-junction solar cell

Forbidden gap

Eg

h > Eg

33%

h < Eg

23%

Voc / Eg limited

12%

Theoretical efficiency ( Eg = 1.34 eV) 32%

Solar Energy - Lecture 4

22/02/16

41

Efficiency versus band gap

35

CdTe

Efficiency (%)

30

CuInGaSe2
CuInSe2
Si

25

a-Si:H:F
GaAs
a-Si:H

20

15

T = 300 K
CdS

Ge

10

5
0.5

1.0

1.5

Band gap Eg (eV)

2.0

2.5
FIG 019_2

Solar Energy - Lecture 4

22/02/16

42

TO DO FOR NEXT LECTURE

To read:
These lecture slides
The following handouts at Blackboard:
- Efficiency limiting factors
- SolarEnergy_Diode
To do:
Work on assignment 2 or 3
Excercises shown on next slide

Solar Energy - Lecture 4

22/02/16

43

EXERCISES

1. Read: http://pveducation.org/pvcdrom/design/anti-reflection-coatings
What is the ARC thickness for nARC=2.1 and = 600 nm?
Fill this thickness in the interactive graph of reflection vs wavelength.
What do you see? Could you explain what happens if you increase the
thickness of the ARC to 155 nm?
2. Read: http://pveducation.org/pvcdrom/design/light-trapping
Use the light trapping calculator on this webpage to determine the
proportion of reflected and transmitted light at an air silicon surface for
incidence angles of 0 to 90 degrees, and the other way around for a siliconair surface, for incidence angles of 0 to 90 degrees. Make graphs.
Explain your observations.
Solar Energy - Lecture 4

22/02/16

44

SOLAR ENERGY LECTURE 5 14/03/16


MASTER SUSTAINABLE ENERGY - CODE 195740040
THIN FILM PV TECHNOLOGIES

CONTENTS

SOLAR ENERGY LECTURE 5

Energy band diagram (repetition)


Thin-film silicon PV technology
CIGS PV technology
Thin-film CdTe PV technology

Lecture 5 Solar Energy

Energy Band Diagram


Zero bias (Vexternal=0)

Diffusion of electrons (minorities) from

P-Si to N-Si (I1)


Diffusion of holes (majorities from N-Si

FIG. 018.1

to P-Si (I4)

I1

Thermo-ionic emissions of electrons

q1

from N-Si (majorities) to P-Si (I3)

Ec

Thermo-ionic emissions of holes from PSi (majorities) to N-Si (I2)

I4

Ev

I3

I2

Homojunction: same semiconductior


materials at both sides of PN-junction
i.e. band gap is similar over the whole cell
Lecture 5 Solar Energy

ENERGY BAND DIAGRAMS

minority electrons

p++

Energy band diagram for a homojunction with back surface field, i.e.
heavily doped p+ area

A practical application of a back surface


field is shown in the PERL cell above,
PERL means Passivated Emitter Rear
Locally (UNSW, M. Green) containing
also heavily doped n+ areas and other
interesting features such as an ARC and
inverted pyramids to increase STC
efficiency up to 25%.

Lecture 5 Solar Energy

ENERGY BAND DIAGRAMS

Energy band diagram for a heterojunction solar cell such as HIT cells.
Heterojunctions have different semiconductor materials at both sides of
the PN-junction.That means that the
band gap is different for the n-type
and the p-type area of the cell.

Structure of a HIT cell which means:


heterojunction with intrinsic thin layer.
Developed by Sanyo, now Panasonic,
yielding more than 25% efficiency.
This cell combines crystalline silicon with
amorphous silicon with different doping.

Lecture 5 Solar Energy

THIN-FILM PV TECHNOLOGIES

1. Thin-film silicon PV technology


2. CIGS PV technology
3. Thin-film CdTe PV technology
Videos accessible through the following link:
https://www.edx.org/course/solar-energy-delftx-et3034x

Lecture 5 Solar Energy

SOLAR ENERGY LECTURE 6 31/03/16


MASTER SUSTAINABLE ENERGY - CODE 195740040

ORGANIC PV, MULTI-JUNCTION SOLAR CELLS, CONCENTRATING PV


AND SPACE APPLICATIONS
ANGELE REINDERS A.H.M.E.REINDERS@UTWENTE.NL

CONTENTS

SOLAR ENERGY LECTURE 6 20/03/2014

Organic PV
Multi-junction solar cells
Concentrating PV systems
Space applications

Solar Energy - Lecture 6 31-03-2016

Photovoltaic cells, efficiency


30-03-2016

Solar Energy - Lecture 6 31-03-2016

EFFICIENCY OF PV TECHNOLOGIES
A good source for reliable
up to date efficiency values
is the Solar Cell Efficiency
Table which is published
twice a year in the journal
Progress in Photovoltaics, see:
http://onlinelibrary.wiley.com/doi/
10.1002/pip.2728/full
Actually the Best Research Cell
Efficiencies Chart by NREL is using
(partially) the values reported in PiP

SunShot Vision Study February 2012

Solar Energy - Lecture 6 31-03-2016

ORGANIC PHOTOVOLTAICS

Dye sensitized solar cells : max = 11,9%


Polymer solar cells: organic cells : max = 11,5%
Hybrid versions, tandem, dyes, quantum dots : max = 10,6 % - 12,6%
Perovskites : max = 22,1%

Solar Energy - Lecture 6 31-03-2016

DYE SENSITISED SOLAR CELLS

1972:
chlorophyl
sensitized zinc oxide (ZnO)
electrode
Nowadays:
Graetzel cell with
ruthenium complexes on TiO2

Sony
Solar Energy - Lecture 6 31-03-2016

DYE SENSITISED TiO2 SOLAR CELL OPERATION


PRINCIPLE

e-

M. Grtzel, Nature, 1991, 353, 737

Efficiencies:
11,9% for < 1 cm2 cell
~7% for 120 cm2 module

Solar Energy - Lecture 6 31-03-2016

MATERIALS IN DSSC

Nanocrystalline TiO2, (10-30 nm)

Ruthenium(II) + organic ligands

High surface roughness

Carboxylic acid surface groups


Solar Energy - Lecture 6 31-03-2016

PROTOTYPES OF INDOOR MODULES ON GLASS/PLASTIC

Solar Energy - Lecture 6 31-03-2016

PROTOTYPES OF INDOOR MODULES ON GLASS/PLASTIC

Solar Energy - Lecture 6 31-03-2016

RECENT DSSC MODULES FOR BUILDING INTEGRATION


2013-2014: Transparent, colored solar panels have been installed
on the west faade of EPFLs SwissTech Convention Center

Solar Energy - Lecture 6 31-03-2016

PROBLEMS STILL TO BE SOLVED

In general: a low efficiency (~13,8% is the theoretical conversion limit)


Low stability ( /3 redox couple is corrosive and dissolves many
commonly used sealants and metal interconnects)
Low scalability

Solar Energy - Lecture 6 31-03-2016

POLYMER SOLAR CELLS

Based on conjugated polymers

Solar Energy - Lecture 6 31-03-2016

DISCOVERY OF CONDUCTIVE POLYMER IN 1977

CONDUCTIVITY OF TRANS-POLYACETYLENE INCREASES 7 ORDERS OF MAGNITUDE


UPON OXIDATION WITH IODINE

Solar Energy - Lecture 6 31-03-2016

SEMICONDUCTING POLYMERS

Solar Energy - Lecture 6 31-03-2016

ADVANTAGES

Combination electronic properties of semiconductor materials, ease of


processing and mechanical flexibility.
Environmentally safe, flexible, lightweight, inexpensive
Properties can be controlled by choice of side groups
Ink-jet printing and other easy, customizable production processes

Solar Energy - Lecture 6 31-03-2016

ETHENE (ETHYLENE)

C2H4

Solar Energy - Lecture 6 31-03-2016

POLYMERIZATION OF ETHENE TO POLYETHENE

Solar Energy - Lecture 6 31-03-2016

POLYMERIZATION OF ACETYLENE TO POLYACETYLENE

Conjugated polymer
means that the polymer
has single and double bonds

Doping by oxidation (removing electrons) or reduction (adding e-)


Solar Energy - Lecture 6 31-03-2016

ELECTRONIC PROPERTIES SOLID STATE MATERIALS

Solar Energy - Lecture 6 31-03-2016

SEMICONDUCTING POLYMERS

Inorganic
semiconductor

Organic
Semiconductor
i.e. conjugated
polymers

Solar Energy - Lecture 6 31-03-2016

MOLECULAR ORBITALS
Organics consisting of alternating single and double bonds
In -conjugated polymers the -orbitals provide discrete energy levels

Solar Energy - Lecture 6 31-03-2016

BANG GAPS OF SELECTED CONJUGATED POLYMERS

Solar Energy - Lecture 6 31-03-2016

ELECTRICAL-OPTICAL PROPERTIES

Solar Energy - Lecture 6 31-03-2016

ABSORPTION OF LIGHT

Solar Energy - Lecture 6 31-03-2016

VERY IMPORTANT DIFFERENCE BETWEEN ORGANIC


SEMICONDUCTORS AND INORGANIC SEMICONDUCTORS

Solar Energy - Lecture 6 31-03-2016

POLYMER SEMICONDUCTORS

= x nanoseconds

Solar Energy - Lecture 6 31-03-2016

POLYMER LIGHT-EMITTING DIODE

Solar Energy - Lecture 6 31-03-2016

POLYMER SOLAR CELLS

Solar Energy - Lecture 6 31-03-2016

POLYMER SOLAR CELL


A plastic solar cell contains two active components the electron
donor and electron acceptor

Solar Energy - Lecture 6 31-03-2016

PRINCIPLE OF A MOLECULAR/POLYMER DOUBLE LAYER


P/N CELL

Solar Energy - Lecture 6 31-03-2016

DONOR AND ACCEPTOR MOLECULES

Solar Energy - Lecture 6 31-03-2016

ONE PROBLEM REMAINS

The lifetime of an exiton is limited: ~10-10 10-8 s


The diffusion of an exiton is rather slow: 100 m/s
The exiton diffusion length is small: 10 nm
Excitons created far away from the donor/acceptor interface will never reach
that interface
The active layer is very thin: 2 x 10 nm
How to absorb all light in a 20 nm thick film?

As a result organic double layer p/n cell rarely have efficiencies above 1%

Solar Energy - Lecture 6 31-03-2016

ORGANIC DOUBLE LAYER P/N CELL IS LIMITED BY THE


EXCITON DIFFUSION LENGTH

Solar Energy - Lecture 6 31-03-2016

THE SOLUTION: BULK-HETEROJUNCTION SOLAR CELLS

A.J. Heeger et al., Science 1992, 258, 1474


A.J. Heeger et al., Science 1995, 270, 1789
Solar Energy - Lecture 6 31-03-2016

LAYERS OF PLASTIC SOLAR CELL

Solar Energy - Lecture 6 31-03-2016

EFFICIENT METHANO[70]FULLERENE/MDMO-PPV BULK


HETEROJUNCTION PHOTOVOLTAIC CELLS

Wienk et al.,Angew. Chem. Int. Ed. 2003, 42, 3371 3375


Solar Energy - Lecture 6 31-03-2016

PRINTABLE SOLAR CELLS

Siemens
Solar Energy - Lecture 6 31-03-2016

ONGOING DEVELOPMENTS OPV

New R2R manufacturing processes


Organic tandem cells, Heliatek
Heliafilm introduced on March 3rd, 2015

~10 % efficiency, 2014


Uni of North Carolina
Hong Kong UST

Solar Energy - Lecture 6 31-03-2016

ONGOING DEVELOPMENTS OPV

Production processes:
1. spray coating,
2. slot-die coating,
3. inkjet printing,
4. screen printing
5. rotary screen printing

First polychrome PV module with dessin by DisaSolar

Because of diversity in
production there is a freedom
of design of OPV modules

Solar Energy - Lecture 6 31-03-2016

PEROVSKITE SOLAR CELLS

New development with promising efficiencies > 21%, see figure below
with X= I-, Br-, Cl
Perovskites are structured like the mineral calcium titanium oxide
(CaTiO3)
Stability issues under
exposure to oxygen
Voc =~ 1,1 V

See also this article by Chen, Johston and Snaith (2013)


http://www.nature.com/nature/journal/vaop/ncurrent/abs/nature12509.html
Solar Energy - Lecture 6 31-03-2016

MULTIJUNCTION SOLAR CELLS

Solar Energy - Lecture 6 31-03-2016

III V MATERIALS

III-V compound semiconductors made from Period III and V atoms

Crystalline structure similar to Si (i.e. diamond structure)

Therefore restricted energy levels for conduction band and valence band

Ideal diffusion, absorption, and mobility properties

GaAs has for instance a band gap of Eg = 1.42 eV

Column
Period

II

III

IV

VI

Mg

Al

Si

Zn

Ga

Ge

As

Se

Cd

In

Sn

Sb

Te

Hg

Pb
Solar Energy - Lecture 6 31-03-2016

III V compounds have a tuneable band gap

Because of variation of Eg with composition of III-V compounds, the material is


interesting for tandem and multiple junction solar cells
Solar Energy - Lecture 6 31-03-2016

MADE BY MOLECULAR BEAM EPITAXY : MBE

Solar Energy - Lecture 6 31-03-2016

MULTI-JUNCTION APPROACH

Single junctions

multijunction

What would be the best


order of cells 1, 2 and 3?
Solar Energy - Lecture 6 31-03-2016

MULTI-JUNCTION APPROACH

Single junctions

Solar Energy - Lecture 6 31-03-2016

MULTI-JUNCTION APPROACH

Single junctions

Multi-junction

Solar Energy - Lecture 6 31-03-2016

TRIPLE-JUNCTION SOLAR CELL

TYPICAL STRUCTURE

Solar Energy - Lecture 6 31-03-2016

III V MULTI-JUNCTION CELLS

Lattice matched systems (crystalline structure is continued at the


interface)
Monolithic cells
AlGaAs/GaAs tandem cell (theoretical 34%, AM1.5)
InGaP/GaAs tandem cell 1.9eV/1.43eV (theoretical 34%, AM1.5)
(27%, AM0 for space applications)
2.0eV/1.43aV/1.05eV/0.66eV 4J cell (theoretical 42.3%, AM0)
Lattice mismatched systems (more defects recombination)
Monolithic cells
Mechanically stacked cells
Solar Energy - Lecture 6 31-03-2016

III V MULTI-JUNCTION SOLAR CELLS

APPLICATION ISSUES

Expensive ~35 100 $/Wp


High cost applications
Concentrator systems
Space satellites, robotics
Developments of lift-off technique to re-use substrates (like Ge) of III-V solar
cells seems promising to reduce the costs and to create thin film III-V cells.

Solar Energy - Lecture 6 31-03-2016

GaAs cell efficiency versus or Eg

GaAs cells highest efficiency


single junction cells.
Maximum at 1.1 m ~ 1.1eV
Efficiency can be improved through
concentration of sunlight in the order
of 30 up to 1000 suns

Wavelength (m)
Solar Energy - Lecture 6 31-03-2016

CONCENTRATING PV

Solar Energy - Lecture 6 31-03-2016

Solar Energy - Lecture 6 31-03-2016

PATHWAYS TO 50% EFFICIENCY

Solar Energy - Lecture 6 31-03-2016

FROM 40 TO 50 %

Solar Energy - Lecture 6 31-03-2016

EXAMPLE 1: UPRIGHT MM 3J SOLAR CELL (C4MJ)

Solar Energy - Lecture 6 31-03-2016

FROM 40 TO 50 %

Solar Energy - Lecture 6 31-03-2016

EXAMPLE 2: UPRIGHT MM 4J SOLAR CELL

Solar Energy - Lecture 6 31-03-2016

MEASURED QE OF 4J CELL

Solar Energy - Lecture 6 31-03-2016

TANDEM CELL MODELING

Current matching at AM1.5, 500 suns

Solar Energy - Lecture 6 31-03-2016

THERMAL EFFECTS OF SOLAR CELLS

The open circuit voltage of solar cells depends on the cell temperature

Silicon cells: Voc = 0.6 Volt, Eg = 1.2 eV dV/dT = 2.1 mV/K


GaAs cells: Voc = 1 Volt, Eg = 1.42 eV

dV/dT = 1.4 mV/K

The temperature of a solar cell under illumination depends on its specific


thermal resistance rth and the irradiance G.
= +
Solar Energy - Lecture 6 31-03-2016

THERMAL EFFECTS OF CONCENTRATING PV

Solar Energy - Lecture 6 31-03-2016

CONCENTRATOR CELLS

Maximum efficiency:

= /

Solar Energy - Lecture 6 31-03-2016

CONCENTRATING PV SYSTEMS

CONCENTRATING PV

Solar Energy - Lecture 6 31-03-2016

CONCENTRATING PV

Solar Energy - Lecture 6 31-03-2016

CPV

Direct sun light


Reducing cost on expensive solar cells
High Concentrating PV at 300 to 1,200 kW/m2 = 300 to 1200 Suns
Low Concentrating PV at < 100 kW/m2

Solar Energy - Lecture 6 31-03-2016

STANDARD SOLAR SPECTRA

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Solar Energy - Lecture 6 31-03-2016

CONCENTRATED PV

Solar Energy - Lecture 6 31-03-2016

CONCENTRATING PV (CPV)
Cell + Optics

Module + Electronics

Tracking system

http://www.soitec.com/en/technologies/concentrix/components/

Solar Energy - Lecture 6 31-03-2016

CONCENTRATING PV (CPV)

Solar Energy - Lecture 6 31-03-2016

CONCENTRATION OF SUNLIGHT

Different approaches towards concentration of light, for CPV, concentration in one focus point is
the standard (i.e. little attention to linear concentration): Fresnel Lenses, Dish Mirror, Waveguide
Concentrating optics, Azur, 2014

Optics depend strongly on type of concentration, see for detailed formulas:


The Power from the Sun http://www.powerfromthesun.net/Book/chapter08/chapter08.html
Solar Energy - Lecture 6 31-03-2016

REFRACTORS AND REFLECTORS

Solar Energy - Lecture 6 31-03-2016

SECONDARY OPTICAL ELEMENTS

Solar Energy - Lecture 6 31-03-2016

SUN TRACKING SYSTEMS

Single vs. dual axis tracking in various forms, see


https://en.wikipedia.org/wiki/Solar_tracker for a complete overview
Requirements:

Robust enough to withstand

high wind speeds)

Accurate tracking of the sun for


optimum electricity generation

Simple maintenance of
gear and motor

Solar Energy - Lecture 6 31-03-2016

SUN TRACKING ALGORITHM


K. K. Chong , C.W. Wong, International Journal of
Energy Engineering, 2011

Solar Energy - Lecture 6 31-03-2016

BUT WHO ACTUALLY REALLY NEEDS A TRACKER?

Solar Energy - Lecture 6 31-03-2016

CONCENTRATOR SOLAR CELL

Solar Energy - Lecture 6 31-03-2016

THERMAL ASPECTS

Heat sink necessary to keep temperature of solar cells reasonable


@100 suns T=Tamb + 48 C with heat sink temperature drop of 1015 C

Solar Energy - Lecture 6 31-03-2016

EXAMPLES OF CPV: AMONIX

Solar Energy - Lecture 6 31-03-2016

EXAMPLES OF CPV: SOLAR SYSTEMS

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EXAMPLES OF CPV: DISH CONCENTRATOR

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CASE 1: SOITEC CONCENTRIX TECHNOLOGY

Solar Energy - Lecture 6 31-03-2016

SOITEC CONCENTRIX

Solar Energy - Lecture 6 31-03-2016

SOITEC CONCENTRIX

Solar Energy - Lecture 6 31-03-2016

CASE 2: SOLAR SYSTEMS

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SOLAR SYSTEMS: DENSE ARRAY ACTIVE COOLING

Solar Energy - Lecture 6 31-03-2016

SOLAR SYSTEMS

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SOLAR SYSTEMS: CPV ECONOMICS

Solar Energy - Lecture 6 31-03-2016

SOLAR SYSTEMS

Solar Energy - Lecture 6 31-03-2016

CPV EFFICIENCY

Solar Energy - Lecture 6 31-03-2016

SOLAR RESOURCE POTENTIAL EU AND AFRICA

Solar Energy - Lecture 6 31-03-2016

SOLAR RESOURCE POTENTIAL USA

Solar Energy - Lecture 6 31-03-2016

SPACE APPLICATIONS

PHOTOVOLTAIC CONVERSIONS IN SPACE

Satellites vs. mission to Mars

Solar Energy - Lecture 6 31-03-2016

ENERGY IN SPACE

PV systems for life times of several 10th of years, to reduce weight


For instance instead, a 5kW TV broadcast satellite will need15,000
tonnes alkaline batteries during a lifetime of 10 years
Nuclear generators for missions without a time limit in dark zones of space
For instance, long duration mission deep space probes (Voyager)

Solar Energy - Lecture 6 31-03-2016

PV SYSTEMS IN SATELLITES
Usually consisting of an autonomous PV
system with III-V cells with a lithium battery

~1.000km

~35.000km

NASA

Solar Energy - Lecture 6 31-03-2016

RELEVANT ASPECTS FOR SOLAR CELLS IN SPACE

Harsh environment: Micrometeorites high-energy neutrons, charged particles


> Radiation hardness
Thermal behavior dominated by radiation > solar constant 1353 - 1367 W/m2
Cover glass tuning
Space debris (a lot!)
Stand-alone operation for 10 years; PV array, batteries and BOS
Therefore testing is very important;
Must withstand conditions of launch: low frequency vibrations
Volume limited during launch > later deployment in space
Weight constraints: every kilogram implies 1,5 kg of fuel

Solar Energy - Lecture 6 31-03-2016

SOLAR CELLS

Mono-crystalline silicon
GaAs or other III V solar cells
Interest in thin film cells (CIGS) for future applications
Nearly ideally matched to the AM0 spectrum
Situation during launch creates many vibrations
Deployment of solar panels in space

Solar Energy - Lecture 6 31-03-2016

Solar Energy - Lecture 6 31-03-2016

Astronaut repairs a damaged ISS


solar panel

Solar Energy - Lecture 6 31-03-2016

TO DO

To read:
Powerpoint presentation of this lecture
Article organic solar cells
Submit: Assignment 4
Try out: the sample exam
Please notice that the study materials to be examed are all shown in the
activity overview of this course.

Solar Energy - Lecture 6 31-03-2016

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